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    CDE4005_Finite-Element-Modeling-Techniques

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    35 views44 pages

    CDE4005 - Finite Element Modeling Techniques

    Uploaded by

    ffontana

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
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    } 09) <] ><) by) <] ><] 053) <><} es} | > TOTAL: N} <} >] GIG S12 Argosy De, Huntington Beach, CA, 92649 1H DOCUMENT NUMBER: DATE: REVISION | PAGE NO: Bi CDE4005 7/3/01 NC 18 82 8.3 Displacement 1. The displacement data is used to estimate the stiffness of the model and check for interference between the units. There should not be any interference between units under the limit loads. 2. Check the displacement distribution in the finite element model to make sure the results are not far from what is expected. 3. Checking the local deformation at the critical area will help better understand the stress results, and find ways to improve the model or structure. 4. Comparing the displacement analysis results with static test results will help improve one’s finite clement modeling skills. Panel Stress ‘The Hill or Tsai-Wu Failure Index (F.L) distribution is used to describe the margin of safety for every layer of skin of the composite panel. It can also be used to estimate the strength of the aluminum skin, For the skin of all panels, the Margin of Safety is calculated as follows: 1 KVFI. Where K is the material degradation factor. MS. For the aluminum skin, the Margin of Safety is calculated as follows: M.S. <——Fratonaie K- Max _Siress ‘Where Fujowabic is the material tension allowable Ftu or shear allowable Fsu. It depends on which Max stress is used. Ftu and Fsu are found from long beam and in-plane shear test results. Max stress is the Max principle stress or Max shear stress depending on which one is more critical. ‘Max Von Mises stress can be used for the Max stress if itis smaller than Fty. The values of all these stresses can be found in the output file. ‘412 Argosy Dr, Huntington Beach, CA, 92649 5 DOCUMENT NUMBER: DATE: REVISION | PAGENO: | rer CDE4005 7st | Nc 19 8.4, 85 Fitting Stress 1. The formula for the margin of safety of the floor fitting is the same as that for the aluminum skins. ‘The difference is that a fitting factor K should be used. Ftu and Fsu of the material can be referenced from MIL-HDBK-5G. 2. Plastic correction may be considered if the Max stress is bigger than Ftu. Stress for Line Components For the screws that are used to attach the floor fitting to the panel through inserts, their shear and axial forces can be found using the output of the Bar Elements. For the tic rod, its axial force or stress can be found using the output of the Rod or Tube Elements. For the coat rod, its intemal forces, stress or margin of safety distribution can found using the output of the Bar Element. DOCUMENT NUMBER: | DATE cae nenerence CDE4005 7/3/01 512 Argosy Dr, Huntington Beach, CA, 92689 REVISION |” PAGE NO: NC 20 ~ J Appendix A: Material Properties and Honeycomb Panel Properties The following data are copied from MIL-HDBK-SG, material allowable reports and panel drawings of C&D Aerospace. Material Properties Material 41 - ATS 4130 steel ‘Type ISOTROPIC Color 104 Layer 1 Density 0.283 Damping 0 STIFENESS E 29000000. G 11000000 STRENGTH Tension 125000. Compress 109000 THERMAL Alpha 0.000066 K 0. 000046256 Material 42 - AISI 4340 steel ‘Type ISOTROPIC Color 104 Layer 1 Density 0.283 Damping 0. 