aSLaiceé 1-Needle, Needle Feed, Lockstitch Machine DLN- 5 410N / DEN-S410NH (For heavy weight materials) DLN-S410NL (For long pitch) 1-Needle, Needle-Feed, Lockstitch Machine with Automatic Thread Trimmer DLN-5410N-7/ Far oavy-welght materials) ENGINEER’S MANUAL No. 1-52 1994.6PREFACE ‘This Engineer's Manual is written for the technical personnel who are responsible for the service and mainte- nance of the sewing machines, This manual presents detailed explanation of the adjusting procedures, etc. which are not covered by the Instruction Manual intended for the maintenance personnel and operators at a ‘garment factory. Ik is advi ible to use the Engineer's Manual in combination with the pertinent Instruction Manval and Parts List when servicing the sewing machines of these models. CAUTION 2. Be wre wo wen the power owich OFF bafow Shing ‘he machine endo moves V bet | 1. Kp your hands anay tem eke nec san ower “ich homed ON or mle the machin “uring wert be carl ot 1 aw your oan ‘ter peor nen or hed rome coset te bed. V el batbin win or move Ao Ss the" aoe Y 2 Be not pu your fines a he Wread eke wp coerCONTENTS PREFACE 1. GENERAL ‘ in 11. Features _ a ae 1-2. Specifications : 13. Applicaton 02... 2. OPERATION . 2, Name of each component 22. Test ua 3. ADJUSTMENT... 3-1. Adjusting the timing ofthe efoth feed movement - 3.2. Adjusting the stitch width 33. Adjusting te initial positon ofthe needle bar 5 3-4. Adjusting the play of jazting ofthe feed and needle feed components 3-5. Adjusting the belt tension : 3.6. Adjusting the needle stop postion 3-7. Adjusting the wiper f 3-8, Theory of thread trimming... : 3.9. ‘Thread timming sequence i 3-10. How to check and adjust she timing ofthe tread trimming cam 3-11, Positioning the moving knife... +... see ceeeeee 3-12, Installingthe counter knife. : 3:13. Properly instaing the knife thread guide =. 3-14. Adjusting the floating amount of the tension disc No.2 3-15. Sharpenirg the counter knife 3:16. Replacing the moving kale 3:17, Replacing the knife thread guide 3-18. Adjusting the thread take-up picker 3:19. Adjusting the clutch dise and thread trimmer solenoid 3-20, Installing and removing the knife mounting base 3-21. Positioning the one-touch type reverse fed switch lever 3-221 How to epace the synchconizer 3-23, Adjusting the autoifter (AK95, AKS6, AK97, AK98) (Options) 3-24. Adjusting the auto-lfter (AKB4, AK8S, AKS6, AKB7) to be attached to the side plate 4, TROUBLE AND CORRECTIVE MEASURES (Mechanical components). 5, TROUBLE AND CORRECTIVE MEASURES (Sewing performance) 6. BOBBIN CASEWITH AN IDLING PREVENTION SPRING DLNS610N-7 TABLE DIMENSIONS . ..GENERAL 1-1. Features 1) The sewing speed can be changed continuously from low to high by adjusting the level of depression of the pedal, conteibuting to higher efficiency. 2) Performs automatic reverse feed stitching atthe start and end of sewing. When the front part ofthe pedal is depressed, the machine carries out reverse feed stitching st constant speed, assuring consistent quality. and back parts of the pedal can be adjusted to suit each 3) The pressa:> required for depressing the operator. 1 easily check ON/OFF of the main selected. This feature virally 4) A control box mounted on the machine head enables the operator ‘witch and automatic reverse stitch at start/end, and stitching patter eliminates chances for operational mistakes. '5) While the machine is at rest, its pulley can be turned by hand 'A synchronizer i inluded in the pulley to ensure easy operation. le resistor is mounted on the operation panel. This contributes to 6) The max, sewing speed control var ‘easier operation1-2. Specifications Tobie? I Mode DEN-S410N-7 DIN-S4I0N 7 | Semin peed ‘Nonal speed: 4000 spm Gran. S000 pm) 2 | Stitch length O10 4 min 0" 190.159") [3 Needle bar stroke 30.7 mm 1.208") Needle DBxi Bx 4 Exam) (Standare) Lo~#16 S| Presser fect presure do bhe 1 Prater footie 6 | Gy knee itter) Standard: 10 mm (0.394), Max. 13 mm (0.511) |__ toy hana ties) 55mm 0.216") 7! Presier foct ‘Exclusive binging preser Foot row cath Feed dog (feed dog te adjusable) | inhi Height of feed dog (0.5 100.9 mm (0.031" to 0.035") 10 | Feed gsten Swing pe 11 _Thresd ale Linksype = apsoke Sunded 107 mm (4217) 12 | Tead takesp stroke (afay. 112 mun (4.409") 10 Min 105 mim 4.133") 13 | Labraton Filly tomate 14 Oilretam By plunger pump 15 | Laban New Deft OWN. ; Eales santa race | 16 | Wiper on DLN-5410N-7-WO end t BLN-SuioN? We TRaomauemvea Eatlpyedas standard dvco 17 | Attomatlerv on DIN S910N7-08 and ree DLN-SS10N-7-WB 1s) Mower AC servomoor : | i i , Rated output: 400W | 19 | Movoroutpt NaxcoupucS50W | = 20 | Powersupply ‘ophase or single-phase [ = p21 Rowersvpry _ Spas cengtpit | __>_____ Tsoiencd dive : | ae a1 | Selma ie Desiv ee 2 | Max. speed 200 spm to max. speed ! - 2 | Rast range - i | ‘The machine normally stops with Sees a3 | Neséleupliown stop snertie down, By ng dit | ea 23 | Sisco Beach Sitch, the ache eae oe | Ropped with is needle up _— 34 | Amoi able wan option a¢ ( Table2 [Model DLN-S4I0NH7 DLN-ILONH DINSEIONT 1 | Sewing speed Norcal sped 3,500 spn (max. 4000 sp) | Normal eed: 2.500 spn (na 3,000 spn) 2 Sitch length 16 4S mm (010 017") : D106 mm (0100236) 3 | Needle bar sroke 307 mm (205°) Dix 10-223 | Needle Bx 1 230-223 : ‘ 2 Standard DB x 1 #22 | Example) Ererendahanta tet Synthetc fiber thee2d DB x | #20, #21 Peer foo peste Te Frese: foot it koe liter) Standard: 10a 0.394"), Max. 13 mim (0511) (Gyhand liter) S35 a (0216") 7) Presser foot Exc binging peer foot 30w teeth i 5 8 | Feed dos 1 Heed dogtivagjustatiey | eee 9 | Height of feed dog 0.95~1.05 mm (0.037"~0.041") 10 | Feed sem ‘Swing wpe 11 | Thread take wp Linkaype 7 suoke Standard 1am (8291") Moench (Gla. 114 ent 104m (4.488°~4.08")) 13 | Lobeicaton Fully automate 18 | Oileeta By plunger pan 15 | Latent New Defi O1 Ne. 1 “Equipgeds standard device) 16 | Wiper onDLS-SHONE-T-WOmnd | | Susuiown ee {iain apeeense Ennipped a randard device 1) Sichiedeice | 18 | Motor AC servomotor™ ee = F sotor | Rated ovput: cow 19°) Motor output | Max ootpts SSO 5 7 20 | Powersuppiy | Sphase or single-phase = = Solencia eve : 7 a een ay ‘ pesiy i 2 | Max speed : a | Meged 20 spa tomes, speed 7 2 i “The machive normally stops vith | ' a3 | Needle upldown stop itsneedle own, By setting this | | 2 | lector sete swith the machine can be { | Hopped vithitsneedie up| 25 | Awol Avalbleasen option | ‘The wiper can be wed on material as thick 2s 3 mm (0.118") *Use the motor pulley with an effetvedemete of 675 mm (2.983%) (MTSPOO7SOAG, ouside diameter 980 1 3.150"),. Applications 1) Standard models Exte ively used for light- to medium-weight general fabrics in men's suits, ladies’ wear, workirg wear, students uniforms, ete. Cotton or synthetic thresd of #80 to #30 is generally used, (Example) (DLN.S410N, ee Nevile Sze Mates [Application George ‘ Extremely lightweight Pe Geowgerte, nylon, T/C broad clot | Extreme | a General broad cloth ghtovelght int _| Lightweight mates Dbl Woo, cotton gaberdine, dri Genenl fabrics eae edi aa heayonight | Denim Hearyoneiaht mateal i | Geowgteaylon, 1 bead class EX Hahei Dax nn nn TEN General broad cloth lightweight kat Lightweight materials Wool, cotion gaberdine, dri General fabrics (DLN-S410NH, -NL, DLN-S410NH0-7) Table a Neeile | See | Thread 1 Material Application #20 | #30~820 | Coats, quilting Medium-weight materials ana "| Medium. and heavy-weight #3048 Denim, overcoats, drill oa | Denim Hea weigh mates2. OPERATION 2-1. Name of each component Fig? © Power switch ® Operation peal ® Operation panel (9) Touch-back switch © synchronize: &@ Wrer g shaped thread stand DD Pedestal leveling serew or caster PSC box GD Resistor pack © Max. speed control