Birla Institute of Technology and. ‘Science, Pilani, K.K.Birla Goa Campus FIRST SEMESTER 2022-2023 ME F 112 WORKSHOP PRACTICE Comprehensive Quiz Exam (Closed Book) DATE: 22/02/2023 Duration: 90 min Maximum Marks: 50 Instructions y Rasstions 11026 cary 1 matk each and Questions from 27 32 carry 4 marks each J Atswer for question 27 to 32 needs to be written in fon with On 3. Write only one “option alphabet” of the most sulable mpran from given opiions in the appropriate boxes provided at the end of the question paper, Fag astblank Page ofthe qucstion paper for rough work and Submit ull question paper atthe end. é. Answers writen by pencil, aversritten answers c ks 4 i jeaxeterilten answers carry zero marks, 5. There are No Negative Marks [ Student 1D ‘Student Name | Section No. Part-A i ability Of material withstand suddenly applied Toad and us to absorb a coraa amount of energy without failure _A. Hardness [_ B. Resilience [E. Stiffness [eToughness) 2 | IFA= Yield Stress, B=Design stress and C=1 imate stress then Fastor of safety (for Brittle material) = AASB BBA [C.C/B) [D. C/A 3_| Capability to get accurate measure ofa dimension BLnown ay > ‘A. Precision. 4 | InGO and NOGO gauges, is [B. Tolerance C. Quality DiAceuracy © + # partis passing through GO and restricted ta NOGO gauge, then part ‘A-Oversized B. Undersized ‘CiGood part D. reworked 5. | Following figure indicate .. angle in single point cutting tool. fi A. Side cutting edge | B. End relieFangle CfsideTeliefangle | D. Side rake angle angle _ | 3] When Maximum Se oT hove salen tian ‘minimum size of shaft then type of fit between shaft and a taeieaae B. Transition fi C. Clearance fit 1D. None ofthe given 7 {On lathe machine, the operation of euting a work piece into two pars isknownas ‘A. Grooving. B. [Parting ©. Chamfering D.Facing ingle point eutting Tool signature 8-14-6-8-8-19-1, 19 (Sixth number 19) indicate “angle SST aE CiSide cutting edge [D. Enc cutting edge Hpi Turing aperaion, Hf depth of cul Tam Wen ten Snel es reduced by... min am Be 1 mm [¢.2mm [D.3 mm sting edge OF WWist drill is KNOWN @S auc : A Atlee [Wedge Fue aa TY | Which one of the alloying element improves machining ability and such type of sce] are Kiowa a6 TSS oe B.Si CNet [DN Tape f i shaper 12 [A shaper differs from a planer in one important aspect that, in shape Pago 1 of 3(Acthe work is fixed and” C. the work andtool | D. the work and tool foo! reciprocate / while tool is fixed both move both do not move 13 | iva shaper ............ movement of the drive is converted into ..... E. reciprocating, rotary] TF. rotary, rotary Gffotary, reciprocating” TH] Clapper box mechanism is used in A. Milling machine 1B. Broaching machine __ | C. Grinding machine _[DJShapermachiney 13 TThe main pants of shaper are ___ oes A. base and body [B-ram and toofhead [Cross rail and body _[Dvallofthe mentionedy_ 16 | Which of the following is a correct range for grain nutiber of the grinding wheel for coarse grains? AN0-24 7 B. 30-60 €. 80-180 D. 220-600 17 | Which casting defect occur due to excess moisture content in moulding sand? ‘A. Porosity B. Shrinkage [ciBlownoless” D_ Inclusions 18 | Sometimes the patterns are given a slight taper on its vertical surfaces, This is given for Keeping. ~~ ‘A. Shrinkage allowance . Machining allowance | ©. Shake allowance ‘DiDraft allowance 19.| Which of the following is not a step in the core making process? ‘A. Sand Preparation Gi Machining core baking D. None of the given 20 | Which of the following is not a characteristic property of any moulding sand? ‘A_ strength or B. refractoriness CfHardenability) — |D. adhesiveness cohesiveness 21 | Rails of railway are the example of the produet manufactured by the cass pFOSESS. A. Forging B. Extrusion [ C.Rolling 7 1D. Cas 22 | Which of the following metal forming processes is best suitable for making the spanner? A) Extrusion [B. TC. Drawing [Di Forging? 23 | In attached pic, Shows.. ‘operation of sheet metal working ‘A. (Flanging 1B, Beading C. Hemming D. Lancing 241] A hot rolled ingot with cross sectional area is greater than 100 cm?and with a width at Icast twice the thickness is known as Ajshb B. Billet Bloom D-Piate 25 | In DC straight polarity welding...... A. [Electrode holder is |B. Electrode holder is is positive |D. Holder is positive and) \/(Connected to the negative | connected to the positive | and holder is earthed | work is earthed ‘and work (0 posi and work to negative 26 | In Shaper machine, at the end of one cycle, job is given a feed motion to the direction of wal movement. A. parallel B. anti-parallel | Ciperpendicutaroy 1D. None of the given Par-R 27] & steel rod having 10 mm diameter and 2 m length fs subjected to axial pull of 3 KN, Assume modulus oF elasticity B= 205 x 10° KN/m? , consider JL =3.14 then elongation in mm is .0..3.7 2-3 28 | Ina limit system, the following limits ere specified to give fit between a shafi anda hole: 49.02 4 Size of Hole 25-00" Size of Shaft Type of fit between Hole and shaft will be of .. ype aig h ae Page 2 of 3[29 ] Determine the time required to milla slot of 300025 mma ‘@ workpiece of 300 mm length witha face and side milling cutter of 100 mm diameter, 25 mm wide and having eighteen teeth, The depth of cut is 5 mm, feed per tooth is 0.1 mm and cutting speed is 30 m/min, Assume approach and overtravel distance of 50 mm. QF win 30 | A150 mm long, 20 mm diameter stainless steel rod Is to be reduced to 16 mm diameter by tuming on lathe. Maximum depth of cut is Imm. The spindle rotates at 500 rpm, and tool is travelling at an axial speed of 200 mnvmin. machining time required is |"... Minutes. _ 31 | Ahole is drilled in @ Aluminium block with a 15 mm drill at a feed of 0.1 mmirey, spindle rotat ional speed $00 RPM. Calculate MRR & R3}.9. men a: 32 | Calculate time required to drill a 25 mm diameter hole in workpiece having thickness of 60 mm to the complete depth. The cutt ‘ing speed is 14 m/min and feed is 0.3 mavrev. Assume length of approach and over travelas Smm each. consider Mn3.14 4-1 erin - Answer Sheet: ‘Student 1D ‘Student Name Section No. ParteA Note: Pencil written or Over written answer will not considered r = 3. 4 5 6 7. 9 10. TT 13, B 14 15, 16 7 18, 19. 20. a 2. B. 34 3 26. Part-B Note: Pencil written or Over written answer will not considered 27 28 29 0 TT 2 Marks: (For evaluation purpose only) Part A Pert B Total Re-check requests: (Question number(s) only) Page 3 of 3