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SERVICE MANUAL INTEGRATED STEREO AMPLIFIER SANSUI AU-3900/4900 ae SANSUI ELECTRIC CO., LTD. ally refe This service manual is designed for service engineers to repair, adjust, maintain and order the replacement parts of AU-3900 and AU-4900 correctly. When ordering the parts, use the stock number and parts name specific- ig to the Parts Location & Parts Lists. For general usage and maintenance of the unit, please refer to the Operating Instructions attached with the unit. TABLE OF CONTENTS Section 1. 10. Title SPECIFICATIONS 1-1. AU-3900 1-2, AU-4900 ADJUSTMENTS. 2-1, Bias Current Adjustment OTHER PARTS (Top Side) OTHER PARTS (Front Side) PARTS LOCATION AND PARTS LISTS 5-1. 2555 Tone Control Circuit Board 5-2, F-2554 Driver Circuit Board 5-3. F-2556 Switch Circuit Board 5-4, F-2587 Connector Circuit Board. FIGURES TROUBLESHOOTING 7-1. Troubleshooting Chart 7-2. Operation Block Diagram SCHEMATIC DIAGRAM 8-1. AU-3900 8&2, AU-4900 PACKING LIST. cate ACCESSORY PARTS LIST Page COD MHHRHOYVADUAEKWYNNN payee 1. SPECIFICATIONS 1-1. AU-3900 POWER OUTPUT Min. RMS, both channels driven, from 40 to 20,000Hz, with no more than 0.15% total harmonic distortion 22 watts per channel into 8 ohms Min. RMS, both channats driven, st 1,000}, with no more than 0.18% total harmon distortion 2s watts por channel into 8 ohms LOAD IMPEDANCE 8 ohms (SYSTEM-A or B) POWER BANDWIDTH 40 to 20,000Hz at or below rated min, RMS power output and total harmonic distortion TOTAL ned DISTORTION “less than 0.15% at or below rated min. RMS power out- put INTERMODULATION DISTORTION (7OHz:7kHz=4:1 SMPTE method) sles than 0.2% FREQUENCY RESPONSE (at 1 watt) 10 to 40,000Hz *? dB approximately 50 at 8 ohms load INPUT SENSITIVITY AND IMPEDANCE (1kHz, for rated power output) PHONO ...,... 2.5 mV/50 kilo-ohms (Max. input capability: 200mV at 1kHz, less than 0.2% total harmonic distortion) DAMPING FACTOR MIC oo ccseeeceeeeseeess+2.5mV/10 kilo-ohms TUNER ‘i 130 mV/50 kilo-ohms AUX 130 mV/50 kilo-ohms TAPE PLAY (pin jacks) OUTPUT LEVEL (1,000Hz) TAPE REC (pin jacks) ....100mV CHANNEL SEPARATION (1kHz, at rated power output) PHONO better than 60dB TUNER better than 65dB AUX os e better than 654B 130 mV/50 kilo-ohms TAPE PLAY better than 6548 HUM AND NOISE (IHF) PHONO better than 75d8 TUNER better than 90dB AUX «-- better than 90d8 TAPE PLAY better than 90d8 MIC ...... better than 65d8 CONTROLS BASS snc. +12dB, —12dB (S0Hz) ‘TREBLE +12dB, ~12d8 (15 kHz) LOUDNESS (volume control: — 30d8) ++10dB (50Hz) a =. 