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Operation and
al tr o on 受
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Maintenance Manual
n f i 控 le
o 受 ol
密 C Jereh is consistently focused on customer needs i al n t r
t o
d 保 and dedicated to exceeding customer expectations! en C
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Yantai Jereh Petroleum Equipment & Technologies Co.,trLtd. o 受
t i al n
o 264003
d e n Address: No. 27 Jereh Road, Laishan District, Yantai, China,
C
onfi Tel.: +86-400-816 2161
Website: www.jereh-pe.com
受 控
密 C
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ia tro Co
Operation
on 受控and Maintenance Manual（B）
n t n 受
i d e C o 密
f 保
C l o l led
密 n t ia n tr
d 保 i de 控C o
l l e f
n tro 3 1/16"-10K Quad BlowoutC on 受
Preventer
C o 密 ti
保 e n
受控 l l e d
n f id
n t ial ntro C o 受
e o 密
n fid 控C 保
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n t r www.jereh-pe.com

C o ti
控 d e n
 n f
密 Co
d 保
olle
en Cotial n t r
fid
ABOUT THIS MANUAL
n 受控
C o
密 nt
The manual is to guide the operator and保 e
l l e d maintenance personnel to understand the
fi d
o o n
i l ontr This manual is intended only as a guide and not as密a C
fundamentals of successfulaoperation.
n t 受
f i de 控
substitute for professional C No liability, either expressed or implied, is given for
training.
d 保any
o n 受 ll e
C
information contained
密 herein.
a l t r o
保 e n ti on
l l e
This d manual does not intend to illustrate all possible
i
working
f d 控C Study this manual
situations.

n tro carefully before making any attempt to operate this equipment. C on 受

C o 密 t
控 d 保 e n
受 o l l e n fid
ial ontr C o 受
n t 密
de 控C
WARNING
f i 保
C
Any one or User onshall not受disassemble or surveying and mapping thel productsroprivately, lled and
shall 保
密
not behavior violating the patent rights. Otherwise, heeshall n nt
tia be oresponsible
l e d f i d C for the

t r olviolation and compensate for all loss. o n 受控

on All related copyrights, patents, trademarks, business 密 C
C 保 secrets and all other ownership or rights
e n t
受 控 l d
eonly fid
o l be used as a reference of unit operation and on
ial ontr 受
belong to the company. This Manual shall
n t C
maintenance, User shall
f i de not控copy,C reprint, modify or edit any information contained, use保it 密 for
on 受 use or provide it to any third party without the written lpermission. l e d
C
any other commercial
密 al ntro
t i
e d 保 he shall be responsible for all legal responsibility irelated.
Otherwise,
d en Co
olIfl the product (including but not limited to the software f
n technical 控 data) covered by this
n t r C o and 受
C o 密 t
控 Manual needs to be exported, re-exported or 保 imported, User shall follow the applicable laws
e n
受 o l l ed or import the product to any country that nfid
and regulations. User shall not
ial ontr
export, re-export
C o 受
n t 密
f i de 控Cthe User shall be responsible for all responsibility anddloss.
sanctioned by USA, otherwise,
保
C on 受
Under no circumstance shall the company be responsible for any special, incidental,
o lle indirect
密 damage and any loss of profit, data, goodwill or nexpected t l t
ia oeconomy.
n r
保
and subsequent
d i de 控C
l l e
o All rights reserved by the company. f
n 受
t r C o
C on 密
保
受控 o l l ed
t i al ntr 受
den 控C o
f i
C on 受
保 密
l l e d
n tro
C o t
控 d e n
 n f
密 Co
d 保
olle
tial
en Co n t r
fid
SAFETY PRECAUTIONS
n 受控
C o
密
保 are designed, manufactured and tested nt
Components of the equipment covered in the manual
d d e
o l l e n fi
following related standards.aTo
i l prevent
n tr the potential hazards, the operator shall understand C o 受
n t o 密
i de 控Cbelow during all phases of operation and maintenance
the general safety fprecautions 保
of the

equipment. C
on 受 o l l ed
密 t i al ntr
保 qualified personnel shall be authorized to operate and
a) dOnly d n Cthe
emaintain o equipment.
e f i
t r olb)l Personnel operating and performing maintenance C o n on 受 控
o n 密
the equipment must wear
C 保 e n t
受 控 appropriate Personal Protective Equipment.
l e d fid
o l o n
c) Good overall safety practices
n t ial omust n tr be adhered to at all times when setting up, operating, C
密
受
i
shutting down fanddemaintaining
控 C this equipment. 保
C on 受 personnel away from the unit when operating,lservicing o l ed
lperforming
d) Keep unauthorized
密 t i a ntr or

e d 保
maintenance.
i d en Co
ole)l Make sure the pressure of the pipeline connectingCwith f
n the 受 控
n t r o equipment is released before
C o 密 t
控 保 e n
ed fid
any disassembly operation.
受 o l l o n
f) DO NOT attempt unauthorized
n t ial ondisassembly
tr or maintenance of components.
密 C 受
g) Equipment used f i dfore lifting
控 Cand moving the unit must be of sufficient rating to handle
d 保 the
o n 受 l l e
C
weight involved.
密 al ntro
保 all the operation controls shall be in correct position t
n C i o
h) dEnsure
e i d ebefore startup.
oli)l Keep work areas clean and clear of obstructions, f
n 受控
n t r C ohand tools and other objects when
C o 密 t
控 保 e n
ed fid
operating the unit.
受 o l l o n
j) Regulations and laws enforced
n t ial onbytr the government. 密 C 受
f i de 控C d 保
C on 受 l l e
密 t i al ntro
e d 保 i d en Co
t r oll o nf 受控
o n 密 C
控 C 保
受 l e d
i a l t r ol 受
t o n
f i den 控C
C on 受
保 密
l l e d
n tro
C o t
控 d e n
 n f
密 Co
d 保
ol le
e n Co tial n t r
d
o nfi 受控
密 C
d 保 d e nt
TABLElle
OF CONTENTS
nfi 受
t i al ntro C o
d e n Co 密
f i 控 1d 保
on 受
1.0 GENERAL DESCRIPTION.............................................................................................
C l r o lle
密
1.1 BRIEF
保 t ia ont
INTRODUCTION..............................................................................................1
n
l l e1.2 f i de 控C
d TECHNICAL DATA.......................................................................................................1
n C on 受
tro 1.3 CERTIFICATION...........................................................................................................3
C o 密 t
控 d 保 e n
受 o l l e
2.0 OPERATION REGULATIONS....................................................................................... 3
n fid
ial ontr C o 受
n t
2.1 OPERATION.................................................................................................................. 3
密
f i de 控C 3d 保
on 受
2.1.1 INSTALLATION.....................................................................................................
C l o l le
2.1.2密RECOMMENDED HYDRAULIC OIL.................................................................
t ia ont 4 r
保 de 控Cn
d2.1.3 HYDRAULIC CONNECTION...............................................................................4
l l e f i
n C on 受
tro 2.1.4 RAM OPEN AND CLOSE....................................................................................4
C o 密 t
控 保
2.1.5 EQUALIZING VALVE OPEN ANDdCLOSE...................................................... 5 e n
受 o l l e n fid
ial ontr C o 受
n t
2.1.6 RAM REPLACEMENT......................................................................................... 6
密
f i de CAUTIONS.....................................................................................7
控 C
d 保
on 受
2.1.7 OPERATION
C l l e
密 t i al ntro
2.2 MAINTENANCE............................................................................................................7

e d 保 i d en Co
o ll 2.3 f 控
TESTING........................................................................................................................
n 8
r o
nt 3.0 ASSEMBLY AND DISASSEMBLY.............................................................................
C 受
C o 密 10
t
控 保 e n
受 o l ed
3.1 3 1/16"-10K-N QUAD BOP ASSEMBLY................................................................10
l n fid
ial ontr C o 受
n t
3.2 ACTUATOR ASSEMBLY.......................................................................................... 12
密
f i de 控 C
ASSEMBLY........................................................................... 16d 保
on 受
3.3 SHEAR ACTUATOR
C l o l le
ia ont
密 RAM ASSEMBLY..........................................................................................19
3.4 BLIND
t r
保 de 控Cn
d L.H SHEAR RAM ASSEMBLY................................................................................
l l e3.5
n f i 20
o o 受
o ntr 3.6 R.H SHEAR RAM ASSEMBLY................................................................................
密 C 21

控 C 保
受 l l e d
3.7 SLIP RAM ASSEMBLY............................................................................................. 22

t i al ntro
3.8 PIPE RAM ASSEMBLY............................................................................................. 23 受
den 控C o
f i
C on 受
保 密
l l e d
n tro
C o t
控 d e n
 n f
密 Co
d 保
ol le
e n Co tial n t r
d
o nfi 受控
密 C
3.9 EQUALIZING VALVE ASSEMBLYⅠ......................................................................24
d 保 d e nt
l le
3.10 EQUALIZING VALVE ASSEMBLYⅡ....................................................................26
o o nfi 受
n t ial on tr C 密
de 控C
3.11 FEMALE UNION FLANGE ASSEMBLY.............................................................. 27
f i 保
on UNION
3.12 2″ FIG1502
C 受 PLUG ASSEMBLY............................................................ o l l ed
28
密 t i al ntr 29
e d 保
3.13 DEBOOSTER
i d en Co
ASSEMBLY (OPTIONAL)............................................................
f
oll 3.14 LIFTING UNION ASSEMBLY (OPTIONAL)........................................................
n 受控
t r C o 31

C on 密
3.15 FEMALE UNION FALNGE ASSEMBLY (OPTIONAL)......................................32 t
控 d 保 e n
受 3.16 MALE UNION FLANGE ASSEMBLY
o l l e (OPTIONAL)........................................... 33 n fid
al ntr
iINSTRUCTIONS................................................................... C o 受
n t o 密
de 控C
4.0 TROUBLESHOOTING 34
f i 保
C on 受 o l
5.0 PARTS LIST....................................................................................................................35 l ed
密 t i al ntr 35
e d 保
5.1 SEAL
i d en Co
KIT.....................................................................................................................
f
oll 5.2 CONVERSION KIT.....................................................................................................37
n 受控
t r C o
C on 6.0 STORAGE OF SEALS..................................................................................................
密 37 t
控 保 e n
受 o l l ed n fid
ial ontr C o 受
n t 密
f i de 控C d 保
C on 受 l l e
密 t i al ntro
e d 保 i d en Co
oll f
n 受控
n t r C o
C o 密 t
控 保 e n
受 o l l ed n fid
ial ontr C o 受
n t 密
f i de 控C d 保
C on 受 l l e
密 t i al ntro
e d 保 i d en Co
t r oll o nf 受控
o n 密 C
控 C 保
受 l e d
i a l t r ol 受
t o n
f i den 控C
C on 受
保 密
l l e d
n tro
C o t
控 d e n
 n f
密 Co
d 保
olle
e tial
n Co n t r
d
o nfi 受控
密 C
d 保 d e nt
1.0 GENERAL DESCRIPTION
o l le o nfi 受
n t ial on tr
密 C
i d e C 保
n f 控 d
1.1 BRIEF INTRODUCTION
C o 受 olle
保 密 tial
en Co n t r
d d
t r olle
3 1/16"-10K-N Quad BOP is designed
nfi 控
for protection against blowouts for coiled tubing
o 受
theC
C on operations. In case of overflow, kicking, blowout, 密 BOP can quickly shut down the well in
t
控 d 保 e n
受 o l e
well-killing operation to re-control the well pressure.
l n fid
ial andonequipped
tr with manual locks to hold rams mechanically C
o 受
The ram is hydraulic driven,
n t 密
f i de Manual
控 C overrides in case of hydraulic failure. 保
C on 受
locked in closed position.
o l l ed
密
During application and maintenance of the unit, using proper safety
t i al device
n tr and following
e d 保 i d en Co
oll
safety instructions are strongly recommended. f
n 受控
t r C o
C on 密 t
控 保 e n
受
1.2 TECHNICAL DATA
o l l ed n fid
ial ontr C o 受
n t 密
f i de 控C d 保
C on 受 l l e
密 t i al ntro
e d 保 i d en Co
oll f
n 受控
n t r C o
C o 密 t
控 保 e n
受 o l l ed n fid
ial ontr C o 受
n t 密
f i de 控C d 保
C on 受 l l e
密 t i al ntro
e d 保 i d en Co
t r oll o nf 受控
o n 密 C
控 C 保
受 l e d
i a l t r ol 受
t o n
i den1控
Figure
f C
3 1/16"-10K-N Quad BOP Contour Dimension
o n 受
密 C 1

