Professional Documents
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35-590096 - Section 1
35-590096 - Section 1
SECTION I
Introduction
SECTION I
The Shop Manual is directed toward helping the experi- out prior notice
enced mechanic in his day-to-day work in the shop Simple,
repetitive maintenance and removal procedures are left out,
at the same time we have tried to add key points of special- NOTE
ized procedures so organized that reading through many
pages of descriptive text is not required to find them. We Service publication reissues or revisions are not
think the results are a shop manual that the mechanic can automatically provided to the holders of this
use every day It is small in size but large in scope and manual. For information on how to obtain a revi-
usability sion service applicable to this manual, refer to
NOTE
NOTICE
It shall be the responsibility of the owner/
Beech Aircraft Corporation expressly reserves operator to ensure that the latest revision of
the right to supersede, cancel and/or declare publications referenced in this handbook are
obsolete any part, part numbers, kits or publica- utilized during operation, servicing, and mainte-
tion that may be referenced in this manual with- nance of the airplane.
816 1-1
INTENTIONALLY LEFT BLANK
1-2
TABLE OF CONTENTS
SECTION PAGE
INTRODUCTION I-I
1-3
INTENTIONALLY LEFT BLANK
'-4
ALPHABEnCAL INDEX
A A
1-5
817
ALPHABETICAL INDEX
8 c
Belt Adjustment Cabin Door (Cont'd)
Compressor 2-23, 3-30D Lock __ 3-32B
Generator Illus. 3-20 Teleflex Cable, Removing and
Bladder Type Fuel Cell Installing .....................•_ '" 4-10
Removal and Installation 3-14E Cabin Trim, Cleaning _ 2-22
Repair '" 3-14F Cable
Blower, Ventilation 3-300 Adjustment, Static Ground,•................................. 3-23
Boot Repair, Electric Installation, New Tab __•............................... 3-6K
Propeller Deicer 5-16 Tension, Temperature Effect-on I1Ius. 3-2C
Brake System Illus. 3-27 Capacities, Fuel CeU ..........•••.............................. 2-20B
Bleeding, Dual Brake System 3-25 Carburetor Idle Adjustment. •................................... 3-34
Gravity Bleeding 3-25 Care and Repair of Fuel Cells " 3-14 F
Pressure Bleeding 3-25 Inside Patch ...................•............................... 3-14G
Determining Goodyear Brake Outside Patch 3-14 F
Lining Wear 3-26 Changes, Nose Gear Improvement. 3-22A
Firestone Brake Adjustment 3-26 Chart Electrical Utilization Load 3-36H
Firestone Brake Overhaul 4-8A Circuit Breaker Panels IIIus. 3-20
Goodyear Brake Adjustment 3-26 Cleaning
Goodyear Brake Lining, Removal Engine 2-22A
and Replacement Exterior 2-22
(One Pressure Cylinder Type) 4-6A Interior, Cabin Trim 2-22
(Two Pressure Cylinder Type) 4-7 Oil Separator Screen 3-300
Goodyear Brake Unit, Disassembly Oil Tank and Cooler
(One Pressure Cylinder Type) 4-6B Prior to 04866 3-15
Goodyear Brake Unit, Disassembly Rubber Seals 2-22
Repair and Reassembly of Suction Relief Valve Screen 3-300
(Two Pressure Cylinder Type) 4-7 Windshield and Windows 2-22
Master Cylinder 3-26, Illus, 3-27 Clearing Static Lines 3-28
Linkage Adjustment 3-26 Clutch, Magnetic