knob © Moror@ Power switch Power switeh ofthe motor, PSC and operation panel. @® Operation panel [Automatic reverse feed stitching, pattem Sewing e. are se through this operation pael @® synchronizer The syachronizeis built in othe pulley of the sewing machine. It detect the upper and lower postions of the needle. Ie then transmits an input signal othe main cir board inthe PSC box. @® shaped thread stand © PSC box Compzises a cireut to control the sewing machine and motor, a output circuit to operate the elements (thread trimming solenoid, reverse feed solenoid, etc), a pedal sensor to sense pedal operation, and a power circuit to actuate the elements. © (Mex. speced control variable resistor) Allows analog adjusiment of the maximum sewing speed, eliminating the need for motor pulley change, ® Motor ‘Operates the mackine at high speed ~ medium speed ~ low speed in response tothe signals received from the PSC box. (An H motors provided with a brake) ® Operation pedal ‘The front and back parts of the pedal are depressed to contro the sewing speed and to actuate the thread trimmer, presser foot lifter (only for AK8S type) etc. e TTouch-back switch Used by hand to perform reverse feed stitching. Wiper ‘Wipes out the neecle thread after thread trimming in response to the wiper signal received from the PSC box, Pedestal leveling screw or caster ‘Used to perform adjustment so that the table stands on the floor flatly to minimize vibration during operation. oe 8 6 Resistor pack ‘Automatic identification ofthe type of machine head.2-2, Test ran 1) Operation atthe time of turing the power switch ON When the pover switch is tumed ON, if the needle is notin ts upper stop position, the machine rotates unt its needle reaches the upper stop position, and then stops with its needle wp. 2) How to operste the pedal AAs shown below, the pedal is operate in four steps: —~ | i wT Kee Tord vmming Stop mura x pomion) /} bill Tecad timing Fig. 2 D When the font part ofthe pedal is toda ight, te machine wil start to ran at Tow sped ® When the font part ofthe pedal trodden fuer, the machine wil sew at highspeed. (Rowever, when the Tutomati reverse feed switch has ben tamed ON, the machine wll not run at high speeduati the reverse feed is completed) © When the pedals retumed tothe sop (neutral poston, the machine wil stop with ts needle up or down as set using the needle up/down sector sw @ When the back pat ofthe peda is trodden, the thread timer willbe actuated, and the machine wil stop with it needle wp. OTe proper thvead tmming action wil not be éstrbed even when the peal is returned o the neutral positon inmedately after the machine stars thead trimming. When the front part ofthe pedal toden ommelstely afte the machine sar trea trimming the proper thread trimming action wl not be prevented either. In this case however, the safety circuit wil operate, so that the marke wil not run fem afer the thread trimming has been completed. Therefore, the pedal must be returned to the neutral positon once © Ina mode provides with » wiper, the wiper will be ectuated.3) How to operate the pedal when using Autonlifter AK8S As shown below, the pedal is operated in five steps: igh soe SS Low speed “SS Rete oot ut oS ined emtag? a ye reer foot Hing ONS “Thess timing Fig. 3 D When the front part ofthe peda is todéen igh, the machine will start at low speed. © When the front part ofthe pedal strode forher, the machine wil increase its speed. (However, when the automatic revere feed switch ha been tured on, the machine will run at highspeed after the reverse feed s completed) @® _ When the pedal is retumed to the stop (neutral) position, the machine will stop with its needle down. ® When the back part ofthe pedal is trodden lightly, the presser foot will g vp. ® When the back part ofthe pedal is twoddedfuher, the preser foot will go down, thread trimming wil be done, the machine wll stop with its needle up, an the presser foot will g0 up. © Ina model provided with a wiper, the wipe wil be atuated.3, ADJUSTMENT 3-1, Adjusting the timing of the cloth feed movement, © sersrev No.2 of the feed Fig 4 wbne (seanaars) ti zak 5 HeLeveel Fig. 6 ‘The standard adjustment of the timing of the cloth feed action is obtained when the tip of the needle is aligned ‘with the susface of the throat plate (for the H or L sype iachine, the tip ofthe needle is 4 ¢ 1 mm (0.157" + 0.039") above the surface of the throu plate) while the handwheel is turned until the top face of the feed dog is flush with the throst plate with the feed regulating dial set tod (for the H or L type machine, the dial is set 104.5) (while the needle is descending and the feed dog i ascending). (At this time, setserew No, 2 of the feed dog eccentric carn faces forward, as observed from the ste plate.) Loosen the setscrew in the feed eccentric cam. If the ‘hundwheel is torned in the norrnal direction of rotation while keeping the position of the cam unchanged, the feed timing wll be slow. If the handwheelis turned in the ‘reverse dzection, the feed timing willbe fast After making the adjustment, firmly tighten the setserew ‘and then tum the handwheel by hand to check thet the ‘main shaft is operating smoothly. (Caution) Ifthe timing of the needle tothe feed dog is too early, when a heavy-weight materia is sewn ot an overlapped section of material is sewn, the needle may penetrate the material and then rove backward before the feed dog protrades from the surface of the throat plate, As 2 result, the needle may bend or break ‘The needle feed amount to the feed ofthe material can be adjusted by tilting the machine head, loosening needie feeding rod shaft nut (, and moving rd shaft D forward orbackward. ‘The standard needle feed amount is obsained when marker fine @ engraved om the feed rock shsi crank is aligned ‘with marker line © engraved on the reed feeding rod shaft, (Ratio between the needle feed amount and the saterial feed ammount: 1:1) If the needle feeding rod shaft is moved in direction A, the stitch width wall be decreased, and if it is moved in in the needle Feeding shaft crank (font), and align the needle entry point with the needle hole in the feed dog by moving the needle bar forward or backward. After making the adjustment, be sure to tighten the ‘clamping sorew. ‘+ When aligning the feed dog with the needie entry point, taking the needle entry point as standard: ‘Set the feed regulating dial to “0, loosen clamping screw © in the needle Feeding shaft crank (front), and adjust so that an 88 mim (0.347" clearance is obtained between the presser bar and the needle bi, with the needle bar in its lowest position. Then tighten the clamping screw. (Ifyou find it diffiult wo obtain an 8.8 mim (0.347") clearance, replace the thoat plate ‘withthe throat plae ofa standard lockstitch machine and adjust so thac dhe needle enters the center of the cede hole in the throat plate.) Loosen clamping screw © in the feed bat and move the feed dg until the needle hole in the feed is aligned with the needle entry point, Then tighten the clamping serew. (Caution) Ifthe clearance between the preser ber and ‘the needle bar is less than 8.8 mim (0.347"), the needle may come in contact with the presser foot with the feed amount set to the 3-4. Adjusting the play or jarring of the feed and needle feed components Ie there is play or janrng inthe feed or needle feed components, the following problems may result. ‘© Abnormal operation noise while the rachine is running. Burrs ofthe feed lever Incorrect pitch ducing high-speed or low-speed operation ‘Malfunctions of the electrical components due to excessive torque Seizure due to excessive torque ‘The following describes the points which need 10 be