Te SPECIFICATION FOR FASTENERS. AND WASHERS FOR OVERHEAD LINES. Part 3: Netal Anchors for Use in Kenya Power | concrete (Raw Bolts) Eos Page Tot 10 ‘TABLE OF CONTENTS 04 Circulation List 0.2 Amendment Record FOREWORD SCOPE REFERENCES ‘TERMS AND DEFINITIONS REQUIREMENTS, ‘TESTS AND INSPECTION MARKING AND PACKAGING DOCUMENTATION 2 3. 4 8. 6. 1 ANNEX A: Guaranteed Technical Particulars (tobe filed and signed by the ‘Manufacturer and subited together with relevant copies of the Manufacturer's, Catalogues, brochures, drawings, technical data, sales records, four customer referencs lters, details of manufacturing cepacty, the manufacturer's ‘experience and copies of complete type fest reports for fender evaluation, all English Language) sued iy: Head of Section, Teh Standards & Sine: = ~ sat ‘Auioriaed by Hea of Deparment, Development| Signe SSH Dae DDTAT wach &THLE: SPECIFICATION FOR FASTENERS | aot y AND WASHERS FOR OVERHEAD | Revision No. LINES, Part 3: Metal Anchors for Use in cz Tor] RPIscarTaPrOZI00sS Tesve No. [2 Date aes Kenya Power | concrete (Raw! Bolts) Page 20118 041 Circulation List ‘GOPYNO, ‘COPY HOLDER 7 Research & Development Manager 2 Procurement Manager 7 Electronic “copy (pai O0tNtechstasspecs ‘on Kenya Power Server (currently :Nelwork-\stimafpmnt- 0.2 Amendment Record [Rev No. | Date "|Description of Change | Prepared by yyy (Namo & DD) Signature 0 2014701719 _|Issu0 No. 2 ge Are “Approved k (Namo & ‘Signature ‘simon Kite tn fe. sey: ead of Sesion, Tesh Standards eins Sel ed of Depart Dies 2044-07-16 Resear & TeTne: TPDCOTSMONOTS 2 SPECIFIGATION FOR FASTENERS [AND WASHERS FOR OVERHEAD ae Nes. Kenya Power | Patt 3: Metal Anchors for Use in _ concrete (Raw! Bolts) FOREWORD ‘This specification has been prepared by the Research and Development Department ‘of The Kenya Power and Lighting Company Limited (KPLC) and it ays down requirements for Metal Anchors for use in Goncrete (Reawi Bolts). It is intended for use bby KPLC in purchasing the items, 1. SCOPE 4.1. This specification covers the listed different types of Metal Anchors (Raw Bolts) for fixing into concrete brick and stone to secure steelwork and equipment used in ‘transmission and dstribution of electricity. These includes: 8) Rawhbolt Shield Anchor Loose Bolt b) _ Rawlbol Shield Anchor Bolt Projecting ®)__ Rawibol Shield Anchor Hook Bolt 4) Rawlbok Shield Anchor Eye Bolt 4.2. The specification aso covers inspection and test of the ravi bolts as well as schedule cof Guaranteed Teexnical Particulars tobe filed, signed by the manufacturer and, submitted for tender evaluation. 4.3. The specification stipulates the minimum requirements raw bolts; acceptable for use Inthe company and it shall be the responsibilty ofthe supplier to ensure adequacy of the design, good engineering practice, adherence tothe specification and applicable standards and regulations as well as ensuring good workmanship in the manufacture Of the rawi bolts for The Kenya Power & Lighting Company. 1.4, The specification does not purport to include all the necessary provisions of a contract, 2, REFERENCES ‘Tne following standards contain provisions which, through reference in this text, constitute provisions af this specification. Unless otherwise stated, the latest edition of the referenced documents (including any amendments) applies. Iso 898 Mechanical properties of fasteners made of ctbon steel and alloy steel - Part 1: Botts, screws and studs with specified propery classes - Coarse thread and fine pitch thread, orn by: Head of DepaKenya Power v THLE Doe. No. | KPTSGHITSPIDZIOT S ievo No, | 2 ‘SPECIFICATION FOR FASTENERS: Reviaion