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Serial Number Range

Z-45/25 from SN 9997 to 21178

Z-45/25
IC Power

Part No. 52551


Rev D13
April 2012
April 2012

2 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012

How to Read Your Serial Number

Part No. 52551 Z-45/25, Z-45/25, IC Power 3


April 2012

Table of Contents

402.2 Ford LRG-425 EFI Engine - View 1 (from SN


This manual is updated frequently. If you have a 19394).................................................................................68
printed manual, you can keep it up to date by 403.1 Ford LRG-425 EFI Engine - View 2...........................70
downloading new figures from the Genie website at
404.1 Ford LRG-425 EFI Engine - View 3...........................74
www.genielift.com. For the most up-to-date parts
information, visit the Parts Lookup System on the 405.1 Deutz F3L 1011F Engine - View 1.............................78
Genie website at www.genielift.com. 406.1 Deutz F3L 1011F Engine - View 2.............................82
407.1 Perkins104-22 Engine - View 1..................................84

How to Read Your Serial Number..........................................3 408.1 Perkins 104-22 Engine - View 2.................................86

Parts Stocking List.................................................................7 409.1 Perkins 104-22 Engine - View 3.................................88

How to Order Parts................................................................8 410.1 Perkins 104-22 Engine - View 4.................................90

Service Parts Fax Order Form...............................................9


500 Turntable Components
501.1 Turntable Rotator.......................................................92
502.1 Fuel and Hydraulic Tanks..........................................94
Electronic Version 503.1 Function Manifold and Ground Control Box
Click on any page number to view the figure. Installation...........................................................................98
504.1 Function Manifold....................................................100
505.1 Ground Controls - View 1........................................104
100 Decals and Paint 506.1 Ground Controls - View 2........................................108
101.1 Decals and Paint........................................................10
507.1 Turntable Covers - Engine Side...............................110
200 2WD Drive Chassis Components 508.1 Turntable Covers - Tank Side...................................112
201.1 Steer Axle Linkage - Oscillate Models.......................14 509.1 Turntable Covers - Tank Side and Fuel Filter...........114
202.1 Steer Axle Linkage - Non-oscillate Models................16 510.1 Hydraulic Hoses and Fittings - Turntable Components
203.1 Steer Axle Wheels and Hubs.....................................18 (to SN 20757)....................................................................118

204.1 Non-steer Axle...........................................................22 511.1 Hydraulic Hoses and Fittings - Turntable Components
(from SN 20758)................................................................122
205.1 Drive Manifold............................................................26
206.1 Oscillation Valve.........................................................28 600 Boom Components
206.2 Oscillation Valve.........................................................30 601.1 Boom Installation - Pins and Bushings....................126
207.1 Hydraulic Hoses and Fittings - Drive and Steer 602.1 Boom Installation - Linkage.....................................128
System.................................................................................32 603.1 Upper Pivot..............................................................130
208.1 Hydraulic Hoses and Fittings - Drive and Steer System, 604.1 Primary and Extension Booms - Non-Jib Models.....132
Narrow Models....................................................................36
605.1 Primary and Extension Booms - Jib Models............134
209.1 Hydraulic Hoses and Fittings - Oscillate System.......38
606.1 Cable Track Installation - Non-Jib Models................136
300 4WD Drive Chassis Components 607.1 Cable Track Installation - Jib Models.......................138
301.1 Steer Axle Linkage - Oscillate Models.......................40 608.1 Platform Leveling and Rotation - Non-Jib Models....140
302.1 Steer Axle Wheels and Hubs.....................................42 609.1 Platform Leveling and Rotation - View 1 - Jib
303.1 Non-steer Axle...........................................................44 Models...............................................................................142

304.1 Drive Manifold............................................................48 610.1 Platform Leveling and Rotation - View 2 - Jib
Models...............................................................................146
305.1 Oscillation Valve.........................................................50
611.1 Hydraulic Hoses and Fittings - Non-Jib Models.......148
305.2 Oscillation Valve.........................................................52
612.1 Hydraulic Hoses and Fittings - Jib Models..............152
306.1 Hydraulic Hoses and Fittings - Drive and Steer
System.................................................................................54 613.1 Jib Detail..................................................................156

307.1 Hydraulic Hoses and Fittings - Oscillate System.......58


700 Platform Components
701.1 Platform Installation.................................................158
400 Engine Components
401.1 Engine Pivot Plate Components................................60 702.1 Platform...................................................................160