checked very carefully. -10-Fig. 1 © Lateral play in the feed regulating link ‘© Point to be checked ‘There should be no lateral play in ‘eed regulating ink QD. + How to adjust If there is any lateral play, loosen etserew @ in the fulerum shaft and tighten the setserew by pressing ic wih a serewdsiver through che fulcrum shaft hole in the rear section of the bed. Pres feed regulating fink @ to she left or ight and make sure that there is no play in the feed regulating link. Also check that the back lever moves smoothly (© Torque in the main shaft '» Poin: tobe checked There should be no axial dislocation of the feed eveentri carn and the feed rocker shaft lever or the fed driving shaft lever. © How to adjust If there are incorrectly positioned, slightly loosen she screws in the feed eccentric cam, fed rocker shaft lever, and feed driving shaf lever, taking care the the phase of the screws remains unchanged. Then rectighten the serews, By doing this, jarcing in the direction of throst will be eliminated and the movernents of these components wil become smoother. © Torque in the needle bar frame compenents IFa smooth operation cannot be rgune event the torque in the feed components has ben elirnad, is pethaps because of the torque in the nedle bar fame 1 Point o be shecked Remove the faceplate and loosen ele bar connesingsescew ©. The eee bat wl now tmove smoothly when pushed by hand i ke highest) towest poston. When the clamping seew ofthe needle feeding shaft lever (front) is loosened, needle bra frame (can be moved ltr by hand without hindrance. + How to adjust Irthe needle bar frame isunabe tomo smoothly, loosen etamping screw (> ofthe ole guide ba and etighten the clamping sco so thatthe nedle bar frame smoothly move ina late direction and so thatthe needle also moves wihait being hindered While tasting the sce toward the needle bar frame, Tithe smooth movernent ofthe feed bat fame cannot be obtained, loosen etcens @ fn he needle bar fame and adjust the postion ofthe needle bar frame eid ae3:5. Adjusting the belt tension ‘An excessive belt tension may damage the main shaft bushing ‘of the machine or the motor bearing, while an insufficient belt tension may cause the belt to stip with consequent shortened life ofthe belt, and also cause other failures such as overnin after thread trimming and machine stops with uuneven needle stop height. To avoid such protlers, use a belt of n appropriate length 1 specified inthe INSTRUCTION MANUAL. Adjust the Delt tension using nut) so thet the middle of the belt slacks about 15 mm (0.591") when a 1 kg pressur is applied. 3-6, Adjusting the needle stop position 1) How to adjust the wpper stop psition (aftr thread trimming) The standard upper nedle stop position i such thet the rod smarkor dot onthe sm align withthe white marker dot on the handwheel when the needle stops after three trimming For the S4]0NH-7 the comet upper stop position i such that the ed marker doton the am is aligned with the white rmarker dot on the nandwheel when the needle stops after the thread truer hat rimmed the thread, With the needle i ts upper stp position loosen sexew @) shown inte figure a right to perform adjustment within the sit 2 Move @ tovard © to advance stop timing 2 Move (A) toward @ toetard stop timing. 2) How to adjust the ower top position TToadjus the lowe: stop positon of the needle atthe time when the pedal iss t the neutrl postion after the front ar ofthe pedals depressed, set the needle inits]ower stop position, and loosen screw (B) (see figure at right) to make justment within the it © Move {toward (D to advance stop timing © Move @ tows:d @) retard stop tining [Note: Do not run the machine wth @ and @) loosened Fis 4 while making-he above adjustment, Screws @) and shouldbe loosened ony, and shoul not be removed. Ifthe needlep stop potion has been changed, be sure te check whether the needle comes into contact with the Wiper when the machin soning. -12-3-7. Adjusting the wiper 1. Adjusting the position of the wiper ‘Adjust the postion ofthe wiper according to the thickness of mmterls tbe sewn a flows: (1) Tum the handwiel in the normal rotation direction to ign vhite dot CD) on the handwheel with ed dot @) fon the machine am (2) Insert wiper Q) into wiper diving suatt @ unt the vertical clearance between the wiper edge and the needle point is 2 mm (0.079"), and until the parallel clearance between the needle center and te straight inside fae Fia18 ofthe wiperist mam 0.039") Press viper collar (S) against wiper @) , and securely tighten wiper adjustment screw © Note: Do not loosen the wiper solenoid setscrew. ‘When the wiper is not used, tum the wiper seesaw switch OFF \e Wiper sees swicn Id be Fig, 7 3-8, Theory of thread trimming 1. Thelade point ofthe sewing hook 2, The moving knife spreads the threads. ‘catches the needle thread (goes back) -13e4. The threads are triumed. 3. The movirg knife hooks the needle threads and bobbin threads (advances). Fig. 18 3-9. Thread trimming sequence “The knife hook, Ledeetenes ‘Tension releese gras oes ea mips i re Bi omer switch toe wth eee “Ihe needle tata poson. ses kas? Soeememie mente lee fe thet BOB PGact Thetnread enion_/ 2 ireaed. “The thread rieng bagretis tuned OFF Note: ‘The above chart assumes thatthe switches for automatic reverse feed stitching at the start and end have ‘been set 10 “ON”. -14-3-10, How to check and adjust the timing of the thread trimming cam 1) Correct way to check the timing ofthe thead rimming cam “The timing ofthe treed trimmer cam for cotton and synthetic threads can be obtained imply by aligning the marker dot co the machine arm and the marker dot on the hendwhes) Tit the machine head, manually tu the handwheel until the thread take-up lever almost ceaces its highest postion, and press thread takesp plcker () in Fig. 20 to the right by finger. This cases the cam role to fit inthe groove ofthe thvead tamer etm. With this condition maintained, cum the handwheelin the direction ‘opposite tothe normal rotational direction, and you wll find a position in which the handwhee! 20 longer turns. Then,edust the cam ning 0 that marker dot (2) (Fig 21) a the machine arm is aligned with marker dot @) (Fig. 21) oo hindwhee as shown in Fig, 21, This provides te proper cam ting for coon and yothet tad, Teed Henne For the DLN-S4TONI-7 in paca, the \ ark dos onthe erm shuld be led with Lo the marker dot on the handwheel, t Ways @ Screw No.2 | | Cam collar 20 2) How toadju the timing ofthe treed immer cam Loosen serew No. | first, and then screw No. 2 (Fig. 20). and align red marker dot @) onthe handwheel with ced rakes dot (Don the machine am (Fig. 21) Fit the eam rlerin the groove ofthe cam while pressing tread take-up picker CD) (Fig. 20) tothe right. Manually tum only thecam (donot tum the hook driving shaft in the direction oposite from the normal rotation ofthe hook driving shaft (se the artow in Fi. 20) wnt ¢ position in which the eam goet no furthers reached. tn this postion, pres the cam against the thrust colar of the thread timmer cam (Fig. 20), and etighten the screw No.2 firstand then the sew No.1. Ifthe cam collar has not been moved, pres the tread. teinmer cam saganst the cam collar, and retighten the serew No. 2 first and then the sew No. 1. (auton) DLN-5¢10NH-7in particule, ithe cam position is detemined with ced marker do 3) above red rmatkr dot (the needle tread may not be completely separated end may come off he needle after thinad tring. So be cxf (Ref) 1. The dors engraved on the hendwheel provide the standard cam timings. Its posible to obtain a timing which is approx. 2° earlier than that for cotton or synthetic thread, or a timing which is approx. 