8dB (10 kHz) HIGH FILTER —3d8B (7 kHz, 6dB/oct.) POWER REQUIREMENTS POWER VOLTAGE 100, 120, 220, 240V 50/60Hz 120V (Usable 110~130V) (for U.S.A. & Canada only) POWER CONSUMPTION. .60 watts (rated) 170 watts (max.), (194 VA) DIMENSIONS 400 mm (15 34°) W 120mm (4%) 240 mm (9 34") D WEIGHT 5.5 kg (13.2 Ibs) net 7.0kg (15.4 Ibs) packed 1-2. AU-4900 POWER OUTPUT Min. RMS, both channels driven, from 40 to 20,000Hz,, with no more than 0.15% total harmonic distortion 35 watts per channel into 8 ohms Min. RMS, both channets driven, at 1.0002, with no more than 0.15% total harmonie distortion $38 watts per chennel into 8 ohms LOAD IMPEDANCE 8 ohms (SYSTEM-A or 8) POWER BANDWIDTH 40 to 20,000Hz at or below rated min. RMS power output and total harmonic distortion TOTAL HARMONIC DISTORTION less than 0.15% at or below rated min, RMS power out- put INTERMODULATION DISTORTION (70Hz:7 kHz=4:1 SMPTE method) less than 0.2% FREQUENCY RESPONSE (at 1 watt) 10 to 40,000Hz *}$dB approximately 50 at 8 ohms load INPUT SENSITIVITY AND IMPEDANCE (kHz, for rated power output) PHONO ..... -.2.5 mV/50kilo-ohms (Max. input capability: 230 mV at 1 kHz, less than 0.2% total harmonic distortion) DAMPING FACTOR MIC 2.5 mV/10 kilo-ohms TUNER 130 mV/S0 kilo-ohms AUX 130 mV/50 kilo-ohms TAPE PLAY (pin jacks) ... 130 mV/50 kilo-ohms OUTPUT LEVEL (1,000Hz) TAPE REC (pin jacks) ....100mV CHANNEL SEPARATION (1kHz, at rated power output) PHONO better than 60dB TUNER better than 6548 AUX better than 658 TAPE PLAY better than 65da HUM AND NOISE (IHF) PHONO, better than 75d8 TUNER sss better than 90dB AUK cs tapsces better than 90dB TAPE PLAY better than 90d MIC better than 65dB CONTROLS BASS cevcceeeses#12dB, —124B (50HZ) TREBLE +1248, ~12dB (15kHz) LOUDNESS (volume control: ~30d8) -+10d8 (50Hz) cecees F8dB (10kHz) LOWER FILTER —3dB (100Hz, 6d8/oct.) HIGH FILTER —3dB (7 kHz, 6dB/oct.) POWER REQUIREMENTS POWER VOLTAGE 100, 120. 220, 240V 50/60Hz 420V (Usable 110~130) (for U.S.A. & Canada only) POWER CONSUMPTION. .90 watts (rated) 240 watts (max.), (274 VA) DIMENSIONS 400 mm (15 94") W 120mm (4%") H 240 mm (9 74") D WEIGHT 63kg (148 Ibs) net 7.7 kg (17.0 Ibs) Packed * Design and specifications subject to change without notice for improvement, 2. ADJUSTMENTS 2-1. Bias Current Adjustment Note: 1. Cofi the AC Power Saply voltage 4, For this adjustment, run the unit for more 2 Master Volume... s- Minimum than 3 minutes after power is switched ON. 3. Room Temperature . “18C°~28°C 5, Before this adjustment, turn VRO1 and VRO2 (65°F~83°F) fully counterclockwise. Fig. 2-1 step | SUBJECT EQUIPMENT | MEASURE OUTPUT ApyusT ADJUST FOR 1 | Bias Current | DC Volt meter *1)See below | VROT 13mV +1mV “CH F-2554 (See Fig. 2-1) A Current | DC Volt meter *2)See below | VRO2 ‘Bmv +1mV F.2554 (See Fig, 2-1) *1) For this measurement, put the lead (-+) side of volt meter to (F-2459 D: (GE) side of R37 and the lead (—) side to (—) side of R39 on F-2554 as Fig. 2-1 *2) For this measurement, put the lead (+) side of volt meter to (4) side of R38 and the lead (—) side to (—) side of R40 on 2552 as Fig. 2-7 3. OTHER PARTS (Top Side) Speaker Terminal Parts List (AU-3900, 4900) R701 R702 10P Input Terminal Ground Terminal R705 S701 Parts List (AU-3900 only) parma Woot he Oeserpton race Seen = Gor oss773arWopr 50Y Cc tm owe Wa aw ce Ge tsemealoonpt 1S0Y Ee Gm User73 Outpt ‘seY Tier 4002890 Power Tomar fm 088) 2D en Josina9 1.882807 Aca te oleasst 3308 om (erase 24h aatw acts 230006) Fae ler Com 2450060 AC Omer Com 2st060 AC Ont Parts List (AU-4900 only) fm 180170 Niconton Jc Ime 740190. Hedge Jc Sr =o 20038010 lo Tort 2210200 Spot Tema tm own ann Shoots Power Cor fe oleae aaa ow ce Ss10150 Power Crd Clip tes olor? a 230661 Grd Tome i009! Yolge Son, Scat Trey 402520 over Tetrmer 20800 Yotuge Sector, Pug asi240 2A 280¥ AC re For {oat 3A 280" aC he 2300860 Fe Helin 4. OTHER PARTS (Front Side) Parts List (AU-3900, 4900) Parts List (AU-3900 only) PartNo, Stock No, Description Parte No, StockNo. Description {5317880 5.5 Type Knob, SPEAKERS 19 8304410 Front Ponel 11101550. 1 Rotary Switch ¥-1-4-5, SPEAKERS. ( §826500 Push Button (8) 2 4 5396190 Ring, puth button (irat120 push Switch (SUB 54) sesso ane Parts List (AU-4900 only) 345396190 Ring push bon Uinsii20 sh Switeh (SUB 54) Parts No, Stock No. Description 5918690 4 Type Knob, VOLUME 5 SIS ee fon Mev & | s047aso—Mostng, lever witch 1005120, 10482 MIC LEVEL Vole {1170390 SH15-10 Lover Switeh, MUTING 7 fst’ 1 ec BALANCE Yue s224820, 62 Type Kat Low FER 1015070, 100kS1(N) 2 BALANCE Vole 12 {5047460 Masking, lever sich 5926500 Pah Button (8) Uniroséo sut5.S ever Switch, LOW FILTER 8 4 5396190 Ring, push button 9 §304400 Front Panel Ta1120 ah wich (90854 9 fio 8p Koh 48 vo 1015080, 1100401 (A) 2 BASS Vole 5217800 5.8 Type Kno, TEELE Vole 10 frotete.x tomes eae Youre 5926520 £3 Type Kao, LOUDNESS 1170840 $4158 Laver Swe, LOUDNESS 5926520 3 Type Kr H 1170350 Sx1S Lever Switch, HIGH FLIER 147726080 Ligh Enid Dede Any (A) 152490190 Headphone ct 18 2430170 Mierophone Jac 17 5005460 Mato Bonet Ve 5058191 sotiom Pate 5. PARTS LOCATION AND PARTS LISTS oe a (Stock No. 7561081 Complete Circuit Board F253. AU-380) 5-1. F-2555 Tone Control Circuit Board (5100, No. zse0st complete Circuit Board £2388... AU-4900) Conductor a Side A B c D E rw S, 5 g | : f a “s EE + is C3 "4 a A, yo a Ye ° P 7 r a: 2| Ag Ag 5 ase! 3 ‘a | 1 z a 1 git ' 1 138 1 ' ' L « Sa Parts List (AU-3900, 4900) Parts List (AU-3900 only) PartNo. tock Wo Deveriton—Poation «ee Btook Nes Description Poston Biock . Devertion—~—~Peation «= ‘Pata Nos Stock Nes Deseroton Thao €300070.1_ 254726 (0) Te.10 Gor osiow0 ay “43 EC, Te cori tan 3 cow ost 26 EC The These es06070.1. 2801313066) 2e20 Ges osision ip SOV eC 2 oioris ima 18 Those 0300470. 754726 (0.0) ts Cou cesr223 2200068 re sions art 3 eo. 0107683 oak reat Thore» t300070.1. 234726 (6) Trower 16.18 Gor teers matter | yy og re sions “wn ter Roe gion) e700 1 Those oaniaye1 25c1813(%0) reas Coot 0ssr723—azooet te iors ann 2 ie new mel ce 1A TReo} 0300470. 