Wo. | 0 AND WASHERS FOR OVERHEAD LINES. Date ofieeue | TE OTAW Part 3: Metal Anchors for Use in conerete (Raw Bolts) Paset 10 Iso 887; 180 262 180 68-1 180 065-182: 180 6187-1 180 1461: 180 2850-1 Part 2: Nuts with specified property classes -- Coarse thread and fine piten Pain washers for metic bots, screws and nults for general purposes ~~ General plan SO general purpose Metric Screw Threads ~Selected sizes for sorews, bolts and nuts 180 general purpose screw threads — Part 1: Basic profile 180 general purpose metric screw threads ~ Tolerances. Part 1: Principles and basic data; Part 2 Limits of sizes for general purpose external and intemal screw threads — Medium quality Fasteners ~ Surface discontinuities - Part 1: Bolts, screws and studs for ‘general requirements Hot dip galvanized coatings on fabricated iron and steel aces. ‘Specifications and test methods ‘Sampling procedures for inspection by attributes — Part 1: Sampling Scheries indexed by acoeptance qual limit (AQL) for it-oylot Inspection EATG 001-1 & 3: Metal Anchors for use in Concrete 3. TERMS AND DEFINITIONS 3.1. For the purpose of this specification, the definitions given in the reference standards shall apply. 3.2. Abbreviations: a) EATG ~ European Technical Approval Guideline. b) HV— Vickers Hardness sued by: Head of Sain, Tech Standards ® | Autboviaed ip Hen of Deparment, Reseash & Speciation shot ee ‘Sled Dat 20H Developmen Dates 204me Taso No, [2 SPECIFICATION FOR FASTENERS, +— AND WASHERS FOR OVERHEAD | Revision No. [0 LINES. Date ofTasve Part 3: Netal Anchors for Use in Kenya Power | concrete (Raw! Bolts) Page 5 of1@ 4, REQUIREMENTS 44, Service Condition “The raw bolts shall be suitable for continuous use outdoors in tropical areas at; ) Altitudes of up to 2200m above sea level, b) Humidity of up to 90%, ©) Average ambient temperature of +30°% with a minimum of 1°C and a ‘maximum of +40°C and «d) Heavy saline conditions along the coast. 42. Design and construction 4.2.4, The metal anchors shall be shell type torque-controlled expansion anchors with one ‘expansion sleeve cone as specified in ETAG 001 Parts 1 & 3 standard, 4.2.2. They shall be designed to offer a high performance steel expansion anchor, suitable for exceptional tension, shear and combined load performance in concrete. 4.23. They shall have high degree of reliability and shall sustain all actions and. Influences likely to occur during execution and use (ultimate limit state). 4.24. ‘They shall also rot deform to an inadmissible degree (serviceability limit state) and ‘shall remain fit fo" the use for which they are required (durabiiy). 4.25. They shall not be damaged by accidental events to an extent disproportional to the ‘original cause. The design working life shall not be less than that of the fixture (e.g. conerete). The sefety factors for resistance and durability in this case shall be based ‘on a nominal working life of atleast 50 years forthe fastening. 4.26, Allthe body parts shall be hot dip gelvanized by centrifuging process. The coating shall conform to a minimum thickness of 40,m or 285g/m as per the requirements of ISO 1461:2008, 4.2.7. The surface finish shall have @ shiny rdescent yellow appearance - zinc plate gold (2PG), whieh is thicker and gives marginal better protection; thi shall be enhanced by a chemical chromate passivation conversion which applies a harder surface fm in aczordance with ISO 6187-1, 4.28, The Metal Anchors commonly known as rawi bolts shall be complete with the following comporents: ed ye Hed of Seton, Tech Standards & iene SineTLE: ‘Dos. No. | KPuscarrepoat0ss Tesue No, [2 SPECIFICATION