5° Inter than that or cotton o aynthese thread, In this cast, however, confirm that the mong knife securely separates the two threads below the throat plate bottom surface. If «cam timings f00 eztly 01 too lite, the thread remaining onthe needle may become 100 shor, causing the needle thread £0 sip of the needle immodintay after thread trimming. Also, the cam roller may fail oft inte groove of the thresd trimmer ca, 2, The thread trimmer cam timings for cotton and synthetic threads ae basally the same, However, if the following problems are presented when using a thinner synthetic tread: ‘A few beginning ttches ae skipped Thnad sips off the needle atthe start of sewing, Perform the following adjustment for special synthetic thread: @_ Align marker dot CD (Fig. 21) onthe machine arm with green maker dot @) (Fig 21) 8 thebandwhed @© Use the soft start funtion for he frst ting stitch, 3, For the DLN-S410NH-7, use the softstar function forthe ft stich at the sewing sta. If stitch skip- Ding stl occur, use the soft sant funtion for he first and second nishes a the sewing 887. Toe thread vimver otaional speed should be set 0 200 20 pm. ores. =15~ Fig. 213-11.Positioning the moving knife 1) Proper position of the moving knife “The moving kaife should be positioned so that the front end of the moving knife is3 mm (0.118") to 3.5 mm (0.138") behind the center of the needle as illustrated in Fig, 22 (For the H type machine, see Fig. 22-1) when the ‘moving koife travels to its stroke end with the pitch set co 0 (zero). Ifthe retreat of the moving knife is not ‘enough, the knife may fal to catch the needle or bobbin thread at the time of thread trimming. On the contrary, if the moving knife retreats excessively, the moving knife may hit che feed dog, To avoid these problems, be sure to accurately position the moving knife. ‘The standaid moving knife home position is obtained by bringing the petiphery of the moving kaifein contact with ihe V.shaped groove ofthe knife mounting base. DLN-S410N-7 Most rere position Fig 22 iesDLN.S410NH7 Mort emcees postion Home pion Fig. 22-4 2) How to position the moving knife ‘The poston ofthe moving kife is adjusted by changing the lateral postion of lnk driving magnet pin (Fig. 23) while the machine i at rest. ‘Loosen the lock nut of link driving magnet pin @) (Fig. 23) Mowe the link diving magnet pinto te right of to make the V-shaped groove (Fig 22) meet the perthery ofthe moving knife, referring tothe home positon shown in Fig 22 @ _Retighen the lock nut ofthe link driving magnet pin when the proper position ofthe moving knife has Seen obtained. As the ink driving magnet pin s moved tothe right the retreat ofthe moving kate incnases. As it is moved tothe lef, the retzeat of the moving knife decreases. +3) When ths moving knife can not be propely positioned merely by adjusting the postion of the link érving magnet pn. QD Loosen adjusting nut of link diving magnet pin Fe. 23) ® Adjas so thatthe center of the link driving sagnet pin aligns with V-shaped eroove (3) (G23) ofthe knife diving shaft 2), (ia 23) and fix lnk diving magnet pin by ighten- ingthe lock nat. @ Locsen two screws © (Fig, 23) ofthe knife driving shaft stopper @) (Fig. 23). @® Move the kae crivng shaft @) (Fig. 29)t0 rate the periphery ofthe moving kife meet the V-shaped groove of the mounting base a (Fig. 22), and fix knife driving shaft stopper ‘© (Fig. 23) by tahtening wo screws 6) 4.2),© Loosen the twe srews of thread trimmer cam ( (Fig.23) and cara colar ©) (Fig. 23). Align sed dor @) ig. 20) onthe handwhee with ed dot CD (Fig. 21) onthe machine an. Manually turn the cam until screw No. 2 2) (Fig. 23) faces toward you. Then press te tread take-up picker othe right © Move the cam fo the ight or let 1o engage the cam withthe car roller. With the cam engaged wath the eam roller, tum the cam in the direction ofthe arow (toward you) url it stops, while lightly pulling the cam to the right. D Tighten screw No.2 @ (Fig. 23) of the eam for preliminary instalation D Then contin: 4) that the specified marker dots on the machine mand handwheel are in ligament, 1) the colle smoothly fitsin the cam groove, and 6) the cetteat of the kaif hasbeen set to 3 to 3.5 mm (0118" to 0.138"). sSecurety tighter the two screws of Press the thrust colar against the cam and fix it by tightening the sew Fig. 24 Note: © Note that a minute change in the lateral position of the knife driving shaft wil greetly affect the retreat of the knife © Confit that the moving knife spreads the threads as shown in Fig, 24 3412. Installing the counter knife Refer to Fig, 251, and 26 for proper instalation ofthe counter knife, The standard distance from the blaie point ‘of the counter knife to the kalfe thread guide, which is positioned so that the needle enters the center of is ‘opening i 0.5 mm (0.019"). At ths time, the blade point of the counter knie is about 4 mm (0.157") away from the center of the needle. * For the H type ‘machine, the blade point of the counter knife should be approximately 11.3 mm {0.445") away from the Movira rie serew hole. (Fig, 25-2) The blade point of the counter pit thread guise ‘zife is located 0.6 mm (0.0236") above the installing surface as shown in Fig. 26 ‘The sharpness ofthe counter knife depends upon the {installing angle of the blade tp of the counter knife. ‘The proper overlap of the counter knife blade with that ofthe moving knife will provide the best sharpness. ‘Whenever the counter kaife has been readjusted or replaced, be sure to check the sharpness of the DLN-5410N-7 oes) Length of sees remsining on nana counter knife, and adjust the installing angle ( Fig. 254 Fig. 27) of the counter knife. The installing postion DLN-SS10NH-7 of the counter knife can be moved to the right from the standard position. ‘When the counter knife has beea installed in such 2 position, the needle and bobbin threads to be pulled ‘out become corzespondingly longer, ané also the timing of thread trimming is delayed, resulting in an Jnereased length ofthe thzead remaining on the needle after thread trimming Fig. 28). ‘When using synthetic thread, the timing of thread trimming can be delayed by moving the counter knife to the right. In this cas, the timing of the threee ‘immer eam must also be adjusted. ee apa inaysee ° PO tare ot res, remaring on nace)‘Wn counter kif it rreved tori “Tre ake picker woo” Fig, 28 3-12-1, Adjusting the bobbin thread retaining plate (DLN-S410NH-7) (One ot several stitches are likely 10 skip at she sewing tan, i the bobbin thread retalaing plate fails to retain the bobbin thread. Tn his case, losen screw C), and more the bobbin thresd retaining plate in diectior @) so that che retaining fore of the bobbin trea retaining plate is increased When using thicker thread and th retaining force ofthe bobbin thtead retaining pat is excessive, the moving kafe may fil to cempletely retuen to its home positon due tothe resistance ofthe counter krife and the bobbin ‘thread retaining plate. In his ate, move the Bobbin thead retaining plate in direction (B) to decrease the etaining force of the bobbin thread retaining plete. (Caution) Ifthe bobbin thread retaining pate is movedtoo far direction (), the needle chread may be caught in the bobbin tread reteining plate. So be careful Bobbin thread etiningolete Fig. 2843-13. Properly installing the knife thread guide Install the knife thiead guide so that the needle enters exactly the center of its opening. 3-14, Adjusting the floating amount of the tension dise No.2 1) How to cheek the floating amount ‘Check whether the tension disc No. 2 floats 0.5 to } mm (0.019" to 0.039") when thread take-up picker (2) (Fig. 20) is pressed to the right with the thread take-up lever located slightly below its highest position and the presser foot lifted. 