d 保
l l e
n tro
C o t
控 d e n
 n f
密 Co
d 保
olle
e tial
n Co n t r
d
o nfi 受控
密 C
Table 1 3 1/16"-10K-N Quad BOP Parameters
d 保 d e nt
Data
o l le 3 1/16"-10K-N Quad BOP
o nfi 受
Rated Working Pressurenti
al n tr C
d e C o 10,000 psi 密
i
nf 受控 d 保
Main Bore
C o 3 1/16"
olle
密
Side Outlet
保
Bore 2 1/16"
en Co tial n t r
d d
troll e
Operating Temperature T-20 (-29℃~121℃)
o 受 nfi
控
o n Top Connection C BX154 Studded Flange
6BX 3 1/16"-10K
密 t
受 控C Bottom Connection 6BX
l e d 3保
1/16"-10K BX154 Studded Flange
fid
e n
l
ro 6BX 2 1/16"-10K BX152 Studded o n
n
Side Injection Connectiont ial ont Flange ×
密 C 受
f i de 控C 2"FIG1502F
d 保
on 受
Hydraulic Pressure
C
1,500~3,000 psi
olle
密 Closing Volume (per
Shear Actuator t i al ntr
保 den 控Co
3
92 in (1.5L)
l l e
set) d f i
n tro Shear Actuator Opening Volume (per
C on 受
o 密
92 in3 (1.5L)
t
控C n
set)
保 e
受 Blind, Slip & Pipe Actuator Closing
o l ledin n fid
ial on Co
3
Volume (per set)
t tr
61 (1L)
受
n
de 控 C 密
n f i
Blind, Slip & Pipe Actuator Opening
61 in3 (1L)
d 保
Volume (per set)
C o 受 olle
Hydraulic密
保
Connections 1/2-14 NPT tial
en Co n t r
led Sizes nfi
d
lTubing 受控
1"~2"
tro C o
o n Service Sour Gas
密
C n t
受 控 Weight
lle d保
1,378 lbs (625kg)
fid
e
o n
n t l r
ia ont 33.96"×18.5"×31.2" 密 Co 受
de 控C
Equipment Contour Dimension
f i 862.6×469.7×793.7 (mm)
d 保
C on 受 l l e
Ram Configuration
密 t i al ntro
d 保 BOP is composed of 4 sets of ram assemblies (from d C o
etopn to bottom).
The
e Quad
i
t r ol1.l Blind Ram: Blind Ram is located at the top layer ofCothenfram 受 控
on
used to shut off the wellhead
C 保 密
受控
pressure.
o l l ed
2. Shear Ram: Shear Ramaisl located trat the second layer used to shear the oil tubing (1”~2”). 受
t i o n
f
3. Slip Ram: Slip Ram i denis located
控 C at the third layer used to clamp the tubing when shearing or
o n 受
密 C 2

d 保
l l e
n tro
C o t
控 d e n
 n f
密 Co
d 保
olle
e n Co tial n t r
d
o nfi 受控
密 C
other conditions. Oil tubing of each size needs replacement of corresponding slip.
d 保 d e nt
4. Pipe Ram: Pipe Ram is located at the
o l l e fourth layer used to seal the tubing annulus. Oil nfi
i a l ntr C o 受
n t o 密
de 控C
tubing of each size needs replacement of corresponding seals and ram.
f i 保
C on 受 o l l ed
密
1.3 CERTIFICATION t i al ntr
e d 保 i d en Co
oll f
n 受控
t r o
C as per API 16A.
C on  Testing– All BOPs are hydrostatic and function密tested t
控 d 保with pressured well fluids conform to NACE e n
受  Sour Gas Service – Materials in contact
o l l e n fid
Specification MR0175tifor al SournGastr Service. C o 受
n
de 控C o 密
f i 保
Caution: As per
C onNACE受 MR0175 shear blades are exempt from the hardness requirements
o l l ed of
steel as 密 t i ait.l As na trresult they are
d 保 they need to be harder than the tubing in order to n
d e cut
C o
l e f i 控 gas environment and
t r olsusceptible to Stress Corrosion Cracking (SCC) if exposed
o n to the
受 sour

C on should be inspected often to check for cracking. 密C t

控 保 e n
受 o l l ed n fid
ial ontr C o 受
2.0 OPERATION REGULATIONS n t 密
f i de 控C d 保
C on 受 l l e
密
2.1 OPERATION t i al ntro
e d 保 i d en Co
oll f
n 受控
t r
n 2.1.1 INSTALLATION C o
C o 密 t
控 保 e n
受 o l l ed n fid
Please use studs and nuts t iaasl per n tr 6A requirements for sour gas service. Tighten studs Co
API 受
e n C o 密
with proper torque.fid 保
C on 受控 l l e d
密 t i al ntro
e d 保 i d en Co
t r oll o nf 受控
o n 密 C
控 C 保
受 l e d
i a l t r ol 受
t o n
f i den 控C
C on 受
保 密 3

l l e d
n tro
C o t
控 d e n
 n f
密 Co
d 保
ol le
e n Cotial n t r
d
o nfi 受控
密 C
Table 2 Stud Torque (with Anti-seize Agent)
d 保 d e nt
o l l e Torque
o nfi 受
P/N
n t ial ontr
Description Location
密 C
i d e C ftꞏlbs
保
Nꞏm
f
D010015506 n Stud 控 ed 400
C o 受 Figure 8 Item 15
oll
295

密
D020015494 Socket Head Cap Screw Figure 3 Item 15tial n t
295 r 400
d 保 e n
d 2 控 200C o
Figure 20fiItem
olle n
5507061113 Stud 270

ntr C o24 Item受3

Figure
o
C 保密 t
D010016313 Stud 361 488
控 Figure 25 Item 2
d e n
受 o l l e Figure 18 Item 10 n fid
D020015510
ial ontr
Socket Head Cap Screw 30 41
C o 受
n t Figure 19 Item 6
密
f i de 控C 保
C o n 受
o l l ed
2.1.2 RECOMMENDED HYDRAULIC OIL
密 t i al ntr
e d 保 i d en Co
l
olGeneral f
n ambient 控 temperature is -45℃
t r areas: Mobil DTE10 excel 32#. (Applicable minimum
C o 受
C on with heater and -20℃ without heater.) 密 t
控 d 保 e n
受 o l l eminimum n fid
Tropical areas: Mobil DTE25#.
ial ontr
(Applicable ambient temperature is -23℃ with heater
C o 受
n t 密
i
and -4℃ without heater.)
f de 控C d 保
on 受 is lower than the rated temperature, please contact us.
If the workingCtemperature l l e
密 t i al ntro
e d 保 i d en Co
l HYDRAULIC CONNECTION
ol2.1.3 f
n 受控
n t r C o
C o 密 t
控 保 e n
受 l
Connect the hydraulic piping that drives actuators
o l ed to the hydraulic coupler of the BOP to make nfid
l ntr
iaeach C o 受
n t o 密
de 控C
sure the hydraulic piping of actuator matches indicators on the control panel. Marking
f i
n or受using different kinds of fittings is recommended. d 保
each hydraulic o
C
piping
l l e
密 t i al ntro
e d 保 i d en Co
t r
l RAM OPEN AND CLOSE
ol2.1.4 o nf 受控
o n 密 C
控 C 保 excluding shear actuator has a lock stem to
受
The BOP is actuated by hydraulics. Each actuator
l e d
i a l t r ol hydraulic failure or longtime well shut-in. Before 受
mechanically lock after the t ram
o n
closing,

f i den 控C
C on 受
保 密 4

l l e d
n tro
C o t
控 d e n
 n f
密 Co
d 保
olle
e tial
n Co n t r
d
o nfi 受控
密 C
opening the ram, make certain that the lock stem is completely retracted. If the lock stem
d 保 d e nt
cannot rotate smoothly after the pressure
o l l e test, release the pressure of the lock stem by nfi
i a l ntr C o 受
t
injecting 1,500~3,000psinhydraulic o oil at “CLOSE” oil outlet, and then retract the lock stem. 密
f i de 控C d 保
o
To close the ram, ninject受1,500~3,000psi hydraulic oil at “CLOSE” oil outlet.
ll e
C
密ram, inject 1,500~3,000psi hydraulic oil at “OPEN” oilnoutlet. a l t r o
保
To open the
e ti on
l l e d f i d 控C
n tro C on 受
C o 密 t
控 d 保 e n
受 o l l e n fid
ial ontr C o 受
n t 密
f i de 控C 保
C on 受 o l l ed
密 t i al ntr
e d 保 i d en Co
oll f
n 受控
t r C o
C on 密 t
控 保 e n
受 o l
Ram
l ed Close
n fid
ial ontr C o 受
n t 密
f i de 控C d 保
C on 受 l l e
密 t i al ntro
e d 保 i d en Co
oll f
n 受控
n t r C o
C o 密 t
控 保 e n
受 o l l ed n fid
ial ontr C o 受
n t 密
f i de 控C d 保
C on 受 Ram Open
l l e
密 t i al ntro
e d 保 i d en Co
t r
l EQUALIZING VALVE OPEN AND CLOSE
ol2.1.5 o nf 受控
o n 密 C
控 C 保 difference will be built in upper and lower
受 After the blind ram or pipe ram is closed, pressure
l l e d
ram cavity. If opening thetiram al at nthistrotime, seals will be damaged seriously and ram cavity 受
den 控C o
f i
C on 受
保 密 5

l l e d
n tro
C o t
控 d e n
 n f
密 Co
d 保
olle
e n Co tial n t r
d
o nfi 受控
密 C
may be scratched. Therefore, an equalizing valve is installed at the side of body to balance
d 保 d e nt
pressure difference before opening blind
o l l eram and pipe ram. Use Allen wrench to open the nfi
i a l ntr C o 受
n t o 密
de 控C
equalizing valve stem counterclockwise to balance pressure before the rams turn from closing
f i 保
onClose受the equalizing valve clockwise after the ram opening. olled
to opening status.
C
Caution: 密 t i aloperation,
n tr storage and
e d 保 DO NOT open the equalizing valve stem during normal
i d en Co
l
oltransportation. f
n 受控
t r C o
C on 密 t
控 d 保 e n
受 2.1.6 RAM REPLACEMENT lle
o n fid
ial ontr C o 受
n t 密
i
Release BOP oil fpressurede 控toCzero and remove the stud (Fig.3, item 15; Fig.8, item 保
C on 受 o l l ed 15).