FOR FASTENERS | ‘AND WASHERS FOR OVERHEAD [ReviionNo. [6 LINES. ‘Date oes | BOTH OAD 3: Metal Anchors for Use in — | age FoF Kenya Power | concrete (Raw Bolts) 4284, Bolts 4.2.8.1. The botts shall be designed from grade 8.8 bolts, with mechanical properties ‘as shown in Table 1, conforming to ISO 898-1, with triangular ISO thread in ‘accordance with ISO 68-1; diameterpitch combinations in accordance with 180 262 and thread tolerances as specified in ISO 985-1 & 2, 4.28.12. They shall be manufactured from quenched and tempered carbon steel with ‘chemical composition as shown in table 2; through a cold forming process to fensure high dimensional accuracy, surface quality and increased strength properties through strain hardening with a metric thread pitch made from carbon stee! quenched and tempered. lechanical properties of bolts as per ISO 898-1 No | Mechanical property Property class - Grade 8.8 4__| Thread diameter dsi2mm fam 2 [Minimum tensile stengih Ri, Nini? [rin 800 830 3 | Vickers hardness HV min 250 255 F208N max 320 335 | Surface hardness max, | | Stress at 0.2% nor-proporional min B40 60 ‘elongation Rp0.2; N/mm? '5_| Stress under proof load Sp, Ninn 380 00 Reduction area after fracture 2, % | min e282 7_[ Elongation ater frecture A, % in 42 12 | Hardness after tempering Reduction of hardness 20HV maximum 9 | Surface integrity TAs per ISO 6157-1 requirements *) Surface hardness shall not be more than 30 Vickers points above measured core hardness ‘on product when readings of both surface and core are carted out at HV 0.3, Table 2: Stoo! and Chemical Analysis as per ISO 898-1 he-=\ airline Class ‘Garbon sieels wih addves Prespious 2 (€.g.B, Ma or Cr) quenched max max. _| _| and tempered 0.035 0.003 issued bye Hed of Setian, eek Stands Sone Yee 8 wia.oFTITLE: Doe. Ne. 800 NO, ‘SPECIFICATION FOR FASTENERS | ‘AND WASHERS FOR OVERHEAD || Revision No LINES. [Baie of sue Part 3: Metal Anchors for Use in Kenya Power | concrete Raul Bolts) Page 7 of 19 42.82. Nuts 4.2.8.2.1. Nuts shall be designed and manufactured from grade 8 nuts with mechanical properties shown in table 3 conforming to ISO 898.2, with triangular ISO ‘threads in accordance with ISO 68-1; clameter/ptch combinations in according ‘0 ISO 261 (coarse thread, thread tolerance GH according to ISO 965-1 & 2 and widths across flats as specied in ISO 272, 4.2.8.2.2. The nuts shall be manufactured from medium carbon steel, with chemical ccompositcn as specified in Table 4, Table 3: Mechanical properties of nut, class 8 as por ISO 698-2 ‘Si | Property class 8 nuts Diameter, mm No. Hate | 1651538 “1 _ | Sits undor proof oad Sp, Ninm™ | 680 920 | 2 | Viekers harness HV | min. [200 | 302 max | 233 | 363 3 [State Not quenched but iempered fable 4: Limits of Chemical Composition as per !SO 898-2 Sr | Property ‘Chomical composition No.| Class: (chock analysis), % __ ‘Carbon | Manganese | Phosphorus | Sulphur max min, max [max 1 8 0.58 (025 0.060 0.150 4283. Washers 4.2.8.3.1. Washers shall be designed and manufactured as per ISO 887 and shall be flat round ype. 4.2.8.3.2. The thickness shall not be less than 3.0mm and the diameter of centre hole ‘corresponding to the respective bolt sizes (of diferent diameter sizes) to pass through after galvanizing 42.84, Anchors Shiold (Sleeve) 4.2.8.4.1. Concrete anchor shields shall be designed and manufactured from medium carbon steel 2s per requirements of ETAG 001: Parts 1 & 3 and Table 1. [sed by: Hed of Seton, Teak Stniards& SYTie : Done] Ise No SPECIFICATION FOR FASTENERS AND WASHERS FOR OVERHEAD | Revision No. |'0 tines. Oe ofasue | STEAD Kenya Power |Conaete(Rawbo) | PRROTRTE 4.2.8.4.2. Sieeve anchors shall work by inserting them into a hole cilled into concrete. Turning the bolt head or the nut on the bot shal pull the working end of the slaeve anchor up through the sleeve, expanding and anchoring tse, securely inthe concrete, brick or block. 