402.1 Ford LRG-425 EFI Engine - View 1 (from SN 9996 to 703.1 Platform Controls - View 1.......................................162
19393).................................................................................64 704.1 Platform Controls - View 2.......................................164

4 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012

Table of Contents (continued)

705.1 Joystick Controller - Drive/Steer Functions..............166


706.1 Joystick Controller - Secondary Boom Functions.....168
707.1 Joystick Controller - Primary Boom and Turntable Rotate
Functions...........................................................................170

800 Accessories
801.1 Alarm and Beacon Package....................................172
802.1 Platform Options......................................................174
803.1 Half-mesh and Swing Gate Options........................176
804.1 Air Line to Platform..................................................178
805.1 Cold Start Package - Ford and Deutz Engines........180
806.1 Generator Option.....................................................182

Indices
Part Number Index.............................................................184
Part Description Index.......................................................189

Cross References
Fittings Cross Reference...................................................198

Part No. 52551 Z-45/25, Z-45/25, IC Power 5


April 2012

Notes

6 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012

Parts Stocking List

Part No. 52551 Z-45/25, Z-45/25, IC Power 7


April 2012

How To Order Parts

8 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012

Fax Order Form

Part No. 52551 Z-45/25, Z-45/25, IC Power 9


100 Decals and Paint April 2012

101.1 Decals and Paint

10 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 100 Decals and Paint

101.1 Decals and Paint

Item Part No. Description Qty. Item Part No. Description Qty.

-- 1268 PAINT,AEROSOL,GENIE GRAY*** 9 72442 DECAL, GROUND CONTROL


-- 1484 PAINT,AEROSOL,BRIGHT BLUE*** PANEL.............................................1
from SN 16868
-- 32150 PAINT,WET,GENIE BLUE (1 GL)**
10 43663 DECAL,NOTICE, FUNCTION
-- 32151 PAINT,WET,GENIE GRAY (1 GL)** ENABLE*.........................................1
-- 82000 DECAL KIT,SFTY/INSTR.GASZ45 11 28158 DECAL,LABEL,UNLEADED GAS
Ford models; kit does not include ONLY...............................................1
index numbers 3, 4, 13, 14, 21, 22,
24, 29, 30, 31, 36, 38 and 40; to SN 11 28159 DECAL,LABEL,DIESEL FUEL........1
16867 12 28160 DECAL,LABEL,LIQUID
-- 82001 DECAL KIT,SFTY/INST.45IC,DSL PROPANE.......................................2
Deutz models; kit does not include Ford Models
index numbers 3, 4, 8, 12, 13, 14, 21, 13 43595 DECAL,DANGER,TIP-OVER,TIRES***.4
22, 24, 29, 30, 31, 36, 38 and 40; to Narrow Models
SN 16867 13 52672 DECAL,DANGER,TIPOVER
-- 82002 DECAL KIT,SFTY/INSTR.GASZ45 HAZARD***......................................4
Ford models; kit does not include 14 52447 DECAL,NOTICE,TIRE SPECS***.....4
index numbers 3, 4, 13, 14, 21, 22,
24, 29, 30, 31, 36, 38 and 40; from SN 14 65301 DECAL,NOTICE,FOAM-FILLED
16868 TIRES..............................................4
Narrow Models
-- 82003 DECAL KIT,SFTY/INST.45IC,DSL
Deutz and Perkins models; kit does 15 33952 DECAL,DANGER,TILT ALARM***....1
not include index numbers 3, 4, 8, 12, 16 40434 DECAL,LANYARD ANCHORAGE
13, 14, 21, 22, 24, 29, 30, 31, 36, 38 POINT..............................................3
and 40; from SN 16868
17 28236 DECAL,WARN,IMPROPER
1 31060 DECAL,DANGER DO NOT ALTER OPERATION....................................1
SWTC..............................................3
18 28176 DECAL,LABEL,MANUAL NOT
2 28161 DECAL,WARN,CRUSH HAZARD HERE...............................................1
HAND..............................................3
19 30080 DECAL,NOTICE,MAX LOAD 500
3 28174 DECAL,POWER TO PLATFORM LBS..................................................1
230V................................................2
20 28165 DECAL,INSTRUCT,FOOTSWITCH
3 28235 DECAL,POWER TO PLATFORM OPER..............................................1
115V................................................2
21 44981 DECAL,LABEL,AIRLINE 110 PSI.....2
4 28157 DECAL,USE DEXRON***................1
22 44986 DECAL,INSTR,SIDE
to SN 20925
FRC/WIND,AUS...............................1
4 82366 DECAL,LABEL-CHEVRON CE Models
RANDO............................................1
22 97887 DECAL,INSTR,MAX SIDE
from SN 20926
FRC,ANSI........................................1
5 27564 DECAL,DANGER,ELEC.HAZ.STAY ANSI and CSA Models
CLR.................................................2
23 28177 DECAL,WARN,CRUSH HAZARD
6 43647 DECAL,NOTICE,OPER PLAT................................................2
INST.IC***........................................2
24 49741 DECAL,NOTICE,FORD EFI ENG
7 97890 DECAL,DANGER,GEN SAFETY SPEC...............................................1
RULES.............................................2
24 52784 DECAL,NOTICE,DEUTZ ENG
8 52607 DECAL,LABEL,TEST***..................1 SPEC***...........................................1
Ford Models
24 72085 DECAL,NOTICE,PERKINS ENG
9 52511 DECAL,GROUND CONTROL SPEC...............................................1
PANEL.............................................1
to SN 16867