Remove 密 the actuator assembly form the body and then remove the
t i al ram.nIftrit is difficult to
d 保the ram, please follow the steps below to stretch out ithe d n Co
eram:
oll e
remove f
n 受控
t r C o
C on 1) Disassemble the two port plugs; 密 t
控 保
2) Connect the two pipes with 1/8-27NPTdand no less than 3” to the two side ports; e n
受 o l l e n fid
3) On end of two pipes tis l ntrwith hydraulic fitting;
iaequipped C o 受
n
de oil 控 C o 密
f i d 保
on 受
4) Connect the hand pump to the tubing through hydraulic fitting.
C l l e
o movement
5) Supply密 the hydraulic actuator ram closing cavity with oil and observe
t i al the n trram
e d 保 i d en Co
oll
direction to push the ram assembly. f
n 受控
t r
n Repair and replace the ram. C o
C o 密 t
控 保 e n
受 Note: If the ram needs to be retracted into the
o l l ed actuator, make sure the ram is concentric with
n fid
ram hole on actuator body t ial andonthetr guide key on ram aligns with the key slot. It is Co 受
e n
doperated C 密
f i 保
on 受控 d
recommended to be by two people. One person operates the hydraulic system and
C l l e
the other密 one ensures the ram has no interference with actuator. ial
t n tro
d 保 d en body C o
l l e
After ram replacement, retract the ram assembly into the
n f i
actuator
控 and then install the
o o 受
o ntr actuator assembly to the body through bolts. 密C
控 C 保 keep the personnel away from the opening
受 Caution: when the actuator assembly is opened,
l e d
i a l t r ol sudden stretching out of the actuator. 受
direction to avoid damages t in case
o nof the

f i den 控C
C on 受
保 密 6

l l e d
n tro
C o t
控 d e n
 n f
密 Co
d 保
olle
e n Cotial n t r
d
o nfi 受控
密 C
2.1.7 OPERATION CAUTIONS
d 保 d e nt
o l le o nfi 受
n t ial on tr
密 C
de 控C
1) Sizes of pipe ram and slip ram match with that of tubing.
f i 保
2) DO NOT close
C on blind受ram in case of tubing or other tools in the well. o l l ed
密 fully close pipe ram in case of no tubing in the well.nti
al ntr
d 保
3) DO NOT
d e C o
e f i
t r ol4)l Make sure the lock stem is retracted completely before o n ram 受 控
opening.
C locks the ram.
C on 5) Mark clearly to prevent mis-operation after lock密stem t
控 d 保 e n
受 6) Make sure the ram is retracted completely
o l l e to avoid scratches on tubing or tools due to nfid
i a l ntr C o 受
n t o 密
de 控C
ram stretching in wellbore.
f i
n 受 port (below the actuator body) regularly for hydrauliclleoild or well 保
7) Check the oobservation
密 C a l t r o
t i n
e d 保
fluid leakage to replace failure seals in time during BOP operation.
i d en Co
ol8)l Open the equalizing valve only when the blind Cram f
nor pipe 控 turns from closing to
t r o 受 ram

C on opening status. Keep the equalizing valve closed 密 during storage or other operations. t
控 保 e n
受 o l l ed n fid
ial ontr C o 受
2.2 MAINTENANCE n t 密
f i de 控C d 保
C on 受 l l e
o the body
After each 密 operation, remove the ram assembly, check all rams and
t i al seals,
n trclean
d 保 in contact with fluid. Lubricate the ram and ram icavity d en of the C o
o ll
ande parts
n f 控 BOP. Replace any
r
nt damaged seals or parts, especially ram elastomers. o 受
CCommon wear conditions indicate that
C o 密 t
控 保 e n
受 the rubber is squeezed out along the direction
o l l ed of the pressure. Replacement of the rubber part
n fid
l nwear.
iaobvious tr C o 受
is required when it appears
n t o 密
Check the cutting fedge i de of控 C
d 保
on 受
the shear blade. Replace the blade if cracks on the blade which
C l l e
o ram for
may affect 密 the shearing performance. Check the mounting screw
t i al of the
n trshear
d 保 and replace the shear blade after shearing operation d enas perCAPI o
l l e
looseness
n f i 控 RP 16ST Coiled
o o 受
o ntr Tubing Well Control Equipment System. 密 C
控 C 保
Check the slip thread, and replace the slip ifdthe thread becomes blunt that may affect the slip
受 ol l e
clamping performance. tial n t r 受
den 控C o
f i
C on 受
保 密 7

l l e d
n tro
C o t
控 d e n
 n f
密 Co
d 保
olle
e n Co tial n t r
d
o nfi 受控
密 C
Check the surface of the piston rod and shear piston rod and replace it in case of damages
d 保 d e nt
and scratches.
o l le o nfi 受
n t ial on tr
密 C
de 控C
Every three months, remove all rams, equalizing valves and flanges regularly to clean and
f
n 受i d 保
lubricate.
Co l r o lle
密 that the actuator stud thread has no damages; check t iato make
n tsure the sealing
保
Make certain
d of ring groove and actuator flange are good. n
de 控C o
l l e f i
n tro
surface
C on 受
C o Make certain that the lock stem can lock and unlock 密 smoothly without stuck. The lock stem t
控 d 保 e n
受 shall have no damages and deformation.lle
o n fid
al check
iand n tr the equipment, replace all seals and damaged parts C o 受
n t o 密
de 控C
Every year, disassemble
f i 保
on the 受
regularly. Conduct
C
wet fluorescent magnetic particle inspection on ring groove
o l l ed as per
密 t i al ncriteria
tr is API 16A
e d 保
ASTM E709 or fluid penetration inspection as per ASTM E165. Acceptance
i d en Co
l
ol7.5.1.9.5 f
n 受控
t r o
Cmagnetic particle inspection on parts
C on Every two years, regularly conduct wet fluorescent 密 t
控 保 e n
受 exposed to wellbore fluid as per ASTMllE709
o ed or fluid penetration inspection as per ASTM nfid
ial 16A n r
t7.5.1.9.5. C o 受
n tis API o 密
de 控C
E165. Acceptance criteria
f i 保
d on all
Every four years,
C on regularly
受 conduct wet fluorescent magnetic particle l
inspectionl e
important密 t i al as npertroASTM E165.
e d 保 parts as per ASTM E709 or fluid penetration inspection
i d en Co
l
olAcceptance f
n 受控
n t r criteria is API 16A 7.5.1.9.5.
C o
C o 密 t
控 保 e n
受 2.3 TESTING
o l l ed n fid
ial ontr C o 受
e n t 密
f i C
dperformance 保
on 受控 d
The following sealing tests are required before each operation.
C l l e
Actuator密 Sealing Performance Test
t i al ntro
d 保 assemblies should be tested on both the ram open d n Co
eand
l l
Alle actuator
n f i 控close cavities.
o o 受
o ntr Ram open cavity pressure test: Connect two pipes密 to Cthe corresponding “OPEN” and “CLOSE”

控 C 保
受 outlets. Inject hydraulic oil at the “OPEN” outlet
l l e d until it reaches 3,000psi. Hold the pressure for

10min. Ensure that the pressuret i al drop

n trisowithin 150psi and there is no visible leak. 受
den 控C o
f i
C on 受
保 密 8

l l e d
n tro
C o t
控 d e n
 n f
密 Co
d 保
ol le
e n Co tial n t r
d
o nfi 受控
密 C
Ram close cavity pressure test: Connect two pipes to the corresponding “OPEN” and “CLOSE”
d 保 d e nt
outlets. Inject hydraulic oil at the “CLOSE”
o l l eoutlet until it reaches 3,000psi. Hold the pressure nfi
i a l ntr C o 受
n t o 密
de 控C
for 10min. Ensure that the pressure drop is within 150psi and there is no visible leak.
f i 保
CAUTION: assemble
C on the 受test bar with same size as pipe ram duringl pipe ram o l led cavity
close

pressure 密 t i a ntr
e d 保 test.
i d en Co
l Ram Sealing Performance Test
olBlind f
n 受控
t r o
C on Install the test flange or test union to the bottom密ofCthe BOP. Plug the side outlet with 2" t
控 d 保 e n
受 FIG1502 union plug assembly and side loutlet
o l e flange. Inject water with rust preventative from nfid
i a l ntr C o 受
n t o till it overflows from the top of BOP. Connect two pipes密
de 控C
bottom test flange to internal body to
n f i d 保
the corresponding
C o 受
“OPEN” and “CLOSE ” outlets, inject hydraulic oil at the “CLOSE”
o e
ll outlet
密 1,500psi, and then continue to inject water from bottom t l
ia test n t r
保
until it reaches
d to increase the pressure to 10,000psi. Hold the pressure n
de for控 C o flange to internal

l l e n 受f i
t r o body
C o 10mins. Ensure that the

C on pressure drop is within 500psi and there is no visible 密 leak. t

控 d 保 e n
受 Pipe Ram Sealing Performance Test lle
o n fid
l ntr
iaunion C o 受
Install the test flange or n t o 密
de 控C
test to the bottom of the BOP. Put a testing bar with same size
f i
n rams. 保
d to the
of the pipe intoo
C
the 受Inject water with rust preventative from the bottom l l
test flange
o e
密 t i al to nthetrcorresponding
e d 保
internal body till it exceeds the top face of pipe ram. Connect two
i d en Co
pipes
l
ol“OPEN” f
n “CLOSE” 控 outlet until it reaches
t r and “CLOSE” outlets. Inject hydraulic oil at the
n 1,500psi. Then continue to inject water from the密 C o 受
C o bottom test flange to the internal body to t
控 保 e n
受 increase the pressure to 10,000psi. Hold
o l l ethed pressure for 10mins. Ensure that the pressure nfid
ial isonontvisible
r C o 受
drop is within 500psi andnthere t 密
de 控C
leak.
f i d 保
C on 受 l l e
密 t i al ntro
e d 保 i d en Co
t r oll o nf 受控
o n 密 C
控 C 保
受 l e d
i a l t r ol 受
t o n
f i den 控C
C on 受
保 密 9