43. Specific Requirements 4.3.1, Raw! bolt Shield Anchor Loose Bolt ‘The loose type rawi bot shall possess the following features with dimensional and physical characteristics as per Table 5 and its design as illustrated in Fig. 1 4) It shall have an integral controlled collapse and ant-otaton feature to censure thatthe fire is firmly secured. ») The colapsibe ferrule ensures positive clamping force is transmitted to the fixture, ©) It shall possess a unique zig-zag feature to provide a balanced expansion tensuring secure setting and maximum load carrying capac. ). Shall be designed with a case-hardened nut with optimum angle teper for ‘maximum expansion. Fig, 4: Loose Bolt with anchor shield Ted ye Ted of Sto, Tee Stand orn Specifiestone Sct hes Dae 20%WiscuTereawns z ‘SPECIFICATION FOR FASTENERS. = AND WASHERS FOR OVERHEAD | Revision No. [0 LINES. Date ofteeue | 20760-40 iy: Part 3: Metal Anchors for Use in | Kenya Power | concrete (Raw Bots) Page 8 0118 4.32, Rawl bolt Shield Anchor Bolt Projecting 4.3.2.1. This bolt shall be suitable for use in structural steel, masonry support, cladding restraints, oad signs, racking systems and safety baries. 43.2.2. It shall have the following features with dimensional and physical characterises as per Table 5 and its design as illustrated in Fig. 2 €@) A stud witha slot for final adjustment and a sleeve (anchor shiele) that provides maximum shear load performance. ») An integral controlled collapse and ant-rotation feature to ensure thatthe fixture is fimly secured. ©) Acollapsile ferule that ensures postive clamping force is transmitted to the fue, 4) A.unicue zig-zag feature to provide a balanced expansion; ensuring ‘secure setting and maximum load carrying capac. ¢) A.case-hardened nut with optimum angle taper for maximum expansion. 4) Anutand washer as specified in clauses 4.2.8.2 and 4.2.8.3 that allows forthe fixture tobe easily removed and relocated. 19 with anchor shield Authorized by: Hea of Department, Research Development axX jie Dor No. | KPUscarTsPaio0s s Taso No. [2 ‘SPECIFICATION FOR FASTENERS. AND WASHERS FOR OVERHEAD | Revision No. [0 LINES. or Part 3: Netal Anchors for Use in ed Kenya Power | concrete (Raw! Bots) Page TOOT ‘able 6: Dimensional charactoristics of Loose bolt and Bolt Projecting | Bot | EoltHead | Washer | Shiold | Recommended Torque Bolt Size | Length | Diameter | Diameter | length (wim immetrie | (mm) | (mm)(ar) | nm)” | (rm) | S0Nimmz | 20mm | (Sa) | (On| hatha) | concrete _| ‘Brickwork _ wiz [120 10 30 [78 50 2 760, _ wie | 148 2m wo | 18 7m 5 170, wa [195 30 | 130 230 235 _ _ Waa | 285 % | 180 00 300. 43, Rawl bolt Shield Anchor Hook Bolt 4334 4332 ‘Shall be designed to sult temporary or permanent anchorage in bricks, stones ‘and concrete structures and shall be supplied complete with shield, washer and hex nut It shall have the following features with dimensional and physical ‘charactersics as per Table 6 with its design as llustrated in Fig. 3 4) An eye designed & manufactured for maximum performance and an anchor shield marked with a hole diameter to ensure correct installation. b) Pressed steel segments ensure consistent dimensional accuracy. ‘©) Optimum geometry taper angle for maximum expansion in all substrates. {d) Shall be suitable for supporting guy ropes, stays & cables and supporting ladder restraints