No.=CLIL-SMLS-181030¢ ALD Notice @ This installation manval is suitable 1o21/35k\, 26/35KVXLPE Coble; © Te systen ust be capletely pmered offend effectively randed during installation, maintenance, end disassbly; © Please check the cable before installation to meet the requirenents of the GB50168 standard © be product should be installed by special trained person; © Before installation, read the installation manual and install step by step © Please prepare the installation tools and necessary protective equiment for able accessories before intalletion; @ The waste generated during the work lke past fl, bag, foam and vid filer could’ discard at wil it shall be reclaimed by qualified party © The wasted products couldnt be discarded it shall be reclaimed by qualified party; © Please check if the interface size of the bushing is matched with the product before installation. JYYC1-35kV XLPE Cable Detachable Connector (single core) Installation Manual ChangLan Electric Technology Co., Ltd Add: No. 223, Tongzipo West Road, Changsha, Hunan, China P.0.: 410205 Sales /fax: 0731-85521148 85512244 Technical /fax: 0731-85524726 88919461 Email: esdlf jwd@163. com Web: http: //www. csd1fj. com.cn1. cable treatment 1.1 Treat the power cable as shown in fig. 1. Peel the outer sheath. Remain 30mm armour layer (Wrap the copper screen fracture with PVC tape) and IOmm iner sheath, peel the est. Ino amout, omit this procedure. Temporarily wrap the copper Screen end with PVC tape. Clean the fille. Notioe: Since different cabinet size and installation method, the outer sheath peeling size is for reference only. if eabine sie is small, we can reduce the peeling siz according to the site situation. 1.2 Polish the armour surface with ie, fix the coppes tad tape anendng to the differet specifications. ‘Constant spring specfiation: Hold a smal-section copper brid tape with a constat-force spring onthe armor and hold another latg-setion copper braid ape with ‘constan-force spring onthe copper screen 30 nm above the inne sheath, As shown in Figue | Soldering wire specification: Fasten and wrap the small-section copper braid tape to the arm fora cirle with copper binder and solder it tightly fasten another large-section copper brid tape wih 2 copper binds tothe copper sereen 30mm above the inner sheath and solder it ighty. (Notice: the two copper brid tapes should be fixed 90 degree staggered) oper scene 380 1, 3. Raise two copper braid tape wrap 2 layers of void filler on the armour and cover Fig! the armour completly and lap with outer sheath with mm. Press two copper braid tapes into it. Wrap 2 layers of vid filler and then wrap a layer of PVC tape around the ‘wrapped voi filler. (Notice: the two eopper braid tapes should be insulated to each citer the wrapped void filler outer diameter shoud be ess han inner diameter of insulation ube), Fk the copper braid tape SOrmm from outer sheath factre, Measure 280mm down fron cable end. Peel off the copper Sreen, Weapthe copper screen 280 fracture with PVC tepe. Measure 260mm down from cable end, make a mark with PVC tape, Slide another insulation tube. The up side shouldbe same level as insulation tbe mark. Te other side lap with the first insulation tube, shrink the insulation tube from t mark. IPhet shrink insulation tube, the sealing glue side should come first. Heat and a shrink. If old shrink tube, the plastic liner side should come first and shrink it with (=a anti-clockwise direction, (Notice: after shrinkage, the up side of the insulation tube rs copper screen should be at samte level with the mark). As shown in Fig. 2 QQ pty ak 1,4 Measure 1954Imm down from cable end as end of outer semi-oonductive layer, pel off the rest, bear insulation layer. Measure ‘32mm down from cable end, pee! ofthe insulation layer and inner semi-conductive layer, bear the cable conductor. Chamfer the cable insulation end and remove the bus. Polish he cable insulation layer with emery paper to remove the semi-conducive dust. make the outer semisconductve