l l e d
n tro
C o t
控 d e n
 n f
密 Co
d 保
olle
e tial
n Co n t r
d
o nfi 受控
C
保密
3.0 ASSEMBLY AND DISASSEMBLY
e nt
lled d
nfi 受
t i al ntro C o
3.1 3 1/16"-10K-N d enQUAD C oBOP ASSEMBLY 密
f i 控 保
C on 受 o l l ed
密 t i al ntr
e d 保 i d en Co
oll f
n 受控
t r C o
C on 密 t
控 d 保 e n
受 o l l e n fid
ial ontr C o 受
n t 密
f i de 控C 保
C on 受 o l l ed
密 t i al ntr
e d 保 i d en Co
oll f
n 受控
t r C o
C on 密 t
控 保 e n
受 o l l ed n fid
ial ontr C o 受
n t 密
f i de 控C d 保
C on 受 l l e
密 t i al ntro
e d 保 i d en Co
oll f
n 受控
n t r C o
C o 密 t
控 保 e n
受 o l l ed n fid
ial ontr C o 受
n t 密
f i de 控C d 保
C on 受 l l e
密 t i al ntro
e d 保 i d en Co
t r oll o nf 受控
o n 密 C
控 C 保
受 l e d
i a l t r ol 受
t o n
den 控C
Figure 2 3-1/16"-10K-N Quad BOP
f i
C on 受
保 密 10

l l e d
n tro
C o t
控 d e n
 n f
密 Co
d 保
olle
e tial
n Co n t r
d
o nfi 受控
密 C
Table 3 3-1/16"-10K-N Quad BOP (0000000236A) Parts List
d 保 d e nt
No. P/N
o l le Description Qty.
o nfi 受
1 n
0021013951t ial on tr Body 密
1 C
f i de 控C d 保
n 受
0021016537A
e 3
Co
2 L.H. Actuator Assembly
l r o ll
3 密 0021016536A R.H. Actuator Assembly a
ti on t 3

d4 保 e n
dAssembly C
lle 0021016539A
f i
L.H. Shear Actuator
控 1

n t r o 5 0021016538A R.H. ShearC

on 受
Actuator Assembly 1
Co 保 密
e n t
受控
0021016540A
lled
2
6 Blind Ram Assembly
d
o o nfi 受
7 0021077391A
n t ial ontr L.H. Shear Ram Assembly 1
C
1 密
8
f i de 控C
0021077392A R.H. Shear Ram Assembly
d 保
n 受
o3996043806A le
密C
1" Slip Ram Assembly
ol 2

保 3996043791A tial
en Co
1.25" Slip Ram Assembly n t r 2
e
ll 9d f i d 控
o 0021016542A
o n Assembly
1.5" Slip Ram
受 2

o ntr 1.75"密
C
C 3996043786A
保
Slip Ram Assembly 2
e n t
受 控 3996043793A
l e d 2
fid
ol
2" Slip Ram Assembly
n
t
3996043795A
n ial ontr 1" Pipe Ram Assembly 2
密 Co 受
f i de 控C d 保
n 受
3996043757A 1.25" Pipe Ram Assembly
le
2

Co0021016543A ol
tial t r 2

保密
10 1.5" Pipe Ram Assembly
en Co n
d d
nfi
3996043805A 1.75" Pipe Ram Assembly 2
l e
n tro l 3996043804A 2" PipeC Ram 受控
o Assembly 2

C o 密 t
控 11 3996043821A
d 保
Lifting Union Assembly 1
e n
受 o lleFemale Union Flange Assembly n fid
l Co
3995044081A 1
12
i a t r
t on Female Union Flange Assembly 受
13 e
3995803572A
d n C 1 密
i
nf 受控 保
d1
14
C o0021038965A 2"FIG1502 Union Plug Assembly
l l e
15 密 3995044080A t i al ntro 1
en Co
Male Union Flange Assembly
d 保 i d
o l l e 16 3995043819 Test
n f
Plug 控 1

ntr 17 o 受
o EqualizingCValve Assembly Ⅰ
C
0021016544A
密
保 Valve Assembly Ⅱ
2

受 控 18 0021016545A
l e d
Equalizing 2
l
19 0021803700A
t i al ntro Plug 1 受
NOTE: Backing to itheden2 FIG1502 o
C plug union assembly, the actuator on right hand is RH
n f 控
C o 受
保 密 11

l l e d
n tro
C o t
控 d e n
 n f
密 Co
d 保
olle
e tial
n Co n t r
d
o nfi 受控
密 C
actuator assembly and the actuator on left hand is LH actuator assembly.
d 保 d e nt
l le
* If equipped with debooster, please refer to 3.13.
o o nfi 受
n t ial on tr
密 C
i d e C 保
f 控 ed
3.2 ACTUATOR
C on ASSEMBLY
受 o l l
密 t i al ntr
d 保 assembly (LH: 0021016537A; RH: 0021016536A) iden Co
o ll e
Actuator
n f 控
t r C o 受
C on 密 t
控 d 保 e n
受 o l l e n fid
ial ontr C o 受
n t 密
f i de 控C 保
C on 受 o l l ed
密 t i al ntr
e d 保 i d en Co
oll f
n 受控
t r C o
C on 密 t
控 保 e n
受 o l l ed n fid
ial ontr C o 受
n t 密
f i de 控C d 保
C on 受 l l e
密 t i al ntro
e d 保 i d en Co
oll f
n 受控
n t r C o
C o 密 t
控 保 e n
受 l ed Assembly
Figure 3lActuator
o n fid
al 4nActuator
iTable tr C o 受
n t o 密
de 控C
Assembly Parts List
f i 保
d Qty.
No.
C onP/N 受 Description
l l e
密 t i al ntro
1
保 0021018777 Piston
e n o 1

l l e2d 0021018778 n f id 控C
Lock Screw 1
t r o o
C Cap 受
o n 3 0021018779
密 End 1
控 C 保 Backup Ring
受 4 B050015476
l l e d 1
5 B050021258 ial
t n tro O-ring 1 受
den 控C o
f i
C on 受
保 密 12

l l e d
n tro
C o t
控 d e n
 n f
密 Co
d 保
olle
e tial
n Co n t r
d
o nfi 受控
密 C
No. P/N
d 保
Description Qty.
d e nt
6 B056000940
o l le O-ring 1
o nfi 受
7
n
B050015491t ial on tr Quad Ring 1
密 C
f i de 控C d 保
8
C on 受
B050015469 O-ring
olle
2
9
保 密0021018780A Packing Assembly
en Co tial n t r 1

d d
olle nfi
10 P990015502 Retainer 1
o 受 控
n tr 11 B050015497 C
Backup Ring 1
C o 密 t
控 12 B050015503
d 保 O-ring 1
d e n
受 o l l e
o nfi 受
ial ontr
13 0021018783 R.H. Actuator Flange 1
n t C
1密
14 0021018785
f i de 控C Piston Head
保
15 on 受
D020015494
C Socket Head Cap Screw (11/4-7UNC)
o l l ed 4
密 t i al ntr
16
d 保 P990015504 Socket Set Screw
e n C o 1

l l e n f id 控
t r o 17 B050015474 O-ring
o
C Port Adapter受
4

C on 18 0021018784 密
Hydraulic 2
t
控 保 e n
受 19 B056000988
o l l ed O-ring 2
n fid
20 0021018786 tial n tr Port Plug 2 C o 受
n
de 控C o 密
21 f i Grease Fitting
d 保1
on 受
P990015505
C l l e
a) Disassembly
密 t i al ntro
保 sure there is no pressure in BOP housing and all ram
1) dMake d n Co are opened.
eassemblies
e f i
t r ol2)l Disassemble the socket head cap screw (15) andCremove o 控
n the受actuator
o n 密
assembly from the
C 保 e n t
受 控 ed
body. Prevent the ram assembly from scraping
l
the body internal cavity. Refer to 2.1.6 to
fid
o l n
ial onend
pressurize at actuator closed
t tr with hand oil pump to extend the ram assembly and Co 受
n
de 控C 密
remove it.
f i d 保
C on 受 l l e
o socket
3) As shown
密 in Figure 4: Remove the O-ring (12) and backup ring (11);
i a l screw
n t r out the

d 保screw (16) for fixing piston head (14) and unscrewidthe

set e ntpistonCohead (14) from the
l l e
o piston (1). f
n 受 控
t r C o
C on 密
保
受控 o l l ed
t i al ntr 受
den 控C o
f i
C on 受
保 密 13

l l e d
n tro
C o t
控 d e n
 n f
密 Co
d 保
olle
e n Cotial n t r
d
o nfi 受控
密 C
d 保 d e nt
o l le o nfi 受
n t ial on tr
密 C
f i de 控C d 保
n 受 le
Co ol
保 密 tial
en Co n t r
d d
tr olle o nfi 受控
o n 密 C
C 保 e n t
受 控 l e d
Figure 4 Exploded View of Piston Head and Seal
fid
ol
ialtheoactuator
tr body, remove the end cap (3) and O-ring (5 and 6) C o n 受
4) As shown in figure 5: tFix
e n n 密
f i d(4). 控 C 保
C on 受
and backup ring
o l l ed
密 t i al ntr
e d 保 i d en Co
oll f
n 受控
t r C o
C on 密 t
控 保 e n
受 o l l ed n fid
ial ontr C o 受
n t 密
f i de 控C d 保
C on 受 l l e
密 t i al ntro
e d 保 Figure 5 Exploded View of End Cap
i d en Co
ol5)l As shown in Figure 6: Remove the hydraulic portCadapter f
n (18), 控
n t r o 受 O-ring (17), grease fitting
C o 密flange. t
控 (21), port plug (20) and O-ring (19) on actuator 保 e n
受 o l l ed n fid
ial ontr C o 受
n t 密
f i de 控C d 保
C on 受 l l e
密 t i al ntro
e d 保 i d en Co
t r oll o nf 受控
o n 密 C
控 C 保
受 l e d
i a l t r ol 受
t o n
f i den 控C
C on 受
保 密 14

l l e d
n tro
C o t
控 d e n
 n f
密 Co
d 保
olle
e n Cotial n t r
d
o nfi 受控
密 C
d 保 d e nt
o l le o nfi 受
n t ial on tr
密 C
f i de 控C d 保
n 受 le
Co ol
保 密 tial
en Co n t r
d d
tr olle o nfi 受控
o n 密 C
C 保 e n t
控 d d
受 ol l e
o nfi 受
n t ial ontr 密C
f i de 控C 保
C on Figure 受 6 Exploded View of Hydraulic Port Adapter o l l ed
密 t i al ntr
6) As
d 保shown in Figure 7: Gently knock the piston (1) with d o to remove it.
enrubberCmallet
e f i
t r oll Disassemble the retainer (10), packing assemblyC(9),onO-ring受 控
(8) and remove quad ring (7)
C on 密 t
控 from the piston (1). Screw out the lock screw 保 (2) from the piston (1). e n
受 o l l ed n fid
ial ontr C o 受
n t 密
f i de 控C d 保
C on 受 l l e
密 t i al ntro
e d 保 i d en Co
oll f
n 受控
n t r C o
C o 密 t
控 保 e n
受 o l l edView of Piston and Seal n fid
ial ontr
Figure 7 Exploded
C o 受
e n t 密
Note: L.H. actuatordassembly
f i C item 13 (0021018801-L.H. actuator flange), R.H. actuator 保
C 受控 R.H. actuator flange)
o13n(0021018783- l l e d
assembly item
密 t i al ntro
d 保
b) Assembly
e i d en Co
t r
l
olReverse o nfdamage受 控
o n disassembly steps. Clean and check parts for
密 C any before assembling. Mark

控 C the position after assembly by distinguishing the 保left and right actuator assembly. Make sure
受 le d
lpositions
all seals are assembled in the
i l
a nt r o
correct with right orientation. The lips of packing 受
t
en ring o
assembly, O-ring anddbackup
f i 控 C should point towards the pressure cavity side.
o n 受
密 C 15

d 保
l l e
n tro
C o t
控 d e n
 n f
密 Co
d 保
olle
e tial
n Co n t r
d
o nfi 受控
C
保密
3.3 SHEAR ACTUATOR ASSEMBLY
e nt
l ntro lled o
d
nfi 受
t i a C
(Left: 0021016539A; Right:
d C o
en 0021016538A) 密
i
nf 受控 d 保
C o olle
保 密 tial
en Co n t r
d d
troll e
o nfi 受控
o n 密 C
C 保 e n t
控 d d
受 ol l e
o nfi 受
n t ial ontr 密 C
f i de 控C d 保
n 受 le
Co ol
保 密 tial
en Co n t r
d d
trolle o nfi 受控
o n 密 C
C n t
受 控
lle d保 fid
e
o n
n
l
tia ont r
密 Co 受
e C
n fid 控Figure d 保
o 受 8 Shear Actuator Assembly
lle
保 密C Table 5 Shear Actuator Assembly PartsnList t l
ia ont r o
e d i d e C
l l
o No. f
n 受 控
t r P/N
C o
Description Qty.