mensional characteristics of Hook Bolt ‘Shield | Overall | Approximate | Recommended Torque Length | Tongth | Diamotorin. | im) ‘enm)— | my | oye (rim) | SONImm™ |” 20.5 Nin ba) tt “H)”| conerote | “Brickwork “20 | 2 2 145 16 50me; Treiscerrspezocs z y SPECIFICATION FOR FASTENERS : - AND WASHERS FOR OVERHEAD | Revision No, | 0 = LINES. ‘Dato oflewue | IEDTAB Kenya Power | Pat 3 Neta Anchors for Use in a conerete (Raw Botts) | Page iran Fig, 3: Hook Bolt with anchor shield 4,34, Rawl bolt Shiold Anchor Hook Bolt 43.4.1. Shall be designed to sult for temporary or permanent anchorage in btcks, stones and concrete structures and shall be supplied complete with shield, washer and hex nut 43.42. Itshall have the following features with dimensional and physical characteristics as per Table 7 with ts design as illustrated in Fig. 4 fa) Aneye designed & manufactured for maximum performance and an anchor shield marked with a hole diameter to ensure correct inetllation, 'b) Proceed etoo! cogments oncure coneistont dimensional accuracy. ©} Optimum geometry taper angle for maximum expansion in all substrates, 4) ‘Shall be suitable for supporting guy ropes, stays & cables and supporting ladder restraints f2mm Winimum tense avength Rn, #30 Nim ™ Vickers hardness HV 256 F206N 535 Surface hareness Sess at 0.2% non-propertenal 360 ‘elongation Rp0.2; N/mm? Stress under proof losd SP a0 imme Reduction area afer fracture Z, % 2 Elongation afte fracture A, % @ 12 Hardness after tempering Reduction of hardness 20HV_ Sse ty Wea of Section, Tee Standards ‘SpeciationTe a ES cane SPECICATION FoR PasTeENERS AND WASHERS FOR OVERHEAD | Revision No. | @ Kenya Powor | Pat Mia Anchor Use nT cine mar TPL Ravomania ior afr tea ‘ee es Se ‘Surface integrity. ‘As per ISO 6157-1 ‘Specify fermen. Type tae! SeeeteS wanaaes 6a] Sealy Snare sac _ ines 7 ctumial emposiion ‘Carbon ‘min 0.15 % Specify a Sass rapa Pe 688% sa ‘Sulphur, max. 0.035% Specify Boron, max 0.003% Specify “Tempering temperature “A25C ‘Specify Hee | ochanzl opr dss Bato | Diamar "8 iooatt ea ‘Stress under proof load Sp, Nimm” 880. 920 Vrs ates a ee a Sia nia ad oad hamial ampestion Canes aa 8% co oe ass tots i ast supe = oem 42.8.3 Washors 42831-42832 4284142. 43 Specific 43.1 Loose Bolt 3.2 Bolt Projecting —_ 4921-4922 Dimensional Characteristics 43.3 Hook Bolt 43.3.1-43.3.2 Dimensional characterisios 4.3.3 Eyo Bolt “Ahora yi Head of Department, Reser ae Dies 2044-03-19THE Dos No. | KPUSCOTSPIORWESS Tesue No.) 2 ‘SPECIFCATION FOR FASTENERS | \ AND WASHERS FOR OVERHEAD | Revision No. [@ LINES. Date offasue | 2016.09.40 it 3: Netal Anchors tor Use in ~ Kenya Power | concrete (Rawi Bolts) eae Clause number KPLC Requirements Biddor's offer (indicate full, details of the values offered) 4331-4332 ‘Specify Dimensional characteristios ‘Specify 44 Sam 441-442 4.5 Quality Management Systoms - 452-455 ‘Specify 5.0 Tests and inspection — 51-568 - ‘Spealfy 6. Marking & Packaging — (6.4. Marking ‘Specify (6.2 Packaging ‘Specify 621-623 ‘Spealfy 7. Documentation 71-73 _ Spealiy 8.0__ | Manufacturers Guarantee and Warranty ‘Specify List catalogues, brochures, technical data and drawings submited fo | Specify ‘support the offer. List customer sales records submitted o support the offer Specily List Test Certifcates submitted with tender Specify List test & calibration reports to be submitted to KPLC for approval| Specify before shipment ‘Statement of complianee to specification (indicate deviations ifany & | Speciy ‘supporting documents) _ Manufacturer's Nane, Signature, Stamp and Date ised by: Wea of Seton, Teh Si Speciation Develogme Siged: 2 OAS