Part No. 52551 Z-45/25, Z-45/25, IC Power 11


100 Decals and Paint April 2012

101.1 Decals and Paint


(continued)

Item Part No. Description Qty.

25 25994 DECAL,NOTICE,SHUTOFF
VALVES...........................................1
26 28164 DECAL,NOTICE,HAZARDOUS
MAT'LS*...........................................1
27 28175 DECAL,WARNING-COMPART
ACCESS..........................................1
28 28171 DECAL,DANGER,NO
SMOKING***...................................1
29 77046 SERIAL # LABEL,MYLAR 4X8***.....1
30 77183 FILM,POLY,CLEAR,4.5 X 8.75........1
31 62947 DECAL,COSMETIC,IC POWER 4 X
2.......................................................1
31 62948 DECAL,COSMETIC,IC POWER 4 X
4.......................................................1
32 27205 DECAL,ARROW YELLOW LRG
9".....................................................1
33 27206 DECAL,TRIANGLE,BLUE...............2
34 27207 DECAL,TRIANGLE,YELLOW..........2
35 27204 DECAL,ARROW BLUE....................1
36 52968 DECAL,COSMETIC,GENIE
BOOM,VERT...................................1
37 28181 DECAL,WARN,NO STEP OR
RIDE................................................1
38 62926 DECAL,COSMETIC,GENIE
Z-45/25J..........................................1
38 62927 DECAL,COSMETIC,GENIE
Z-45/25............................................1
39 32726 DECAL,OPTION GLOW
PLUGS***........................................1
Diesel models
39 32728 DECAL,OPTION GENERATOR***...1
39 44769 DECAL,LABEL,LFT/DRV
SELECT...........................................1
to SN 10633
39 52230 DECAL,PLATFORM CTRL
PANEL.............................................1
models with red cover switch; to SN
16867
39 72441 DECAL,PLATFORM CONTROL
PANEL**..........................................1
models without red cover switch; from
SN 16868
39 72867 DECAL,LABEL,LIGHTS***..............1
40 52251 DECAL,PROTECTOR,CLEAR,PLATE.1

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April 2012 100 Decals and Paint

101.1 Decals and Paint


(continued)

This Page Intentionally Left Blank

Part No. 52551 Z-45/25, Z-45/25, IC Power 13


200 2WD Drive Chassis Components April 2012

201.1 Steer Axle Linkage - Oscillate Models

14 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 200 2WD Drive Chassis Components

201.1 Steer Axle Linkage - Oscillate Models

Item Part No. Description Qty. Item Part No. Description Qty.

1 52759 SEAL KIT,50316 CYLINDER...........2 26 54557 SHIM,AXLE PIN,1.50".....................1


for cylinder 50316 27 5224 SCREW,HHC,3/8-16 X 2.................2
1 54567 CYLINDER,OSCILLATE,Z45***.......2 28 50900 BRACKET,OSC HOSE
includes 2 each index number 12; from BULKHEAD.....................................1
SN 13340
29 52739 SEAL KIT (60064)
1 65791 SEAL KIT,CYL,Z45 (54567).............2 for cylinder 60064
1 77409 VALVE,COUNTERBALANCE,1000 29 59076 SEAL KIT,2.0" BORE CYLINDERS**
ATM.................................................2 for cylinder 59049
2 50560 BEARING,1.25IDX1.50ODX1.50L....2 29 59169 SEAL KIT,2" BORE,1" ROD***
3 54542 PIN,1.50DIAX20.00LG,CHAMFER...1 for cylinder 59156, 59301 and 59341
4 45226 ROD END,.375 X 3.69.....................7 29 88337 CYLINDER,STEER,Z45,#4
5 6708 SCREW,HHC,3/8-16 X 2.25............1 PORT***..........................................2