2) How to adjust che Qoating amount D To increase she floating amount. loosen serew (Fig. 29), and move tension DLN-SS10N-7 ‘Assemble the moving knife unit by reversing the above order. ‘After tit ning the hinge serew of the moving knife, moi she moving knife by hand to confirm that it moves smoothly without play. Securely insert the pin for knife forked bese into the forked base for knife, and tighten the hinge screw for kefe forked base. Confirm thatthe knife is actuated when moving knife link (Fig. 34) is moved to the tight and let Forks bate fr kote Hinge sre in kite Moving kite 3-17, Replacing the knife thread guide Chang the kifethead guide by loosening sews @) and @ «with rew CD (ig. 25) et tinted, ihe installing angle ofthe counter knife has been disturbed, reagjust knife”. accordance with 3-12, “Installing the counter3:18. Adjusting the thread take-up picker 1 thread take-up picker @ (Fig. 35) enters the bobbin cas oo deeply atthe time of ead timing. the bobbin doesnot turn, andthe bobbin thread st t00 shor, causing sth skipping athe sat of sewing, On the conta ifthe entrance ofthe head takeup picks int the Bebbin case snot enough. the needle thread sis off the tip of the thread takeup picker a heme of thcead tering. Ara cet the thread remaining on the needle afer trimming becomes too shor. causing the thea to sip of the need Marker ine 1) Posttioning the ted take picker With ech dic ( (Fig 35) pushed inthe diection of arow (tothe righ, make adjustment wo that the Dobbin thread canbe puiled out snooty At this tie, perfor the ausrent tht a clearance of 1.0t0 1.5mm (008 190058") is provided between the tp ofthe thveadtakeuppiccer bobbin winder tp lath) andthe mie of the top recess ofthe bobbin case and abo the reat end of the bobbin winder tp latch is aligned withthe marker line ofthe thread takeup pcr (Fig. 36) 2) How to adjust the postin of the thread tkeup picker After loosening secews @) (Fig, 35), adjust so that the tip of the thread take-up picker (bobbin winder trip latch) is positioned as shown in Fig. 36. To adjust the entrance of the thread take picker ito the bobbin case, move stopper ©) (Fig 85). After completion ofthe above adjustnen,retghtenthe aut ofthe stopper $) - “The standard postion of the stopper is svc that, with the cltch else pushed to the ight, the end of the picker isin parallel tothe hook ring shaft n=3-19, Adjusting the clutch disc and thread trimmer solenoid ‘The threed trimmer solenold stroke is 6 mm (0.236”). Position the clutch dise and solenoid so that, when the thread trimmer solenoid is actuated, clearance A becomes 0.1 mm (0.004) 10 0.5 mm (0.019"). Then tighten setsczews (9 (Fig. 38). mR o C— Fig. 38 3-20. Installing and removing the knife mounting base Remove knife mounting base (1) (Fig. 39) in the following sequence: 1) Remove the hook 2) Looten hing: screw © (Fig. 39), and remove hinge screw @) (Fe. 38) 3) Remove hinge screws @ (Fig. 39) and @) ig, 39), then, the Kife mounting base can be removed Note: To instal the knife mounting base, reverse the above sequence. Fig. 39 3-21, Positioning the one-touch type reverse feed switch lever “There is no specified height for one ouch reverse feed switch lever CD), and therefore the one-touch type reverse feed switch lever may be positioned at any height sulted for each operator. Loosen serew (2) and move the switch lever up and down to obtain a suitable height. a Retighter the serev after adjustment. { Note: This switeh is sometimes abbreviated to "B, T. SW” Back tack switch). Fig. 1 Fig. ©3-22. How to replace the synchronizer If the synchronizer fails the needle will not stop in the upper or lower position when the machine stops, causing the safety citeut to be put into operation, or the machine will keep on ranning st high speed when it should stop. Replace s faulty synchronizer in the following sequence. Note thatthe synchronizer is always changed together with the pulley. 1) Remove the belt cover, and loosen two setscrew (of the pulley, to remove the pulley. 2) Remove the cordsetscrew @) and two setscrews @ of the stator mounting base to remove the stator, 3) Fox e new stator ty the setscrews. 4) The stator mounting base is made of plastics. Tighten the setscrews with approx. 15 kg.cm torque. 5) Retighten the cord setscrew. 6) Install the paley 1 that the screw No. I contacts the fat part of the min shaft, and 2 ] mm #0.2 mm (0.039" + 0.008" clearance is provided between the Sg stator mounting base and the end face of the pulley ay Noee = 0008") as shown in the Figure. 7) Turn the pulley by hand to check it for smooth rotation, 8) Install the cord, and attach the V belt to the pulley. ‘Then confirm that there is no contact between the i a V belt and the con a 9) With the needle set in the lower position, turn on the power switch. The machine will then operate until the needle hes gone up fully. If the needle stop postion at that time is considerably deviated from the standard. check the positon of the pulley setscrew, 10) Run the machine at low speed to check for any ee erat frictional noise. After reinstalling the belt cover, ‘check for frictiond noise again. 11) Adjust the upper and lower needle stop positions by the setscrew ofthe magnet mounting base of the pulley. Fig. 433-23. Adjusting the Auto-lifter (AK9S, AK96, AK97, AK98) (Opti 1) How to use the AK9S and AKO? D When ie necessary to ae the presse Foot during a sewing cycle, stop sewing, and then depress the knee switch ® The morient you release the knce switch, the pests foot comes down, 2) How to use the AK96 and AK9B @ Refer to 2-2-3). See page &. 3) Adjusting the Autor stroke © Loosen ecko D © Loosen the locknut of stopper (A) @ and lower the stopper (A) © filly downward. ® Under the condition deseibed in step @) above, actuate the solenié, and check whether he presser fet lifts about 20 mm (0.394") or not. Ir the poser fot lift exceed 10 mm (0.394"), tum the plunger counterlockwse. If the if i tower than 10 ram (0394"), cn the planer clockwise to adjust it to 10 mam (0.394") “Actuate the solenoid to cise stopper (A) @) tnt t comes in contact with the ol eseroi, “Tuon the enee switch OFF, and mise stopper(A) © an ateitiona turn Tighten the locknut of stopper(A) @) and Joeknut © Raise stopper (8) until it comes in contact with the ol reservar. Adjust the clearance between 10d Deoming out ofthe ol esenoir andthe indented pat of lifter lev @) to about 1mm (0039") “Tighten the locknut of stepper (8) @ - [OI OMOMEG) ) @, Fig. 45, (Precaution) The preser foot ift canbe changed simply by moving stopper (A) @) up or down. However, if the preset foot pressure is 00 high the presser foot may fall to go up. So, whenever changing the passer fot lit, repeat steps from ) 19 @) =25-3-24, Adjusting the auto-lifter (AK84, AK85, AK86, AK87) to be attached to the side plate asm. resistor (asm) ‘asm AK device Fiyback | Kase switch | Machine head used Motor used KFL type SC-I motors, motors A from ax] O | -Toope | tier Sapacie i | PEL ype SC-1 motor, motors A from axes} | -T ype | bine brnpanies | her oipan KEL ype £23 0 233 motos, maior ARES ° ° ° Type |B fom ether companies - Tr Ge ECouoneaaaes ax] 0 ° Type | 8 trotother companies solenoid. 