Overhaul 5-16 Installation '" .3-7
Removal and Installation 3-26A Removal......................................................... 3-6 K
Parking Brake , 2-19 Compressor, Air Conditioner
Parking Brake Valve 3-26A, Illus. 3-27 Belt Tension 2-23, 3-30D
Servicing 2-2OC Installation 3-30D
Shuttle Valve 3-26A, Illus. 3-27 Oil Level 2-22B
Breaker Point Adjustment, Removal 3-30D
Magneto 3-34A Condenser, Air Conditioner
Brush Control Rigging 3-30D
Block Resistance Installation _ 3-30D
Check, Propeller 3-57, Illus. 3-57 Removal 3-30D
Generator, Minimum Length Illus. 3-20 Continuity Test, Propeller
Generator, Replacement of.. 3-35 Deicer 3-57
Replacement, Propeller Control
Deicer 3-55, IUus. 3-55 Column Illus. 3-2B
Starter, Minimum Length Illus. 3-20 Arm Installation 3-2
Wear Limits Electrical Ann Removal 3-2
Trim Tab Actuator '" 3-7 Chain Rigging 3-2
Bulb Replacement Guide 2-28 Single _ 3-2
Bulkhead Inspection 3-32A Flight _ 3-2
Bullock Unit. 3-30S Lock _ 2-19
Surfaces, Balancing __ 3-10A
System
Aileron _ Illus. 3-3
c Elevator _ Hlus. 3-4
Inspection _ 3-2
Cabin Poor Rigging _ 3-2
Adjustment 3-32B Illus. 3-3, 3-4, 3-8
1-6 817
ALPHABETICAL INDEX
c E
B17 1-7
ALPHABETICAL INDEX
F G
1-8 B17
ALPHABETICAL INDEX
L M
o
M
Oil System . . . 3-15
Magnetic Clutch Servicing '" .2-20
Installation . . 3-7 Tank and Cooler . ...... 3-15
Removal ... 3-6K Oils, Approved Engine. . ..... . . .2-20A
Torque Test .3-7 Openings, Access . . .. lIIus. 2-4, 2-5
Magneto, Bendix, Eismann, Slick .. 3-34B Optional Stability Augmentation
Breaker Point Adjustment ..... 3-34A System.. . . . .... lIIus. 3-14
Drop-Off Check. .3-34C Overhaul
Installation 3-34A, 3-34B, 4-13 Brake Master Cylinder 5-16, lIIus. 5-18
Removal ..... 4-13 Replacement Schedule.. . . . . . . . . . . . . . .. .. .8-2
Timing . .3-34A, 3-34B Shimmy Dampener. . . .. . . 5-8A
Main Fuel Cell Flapper Valve Inspection . .. . . . 3-15 Overvoltage Relay . .. . .. 3-34D
B17 1-9
ALPHABETICAL INDEX
o R
R s
Reassembly Safety Switch Adjustment, Landing
Beech Brakes 4-8 Gear ..... ., ... .. .. .. .. . .. 3-18A, lIIus. 3-23
Shimmy Dampener 5-9 Safety System, Landing Gear. .. .. 3-18A
Relay, Overvoltage 3-34E Schedule, Overhaul and Replacement , .. 8-2
Relief Valve Adjustment, Suction... 3-30 Scraper, Nose Wheel. .... .. .. .' , .3-34
Regulator Adjustment, Voltage 3-34D, 3-34E Seals, Rubber . . . . . . .. '" 2-22
Removal and Installation Seats, G35 Front . . . . . . . . . .. 3-32B
Bladder Type Fuel Cell / 3-14E Seats, H35 Front '.' . . . . . . . .. . 3-33
Brake Master Cylinder. . .. . 3-26A Servicing
Compressor, Air Conditioner . .. 3-30D Air Conditioner 2-22B,3-29
Compressor Belt, Air Conditioner. . . . . . .. 3-300 Battery 2-20H
1-10 B17
BEECHCRAFT
BONANZA 33/35 SERIES
SHOP MANUAL
ALPHABETICAL INDEX
S Strobe Light
Bullock . 3-30S
Servicing (Contld) Gri mes . 3-32
Brake System 2-200 Trouble Analysis . 3-30S
Oxygen System 2-22A Troubleshooting the Power Unit 3-30S
Wing Tip Tanks 2-20B Converter Troubleshooting 3-305
Shimmy Damper Illus.5-9 Trigger Circuit Troubleshooting 3-30S
Assembly 5-9 Suction Relief Valve, Adjustment 3-30A
Disassembly 5-8A,Illus.5-9 Suction Relief Valve Screen,