29000000 @ 11000000 Nu 0.32 Compress 240000. Shear 156000. THERMAL Alpha 0.000066 K 0.004861, Material 43 - Stainless Steel Annealed Type ISOTROPIC Color 104 Layer 1 Density 0.286 Damping 0 STIFFNESS E 29000000. G 12500000. STRENGTH Tension 0. Compress 0. THERMAL Alpha 0.000083 K 0,000017361 Material 51 - 2024-73 ST < 0.25 ‘Type ISOTROPIC Color 55 Layer 1 Density 0.097 Damping 0 STIFFNESS E 10500000. G 4000000. STRENGTH Tension 0. Compress 0. THERMAL Alpha 0. Ko. Material 52 - 2024-7351 Pr 0.25-4.0 ‘Type ISOTROPIC color 55 Layer 1 Density 0.097 Damping 0 STIFFNESS E 10700000 G 4000000. STRENGTH Tension 0. Compress 0. THERMAL Alpha 0. Ko. Material 61 - 6061-76 ST <.25 ‘Type ISOTROPIC Color 55 Layer 1 Density 0.097 Damping 0 STIFFNESS E 9900000 G 3800000. STRENGTH Tension 43000. Compress 37000. THERMAL Alpha 0. Ko #Prop 0 Ref Temp 70. Wu 0.32 Shear 75000. SpecHeat 0.105 Prop 0 Ref Temp 70 STIFFNESS STRENGTH Tension 215000 SpecKeat 0.1 #Prop 0 Ref Temp 70. Wu 0.31818 shear 0. SpecHeat 0.11 #Prop Ref Temp we shear SpecHeat 33 #Prop Ref Temp Nu shear Speckeat 233 #Prop 0 Ref Temp 0 Mu 0.33 Shear 28000 SpecHeat 0. Bp DOCUMENT NUMBER: DATE REVISION] PAGE NO: 0 a CDE4005 7/3/01 NC 21 [5412 Argoty Dr Huntington Beach, CA, 92659 Material 71 - 7075-76 ST < 0.25 ‘Type ISOTROPIC Color 55 Layer 1 #erop 0 Density 0.097 Damping 0. Ref Temp 0. STIFFNESS E 10300000 & 3900000 Nu 0.33 STRENGTH Tension 0. Compress 0. Shear 0. THERMAL Alpha 0 Ko. SpecHeat 0. Material 72 - 7075-T6S1PT 0.25-4.0 ‘Type ISOTROPIC Color $5 Layer 1 Prop 0 Density 0.097 Damping 0 Ref Temp 0 STIFFNESS E 10300000 G 3900000 Nu 0.33 STRENGTH Tension 0 compress 0 Shear 0 THERMAL Alpha 0 Ko. Speckeat 0. Material 73 - 7075-76 PT 0.25-4.0 ‘Type ISOTROPIC Color 55 Layer 1 #Prop 0 Density 0.097 Damping 0. Ref Temp 0. STIFFNESS E 10300000. G 3900000 mu 0.33 STRENGTH Tension 0 compress 0. shear 0. THERMAL Alpha 0 Ko. SpecHieat 0 Material 99 - Core Al 1/8-5052-001 ‘Type 2D ORTHOTROPIC Color 55 Layer 1 #Prop 1 Density 0.0026 Damping 0. Ref Temp 0. STIFFNESS E1 150000. cz 0 Nul2 0 E2 150000. Giz 31000. G2z 31000 STRENGTH Tension 0. Compress1 0. Shear 0. Tension2 0. Compress? 0 THERMAL Alphall 0 K11 0. K12 0 Alpha22 0. R22 0 K13 0. «330 K23 0. Spec Heat 0 Material 100 - Core HRH-10-1/8-3.0 ‘Type 2D ORTHOTROPIC Color 55 Layer 1 #Prop 11 Density 0.00174 Damping 0 Ref Temp 0 STIFFNESS 1 20000 Cray Nui2 0 2 20000. iz 3500. G2z 3500 STRENGTH Tension 0 compress1 0 shear 0 Tension? 0 Compress? 0. THERMAL Alphai1 0. Kil 0 K12 0. Alpha22 0 K22 0 K13 0. K33 0 K23 0 Spec Heat 0. 5 DOCUMENT NUMBER: DATE: | REVISION fe eeesiere CDE4005 7/3/01 NC S412 Argosy Dr. Huntington Beach, CA, 92649 Material 101 - cbM031.20 skin Type 2D ORTHOTROPIC Color 55 Layer 1 #Prop 2 Density 0.078 Damping 0. Ref Temp 0 STIFFNESS E1 3500000. G12 1500000. wui2 0.14 2 3500000 Giz 1500000. G2z 1500000 STRENGTH Tension1 28622 Compress1 28622 Shear 9748. ‘Tension2 28622 Compress? 28622 THERMAL Alphaii 0 Kil 0. ia2 0 Alpha22 0 22 0. x13 0 33 0. K23 0. Spec Heat 0 Material 102 - cbm0a9.30 skin ‘Type 2D ORTHOTROPIC Color 55 Layer 1 Prop 2 Density 0.078 Damping 0. Ref Temp 0 STIFFNESS E1 3500000 G12 1500000. nuiz 0.14 £2 3500000, Giz 1800000. G2z 1500000 STRENGTH Tension1 29859 Compress 29859. Shear 9363. ‘Tension2 29859 Compress2 29859. THERMAL Alphal1 0. x11 0. K12 0 Alpha22 0. K22 0 K13 0. 330 K23 0. Spec Heat 0. Material 103 - cbM046.20 Skin ‘Type 2D ORTHOTROPIC Color 55 Layer 1 #Prop 2 Density 0.063 Damping 0 Ref Temp 0. STIFFNESS 1 3500000. G12 1500000. wu12 0.14 2 3500000. Giz 1500000 G2z 1500000. STRENGTH Tension1 16904. Compressi 16904. Shear 7970 ‘Tension? 15904. Compress? 16904. THERMAL Alphall 0. K11 0 x12 0 Alpha22 0 22 0 K13 0. 133 0 123 0 Spec Heat 0 Material 104 - cD2051 Skin ‘Type 2D ORTHOTROPIC Color 55 Layer 1 Prop 2 Density 0.084 Damping 0 Ref Temp 0. STIFFNESS E1 3500000. G12 1500000 mui2 0.14 E2 3500000. Giz 1500000 G2z 1500000. STRENGTH Tension1 26669. Compress1 26669. Shear 11612. ‘Tension? 26669 Compress? 26669 THERMAL Alphall 0. Ki 0. 12 0 Alpha22 0. K22 0 a3 0. K33 0 23 0 Spec Heat 0.

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