C on 1 0021018793 密
Shear Piston 1 t
控 保 e n
受 2 D030015468
o l l ed Hex Nut 4
n fid
0021018794 tia
l ntr C o 受
3
n
de 控C o End Cap 1
密
4 f
n 受i
B050015477 Backup Ring
d 保1
C o l l e
5
密B050021243 O-ring
t i al ntro 1

d 保 B056000940 O-ring de
n Co
l l e 6
f i
nRing 受 控
1

t r o 7 C o
o n B050015483
密
Quad 1

控 C 8 B050015490 保 O-ring 2
受 d
lle Packing Assembly
9 0021018795A
i a l t r o 1
受
t o n
10 P990015507
f i den 控C Retainer 1

C on 受
保 密 16

l l e d
n tro
C o t
控 d e n
 n f
密 Co
d 保
olle
e n Cotial n t r
d
o nfi 受控
密 C
No. P/N
d 保
Description Qty.
d e nt
11 B050015497
o l le Backup Ring 1
o nfi 受
12
n t ial on
B050015503 tr O-ring 1
密 C
f i de 控C d 保
13
C on 受
0021018798 R.H. Actuator Flange
olle
1
14 密0021018799
保 D010015506
Piston Head
en Co tial n t r 1

d d
e nfi
15 Stud (11/4-7UNC) 4
tr oll C o 受 控
o n 16 P990015504 Socket
密
Set Screw 1
C n t
控 17 B050015474
d 保 O-ring 4
d e
受 18 0021018784 l r o ll e Hydraulic Port Adapter 2 o nfi 受
e n tia ont 2密
C
19
n f id 控C
B056000988 O-ring
d 保
20
C o
0021018786受 Port Plug
l r o lle 2
21
保 密G070014742 NPT Male Hollow Hex n t ia ont
Plug 1
d e C
o l l e22 P990015505 Greasen fid 控
Fitting 1
t r C o 受
C on a) Disassembly 密 t
控 保
d housing and all ram assemblies are opened. e n
受 1) Make sure there is no pressure inleBOP
o l n fid
2) Disassemble the thex ial nutonandtr remove the actuator assembly from the body. Prevent C o 受
d e n C 密
the ram n f i 控 d 保
C o assembly受 from scraping the body internal cavity. Referl to 2.1.6rotollepressurize
密actuator closed end with hand oil pump to extend the nram
at t n t it.
iaand oremove
保
d3) As shown in Figure 9: Remove the O-ring (12) andfidbackup e ring C (11); screw out the
o l l e n 受 控
t r C o
C on socket set screw (16) for fixing piston head 密 (14) and unscrew the piston head (14)
t
控 保 e n
受 from the piston (1).
o l l ed n fid
ial ontr C o 受
n t 密
f i de 控C d 保
C on 受 l l e
密 t i al ntro
e d 保 i d en Co
t r oll o nf 受控
o n 密 C
控 C 保
受 l e d
i a l t r ol 受
t o n
f i den 控C
C on 受
保 密 17

l l e d
n tro
C o t
控 d e n
 n f
密 Co
d 保
olle
e tial
n Co n t r
d
o nfi 受控
密 C
Figure 9 Exploded View of Piston Head and Seal
d 保 d e nt
o l le o nfi 受
n t ial on tr
密 C
de 控C
4) As shown in Figure 10: Remove the end cap (3) from the actuator flange (13);
f i 保
remove
C onthe O-ring
受 (5 and 6) and backup ring (4) in end cap (3).l o l led
密 t i a ntr
e d 保 i d en Co
oll f
n 受控
t r C o
C on 密 t
控 d 保 e n
受 o l l e n fid
ial ontr C o 受
n t 密
f i de 控C 保
C on 受 o l l ed
密 t i al ntr
e d 保 i d en Co
oll f
n 受控
t r Figure 10 Exploded View ofoEnd Cap
on 密 C
C 保 e n t
控 5) As shown in Figure 11: Remove the hydraulic port adapter (18), O-ring (17), grease
受 o lled(19) on actuator flange.
fitting (22), port plug l(20) andrO-ring o n fid
受
n t ia ont 密 C
f i de 控C d 保
C on 受 l l e
密 t i al ntro
e d 保 i d en Co
oll f
n 受控
n t r C o
C o 密 t
控 保 e n
受 o l l ed n fid
ial ontr C o 受
n t 密
f i de 控C d 保
C on 受 l l e
密 t i al ntro
d 保 Figure 11 Exploded View of Hydraulic Port
d enAdapterC o
e i
n(1)f with受rubber
t r oll 6) As shown in Figure 12: Gently knock the piston C o 控 mallet to remove it.
o n 密
控 C Remove quad ring (7) from the piston 保 (1). Remove the retainer (10), packing
受 le d
l (8). rol 受
assembly (9) and O-ring
t i a nt
den 控C o
f i
C on 受
保 密 18

l l e d
n tro
C o t
控 d e n
 n f
密 Co
d 保
olle
e n Cotial n t r
d
o nfi 受控
密 C
d 保 d e nt
o l le o nfi 受
n t ial on tr
密 C
f i de 控C d 保
n 受 le
Co ol
保 密 tial
en Co n t r
d d
trolle o nfi 受控
o n C
密Actuator Assembly
C Figure 12 Exploded View of
保 e n t
受 控 e
Note: L.H. actuator assembly item 13ll(0021018800-L.H.
d fid
o actuator flange), R.H. actuator
o n
n t ial oR.H.
n tractuator flange).
密 C 受
de 控C
assembly item 13 (0021018798-
f i 保
b) Assemblyon
C 受 o l l ed
密 t i al before
n tr assembling.
d 保
Reverse disassembly steps. Clean and check parts for any n
d e damage
C o
e f i
t r oll Mark the position after assembly by distinguishing o n left 受
the and控 right actuator assembly.
Cpositions with right orientation. The lips
C on Make sure all seals are assembled in the correct 密 t
控 保 e n
受 of packing assembly, O-ring and backup
o l l ed ring should point towards the pressure cavity nfid
ial ontr C o 受
n t 密
de 控C
side.
f i d 保
C on 受 l l e
3.4 BLIND 密 RAM ASSEMBLY t i al ntro
e d 保 i d en Co
oll f
n 受控
n t r C o
C o 密 t
控 保 e n
受 o l l ed n fid
ial ontr C o 受
n t 密
f i de 控C d 保
C on 受 l l e
密 t i al ntro
e d 保 i d en Co
t r oll o nf 受控
o n 密 C
控 C 保
受 l e d
i a l t r ol 受
t o n
en 13CExploded View of Blind Ram Assembly
f i dFigure
C on 受控
保 密 19

l l e d
n tro
C o t
控 d e n
 n f
密 Co
d 保
olle
e n Co tial n t r
d
o nfi 受控
密 C
Disassembly
d 保 d e nt
1) Disassemble screw (2) from blind ram
o l l e(1), remove inner seal (6) and remove socket head nfi
i a l ntr C o 受
n t
and toposeal (5). 密
de 控C
cap screw (4), key (3)
f i 保
on and 受
2) Clean all parts
C
replace if necessary.
o l l ed
密 t i al Listntr
d 保 Table 6 Blind Ram Assembly (0021016540A)nParts
d e C o
e f i
t r oll No. P/N
o n 受控
Description
C
Qty.

C on 1 0021018774 密 Blind Ram 1 t

控 d 保 e n
受 2 0021018775
o l l e Screw (3/8-24UNF) 2
n fid
ial ontr C o 受
3 0020018776
n t Key 1
密
f i de 控C Socket Head Cap Screw (#10-24UNC) 保
4
C on 受
D010015475
o l l ed 2
5 密 P990015498 Top Seal
t i al ntr 1
d6 保 n
de 控C o
l l e P990015493 f i
Inner Seal
n
1

n tro C o 受
C o 密 t
控 3.5 L.H SHEAR RAM ASSEMBLY 保 e n
受 o l l ed n fid
ial ontr C o 受
n t 密
f i de 控C d 保
C on 受 l l e
密 t i al ntro
e d 保 i d en Co
oll f
n 受控
n t r C o
C o 密 t
控 保 e n
受 o l l ed n fid
ial ontr C o 受
n t 密
f i de 控C d 保
C on 受 l l e
密 t i al ntro
e d 保 i d en Co
t r oll o nf 受控
o n Figure 14 Exploded View of L.H Shear
密 C Ram Assembly
控 C 保
受
Disassembly
l e d
i a l t r ol (3) from the shear ram (1) with Allen wrench; take 受
1) Disassemble the flat head
t n
cap screw
o
f
out shear blade i d(2);enremove
控 C socket head cap screw (4) and key (5).
o n 受
密 C 20

d 保
l l e
n tro
C o t
控 d e n
 n f
密 Co
d 保
olle
e n Cotial n t r
d
o nfi 受控
密 C
2) Check the parts for cracks and damages and replace the damaged or corrosive parts.
d 保 d e nt
l le
Table 7 L.H Shear Ram Assembly (0021077391A) Parts List
o o nfi 受
n t ial on tr
密 C
de 控C
No. P/N Description Qty.
f i
n0021018788 保
d 1
1
Co 受 Shear Ram A
o ll e
密 Shear Bladeti a l n t r
2
d 保 0020018789
e n C o 1

olle 3 D020015473 n fid (5/16-18UNC)