Overhaul . . . . . . . . . . . . . . . . . . . . . .. 5-8A Cleaning 3-30A
Table of Tolerances 5-9 Supplementary Publications
Test i ng 5-10 BEECHCRAFT 1-15
Shock Strut, Main Illus.5-2,5-7 Vendor 1-12
Assembly 5-8 Switches
Disassembly 5-5 Flap Limit 3-18,111us.3-19
Repai r 5-5 Landing Gear Limit .. , '" Illus.3-18A
Servi ci ng .. . . . . . . . . . . . . . . . . . . . 2-20B Safety, Landing Gear Illus.3-23
Shock Strut, Nose Illus.5-2,5-3 Throttle Warning Illus.3-24
As sernb ly 5-4 Systems
Di sassemb ly 5-4 Aileron Control Illus.3-3
Repai r 5-4 Air Conditioning, Evaporative 3-30
Servi ci ng . . . . . . . . . . . . . . .. 2-20B Air Conditioning, Refrigerative 3-30A
Shop Manual, Introduction 1-1 Electric Trim Tab 3-6J
Shuttle Valve, Dual Brake Electrical 2-22,Illus.3-20
System 3-26A,Illus.3-27 Elevator Control Illus.3-4
Single Control Column 3-2 Filters, Pressure 3-30J,Illus.3-30I
Skin Plating Illus.2-7,2-9,2-11 Flap 3-17,Illus.3-19
Slip Ring Alignment 3-57 Flight Controls 3-2,Illus.3-3,3-4,3-8
Spar, Main Removal Fuel, Servicing 2-20B,Illus.3-140,3-16
and Installation 4-2,4-4 3-16A,3-16B
Spark Plugs 3-34A Hea t and Vent , 3-30
Special Tools " Illus.2-12,2-13 Inspection, Flight Control 3-2
Stability Augmentation System Illus.3-14 Landing Gear 3-18,4-4,Illus.3-23,3-24
Stall Warning Adjustment 3-28 Landing Gear Safety 3-18A
Stall Warning Switch Illus.3-20 Oil, Servicing 2-20,3-15
Stall Warning System 3-28,Illus.3-20 Optional Stability
Standby Generator System 3-36 Augmentation Illus.3-14
Starter 3-36,Illus.3-20 Pitot and Static Air 3-26A,Illus.3-288
Starting Engine 2-18 Pressure 3-30H,Illus.3-30H,3-30I
Starting Turbocharged Engine 2-18 Rudder Control Illus.3-28
Static Air System 3-26A,Illus.3-28B Stability Augmentation Illus.3-14
Static Ground Cable and Vacuum 3-30G
Adj ustment ..... . . . . . . . . . . . . . . .. 2-23
Static Lines, Clearing 3-28 T
Stations Diagram 2-3
Steering Mechanism, Nose Wheel 3-22A Tab
Step, Assist . . . . . . . . . . . . . . . .. 3-25 Aileron 3-5
Stopping Engine 2-19 Elevator Illus.3-6F,3-6E
Storage Elevator Tab Actuator ..... , .... 3-6H
Flyable . 2-20E Hinges Inspection, Elevator 3-6J
Indefinite . 2-20F Indicator Rigging, Elevator 3-61
Preparation for Service . 2-21 Inspection, Elevator Tabs 3-60
Temporary . 2-20F Rigging to Correct for Yaw 3-6J
817 l-lOA
BEECHCRAFT
BONANZA 33/35 SERIES
SHOP MANUAL
1-10B 617
ALPHABETICAL INDEX
T T
B17 1-11
SUPPLEMENTARY PUBLICATIONS
Following is a list of publications providing servicing, overhaul and parts information on various components of the
BEECHCRAFf Bonanza which you may obtain to supplement the Shop Manual. In most instances, you should obtain the
publications directly from the manufacturer or his distributor. Beech supplementary publications, are available from
I BEECHCRAFf Aero or Aviation Centers and International Distributors and Dealers. Those which are so available are listed
in the current Publications Price List. Since a wide variety of radio equipment is available and because radio manufacturers
normally supply parts and servicing manual with each set, radio publications have not been included in the list.