1) Assembling procedure (when the aucorlfier is separ Fig. 46 ately purchased) kneedifter Fig. 48 Ifyou are plate, ep ~26- [Caution] * Motors A fiom other companies mean motors which de not require a flyback circuit in the auto-itier *+ Motors B tom other companies mean motors which require a flyback circu In the autortter solenold. Remove the side plate and replace the hinge serew of the crossbar with the kneedifer crossbar pin supplied withthe device, using «sewing machine with a bess cn the side ace the pipe support supplied with the unit.Remove sie plate (asm.) @ and solmnoid (asm) @ of the sewing machine. Lesa se plate (asm) Don the seving machine “ake care thatthe slot in solenoid ling J) is set to knee liter erosbar pin @ Install solenoid (asm.) D ‘Attach the flyback resistor (asm.) onto the bottom face of the table, a illustrated, (AKS6 ané AKS7 only) -n-‘Use the cable band supplied with the unit and bind the control panel cables so that they do not come in contact ‘with the moving parts. Fig. 54 Fig. 85 2) For the ca where the autoiter is delivered separately Pipe support D is supplied with the device as standard “This type of device can bo used withthe ead trimmer for the DLU-S490N model or similar models, 3) When used with the PK70 (3-pedal) If the PK70is to be used with the auto-ifter, be sure to secify AK8S and AKS7.4) Adapiability to the PSC box ‘To change the standard type with the PPL type. the following components will be required and the adjust _ment describes below will be necessary D Componcets required for change ‘Name of part Par No. TQ 40093510008 | Spring shaft B 1 'M4011351000 | Rear part depressing spring B 2 1M4012351009 _} Rear pan depressing pressure adjusting screw 2010110000 | Rear part depressing pressure adjusting nut i ® Auaching he pars ‘Loosen rar pan depressing pressure adjuste ing nut @) of the pedal sensor A asm. (Fig 56), and remove rear part depressing pres- sure adjusting serew @). Then remove rear part depressing spring A © and replace it ‘wth rear par. depressing. spring B. Then attach screw (@) and nut () in position. b. Avtach the spring shaft B, rear par depress- ing spring B, rear part depressing pressure adjusting serew and rear par depressing ‘pressure adjusting nut to side @), shown in Fig. $7, same asin the case of side (Caution) Apply grease to portions @) and © of the shatts wnen assembling the parts Fig. 56 Pedal sensor A asm. Prevent the srs fom osrng sn ® Adjusting te presuerequied o depress he eee back part of the pedal Adjust the bgt of he ering hich ts tein cheng tr he howe te Mee QPEL ype, Ads be help of te spring on side (), in Fig, 57, 10 27 mm and that of the spring on side @) , in Fig. 57, 10 28 rm woe he depress pes atating ferews (@)._ After the spring height has been Shee? sgnen hetdepes psu J adjusting nuts @® to preven adjusting . Seow € tom wosene Fig. 57 Pedal sensor B asm. @ sexing the SC box “To change the standard type wo the PFL type. th following two functions should beset diferent. Set the functions appropriately using the liquid crystal display and switches 1 through 4 mounted on the upper front face of the PSC box. (Refer tothe Instruction Manual for the PSC bx for how to se the functions.)| Selection of peda tte function (PFL type) (Function setting No. 050) ‘The presser fort can be raised by depressing the back part ofthe pedal. This function is effective when the used withthe AK device. (Forthe PPL type Set to “I: on") O: off The pedal lifer function is ineffective. Ton The pedal lifer function is effective. the function t0 "1 Presser foot fing function after thread trimming (KFL or PFL. type) (Function setting No. 55) ‘Tis is the function to automatically lift the presser foot after thread trimming. This function i effective when the unit is used with the AK device. (For the KFLorPFL type Set to": on”) 055 FLAT 0 :off 0:08 Auto lifting function is ineffective. oy 1 :on Auto lifting function is efecive * Sette function 101 : 09." © Automatic correction of the neutral position of the pedal sensor ‘When the pedal isin the neutral position, eror eccurring during assembling is corrected. Pressing 4 [SET] switch @ , wm ON the power switch. Now, the amount of zomection isshown athe" * *®” portion on LCD pane @ Ioceted on the left ofthe switch. If the amount indicated is proper, ii added 10 the LCD panel as a coreston value (Caution) The function fats to work normally it you depress the pedal. Be sue notte Place your fost of anything on the pedal 5) Miscellaneous © 2P connector to be connected to the PSC box. nen FL (Presser ter mpfr qo opron 540 parang presse: cen lie Wren aracng 31 Vdc When retanng 12 Vo Fg. 59 ® Sealant ‘The screws and bushes of the side plate ate firmly fixed in place using adhesive sealant Locktlte 262 [Never disassemble these screws and bushes, -30-eee 4, TROUBLES AND CORRECTIVE MEASURES (Mechanical components) DAB. The tensa into hh needle thread path, of the Fenson dive Wo. 1 Trove Cows cause @) Corrective mesroes 1. One ora few takes ne [ {TH}, The dvad remsining on the Lf ThA. The needle tvead tendon becomes }—{ Check the acetetvead path, Remove tea entngl with head shipped a the sat of needle afer tad trimming too high atthe time of thre {ld pin, or corect the postion ofthe ew! guide om te theese seg, is too short, imming due to some tcouble inthe | | stand or other trouble. Reduce the (ension by turn couaterclockwie the tension mut of| the on dite No die No.2 ving TDG, The Noating amount of the tension athe time of thread slot | rb ec nig eae ‘Check wether a tension ase fonts 0.5 mim (0.019") 1 1 mam (003977 When the theead take-up plekr i protein to the et, and if not fonrect it by the adjusting nuts Fi. 29 D aad @) on the bottom sueface ofthe bed, Aino check wheter the dies ate reas in Pall, and Ic not, tun the tension ut SHO" o correct the il of he png. TE. The treed slips off the node x the {ime of thread trimming due ton proper postion of the thead take up H oF The counter knife is located too close Inimenenle othe Bade point too |] sunt ales o check oan ch on te mig ke a su. 3. aia ce ‘Removing the thront plate, check and correct the position of the }{ 6. These ae scratches onthe Ke rend] guide, movieg kale, o hook. ‘Check the hole ofthe Knife vend guide and hook fr suatches or butrs, and if seratsh or bur hasbeen found, buf it.I bufing does ot correct the rouble, replace the components Lyk The standard cam timing eto ey H |_/ ic The wed iran pine corpreser feat ured not oat epee fo rromatetns se v BVA, Distance" length caught. =e Ts too args, Or rant is too Tage. As rex thomeedle hed sewing snot be Ss he theo plate 1 When synthetic trend is used for wleat“4"< 0.8 mm (0031), and ralas of "A" and “Be 0.3 men (012°) ‘© Whe synthetic tveud i wed," shll be sma (0.047), and there hall be ei at © Forcotton thread, the self xt", "8" mied as Tong as good lightnes of si (© ‘Thesmalier the rele at "3", "band "A", the beter for lighter weight or coarse fabrics, more slippery tyead or smaller witch length, Jo ACattch length is 3mm oly, ir aka (o use LS24041 AAO peste foot. ¢L types Itch length is mm or es, tt vane to ue BIS24061BA0 prewer foot)ae “Trouble Cause Comective measures 8. ‘sede Noe too age Cea Tig nese Woo ne “A ininer neat etter a longa utlioenttighiess of CICS stat ofa seam Hine sto Hort [pn Tanto eo een | io SE The peels | Tau pana pea oa wc tet lic thet porte deen rssh TH) Th baseplate took [1 TFA. The min etoen te lle and |-[ Check wet he et ofthe wl br wae i fot Ths euch cle ead mabe rete hana hocon hence toc 20 an) ODP) a epee Fett nt nena ace eine sel oc - tend i ‘OB, The tension and stoke of the take-up |—[ Reduce the tension and the stoke (siandand stoke: Pras tnnteohigmdetge ” | [Gust wore : THE The Die pot of hat hs wom | [Comet bat pit op el i T, Demai tisemeirinaie —|-[Roosl taal wal 1-4). The bobbin thread at the “FA. The free end of the bobbin thread is Fy tnerense the presure of the bobbin case holder positioning finge. pled into the Bobbin due to racing ofthe bobbin. Tncreate the bobbin thread enson. ‘The presure of the bobbin cae hotter | positioning finger i too Nigh. ‘Decrease the pressure ofthe bobbin cae holder