1 25726 (F.G) 1c Coos 0657223 22000pF, 1D 0107682 6.840 1C.1B Res 0107820 e2af * “ TA Then es0so701 25C131940-6) hae Gen astazal 220m 357 i cine an iets Ras clot 700 1A a. ee 1A bioriae am iene fe owes aon tA Conco osi9101 nF ve le Gos ostsion tonne ia ioe ne ta Gonot 0601s} 1509F 80 Coe eww Gon oeatiot——TeOpr gov cc 2 ions rat 2 Gees osiotol tony 4av Ec te bio? 2 Gm 00207 ORF ay 2 over c1ari03 1k 2 diene TL cp 2A Goto 0400686 o0uey 2 foe olorios iM 2 ios anny 20 : Ci. 0660330 Bat SOV CC. 1E.1D Ros.06 0107222 «ak 1e Ror 0107222 2k 1c Parts List (AU-4900 only) Cau oslo 7p GY Ee fete tow o10es ea) re fon otonrs aot te Fanane Seok m Cis,16 0519101 Tt sor ec. 1,26.20 Ros, 10 0107124 12042 TE Roos 0107224 220k we Eee Crew osisios wee . ry Rue olonsse 330 Vero on olarsss S90 te Com 0660100“ Vasr aw Ce. Tea ssi) aor stv Cc 1D Raw o107es ae tent fos tress ak 1 cae age) @eakouie ve ssn Ny ce 0 isis tora 27002 re Ri o1a710¢ 1002 2 osisin a 8 Roe olo7iee Yeo te foe ororian ‘1208 1 Row o107683 ee ree seis} 150¢F atv Co. ‘3 fam oie 1a rE. fon 010s aa ie a cee, | ao feta sii) 120K Vey ec ts tna oe can biaw ce Tet foo oii tat ie tee ler sen a osiowa tyme O80 ier fon oie ian veto fon otorize 20a 1 tos, otormi on byw ce 1 ois? aan OY Ec rea fem olorie ramet rete tn woe ent 1 bo co ia 00336 nts 2 ton om "200 2 ee ene en iA scorer “00270 boy wo 2 tom ole: Te.2e Ror 1015070,1. 10040 (Mn x2 2 foe cloves a0 1A coon? Soar 2 bse tioess oa 0 eer totsteos1taoun (a2 jie 2A coors “02208 oA Rus plore 2k) 10 Vo jotateo.} too (a2 2 esos sank ov C. 2 fam o1o7es2 oak. 13 osivios azar stv Fc re fo cio a7 3 se 1191120 sus ra wien ae ossoisi —istpr soy 1c few Olu 12010 10 teiowo ayn 83 eC 1 foe clo 240 20 : iat {Stock No. 7571151 Complete Circuit Board F-2554. Perea Board (stock no. 7571161 Complete Circuit Board F255 ‘AU-3900) ‘AU~4900) A | B Cc ens foment oa 2lebre ® aus AED Parts List (AU-3900, 4900) Parts No, Stock No. Description Position Parts No. Stock No. Description Position TRos,o¢ 0306360, 1 28C1951 (1.2) 208.24 soe eee oie etree 20 TRos.os 0308731 28C711 (@) 1C.1A 9660909 Spe SOY CC. 28.24 ososen| | ane) 0sis330 «33 S0V EC. 28.1.24 Ro a i 18 0660390 39pF SOV CC. 2A joes 280438 () oseoa7a 4798} soy co. aes TRos or or 12h 60470 a7 7 VBA 0308522 280438(F) 0601477 0.087nF SOV MAC. 1B.1A 030336) 2585606) | stgy 0657103 10000pF SOV CC. 1.28.2 TRow or or 2A osisio9 Ink SOV EC. V2A.1A osaasé2 288560 (FY 0530470 AIne 63 EC. 28,C a ieee 258560 €) va ossi09 ink Sov EC. 2c ey ea 0601228 0.22) SOV MC 2C TRis. 14 0308731,2 28C711€.F) 28 ee ee ee ac TReet—0306131,2 25C1366(6,7) 2¢ a 2c TReoe | 0306131.2 28C1364 (6.7) 2c reaOie se ttocee a6 TRass "0306131,2 25C1366(6,7) 26 oes ate ew ce ao ICo1,ca 0360290, 1 254798 (F.6) 24 osiaiol Toor a5v Ec A Doi,ee 0311160 1524730 1.28.28 0512470 7p tev EC. 28 Deo 0310400 1N3¥A 2c 0659011 10000pF S00V Cc. 2c Duoz 0310400 1N34A 2c ovo7a74——470K82 24,824 Dees 0310400 IN4A 2¢ Mae 2A Dio 0310400 YN4A Diode 26 ores «aa 2A eos 03103401001 (152226) 2¢ owrse 1.510 2A Dine 03108401001 (182226) 2¢ ors tabi ce 2A Dior 0310380 1002(182227) 26 o1o7i22 1.3800 = 2A Duor 0310350 1002(182227) 26 0107393398. 