6 5397 WASHER,FLAT,USS,5/16",Y...........7 29 88338 SEAL KIT (88337)***


for cylinder 88337
7 4828 NUT,NYLOCK,3/8-16.......................3
30 50328-S TIE ROD WELDMENT.....................1
8 50742 PIN,1.25DIAX3.75LG,1HOLE..........2
Footnotes
9 25284 ROD END,.375 X 2.25***.................2
1: Quantity listed for this item is approximate.
10 6021 WASHER,LOCK,.375......................8
Actual quantity may vary to ensure proper fit.
11 6175 SCREW,HHC,3/8-16 X 1.................8
12 25683 BEARING,POLYGON,20DU12........4
13 19440 PIN,CLEVIS,1 X 2.5 LG...................2
from SN 20459
13 32399 PIN,CLEVIS,1 X 3 LG......................2
to SN 20458
14 74389 RUE RING 1.00...............................6
15 19440 PIN,CLEVIS,1 X 2.5 LG...................4
16 25817 BEARING,1.00IDX1.25ODX1.00L....6
17 52733-S YOKE ASSY.LH'2WD'Z45IC............1
includes 2 each index number 16
18 18383 SNAP RING,EXTERNAL,1.5
DIA***..............................................2
19 88752 PIN,1.50DIAX4.25LG,GR/H............4
20 36198 PIN,1.25DIAX8.12LG,1HOLE..........2
21 18596 WASHER,FLAT,1.56 X 2.5 X .061....7
1

22 45071 BEARING,1.5IDX1.75ODX1.5L.......6
23 52706 FRONT AXLE ASSY,WIDE,Z45/25
IC.....................................................1
includes index number 22 and 2 each
of index number 16
24 45074 WASHER,THRUST,1.5 X 3.5 X
.187..................................................2
25 52734-S YOKE ASSY.RH'2WD'Z45IC...........1
includes 2 each index number 16

Part No. 52551 Z-45/25, Z-45/25, IC Power 15


200 2WD Drive Chassis Components April 2012

202.1 Steer Axle Linkage - Non-oscillate Models

16 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 200 2WD Drive Chassis Components

202.1 Steer Axle Linkage - Non-oscillate Models

Item Part No. Description Qty. Item Part No. Description Qty.

1 54542 PIN,1.50DIAX20.00LG,CHAMFER...1 19 45074 WASHER,THRUST,1.5 X 3.5 X


2 45226 ROD END,.375 X 3.69.....................5 .187..................................................2

3 6708 SCREW,HHC,3/8-16 X 2.25............1 20 52734-S YOKE ASSY.RH'2WD'Z45IC...........1


includes 2 each of index number 10
4 5397 WASHER,FLAT,USS,5/16",Y...........1
21 54557 SHIM,AXLE PIN,1.50".....................1
5 4828 NUT,NYLOCK,3/8-16.......................1
22 50328-S TIE ROD WELDMENT.....................1
6 19440 PIN,CLEVIS,1 X 2.5 LG...................2 Wide Models
from SN 20459
22 50397 TIE ROD WELDMENT,NARROW.....1
6 32399 PIN,CLEVIS,1 X 3 LG......................2 Narrow Models
to SN 20458
Footnotes
7 74389 RUE RING 1.00...............................6
1: Quantity listed for this item is approximate.
8 19440 PIN,CLEVIS,1 X 2.5 LG...................4
Actual quantity may vary to ensure proper fit.
9 48401 SEAL KIT,42406,STEER.CYL,TEXAS
for cylinder 74957
9 52739 SEAL KIT (60064)
for cylinder 60064
9 59076 SEAL KIT,2.0" BORE CYLINDERS**
for cylinder 59049 and 59203
9 59169 SEAL KIT,2" BORE,1" ROD***
for cylinder 59155, 59156, 59301,
59341 and 59388
9 88337 CYLINDER,STEER,Z45,#4
PORT***..........................................2
9 88338 SEAL KIT (88337)***
for cylinder 88337
10 25817 BEARING,1.00IDX1.25ODX1.00L....6
11 52733-S YOKE ASSY.LH'2WD'Z45IC............1
includes 2 each index number 10
12 18383 SNAP RING,EXTERNAL,1.5
DIA***..............................................2
13 88752 PIN,1.50DIAX4.25LG,GR/H............4
14 6175 SCREW,HHC,3/8-16 X 1.................4
15 6021 WASHER,LOCK,.375......................4
16 18596 WASHER,FLAT,1.56 X 2.5 X .061....7
1