postioningFnge an check for eacieg ofthe bobbin. ae. ‘Aacratch or burr on the hook cuts | "Eliminate the srtch or brs, otreplce the hookeee Trowble Cause) Come @) 2. The end of the nowdle ‘teh Isexposed ona rater, 3. The sean on e Side of the material ean not be nies bavi Tally tthe sewing tt (The noodle tinend ‘earans foo longon the wrong side of the Arete setines Gi to interlace each ater atthe sat of swing ‘The thread eraining ow the seal after tied tei Isto tong sartng sewing specs 19 hi sy. ‘The bobbin thread retaining plate Is to roan the bobbin thread | 1A. The thread temon No. 90 hig Fe too Ine. ‘The timing of te thread tema carn ¥ ‘The teal tenaining onthe nent afer head timing too lng. 32), The nese ted ren on the needle after thread teimming ean no! sbortened ‘because the ned, throat plate or prev foot ust Female, center the hobbin case sufficiently, Hess = 7 ‘robe de ot i been ugpened excel, and ttead| | knife sme only bythe counter kas. |saree “rouble Cae Coe (2) Coneetine means 1). The knife theead guide, moving Knie, | atch TH eet te nt 42). The thread spsotf te | |--{ The dead stip of me nec swede immediately after Ahead to be eft on the needle also || hecause the meg knife pests the tent propery, athe ead cog. ined teed tobe lett onthe nee alo ext (Remove the theo plate, aes ~ and you will in x wmaiing needle thre immed to about 20 san 40.787"). In this ease delay the ming of the ted simmer cam, FH) The medic nd vobbin— }y ing wing speed too igh threads sometimes fll to 7 = Interac each ctherat the | }{ 3B The meter srface este ie oo art of sewing. 5. The beplning itch ib |-1S-1). The needle taeed tension |r| UA, + of the thea take up peter i csordance with oor, atthe sae of seam line anproperty. eae In not high enough aH - a ‘DB, The bobbin duead tension seduced” |-{ Reaujot the trea take-up picker in aecordance with 313 fo preven | at the start of e seam line because of ||| the babe from racing facing ofthe bobbin. el TX, Both needle and bobbin thread sons are ineifficle (DD. The presser fot o throat pate wed Isincorec = 6 ‘Theneedle thiead 6.1). The final stitch skipped. L-y{ 1A. The needle hasbeen attached othe} Correct te ta cannot be rimmed, needle bar improperly. : while the bobbin theead — istered, D-B. The stoke ofthe kes spring it ‘The hook timing not core“Trowble Cause) cue) Conective meannes tiacmoategrpoaicera | | ator ei wher ne [TL Wetter tae tieuttolunce et iecamer | | Suerhecoreetrtne | | CPSSeszate enteral soe re Seal 7 Tabata teat [LTD Tir sgiiste LOA The rtp noun of he moving }-| Cech enna ols modal race ob poltioning afte kate diving stat | | the moving rife becomes 3 10 3.8 mm. (0 i ‘the thread Srmmer cam isnot rect) too.ne") rimmed, — 72), The postionof ine bobbin |-[2+A. A hook other than ecified wed} thread al the tine of thread SSeoeaeaeaaeaearereceeCeeE timing vais, ‘Check whether the hook has a guide eraowe for bobbin thread, and It not repate the hook. 8. The wiper somesia The height ofthe wiper it am Corea the eight of the Wier as | Date ete mo 9 Naber Oe pede 9p, The wont pd of | nc te ono red oe ed Mud btn Iheal toner ool Dina atameeae” || L__Sext torr tester] ee = [Spa te bob retin ‘rat ein fa of bia esd at ee pe oe ay. M21)aes “Trouble Gomi =a Coneatne memes 10. Needle breaks [10-1). Reedie feed umount Is wot [i}-A- Faulty position ]HGiteck wether the snving amount of the needle is wo kage with rad | rover owt forte nti hin heed ar att ncaa cone beet eo ah [00-2). Necdie entry point is not [2}A. Starting position of the neous bs |_|Check whether tno necdie enter the enter of the needle hole in te Tec] wn tet ee, ovr. fats tener te cee ote noe bere he sop : ce ovo themself rete hen ton tinea arse Ti Absomat open Tamminen ofeach Fina Valse puaion oie ed |_| ts ent twas a pasin sds alc ao convene tani og cla, rae and veh ar ane ean ences eae ee a nae reaajsinont ry pcan ach omen fH Pay mwah conponest” fib” acca py itera puaing” [tt cm soing mative ad ve Wefan nko ea foe thw dheton tea cnc ithe pn of eteoe oun ok Wane wos [Scenes oath iy the ed eto in rum FT Seo ae BFA Seer ine apg ‘onesie inadeatey tightened, |_fceck weiter the tour machine stews ofthe Tod eglating ik [components se securely lightened or mt. not be sue to resighlen them securely.vee 5, TROUBLES AND CORRECTIVE MEASURES (Sewing performance) Trovble Desription cue) Cause) l Conective meaares 1, Peekering Wonks developed sound stches due wo sth rinkage oe vaeven materia feed HAHA EEETH he ned 09 thick cee] ‘Use a thin ace a6 rch as pombe. Uwe a KR nese {standan! ned ‘The noedie and buibinthrend tensions sf 0 hth ‘Siooth the Usa pal “The thread take-up lever stoke Coo le H ‘Move the arm tnead guile to the right ws deereace the ‘Advance the hook ig oR a8 no ttch Skipping length of tend pulled. bythe thcod ake vp lev The thread take-up spring stoke fs t09 sal, | [increase the stroke “The thead used scion ‘Use the siticone vl ibelant eve Probes withthe presier footy The prewser foot presate too Neh Lf Set ihe pressure as ht os posible (while the material is securely fed). If the reser foot Ist with phy falsed, the prosute i eTectrely decreed. Tiemelepom at ]-[ Rapa i rr~ee- Conective messes cme) “Trouble Description jem withthe feed dog Te fd ng a [is “The sewing peed is 100 Wh TH Cover to ang aan id pone tour } {ite feed dog i 100 high The upper and ower cote ane not evenly fe. “The top edger ofthe feed og upper cat : ey tet Lone So ee shal ‘The feed dog pitch is too age. {Use one with a smalls pitt The taf he eed don not Jf Set he et og wh rot down conc “ ae {tf steam, (othe standard lining Tis viene ote] The pene font enae woo }-{ inns pow rng wats hh aaa eee eRe ee ‘The prewer foot cle urnaoth “The metals tot vo fod “The sewing sped is too high~6e- “Trouble Deseiption cause (0 I couse 2) ‘Conecive measures 3. “Balloon” stitedes ote stitches and reoping) “Thread knots are formed on futher sae of materi a fandom three Lop, “The thead tenons ate aot high enough “The thread takewp spring ha Been | misajustea “The thread akeup lever stoke fe 00 ge “The stoke i too sal “The spring comes in contact with the machine ap Terie the enilons, ncveu he bobbin Us tension i particular) Tncrae the stoke ‘ove the am thread guide to The righ to cress the Problem withthe hook [The clearance between the hook 1nd bobbin cas opening lever |{ The nook tnieg istooibte. J Fora synthetic thread, aust tothe wondard timing orto sgl ear tng. | teceass te tata. a “The hook ubrication is imdoauate Aig oo a shghty late ing. ‘Lisemmenthe crane, “Adequately hbriate the hook. “The hook motion s unemooth. JH{ epics the ook. Problem with the thread path “The thread path is unsmooth 1+ soca te wed pa Tie ted pth [finest the thead pt “Tivead i eaught somewhere ln the ead pat Loner tne tending, | Problem withthe bobbin or bobbin “Toe bobbin tresd eng due (0 poor ft between th bobbin and Dobbin case {aspen or tine “Thee has not propely been wound atound the bobbin. {the win ‘ean wa oooape “Trosble Description couse) Corrective meatoes To provent bobbin racing, use a bobbin with spring for] Prevention of racing oF po a in cloth in the bobbi | Problem with fond H | [retin oi “The presser font is t00 high, “The feed timing is bad, othe fed }-{ For cotton ar spun thread, adjust the foed timing aightly eo ef later than the standard timing ad ain i ably eal "han the stantard for synthetic tend. Teens the food op heght (xp tot ws (.039", “Th prese Foot sole bas it rua} tele for thicker thead or Inger sft nat) Frotlom withthe thread tenon { “The neni 100 thin forthe thread ved. ‘Change the nee or teal. Trin win temas Replace the neal. (It advnbe to use ba point [Hie weeded bobein tea tension are foo high, ‘When using tetron