2A ZDiot 0315970 EGAOT-I3R Zoner Diode 2A, B o1o7ie2 1.60. 28.24 Coie 05t9i01 ye so EC. 20 010772 4k 28.24 Gearor 0660221 -2200F SOV. 2A ouorss2 3382 2B.1A Parts No. Stock No. Dereription Position _—-PartsNo._ Stock No. Description Ram 0107621 2200) 181A Div 0310350 100-2(182227) Raw 0107930330) 2A Die on10350—100-2(182227) Ras.2e 0107990 apf 1.28.14 Dis 0910350 100.2(182227) Row o1orier 1000} aw ca V24 Die ot03s0 —190-2(182227) | Ran olor! aon “YS taia Dis oa1a3so —100-2(152027) (Ps Ras 01072212082 Vala Die ostaaso_e0-2c1s227 te Rae 0107689 © 88h rata is 0310350 1 Rule olo7eer a6 relia Dawe 0210350 100.2(182227) 2c fo.sg siaaasa 03901} aw cae 1B.1A Coos 05491103300 nF 28 Roo 132338 0.330 18.14 Gir 054911033002 PSO EC. 28.¢ Rive 010479 a7 KW CR Telia Cin osisza! zane | 28 Rave 010768 66002 ic Rises 010727127082), 18.28,¢ foe os ane fe Rou 107 27D cq Res. 0107202 «ak 18,28, c arent trent Rani 0107994 90K) aC Rico 0107224220402 2C Ries 0107683 BDL, 2c Reoe 0107100 ron (AW CR 2c Rios 0107220 «2208 2¢ Res mera | 10 28 5-3. F-2556 Switch Circuit Board Rios 0107103 ‘takGD at (Stock No. 7592011 Complete Circuit Board F-2556..AU-3900) uo o107220« 20) ze (Stock No. 7592021 Complete Circuit Board F-2556.. AU-4900) 1180101 My4-02-US Conductor Side russ [iit Meocaesceaysair} Mey 4S Voz 1035070 144) (8) Som Voible Resistor 28.24 Parts List (AU-3900 only) Parte No, Stock No. Position 0908581 280218v10(0) Tei or or o3oass2 — 2s081sv10 (6) - ” fee 250315010 (0) Parts List (AU-3900, 4900) o209ss2 250815106) Parts No. Stock No Description {J 9903351 258509V10(0) Tromsstor Tris or or oe eee Sa econ betas ake v1 So, 0600 awe teu (re ca tae Gare cocolay —Goraye }5O" Me. 0209382 2saSeevi0 ) Rove: olc7am ak Day 0310350 190-2(182297) 2c Roo 0107183152 Dax 0310350 100-2(182227) | 2c Roses 0107104 10D PW Ca Deis: 0310350 100-2(182227) /P°8 2c Rov,08 = 0107222 222 Deis 0310350 © 100-2 (152227) 2c Root, 902 0107105 Ma ioe 054900733002 28 So 117080 X85 Neneh Cur 0849007 aa00nF basy ec. 28 Su 1170350 sxis.e jtever Swit Ci» 0si42a1 2209 28 foo oloris? 15k 2A . Rew oiasa Sana} “WC Thane Parts List (AU-4900 only) $937082 Heat Sink asaneaae ores Parts List (AU-4900 only) (Cu. 0600397 0099RF SOV MAC. Riv.19 107474 «47OKMD TW CR Parte No, Stock No. Description Position canta ee cooases—2s0188a() TR { oF on0est2 2501884 (@) saosse! 2501884 0) mee { 03088t2 2501884.) ee es ueee ta tor + Carbon Resistor + BiPolar Electrolytic {one asasasa ey Ten Sh sotunesttor cre TRis cr ‘ 0909382 2505t5a(Q) Gan. : Cement Resistor + Same cps taasenitt session MRL: Metallized Film ee spactor TR oF Resistor Oley actor {esis 2505454 (@) Mo. + Mylar Capacitor 2 Polystyrene Capacitor EC. Electrolytic Capacitor ‘Tantalum Capacitor 5-4, F-2587 Connector Circuit Board &, FIGURES (Stock No. 7592831 Complete Circuit Board F-2587..AU-3900) (Stock No. 7592841 Complete Circuit Board F23#7. AU-#900) = Fe) Counductor 280438 Side eet. rate a2 fl | won fd | rasse ge FD | sasse 1 i Es | 22 I Parts List (AU-3900, 4900) e 13h gg | renee =e.