17 45071 BEARING,1.5IDX1.75ODX1.5L.......6
18 52706 FRONT AXLE ASSY,WIDE,Z45/25
IC.....................................................1
Wide Models; includes 2 each of index
number 10 and 6 each of index
number 17
18 52735 FRONT AXLE
ASSY,NRRW,Z45/25.......................1
Narrow Models; includes 2 each of
index number 10 and 6 each of index
number17

Part No. 52551 Z-45/25, Z-45/25, IC Power 17


200 2WD Drive Chassis Components April 2012

203.1 Steer Axle Wheels and Hubs

18 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 200 2WD Drive Chassis Components

203.1 Steer Axle Wheels and Hubs

Item Part No. Description Qty. Item Part No. Description Qty.

1 52731 COVER 6 54613 WHEEL&TIRE,LR/RF,FOA,RT,N/MARK


W/DECALS,STEER,OSC,Z45.........1 from SN 16128; RT, Foam-filled,
Oscillate Models Non-marking
1 77434 COVER W/DECALS,STEER,NON 6 54614 TIRE,14-17.5,NHS,N/MARK,14PLY
OSC.................................................1 to SN 16127; RT, Non-marking
Shown; Non-oscillate Models 6 54926 WHEEL&TIRE,LF,AIR,RT,N/MARK2WD
2 6888 SCREW,HHC,1/4-20 X 1.................8 to SN 16127; RT, Air-filled,
3 6356 WASHER,LOCK,.25........................8 Non-marking

4 6638 WASHER,FLAT,USS,1/4"Y..............8 6 54927 WHEEL&TIRE,LF,FOA,RT,N/MARK2WD


to SN 16127; RT, Foam-filled,
5 56912 SPRING CLIP,1/4-20,MAGNI 565.....8 Non-marking
6 50919 WHEEL,17.50 X 10.5(9 HOLES)63# 6 54928 WHEEL&TIRE,RF,AIR,RT,N/MARK2WD
6 50920 WHEEL/TIRE ASSEMBLY,RR/LF to SN 16127; RT, Air-filled,
248#.................................................2 Non-marking
from SN 16128; RT, Air-filled 6 54929 WHEEL&TIRE,RF,FOA,RT,N/MARK2WD
6 50943 WHEEL,17.50 X 10.5,8 HOLE/8 BC to SN 16127; RT, Foam-filled,
Non-marking
6 50944 WHEEL & TIRE ASSY,RF,2WD.......2
to SN 16127; RT, Air-filled 6 60059 TIRE,14-17.5 NHS,RT,14PLY,112#
to SN 16127; RT
6 50954 WHEEL & TIRE ASSY,LF,2WD
to SN 16127; RT, Air-filled 6 60082 WHEEL & TIRE ASSY,LF,2WD,FOAM
to SN 16127; RT, Foam-filled
6 50955 WHEEL & TIRE ASSY,LR/RF 248#
from SN 16128; RT, Air-filled 6 60083 WHEEL & TIRE
ASSY,RF,2WD,FOAM
6 54138 WHEEL,14.5 X 7 (8 ON 8 BC) 31#
to SN 16127; RT, Foam-filled
6 54139 WHEEL,14.5 X 7
6 60084 WHEEL &TIRE
6 54140 TUBELESS PNEUMATIC ASSEMBLY,LR/RF,FM
TIRE,9-14LT from SN 16128; RT, Foam-filled
to SN 16127; Industrial
6 60085 WHEEL &TIRE
6 54141 TIRE & WHEEL 9/9.5 FOAM ASSEMBLY,RR/LF,FM
from SN 16128; Industrial, Foam-filled from SN 16128; RT, Foam-filled
6 54142 TIRE & WHEEL ASSY,8 ON 8,FOAM 7 54627 NUT,LUG,5/8-18 X 90
to SN 16127; Industrial, Foam-filled DEGREE,Z45................................16
6 54234 TUBELESS TIRE,9-14.5,NON-M 47# 8 54959 CAP, DUST - 54840 HUB ASSY......2
to SN 16127; Industrial, Non-marking
9 45114 PIN,COTTER,.219 X 1.75................2
6 54236 TIRE ASSY,9 ON 9.5,N/MARK,FOAM
10 45113 NUT,SPINDLE,1-14.........................2
from SN 16128; Industrial, Foam-filled,
Non-marking 11 45112 WASHER,SPINDLE.........................2
6 54237 TIRE ASSY,8 ON 8,N/MARK,FOAM 12 54962 BEARING,OUTER & CUP,9 BOLT
to SN 16127; Industrial, Foam-filled, HUB.................................................2
Non-marking 13A 45043 HUB ASSEMBLY MODEL#60-8......2
6 54610 WHEEL&TIRE,RR/LF,AIR,RT,N/MARK includes index numbers 9, 10, 12, 14
from SN 16128; RT, Air-filled, and 15; to SN 16127
Non-marking -- 21166 LUG BOLT,5/8-18,WHEEL HUB......2
6 54611 WHEEL&TIRE,LR/RF,AIR,RT,N/MARK -- 45873 SEAL/BEARING KIT
from SN 16128; RT, Air-filled, (45043,54840).................................2
Non-marking includes index numbers 12, 14 and 15
6 54612 WHEEL&TIRE,RR/LF,FOA,RT,N/MARK 13B 54840 HUB ASSEMBLY,9 BOLT.................2
from SN 16128; RT, Foam-filled, includes index numbers 9, 10, 12, 14
Non-marking and 15; from SN 16128