As publications on additional components become available. they will be added to this list of publications.
VENDOR PUBLICATIONS
Engine E185-1 EI65, EI85, E225 Maintenance and X300 16 Teledyne Continental Motors
E185-8 Overhaul Manual Aircraft Products Division
E185-11 PO. Box 90
E225-8 Mobile. Alabama 3660I
E185-1 EI65, EI85, E225 Parts Catalog X30017 Teledyne Continental Motors
E 185-8 Aircraft Products Division
E185-11 P.O. Box 90
E225-8 Mobile, Alabama 36601
E185-1 E165. EI85, E225 Operators Hand- X30018 Teledyne Continental Motors
E185-8 book Aircraft Products Division
E185-11 PO. Box 90
E225-8 Mobile. Alabama 36601
•
10-520-BA for 10-520 Series Aircraft Products Division
10-520-BB P.O. Box 90
Mobile, Alabama 36601
10-520-8 Illustrated Parts Catalog for 10-520 X30040A Teledyne Continental Motors
•
10-520-BA Series Aircraft Products Division
10-520-BB P.O. Box 90
Mobile. Alabama 3660I
1-12 813
VENDOR PUBLICATIONS (Continued)
Engine IO-520-B Operators Manual for 10-520 X30041 Teledyne Continental Motors
(Cont'd) IO-520-BA Series Aircraft Products Division
IO-520-BB P.O Box 90
Mobile. Alabama 36601 I
TSIO-520-D Maintenance and Overhaul Manual X30042A Teledyne Continental Motors
for TSIO-520 Series Aircraft Products Division
PO Box 90
Mobile. Alabama 36601
rSIO-520-D Illustrated Parts Catalog for TSIO- X30043A Teledyne Continental Motors
520 Series Aircraft Products Division
P.O Box 90
Mobile. Alabama 36601
Turbo- TEOti Overhaul Manual and Parts Catalog X30055 Continental Motors Corpo-
charger for TE06 Turbocharger ration
PHC-A3VF4/ Owner's Manual, Optional Three Blade 1061 Hartzell Propeller, Inc ..
V8433-4R Propeller Piqua. Ohio
B13 1-12A
VENDOR PUBLICATIONS (Continued)
Governor C210452 Overhaul Manual with Parts 33017 Woodward Governor Co.
List (10-520 Engine)
D210680 Overhaul Manual with Parts List 33080 Woodward Governor Co.
(10-520 Engine)
Air Condi- Model 508 Abacus Automotive Air Condition- I.D. 160717 Abacus International
tioner Com- ing Compressor Service Manual P.O. Box 327
pressor Dallas, Texas 75221
1-128 B13
VENDOR PUBLICATIONS (Continued)
Alternator 1100652 Service Bulletin. Tests and Main- IG-262 Delco-Rerny Division. Gen-
1100643 tenance of "Delcotrons " eral Motors Corporation
I
642056A1
Instructions Aircraft Products Division
P.O Box 90
Mobile. Alabama 36601
I
Ya\\ YK631 Automatic Flight Systems Bulletin No. 75R Edo-Air Mitchel
Damper P 0 Box 610
Mineral Wells.