layer end as mm slope. The transit shouldbe smooth, no step and groove, Measure 23mm down from cable end, make a mark as stess cone position, Wrap the position step with I-10 insulation tape according tothe below drawing. (Notice: postion step should be any lose to ensure the stress cone no move afterward). Wrap two layer of PVC tape on position step. The PV tape color should be sam as phase color. Lap insulation tube about 20mm. As shown in Fig. 3 260 insulation tbe psitin mark cable end insulation yer ulation screen Tayer \cable conductor fig insulation tape shes con position insulation tube2 instal es cone, press able lag 2.1 Wap PVC up nt tut od eporeiy Clean he able ei om up down, om ses ne pston mak and est cone ined sui eit Aply2ye flere ren eel on ableton sd se toe rnd ont sure Se he Ss ce into te cable Make sue hess credo vel shoud eae positon mar, Sova Fi 22 Teneo pos te reson and seit Remar te PVC pe nel condor, Clan hep heck the ag spt alu eg otal cour Remove te br presi sd posting (Note: when res, mae the gpl hol ‘een veil eon of ot rer aes pain ay Temporary protection by wrapping PVC adhesive tape stress cane pBifton mark To be remayed when crimping lugs seni-cond.tope firess cone / \ cable conductor ‘assemble postion step Fig 4 isl the ft connect separately 9% 4.1 Clean the front connector and insulation tube especialy he surface ofA B,C, D,E on the drawing. ‘A2 Remove the PVC tape on sess cone and cable, Clean an dry. Apply alyer of silicone grease on side Cand D. Pres the font connector into te cable with stress cone, shown as fig $ ‘Ad Adjust the cable phase, make sue the ug hole ise level a reducing bol. Apply silicone il evenly on the Aside. Pes the front constr int the isan sleeve. The reducing Screw shouldbe screwed place A Pathe flat washer locking vase and tighten te ut Torque is 30N.n, es shown in Fig. ‘AS Apply scone oil evenly on cleaned front connector E site, top end B side, Sorew and cover the ld shown as fg. 6 6 Tighe the srounding sto the connector body downward. Grounding the cart wire in grounding set ‘4.7 Comet th oppe braid tape with grounding rid, And fasten th able fly. That isl fr instalation Intl the ont surge aster “The assemble method of front surge arestor is same as that of font connector. The fference i tht surge amestor doesnot connect with power clit connects wit bent eonnector fr grounding, Show as fig? ‘Notice: . The eable shoul be fixed by cable clamp after installed the font and rer connecior to prevent gravity damage. 2. Afr installed the surge arrester, shouldbe fixed by metal lamp and cable clamp fixed on cess arm (customer need order suitable ress arm to bear sugearestr gravity). Ground it effectively, Check the surge ameter tvee phase fix drawing. peséetiw— A 7 insulation sleeve c = surge arrester fixing cross bar cet = thetic Tstand gravity surge arrester hoop set “ at JY Fgh Fo ceiling Fig ton contr set ving Fig rot surge cslr st cavingreducing bolt Hollow bolt front end 4 £ 8 | [stop end [eover tid locking washier, spring woshier, bolt M12 senate surge arrester fixing cross bor Beoring gravity |\ surge arrester hoop surge arrester three phose fix drawing Fig$) reat connector set raving Fig rear sug restore avg (Frnt orca corr Cisse rat omar ari tebesh oak So teaonsr win Trae Ma (the tere comet aie te ot areca: oa 8 ‘th aye ort, iter crc heres cc eh seat of clin flr cme Contestant rx cmc he i ads ign oe dled sy, tne, athe TAM en ee sree 18st Sepang dha paige of shee nce camer ats ese Soe sp atc here et, om Held Snags (thease sda dapnet era cnet sis etlsnstann yn egy heen crac ae ot oe iseesay inward so cosh tg a ten lesa chee end es cdche CTigtentetopgap onto edarizet Herr cone by ad rurdhehon ag pany ea tg) (med tec rage poi pt fee Da ean car Dasa sie arets ‘fesutied na sop ores saresrsr cma, Pectveeiste srearet decor wh eimai oreir frganiy Seesigh) Yeh Feat tle ett bya dati ef er cnt opt gy oa ef Hesre ore Slee fey heap me adoncus ashes ots sidkeomearster separ gh Gani fei or hess epee ey,