Part No. 52551 Z-45/25, Z-45/25, IC Power 19


200 2WD Drive Chassis Components April 2012

203.1 Steer Axle Wheels and Hubs


(continued)

Item Part No. Description Qty.

-- 21166 LUG BOLT,5/8-18,WHEEL HUB......2


-- 45873 SEAL/BEARING KIT
(45043,54840).................................2
includes index numbers 12, 14 and 15
14 54961 BEARING,INNER & CUP,9 BOLT
HUB.................................................2
15 54960 SEAL-GREASE,9-BOLT HUB
54840...............................................2
16 50028P FORMING,BELLY PAN,PAINTED.....1

20 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 200 2WD Drive Chassis Components

203.1 Steer Axle Wheels and Hubs


(continued)

This Page Intentionally Left Blank

Part No. 52551 Z-45/25, Z-45/25, IC Power 21


200 2WD Drive Chassis Components April 2012

204.1 Non-steer Axle

22 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 200 2WD Drive Chassis Components

204.1 Non-steer Axle

Item Part No. Description Qty. Item Part No. Description Qty.

1 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....2 21B 52732 AXLE ASSY,NON-STR,NARROW


2 6033 WASHER,LOCK,0.5".......................2 BASE...............................................1
includes 2 each of index number 22;
3 Ref. Manifold - Drive, 2WD (refer to to SN 17543
Figure 2-E).......................................2
-- 77302 AXLE ASSY,NON-STR,NARROW
4 Ref., PLATE,BRACKET,OSC BASE...............................................1
VALVE..............................................1 includes 2 each of number index 22;
Oscillate models (refer to 206.1) from SN 17544
5 6708 SCREW,HHC,3/8-16 X 2.25............2 22 45071 BEARING,1.5IDX1.75ODX1.5L.......2
Non-oscillate models
23 18596 WASHER,FLAT,1.56 X 2.5 X .061....7
-- 14033 SCREW,HHC,3/8-16 X 2.75............2 1
Oscillate models
6 6021 WASHER,LOCK,.375......................4 24 50920 WHEEL/TIRE ASSEMBLY,RR/LF
248#.................................................2
7 5397 WASHER,FLAT,USS,5/16",Y...........5 RT, Air-filled
8 52707 COVR W/DECALS,NON-STEER -- 50919 WHEEL,17.50 X 10.5(9 HOLES)63#
Z45/25.............................................1
-- 50955 WHEEL & TIRE ASSY,LR/RF 248#
9 6888 SCREW,HHC,1/4-20 X 1.................8 RT, Air-filled
10 6356 WASHER,LOCK,.25........................4 -- 54139 WHEEL,14.5 X 7
11 6638 WASHER,FLAT,USS,1/4"Y..............8 -- 54140 TUBELESS PNEUMATIC
12 6708 SCREW,HHC,3/8-16 X 2.25............3 TIRE,9-14LT
13 56912 SPRING CLIP,1/4-20,MAGNI 565.....4 Industrial