-4) ress 201.02 107222 2.240 280315 * i foe ciara gan JW CR A == rssuro [x | rasse U| T sa7e8 Uw ass T Bh corse g (| rose 7. TROUBLESHOOTING 7-1. Troubleshooting Chart START Power-ION ———— Imperfect contact of AC plug or AC switch Does power indicator light up? uo Opened power fuse, F-701 Defective TR603 on Pop-Noise ves cancellor circuit, F-2554 — Does stereo sound come [~~ >| Defective Equalizer circuit Does power amplifier operate 2} “*S >| from speakers at MODE SWION, } 8 sf Defective TROS, TROG on F-2555 NO —_ ne Defective Tone Control circuit - —{Defective power supply circuit Does Relay in protector circuit No operate? Defective speaker switch Does the Relay have ~~ Lves_[ Overloaded in some Shorted Speaker terminals by chattering? section | speaker wires TRO: Defective power amplifi Shorted TRI—TR14 on F-2554 Shorted TRO7—TR10 on F-2554 Shorted TROS, TRO6 on F-2554 Powe ladicstor NF TYPE EQUALIZER CIRCUIT “y SEPP POWER AMP Firs Complement Y a a Tone CONTROL i ult as Currant ve @- Waa Niaster ve sigh ter SH TUNER 130nV ~@ v sa = ee > re nec @ Moe o~ we nang al b Mating 2 qe a ea LL a 28 mur @xv Block Diagram @x 2d6d]*[odbs TERS ERTS 7-2. Operation 8. SCHEMATIC DIAGRAM 8-1. AU-3900 TUNER Aux SDB-5OIA-RD “Dw 2sArZ6iF,6) 2sci3iatr, 6) 2sA786(F,6) askréeir,c) ascBibrey| [Bond] 796 nec are Mo [a0av SOK *La présentation et les spécifications sont susceptibles d’éter modifies sans préavis par suite d'améliorations éventuelles. + Anderungen, die dem technischen Fortschr ienen, bleiben vorbel * Design and specification subject to change without notice for improvements. pa aera rete a ik 2sitBe(r.c) 28éFie §2s0a¥ace,r) 2sdsi8i0,e) sed os | Gi ag rec 2 Dea, EQAOI-13R or ' av — a Renan % Tuner i kx rapemouron 2 arBiex moe. tsrenco 2 Mono Lovongss 2M Hse gucreR a Sanane 4“ So 100H8 CeeQQNtaKY > +— Sen] g 3 BANE Mayas MIC LEVEL Reo” caPaciToR 5 Styrol © Mylor UN Low Abise Electrolytic BP B,~Polar Electrotytie RESISTOR 7 Capacceance Tolerance *5% ‘ue Reciseors YaWates Onless Qoherwise Noted ac.omy. some argue Fey25A2500 vewiow ido fiye 4 oemoe 20g SN erat BROW OY ET 2554 EAA cuntivds DRvvEN HaED ovonES Cainy 7 * La présentation et les spécifications sont suscey fer modifiées sans préavis par suite d’améliorations éventuelles. 8-2. AU-4900 * Anderungen, die dem technischen Fortschritt dienen, bleiben vorbehalten. * Design and specification subject to change without notice for improvements. SDB-OIA-RO E ng 7 Tian eg =, F=2554] jci7béir,o) 2scfie 2sps36(e,r) 2sviéealn,o) o PHONO Ron 5 Ther Thesso6 Thon Trea 2SA7Z6(F,G) 2SCISIS(F,G) 25A726(F,G) 2SA7ZE(F,G) 2SCI3I3(F,G) [esv soa TUNER q IN aur 2 1 Hor | [aoav sone KL es ec cc : razon |

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