thread, ‘head knots continuously thre Joon ate [winders excess [he shape of the sring on te bobbin casein dafectve, antan ‘Outer ofthe bobbin thread ‘The spring should not contact with {he bobbin ase ner the outlet of| ne bobbin thread ‘Th tivead tnsion ofthe bobbin] ——— efor syathete ven.) ‘No, 11322108) made to order, Tis the feed dog ‘Loosen ie tention ajusing nat of te bobbin winder, ——-f Replace the bobbin caeaaeee Trovbie Description Geuse Gan) © sich 1-f skipping “The machine facto form» complot itch, Neschethvaed skioped site| Problem withthe needle }- [th neato bon Problem withthe hook [Svat te ok goin wep tok “The neadie thera tension 100 ‘Gove the timing. (The prope timing depends om the typeof mater and thread. Im genera, the ining sould ‘eet eae for syathetle head ot heseyoweight ‘materi andi shouldbe slater for ight weight rater) ‘Proper adjost with respect to the hook potnt. ‘in genera the acedie bar shos be tt hither for synthetic teead, and Eston be setter fright ‘weight mati) “The clearance betweon the hook imi te clearance | Wig sid ond eves } high Tierra ged oie “Te Feed ting i bad (The needle bends) ‘Deseate te tension. Ure the slirone of bicating doris [cone i ed [The tread take-up aprng has been miadjste, | Te troke foo rte. [Des ea 7 UT tension toa high J} Becroace the temson, Lhe material Maps “The preter oot i notin lose ata with the mate |--{.coneet the preser foot height. The rele ofthe preset Foot sole ‘stooge ‘Use one witha smaller reli or with no rlieh “The preter foot inal parallel to te epee the presser Foot or prster bu.ees (iene Domina Ganth cont ae T Trencete [Tae eediiead ats [y{ Poin win te snend pan }y{ To tied yar eanaooin, —}-{ Soom eed pth TMecd bia [| fenycrtventsvring” — [D] tcetng te thot pte et ——_-T— 7 oe dog and pest oo) L re sveaa path as etches }{ Smooth the tend path 7} Nay son Lisa seni someobew nthe [ane esd Gecceeaa] "Hered baton ieee sytem — ——— The as arena sw } [ie esa soo gore + [Repay ae ienapa el Um |_[ isin eso a te ddr 0 Tp ee ‘The thread takewup spring has been The stroke is too large or small, —_} {Property adjust the stroke. 1} minded = = ee Te enon ico nakoriw —}-[ ope sist te tein Problem with the needle y{ The cede bent._ 7 “Te needle har weratcher Replace the nee : Te ete po atu {Reese eo Tie de ortatin& won. {Rone The ete ton minor ck or {Rope net Ie end we Ts erie poi aio ahr} {Gu ebitzoin nee OLR OL me Fo wh eho Tie ook tad pats emshes|{ Smoot eed paths Te hack point bint ox von, _} [Gone te ok pnt oe he as [1 heck ever thetook }-[ eee heen Iniite tt es open feet ie sa “The hook js inadequately [+ Adequately tubricate it. Fe moneoe “Trevble Description couse ‘Cruse @) (Comective measures “Tiread breaks daring | The nendle has improperly boon fy severe feed itching tached. “The orentation ofthe neeie wrong Lore ooo. © indents sie side rere "ALach the needle thatthe long groove ofthe neele faces xsctly to the let or sightly toward the operator ‘tvead aroun! the nee “Tend biel when the acne produc ile Latches “The knife thecal pide bas impropadty been postion “Ata the neni so hat te Tone groors oF the needle faces exzty to the fet o igh avy Tom the ‘operator as ilatated, rome BG ‘Accurately position i€ 0 thatthe nels enters the center ofthe epening “The needle ba 100 low, 6. Stagering “Somme witches age, “The needle vend tension 108 stteher seheras they should be ih aligned. es {Problem wih the cede Materia Steer sien Ste ‘Suageting site| Decrvar the tension ‘The weed bent H Replace the needle ‘The nesdle point is biont. {Replace thence [The needle i too thin ~{ Uses thicker needle, Wit ea RN nee (Latep weed, — replace with a 2atep needle, “The aes (Uses sorter one oF one wilh longer shank AKI). [The sewing speed 00 Redvee the sperdContetive measures ‘Trosble Description Couse (1) Problem wi [Replace the feed dog. the led dog “The fed dog as improperly been }-[ Propery inta it. na Cae Tied eg soninbw [Rene Tae pre fot woo, }{ Covet he pen oti Problem with the preser foot “The prewer Foot has poor | “Tae prese foot pressures too |—{ inreae the preser foot pres tow. aaa “Pectin wh edn }1] Wie actin tad ascwoueos, }[ Const —S " boone . 7 ~ = 7 a Moti fous weaken} {Paton wih esewie Tae coe 4 Merwe | | by tenet anny eens = ee The esse th wowin Syten | [te eat poit at Te needlepoint shape fe ‘Fer ar bron. Redvce the sped. to event {accra eat) —_ ‘the needle from “The sewing sped ie to0 igh ‘Too mach tension applied 10 fr{ The presser foo prswareis too the mater igh The om humidity eto low, }— ‘Keep the humility at about 653 provent the nee {rom getting hot sed 0 prevent stati uiup fom [Masini te pitch 2 much ws poste,ae “Trouble Deetption Cause (1) Ceuse 2) Comective measues 5. repute “Thrend knots appearon — [-{ Problem withthe Rook “The nook has been excouvely or | Adoguntaly Mbncoe the ches ithe sid of materia at inadequately bested. Fandom. Knot enpoted | ————— iz pore! The hook thread path isunamooth} Newdie ‘Problem with the bobbin oF bobbin | The -vshin thread cannot be | cae polled out swoothly de to poor ae (he worg ide {it hetwocn the bobbin and bobbin ca J 11 The bobbin has improper brew ‘wound, andthe bobbin teas ‘Conec the baba tvcad winding tension or he pation af the Bobbin winding tensioner H “To prevent te bon (om racing, oer bobbin with spine or pt thi lath he bobin cave Replice the Tie bobbin has improperly been [| Ut Inthe Bobbin eae VENTION SPRING’. ‘efor “6. BOBBIN CASE WITH AN IDLING PRE- “The needle and hobbin teed isedjuste. [Te tension 10 High o low. woo tae Lemene tetenan “he nd kup tsb} {Tisai swe rma} [onesie ke | z a] Problem withthe teh Ahead pat Then aught somewhere inthe He ed paar, }-[ Sm FL atteriat aps rf The FoF the preset foot mote J] The preset foot ls poor 4 palo,‘Trouble Description ‘come Couectne measures {tH 10 lg. thead ake up lover woke 3 The bobbin Jae sera, contact wi bin ‘When a DABsype Hook (11038680} ——— ‘used, the noel may come into needle guaed effec for wi rece ‘When ung thicker nce, covet the ned wand6. BOBBIN CASE WITH AN IDLING PREVENTION SPRING prevention spring. Adjust the tensior ofthe idling ‘The DLN-S410N, 5410N-7 use bobbin eases with an ii prevention spring as follows. IF the bobbin races Increase the spring tension. eee eee © Howto adjust the tension ofthe ding prevention 1) Remove tie spring a lstrated below, using an old sewing machine needle, (At ths te, nold the spring with your thumb to preven i from jumping out.) 2) Adjust the sping pressure by changing the height of te arch ofthe spring. Take care not allow te fee end ofthe spring 10 loa above te bobbin cae.) 3 Set eat (fest, and insert the sewing machine needle to push the central part ofthe spring, then st ear @) 2) crrery (Change tis eight n= Fig. 63 How to Correct irregular stitches produced at high/low speed excessively tight stitches are Increase the bobbin thread tension and produced at low sewing speed: the idting prevention TF loose stitches are produced Decrease the bobbin thread tension and a low sewing speed: the idling prevention spring tension If the bobbin races or ifiregular stitches are produced at high/low sewing speed, i is advisable fo use a bobbin eae with an idling prevention spring. Note: are:DLN-5410N-7 TABLE DIMENSIONS amp i. ! a 40 i | | FacuunapuasBa @ MEIKE Bos re a f i = 48-DLN-5410N TABLE DIMENSIONS eames sco9er nsttiog et id [2 fest Pg lh uuu Pais Ryuusana Bn afasunnasal? +--+, Loe E < 5 ee | Pele (ails o i —49-aSLiicl JUKI CORPORATION sion FonseN TRADE 2:24, KOKURYO-CHO, {CHOE Se, TORYO 182, JAPAN, ‘PHONE. 09420) 400~5 Fa .0(3400)4908 408-01 TELEX: 22967 ‘Picez do ra heats (0 contact ay dstibuor = ‘pine spectestons ane appearance igen your wes for ure nomation when Recessa™