Flat Head Cap Screw 控 2
t r o 受
o n Socket HeadC
C
4 D010015475
保 密 Cap Screw (#10-24UNC ) 2
n t
控 e
受 5 0020018776
ll ed Key 1 d
nfi 受
t i al ntro C o
d C o
en ASSEMBLY 密
3.6 R.H SHEAR i
nf 受控RAM
d 保
C o olle
保 密 tial
en Co n t r
d d
troll e
o nfi 受控
o n 密 C
C n t
受 控
ll e d保 fid
e
o n
n
l
tia ont r
密 Co 受
e
n fid 控C d 保
o 受 olle
密C tial n t r
d 保 d en Co
tro l l e
o nfi 受控
o n 密 C
C n t
受 控
lle d保 fid
e
Figure 15 Exploded View of R.H Shear Ram Assembly
o n
n
l
tia ont r
密 Co 受
Disassembly
i e
d 控C 保
f d (5);
1) Disassemble
C onthe flat受head cap screw (4) from the shear ram (3); take out shearl l eblade
密 t i al ntro
en Co
remove socket head cap screw (1) and key (2).
d 保 i d
e
ol2)l Check the parts for cracks and damages and replace nthef damaged
控 or corrosive parts.
n t r C o 受
C o Table 8 R.H Shear Ram Assembly 密(0021077392A) Parts List
控 d 保
受 No. P/N
o l l e Description Qty.
t l r
ia ont Socket Head Cap Screw (#10-24UNC) 受
1
d e n
D010015475
C
2
i
nf 受控
C o
保 密 21

l l e d
n tro
C o t
控 d e n
 n f
密 Co
d 保
olle
e tial
n Co n t r
d
o nfi 受控
密 C
2 0020018776
d 保 Key 1
d e nt
3 0021018790
o l le Shear Ram B 1
o nfi 受
4 n t
D020015473 ial on tr Flat Head Cap Screw (5/16-18UNC) 2
密 C
f i de 控C d 保
5
on 受
0020018789 Shear Blade
olle 1

密C tial n t r
保 en Co
led SLIP RAM ASSEMBLY
3.7
nfi
d
ntr
o l
C o 受控
C o 密 t
控 d 保 d e n
受 ol l e
o nfi 受
n t ial ontr 密 C
f i de 控C d 保
n 受 le
Co ol
保 密 tial
en Co n t r
d d
trolle o nfi 受控
o n 密 C
C n t
受 控
ll e d保 fid
e
o n
n
l
tia ont r
密 Co 受
e
n fid 控C d 保
o 受 lle
保 密C Figure 16 Exploded View of Slip Ram Assembly
n t l
ia ont r o
l l e d f i de 控C
t r o
Disassembly
o n 受
on 1) Remove screw (3) from slip ram (4). Remove 密 C
slip (5) from slip ram (4).
C 保 e n t
受 控 2) Remove socket head cap screw (1) and
l edkey (2). fid
o l o n
n t ial ifonecessary.
3) Clean all parts and replace n tr
密 C 受
f i de 控 C 9 Slip Ram Assembly Parts List
d 保
C on 受 Table
l l e
No. 密 P/N Description t i al ntro Qty.
d 保 d n Screw
eCap C o
e i
nf 受控
oll 1
Socket Head
D010015475 2
n t r C o
(#10-24UNC)
C o 密
控
2 0020018776
保 Key 1

受 3 D020014730
o l l ed Screw (3/8-16UNC) 4
t i l
a nt r 受
4
den 控C
0021018791 o Slip Ram 1
f i
C on 受
保 密 22

l l e d
n tro
C o t
控 d e n
 n f
密 Co
d 保
olle
e tial
n Co n t r
d
o nfi 受控
密 C
3996043808
d 保 1” Slip Insert 1
d e nt
3995043451
o l le 1.25” Slip Insert 1
o nfi 受
5 n t ial on
0021018792
tr 1.5” Slip Insert 1
密 C
i e C
d3996043789 保
n f 控 1.75” Slip Insert
ed 1
o 受 oll
密C 3996043809 2” Slip Insertial
n t on t r 1

lle d保 f i e
d 控C
o n 受
o
r
nt 3.8 PIPE RAM ASSEMBLY 密 Co
C 保 e n t
控 d d
受 l r o ll e
o nfi 受
e n tia ont 密 C
n fid 控C d 保
o 受 olle
密C tial n t r
d 保 d en Co
tr o l l e
o nfi 受控
o n 密 C
C n t
受 控
ll e d保 fid
e
o n
n
l
tia ont r
密 Co 受
e
n fid 控C d 保
o 受 olle
密C tial n t r
d 保 d en Co
t r o l l e
o nfi 受 控
o n Figure 17 Exploded View of Pipe
密 C Ram Assembly
C 保 e n t
受 控 Disassembly
l d
e(4), fid
o l o n
1) Disassemble the screw (2),
n t ial ontr
inner seal socket head cap screw (6), key (5) and top seal
密 C 受
(1).
f i de 控C d 保
2) Clean allC on and受 l l e
密
parts replace if necessary.
t i al ntro
e d 保 Table 10 Pipe Ram Assembly Parts
i d enList Co
t r oll No. o nf 受控
o n P/N
密 C Description Qty.

控 C 1 P990015498 保 Top Seal 1

e d
受 0021018775 oll
2
t i a l n t r Screw (3/8-24UNF) 2
受
3 n C
de3996043797 o 1" Pipe Ram 1
f i
C on 受控
保 密 23

l l e d
n tro
C o t
控 d e n
 n f
密 Co
d 保
olle
e tial
n Co n t r
d
o nfi 受控
密 C
3995043450
d 保
1.25" Pipe Ram 1
d e nt
0021018787
o l le 1.5" Pipe Ram 1
o nfi 受
n t ial on
3996043803 tr 1.75" Pipe Ram 1
密 C
f i de3996043781
控 C
d 保
n 2" Pipe Ram
le
1
Co B050023026
受 ol
保密 tial
1” Inner Seal
en Co n t r 1

d d
olle nfi
B050023024 1.25” Inner Seal 1
o 受 控
n tr 4 P990015508 C1.5” Inner Seal 1
o
控 C B050023022
d 保密 1.75” Inner Seal 1
d e n t
受 o l l e
o nfi 受
ial ontr
B050023020 2” Inner Seal 1
n t C
1 密
5
f i de0020018776
控 C Key
d 保
o n 受 Socket Head Cap Screw
ll e
密C l r o
6 D010015475 2
(#10-24UNC) a
ti on t
d 保 e n
d 控C
l l e f
n 受i
tr o 3.9 EQUALIZING VALVE ASSEMBLYⅠ Co
o n 密 t
控C e d 保
fid
e n
受 o ll n
n
l
tia ont r
密 Co 受
e
n fid 控C d 保
o 受 olle
密C tial n t r
d 保 den Co
tr o l l e
o nfi 受控
o n 密 C
C n t
受 控
ll e d保 fid
e
o n
n
l
tia ont r
密 Co 受
e
n fid 控C d 保
o 受 olle
密C tial n t r
e d 保 i d en Co
tr o l l o nf 受控
n C
Co 保 密
受控 l r o ll e d
Figure 18 Exploded View of Equalizing Valve AssemblyⅠ
受
n t ia ont
e
n fid 控C
C o 受
保 密 24

l l e d
nt ro
控 Co e n t
d
 n f
密 Co
d 保
olle
e tial
n Co n t r
d
o nfi 受控
密 C
d 保 d e nt
o l le o nfi 受
n t ial on tr
密 C
f i de 控C d 保
n 受 lle
Co l t r o
保 密 Table 11 Equalizing Valve AssemblyⅠ(0021016544A) n t ia Parts
o nlist

l l e dNo. f i de 控C
t r o P/N
o n 受
Description Qty.
on 密 C
C 1 0021018760
保
Equalizing Block 1
e n t
受 控 l e d fid
2 0021018761
o l Retainer Plate 1
o n
3 t ial ontr
0021018762
n Equalizing Valve Plug 1
密 C 受
f i de 控C 保
4
C o n 受 P990014093 Backup Ring
o l l ed 1
O-ring al tr
保
5
密 B050014094
t
n Coi n 1

e d 6 P990013935 Backup
i d eRing 1
l l f 控
n tro 7 B050013923 C onO-ring受 1
C o 密 O-ring t
控 8 B050013933 保 1
e n
受 o l l ed n fid
9
ial ontr Socket Head Cap Screw (1/2-20UNF)
P990013934 Backup Ring 1
C o 受
n t 密
10
f i de 控C
D020015510
保
4

on D020014092
受 Socket Head Cap Screw (1/4-20UNC) led 2
11
C l r o l
密 a
ti on t
d 保 e
d 控Cn
l l e n 受f i
t r o C o
C on 密 t
控 保 e n
受 o l l ed n fid
ial ontr C o 受
n t 密
f i de 控C d 保
C on 受 l l e
密 t i al ntro
e d 保 i d en Co
t r oll o nf 受控
o n 密 C
控 C 保
受 l e d
i a l t r ol 受
t o n
f i den 控C
C on 受
保 密 25

l l e d
n tro
C o t
控 d e n
 n f
密 Co
d 保
olle
e n Cotial n t r
d
o nfi 受控
C
保密
3.10 EQUALIZING VALVE ASSEMBLYⅡ
e nt
o lled o
d
nfi 受
n t ial ontr 密 C
f i de 控C d 保
on 受 olle
密C tial n t r
d 保 d en Co
trolle o nfi 受控
o n 密 C
C 保 e n t
控 d d
受 ol l e
o nfi 受
n t ial ontr 密 C
f i de 控C d 保
n 受 le
Co ol
保 密 tial
en Co n t r
d d
t r olle o nfi
Valve受
控
on
Figure 19 Exploded View of Equalizing
密 C AssemblyⅡ
C 保 e n t
受 控 l ed fid
o l o n
n t ial ontr 密 C 受
i
Table 12
f deEqualizing
控 C Valve AssemblyⅡ(0021016545A) Parts list
d 保
No. Co
n 受P/N l l e
密
Description
i a l t r o Qty.
保 e t o
nBlind n
e d 1 0021018730 Equalizing Block
f i d C 1

t r oll 2 P990013935 o
Backup
C
n Ring受控 1

C on 密 O-ring t
控
3 B050013923
保 1
e n
受 4 B050013933
o l l ed O-ring 1 n fid
ial ontr C o 受
5 n t
P990013934
e Backup Ring 1
密
f i d C 保
6
C 受控
on D020015510 Socket Head Cap Screw (1/2-20UNF)
l l e d4
密 t i al ntro
e d 保 i d en Co
t r oll o nf 受控
o n 密 C
控 C 保
受 l e d
i a l t r ol 受
t o n
f i den 控C
C on 受
保 密 26

l l e d
n tro
C o t
控 d e n
 n f
密 Co
d 保
olle
e tial
n Co n t r
d
o nfi 受控
C
保密
3.11 FEMALE UNION FLANGE ASSEMBLY
e nt
o lled o
d
nfi 受
n t ial ontr 密 C
f i de 控C d 保
on 受 olle
密C tial n t r
d 保 d en Co
tr olle o nfi 受控
o n 密 C
C 保 e n t
控 d d
受 ol l e
o nfi 受
n t ial ontr 密 C
f i de 控C 保
C on 20受Exploded View of Female Union Flange Assembly olled
al ntr
Figure
密 t i o List
e d 保 Table 13 Female Union Flange Assembly (3995803572A) i d en CParts
oll No. f
n 受控
n t r P/N C o
Description Qty.
C o 密Nut (3/4-10UNC) t
控 1 5507041126 保 8
e n
受 o l l ed Stud (3/4-10UNC) n fid
2 5507061113
i al ntr 8
C o 受
n t o 1 密
3
f i de 控C
P226000795 2″ Seal Ring
d1保
4
C on0021014634
受 Flange l l e
密 t i al ntro
d
5
保 5509049243 Ring Gasket
d e n Co 1