Texas 76067
B13 1·13
VENDOR PUBLICATIONS (Continued)
Carburetor PS-5C
List
Vacuum 3P-194F Service Manual with Parts Catalog. Pesco Products Division.
Pump Standard Engine-Driven Vacuum Pumps Borg-Warner Corporation
Magnetos S6LN-2\ User Operating Instructions. Bendix L-239-3 Scintilla Division. Bendix
Aircraft Magnetos Aviation Corporation
1-14 B11
VENDOR PUBLICATIONS (Continued)
400 and 600 Parts Catalog and Service Manual, 1012 Slick Electro Inc.
Series Slick Magnetos
9000590 Service Bulletin, Test and Adjust- IR-273 Delco-Rerny Division, Gen-
ments of Transistor Regulators eral Motors Corporation
Strobe 1000 Instruction and Service Manual 50082 Bullock Magnetics Corp.
Light Pomona, California
1-14B B14
SUPPLEMENTARY BEECHCRAFT PUBLICATIONS
92-30582 Servicing and Maintenance Instructions and I1lustrated Parts Manual for:
Main Wheel Assembly PIN 95-300001-1, -5, -6, -67 and -73.
Nose Wheel Assembly PIN 95-32669 and PIN 95-32926.
Beech Aircraft Corporation
98-35655 B-5 and B-7 Owner's Manual Automatic Flight Control System
B14 1-15
MODELS, SERIALS, DIFFERENCES
A35 1949 D-1500 through D-:~200 2650 E-185-1 B-200 Steerable nose wheel replaced
full swivel nose wheel. Delco"
Remy starter replaced by E80.
Tubular steel carry-through
structure replaced by aluminum
extrusion carry-through.
B~5 1950 D-2201 through D-2680 2650 E-185-X B-200 30 degree flaps.
('35 1951-2 D-268 1 through D-3400 2700 E-185-11215(88") Aluminum alloy propeller
blades replaced plastic
covered wooden blades 35
amp generator replaced 25
amp generator. Wing root
fillet added. Larger stabiliz-
er incorporated
D35 1953 D-3 ..W I through D-3698 2725 £-185-11 215(88") 36E 14 starter replaced E80
starter.
E35 1954 D-3hqq through D-3998 2725 E-185-11 215(88") Aileron trim control.
or or Electric engine primer
E-225-8 215(84")
F35 1955 D-_Nql) through D4391 2750 E-225-8 215(84") Optional auxiliary wing fuel
tanks.
H35 1957 D·~l\hh through D-5330 2900 0-470-G 278(84") Hydraulic governor Front
seats individually adjustable
in flight.
J35 1958 DS-31 throughD-5725 2900 10-470-C 178(82") Fuel injection engine.
Electric fuel boost pump.
K35 1959 D 'i"':' 2<> through D-6161 2950 10-470-C 278(82") Gross weight increase In-
crease fuel capacity. Optional
fifth seat.
M35 1960 O-h 1<>2 through D-656 I 2950 10-470-( 278(82") New wing tips.
N35 1961 0-<,5<>2 through D-6842 3125 10-470-N 278(82") New engine. Gross weight in-
crease. Increased fuel
capacity.
P35 1962 0-6X42 through D-7309 3125 10-470-N 278 (82") New instrument panel.
or F 12A-3 (82") or Universal seats
2A36C23-CP (84")
535 1964 D-73 10 through D-7639 3300 1O-520-B New engine. Larger cabin.
2A36C 23-CP(g4") Increased gross weight
V35 1965 D-7640 through D-7967 3400 10-520-B One piece windshield.
2A36C23-CP(84") Flap indicator gage.
Improved fresh air system.
Increased heater capacity.
Increased gross weight
'-'6 B6
MODELS, SERIALS, DIFFERENCES [Cont'd)
V35B 1974 D-9538 and after 3400 IO-520-BA Gust lock improvement.
Aft cowl door handle.
Improved battery.
Pressure pump change.
86 1-17