o lle n fi 控
n t r C o 受
C o 密 t
控 保 e n
受 o l l ed n fid
ial ontr C o 受
n t 密
f i de 控C d 保
C on 受 l l e
密 t i al ntro
e d 保 i d en Co
t r oll o nf 受控
o n 密 C
控 C 保
受 l e d
i a l t r ol 受
t o n
f i den 控C
C on 受
保 密 27

l l e d
n tro
C o t
控 d e n
 n f
密 Co
d 保
olle
e tial
n Co n t r
d
o nfi 受控
C
保密
3.12 2″ FIG1502 UNION PLUG ASSEMBLY
e nt
o lled o
d
nfi 受
n t ial ontr 密 C
f i de 控C d 保
on 受 olle
密C tial n t r
d 保 d en Co
trolle o nfi 受控
o n 密 C
C 保 e n t
控 d d
受 ol l e
o nfi 受
n t ial ontr 密 C
f i de 控C d 保
n 受 lle
Co l t r o
保 密 Figure 21 Exploded View of 2″ FIG1502 Union Plug n t iaAssembly
o n
l l e d Table 14 2″ FIG1502 Union Plug Assembly (0021038965A) f i de 控CParts List
n tro C on 受
C o 密 Description t
控
No. P/N
保 Qty.
e n
受 1 3904043456
o l l ed2″ FIG1502 Male Plug Union 1
n fid
ial ontr C o 受
2 5598803391
e n t 2″ Wing Nut 1
密
f i d 控 C 保
3 n 受
oP220032254 Retaining Ring, External
l l e d 1
密 C al ntro
t i
e d 保 i d en Co
oll f
n 受控
n t r C o
C o 密 t
控 保 e n
受 o l l ed n fid
ial ontr C o 受
n t 密
f i de 控C d 保
C on 受 l l e
密 t i al ntro
e d 保 i d en Co
t r oll o nf 受控
o n 密 C
控 C 保
受 l e d
i a l t r ol 受
t o n
f i den 控C
C on 受
保 密 28

l l e d
n tro
C o t
控 d e n
 n f
密Co
d 保
olle
e tial
n Co n t r
d
o nfi 受控
C
保密
3.13 DEBOOSTER ASSEMBLY (OPTIONAL)
e nt
o lled o
d
nfi 受
n t ial ontr 密C
f i de 控C d 保
on 受 olle
密C tial n t r
d 保 den Co
tr olle onfi 受控
o n 密 C
C 保 e n t
控 d d
受 ol l e
o nfi 受
n t ial ontr 密C
f i de 控C d 保
n 受 le
Co ol
保 密 tial
en Co n t r
d d
tr olle onfi 受控
o n 密 C
C n t
受 控
ll e d保 fid
e
o n
n
l
tia ont r
密Co 受
e
n fid 控C d 保
o 受 olle
密C tial n t r
d 保 den Co
tr o l l e
onfi 受控
o n 密 C
C n t
受 控
ll e d保 fid
e
o n
n
l
tia ont r
Figure 22 Exploded View of Debooster Assembly
密Co 受
e
n fid 控C d 保
o 受 olle
密C tial n t r
e d 保 i d en Co
tr o l l o nf 受控
n C
Co 保 密
受控 l r o lle d
受
n t ia ont
e
n fid 控C
C o 受
保 密 29

l l e d
n t ro
控 Co e n t
d
 n f
密 Co
d 保
olle
e n Cotial n t r
d
o nfi 受控
密 C
Table 15 Debooster Assembly (0021016546A) Parts List
d 保 d e nt
No. P/N
o l le Description Qty.
o nfi 受
0020018770 nti
al n tr C
1
d e C o Debooster Housing 密
1
i
nf 受控 保
d 1
2
C o
0021018771 Debooster Housing Cap
olle
3
保 密D040015486 Backup Ring tial
en Co n t r 1

lle d O-ringfid
t r o
4 B050015478
o n 受控 1

o n 5 B050015487 CT Seal 1

控 C
d 保密 d e n t
nfi 受
0020018772 1
受
6
o l l e Debooster Piston
B050015470
ial ontr 1
C o
7
n t T Seal
密
8 f i
P990015480de 控C Clamp
d 保2

C on 受 olle
tial r
9 P990015472 Fitting 1
t
10
d 保密D020015471 den 控Co
Socket Head Cap Screw (3/8-16UNC )
i
n 3
l l e f
n tr o 11 0021018773 onPlate受
Mounting
C 1
o
控 C 12 P990015466
d 保密Dust Cap 1
e n t
受 B030015481
o lle 1 n fid
Co
13 Check Valve
B070009058 nt
ial on t r
密
受
de 控C
14 Plug 1
f i 保
d 1
15
C on 受
P990015479 Cross
o ll e
密B070009031 Straight Coupling ti a l n t r 1
16
d 保 e n C o
l l e
17 B070015496 Pressure n id 控
fJoint 1
o o 受
o ntr 18 0021021167
密 C Plug 1
C 保 e n t
控 19 B050015056
e d O-ring 1
fid
受 o ll n
20 B070016312
n
l
tia ont r 90° Fitting 1
密 Co 受
e
21
n fid 控C
F990016316 1/4"×0.065 Pipe
d 保1

C o 受 olle
保 密
en Cotial n t r
e d i d
tr o l l o nf 受控
n C
Co 保 密
受控 l r o ll e d
受
n t ia ont
e
n fid 控C
C o 受
保 密 30

l l e d
n t ro
控 Co e n t
d
 n f
密 Co
d 保
olle
e tial
n Co n t r
d
o nfi 受控
C
保密
3.14 LIFTING UNION ASSEMBLY (OPTIONAL)
e nt
o lled o
d
nfi 受
n t ial ontr 密 C
f i de 控C d 保
on 受 olle
密C tial n t r
d 保 d en Co
trolle o nfi 受控
o n 密 C
C 保 e n t
控 d d
受 ol l e
o nfi 受
n t ial ontr 密C
f i de 控 C 保
C on 受
Figure 23 Exploded View of Lifting Union Assembly
o l l ed
密 Table 16 Lifting Union Assembly (3996043821A) Parts
t i al List
n tr
e d 保 i d en Co
o ll No. P/N f
Description
n 控 Qty.

nt r o 受
C Pin Shackle
C o 1 E020023201 S6 Thread
密 1
t
控 保 e n
受
2 D040023200
o l l ed Retainer 1
n fid
3 0021025025
ial ontr Collar 1 C o 受
n t 密
4
f i de 控C
B030019048 Needle Valve
d 保1

C on3995043823
受 o l l e
5
密
Night Cap
i a l n t r 1
6保
d D040015059 Backup Ring
d e nt Co 1
e f i
t r oll 7 B050015053
C o n 受控
O-ring 1
o n 密
C 保 e n t
受 控 l ed fid
o l o n
n t ial ontr 密 C 受
f i de 控C d 保
C on 受 l l e
密 t i al ntro
e d 保 i d en Co
t r oll o nf 受控
o n 密 C
控 C 保
受 l e d
i a l t r ol 受
t o n
f i den 控C
C on 受
保 密 31

l l e d
n tro
C o t
控 d e n
 n f
密 Co
d 保
olle
e tial
n Co n t r
d
o nfi 受控
C
保密 (OPTIONAL)
3.15 FEMALE UNION FALNGE ASSEMBLY
e nt
o lled o
d
nfi 受
n t ial ontr 密 C
f i de 控C d 保
on 受 olle
密C tial n t r
d 保 d en Co
trolle o nfi 受控
o n 密 C
C 保 e n t
控 d d
受 ol l e
o nfi 受
n t ial ontr 密C
i e Exploded
d24 C View of Female Union Flange Assembly 保
f 控 ed
on 受
Figure
C o l l
密Table 17 Female Union Flange Assembly (3995044081A)
t i al Parts
n r
tList
e d 保 i d en Co
o ll No. P/N f
Description
n 控 Qty.

nt r o
C Gasket 受
C o 1 5509047170
密 Ring 1
t
控 保 e n
受
2 0021043822
o l l ed
78×70 Flange- CB44 Bowen Box 1
n fid
3 D010016313al
i ontr Stud (1-8UNC) 8 C o 受
n t 密
4
f i de 控C
D030016315 Nut (1-8UNC)
d 保8

C on 受 l l e
密 t i al ntro
e d 保 i d en Co
oll f
n 受控
n t r C o
C o 密 t
控 保 e n
受 o l l ed n fid
ial ontr C o 受
n t 密
f i de 控C d 保
C on 受 l l e
密 t i al ntro
e d 保 i d en Co
t r oll o nf 受控
o n 密 C
控 C 保
受 l e d
i a l t r ol 受
t o n
f i den 控C
C on 受
保 密 32

l l e d
n tro
C o t
控 d e n
 n f
密 Co
d 保
olle
e tial
n Co n t r
d
o nfi 受控
C
保密 (OPTIONAL)
3.16 MALE UNION FLANGE ASSEMBLY
e nt
o lled o
d
nfi 受
n t ial ontr 密 C
f i de 控C d 保
on 受 olle
密C tial n t r
d 保 d en Co
tr olle o nfi 受控
o n 密 C
C 保 e n t
控 d d
受 ol l e
o nfi 受
n t ial ontr 密C
f i de25 控 C 保
C on 受
Figure Exploded View of Male Union Flange Assembly
o l l ed
密 Table 18 Male Union Flange Assembly (3995044080A)
t i alPartsnList
tr
e d 保 i d en Co
o ll No. P/N f
Description
n 控 Qty.

nt 1r o
CGasket 受
C o 5509047170 Ring
密 1
t
控 保 e n
受
2 D010016313
o l l ed Stud (1-8UNC) 8
n fid
3 3996043820
ial ont78×70 r Flange-CB34 Bowen Pin Union 1 C o 受
n t 密
4
f i
D030016315 de 控C Hex Nut (1-8UNC)
d 保8

C on 受 o l l e
5 0021025032
密
Retainer Nut
i a l n t r 1
6 保 0021025025
d Nut
d e nt Co 1
e f i
t r oll 7 D040015059 Backup
C o nRing 受控 1
o n 密O-ring
C 8 B050015053
保 1
e n t
受 控 l ed fid
o l o n
n t ial ontr 密 C 受
f i de 控C d 保
C on 受 l l e
密 t i al ntro
e d 保 i d en Co
t r oll o nf 受控
o n 密 C
控 C 保
受 l e d
i a l t r ol 受
t o n
f i den 控C
C on 受
保 密 33

l l e d
n tro
C o t
控 d e n
 n f
密 Co
d 保
olle
e n Cotial n t r
d
o nfi 受控
C
保密
4.0 TROUBLESHOOTING INSTRUCTIONS
e nt
l ntro lled o
d
nfi 受
t i a C
i d enTable C19oCommon Troubles and Solutions 保 密
f 控 ed
No. on 受
Trouble
C
Causes
l l
Solutions
o
密 The sealing surface between the body tand i al Cleann tr
e d 保 i d en Co
oll
the flange is dirty.
f
n body 控
t r The sealing surface betweenothe 受
on Wellbore fluid
the flange is damaged.密
C and
Repair
C 保 e n t
受 控 1 flows out from
l e d Tighten bolts with fid
l tightened o l o n 受
tr bolts
the ring gasket.
n t iaNot o n the specified
密 C
f i de 控C torque.
保
on 受 Ring gasket is damaged. Replace led
C l r o l
密 fluid The seal between the actuator flangenand
Wellbore a
ti Replace n t
保
d flows out from the body is damaged. e C o
l l e n f id 控
n tro 2 the contact C o 受 Clean the sealing
C o between The sealing surface between 密 the actuator surface and repair t
控 保
d is dirty or damaged. the damaged seal. e n
受 actuator flange bonnet and theebody
o l l n fid
and body.
ial ontr C o 受
Oil leakage ore n t 密
f i d 控 Cleaks, the seal near actuator is 保
onfluid 受 damaged.
wellbore
If oil
l l e d
密 C al damagedtro seals.
Replace the
3 leakage at the
t i n
e d 保detection port of If wellbore fluid leaks, the seal near the
i d en Co
oil

oll
well is damaged. f
n 受控
n t r actuator flange.
C o
C o The ram moving 密 t
控 保 e n
受
direction is
l
The pipes connection
o l ed between the panel Correct the pipe n fid
4 inconsistent with l thenBOP
iaand tr are incorrect. C o 受
the nameplateent
connection
d 控C o 密
f
n 受 i d 保
on the panel.
C o l l e
The ram cannot
密 t i al ntro
d 保be opened fully Impurities such as accumulated sand d enor CClean o the ram, the
e nf i
t r oll 5 with normal mud exist between ram and o
C bonnet. 受
控 ram cavity
o n hydraulic
密
控 C 保
受
system running.
l e d
Pressure is not
i l
The outer seal
a t r ol and inner seal of ram are Replace 受
6
maintained at nt damaged.
e o n
n fid 控C
C o 受
保 密 34

l l e d
n tro
C o t
控 d e n
 n f
密 Co
d 保
olle
e tial
n Co n t r
d
o nfi 受控
密 C
No. Trouble
d 保
Causes Solutions
d e nt
specified value
l n tr o l le
The equalizing valve is not closed. Close
o nfi 受
after the ram
n t iaThe o of equalizing valve are damaged. Replace 密C
closing.
i d e C seals
保
f 控 ed
C on 受 o l l
5.0 PARTS 密 LIST t i al ntr
e d 保 i d en Co
oll f
n 受控
t r C o
C on 5.1 SEAL KIT 密 t
控 d 保 e n
受 o l l e n fid
ial Table
n tr 20 Seal Kit Parts List C o 受
n t o 密
f i de 控C 保
No.
C on 受P/N Description
o l l ed Qty.
1 密 B050013923 O-ring
t i al ntr 4
d2 保 n
de 控C o
l l e B050014094 f
O-ring
n i 2

n tro 3 B050015469 C o
O-ring 受 12
C o 密 t
控 保 e n
受
4 B050015474
o l l ed O-ring 32
n fid
5 B050015476 al
i ontr Backup Ring 6
C o 受
n t
6 i
B050015477de 控C Backup Ring 保2 密
f d 2
C on 受 l l e
al ntro
7 B050015483 Quad Ring
8 保
密 O-ring en
t i o
e d B050015490
f i d C 4

t r oll 9 B050015491 o
Quad
C
nRing 受控 6

C on 密 t
控
10 B050015497
保 Backup Ring 8
e n
受 11 B050015503
o l l ed O-ring 8 n fid
ial ontr o 受
n t 2 密C
12 B050021243
i d e C O-ring
保
n f 控 e d
13
C o
B050021258
受 O-ring
l l 6
14 密 B056000940 O-ring t i al ntro 8
保 e n o
l l e d
15 B056000988
n f
O-ring id 控C 16
o o
C Ring受
o ntr 16 P990013934 Backup
密 4

控 C 保 Backup Ring
受
17 P990013935
l l e d 4
18 P990014093 ial
t n tro Backup Ring 2 受
den 控C o
f i
C on 受
保 密 35

l l e d
n tro
C o t
控 d e n
 n f
密 Co
d 保
olle
e tial
n Co n t r
d
o nfi 受控
C
密Description
No. P/N
d 保 Qty.
d e nt
19 B050013933
o l le O-ring 4
o nfi 受
20 0021018780An t ial on tr Packing Assembly
密
6 C
f i de 控C d 保
21
C on 受
0021018795A Packing Assembly
oll e 2

密 5509047170 BX154 Ring Gasketial t r

22
保 e n t on 2

e d d 控C
BX152 RingfiGasket
oll
23 5509049243 1

n tr 2”C
on 受
o 24 P226000795
密 Seal Ring 1
t
控C 保
d Backup Ring d e n
nfi 受
25 D040015059 2
受 l r o lle o
26 B050015053
n t ia ont O-ring 2
密 C
f i de 控CTable 21 Debooster Seals List d 保
on 受 olle
密C tial t r
No. P/N Description Qty.
保 en Co n
1
d D040015486
d
Backup Ring 1

tro l l e
o nfi 受控
o n 2 B050015478
密 CO-ring 1

C n t
d保 e
3 B050015487 T-seal 1
控 fid
受 o lle n
l Co
4 B050015470 T-seal 1
i
t ona t r 受
5 B050015056
d e n C O-ring 1 密
i
nf 受控 Table 22 Ram Seals List d 保
C o l l e
密 Description nti
al ntro Qty.
No.
d 保 P/N
d e C o
e f i
t r oll 1 P990015498 OuternSeal
C o 受 控 4

o n 密
C 2 P990015493
保
Inner Seal (Blind Ram) 2
e n t
受 控 l ed 1” Inner Seal fid
B050023026
l ntr o l 2
o n 受
B050023024tia C
n
de 控C o 1.25” Inner Seal 2
密
f i d 保
on 受
3 P990015508 1.5” Inner Seal 2
C l l e
密 B050023022 1.75” Inner Seal al
t i n tro 2

e d 保 B050023020 i d en Co
l l n f
2” Inner Seal
控 2

n tro C o 受
C o 密
控 d 保
受 ol l e
t i a l n t r 受
den 控C o
f i
C on 受
保 密 36

l l e d
n tro
C o t
控 d e n
 n f
密 Co
d 保
olle
e n Cotial n t r
d
o nfi 受控
密 C
5.2 CONVERSION KIT
d 保 d e nt
l n tr o l le o nfi 受
n t iaTable o 23 Conversion Kit Parts List 密 C
i d e C 保
Spec. on
f 控 ed
C 受 P/N Description
o l lQty.
密 t i al ntr 2
en Co
3996043795A 1" Pipe Ram Assembly
d 保
1" Conversion Kit
i d
o ll e 3996043808 1"
n f
Slip Insert 控 2
nt r o 受
C Ram Assembly
C o 3996043757A
密
1.25" Pipe 2
t
控
1.25" Conversion Kit
3995043451 d 保 1.25" Slip Insert e n
受 o l l e 2
n fid
al ntr
i0021016543A C o 受
1.5" Conversion Kit nt
1.5" Pipe Ram Assembly 2
de 控0021018792C o 2 保
密
f i 1.5" Slip Insert

C on 受 3996043805A 1.75" Pipe Ram Assembly olled2

密
1.75" Conversion Kit t i al ntr
e d 保 3996043789
i d en Co
1.75" Slip Insert 2
oll f
n Assembly
2" PipeoRam
控
n t r 3996043804A
C 受 2

C o 2" Conversion Kit

密 2" Slip Insert t
控
3996043809
保 2
e n
受 o l l ed n fid
ial ontr C o 受
6.0 STORAGE OFnSEALS t 密
f i de 控C d 保
C on 受 o l l e
1) The 密 service and storage period of seals shall be less than 24
t i almonths.
n trReplace if the
保
dperiod is overdue. n
de 控C o
l l e f
n 受 i
t r o C o
C on 2) During the service period, replace any failed seal.
密 t
控 保 e n
受 3) Store rubber products in a cool, dark and
o l l ed dry area. The preferred storage temperature
n fid
range for rubber productst ial is ofrom
n tr40°F to 80°F (4.4°C to 26.7°C). Rubber products should Co 受
n
de 控protected C 密
n 受i
be wrapped orfotherwise from direct exposure to sunlight or artificial light d 保
with a
o
C content (such as fluorescent light). Do not storeainl directtrsunlight l l e
o even if
high 密 i
ultraviolet
保 as overheating will occur. t
en Co n
e d i d
t r oll
wrapped,
o nf 受控
o n 4) Store rubber parts in a relaxed status. Do not密stretch C or hang O-rings or seals. Labels
控 C 保wire, or tape, as these items may make the
受 should not be attached to seals with string,
l e d
i a l t r ol 受
t
sealing surface deformation.
o n
f i den 控C
C on 受
保 密 37

l l e d
n tro
C o t
控 d e n
 n f
密 Co
d 保
olle
e n Cotial n t r
d
o nfi 受控
密 C
5) If possible, use air-tight containers to store rubber parts to protect against circulating air.
d 保 d e nt
6) Ozone is extremely harmful to rubber.
o l l e Ensure that there is no equipment in the storage nfi
i a l ntr C o 受
n t o 密
de 控C
area which may generate ozone, such as mercury vapor lamps, high-voltage electrical
f i 保
n 受
equipment,oelectric motor, or any electric apparatus which produces arcing. led
C l r o l
7) Keep密
a
ti greases, t
n or any other
保 the rubber products clean and free from solvents,noil,
e C o
o l ledsemi-solid or liquid materials during storage. Rubberonparts fid should
控 specially be protected
t r 受
C copper alloys (including bronze),
C on against direct contact with manganese, copper, 密 t
控 d 保 e n
受 l
polyvinyl chloride (PVC), creosote-impregnated
o l e timber, other rubber goods of different n fid
ial ontr C o 受
rubber compounds.nt 密
f i de 控C 保
8) When cleaning
C on is necessary,
受 rubber products can be cleaned with either suds
o l l eord methyl
密 t i al ntemperature.
tr
e d 保
alcohol. After cleaning, the rubber products should be dried at
i d en Co
ambient

ol9)l Rubber products taken from storage warehouseComust f

n ALWAYS 控 be inspected before
t r 受
C on installation. Rubber products shall not be flexible 密 when the temperature decreases to t
控 保 e n
受 below 40°F (4.4°C). Therefore, rubber
o l l edproducts in storage should be inspected every 12 nfid
l ntr
iaare C o 受
n t o 密
de 控C
months to ensure they still serviceable. Make sure the parts surface is free from
f i
n 受 or hardening phenomenon. Flex the parts and inspect 保
d with a
stickiness, osoftening
C l l e
密 t i tro any of the
alwhichnshow
e d 保
magnifying glass to ensure there are no cracks. Replace items
i d en Co
oll aging signs mentioned above. f
n 受控
n t r C o
C o 密 t
控 保 e n
受 o l l ed n fid
ial ontr C o 受
n t 密
f i de 控C d 保
C on 受 l l e
密 t i al ntro
e d 保 i d en Co
t r oll o nf 受控
o n 密 C
控 C 保
受 l e d
i a l t r ol 受
t o n
f i den 控C
C on 受
保 密 38

l l e d
n tro
C o t
控 d e n