14 54542 PIN,1.50DIAX20.00LG,CHAMFER...1 -- 54141 TIRE & WHEEL 9/9.5 FOAM


Industrial, Foam-filled
15 45226 ROD END,.375 X 3.69.....................1
-- 54234 TUBELESS TIRE,9-14.5,NON-M 47#
16 6175 SCREW,HHC,3/8-16 X 1.................1 Industrial, Non-marking
17 4828 NUT,NYLOCK,3/8-16.......................1 -- 54236 TIRE ASSY,9 ON 9.5,N/MARK,FOAM
18 50669 SHIM,AXLE ROTATION Industrial, Foam-filled, Non-marking
STOP,22GA.....................................2 -- 54610 WHEEL&TIRE,RR/LF,AIR,RT,N/MARK
1 RT, Air-filled, Non-marking
19 119210 SHIM,AXLE ROTATION -- 54611 WHEEL&TIRE,LR/RF,AIR,RT,N/MARK
STOP,12GA.....................................2 RT, Air-filled, Non-marking
1 -- 54612 WHEEL&TIRE,RR/LF,FOA,RT,N/MARK
RT, Foam-filled, Non-marking
20 50668 BAR,AXLE ROTATION
STOP,NON-OSC..............................2 -- 54613 WHEEL&TIRE,LR/RF,FOA,RT,N/MARK
Non-oscillate models RT, Foam-filled, Non-marking

-- 50667 BAR,AXLE ROTATION -- 54614 TIRE,14-17.5,NHS,N/MARK,14PLY


STOP,OSC.......................................2 RT, Non-marking
Oscillate models -- 60059 TIRE,14-17.5 NHS,RT,14PLY,112#
21A 52727 AXLE ASSY,NON-STR,WIDE RT
BASE...............................................1 -- 60084 WHEEL &TIRE
includes 2 each of index number 22; ASSEMBLY,LR/RF,FM
to SN 17543 RT, Foam-filled
-- 77243 FORMED -- 60085 WHEEL &TIRE
AXLE,WIDE,W/BEARINGS.............1 ASSEMBLY,RR/LF,FM
includes 2 each of number index 22; RT, Foam-filled
from SN 17544

Part No. 52551 Z-45/25, Z-45/25, IC Power 23


200 2WD Drive Chassis Components April 2012

204.1 Non-steer Axle


(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

25 54627 NUT,LUG,5/8-18 X 90 -- 21149 LUG,WHEEL STUD,5/8-18,W1/4HB**


DEGREE,Z45................................18 for 74097 and 106148
26A 20193 TORQUE HUB,35:1***.....................2 -- 37097 O-RING, TORQUE HUB
to SN 13725 for 74097
-- 21142 SEAL KIT (W1B) TORQUE HUBS -- 58246 SPACER,THRUST***
-- 21143 BEARING KIT (45553) TORQUE HUB for 74097

-- 21144 CAP,DISENGAGE-45553 TORQUE -- 58428 DISCONNECT ROD (74097)


HUB for 74097

-- 21146 COVER CAP,TORQUE HUB*** -- 58438 KIT,COVER,TORQUE HUB,45553***


for 74097
-- 21148 WASHER,THRUST,TORQUE HUB
-- 72307 SEAL KIT, TORQUE HUB(74097)*
-- 21149 LUG,WHEEL STUD,5/8-18,W1/4HB** for 74097
-- 37097 O-RING, TORQUE HUB -- 74375 WASHER,THRUST,TORQUE
-- 58438 KIT,COVER,TORQUE HUB,45553*** HUB,74097
for 74097
-- 58589 THRUST CAP (20193)
-- 74714 BEARING KIT-74097 TORQUE HUB**
-- 74099 DISCONNECT ROD (56338)
for 106148
26B 56338 TORQUE HUB,47:1 W1 "B"
-- 83110 COVER END,TORQUE HUB (74097)
MOUNT**.........................................2
for 74097
from SN 13726 to 17092
27 29883 SCREW,HHC,5/8-11 X 1.75
-- 21142 SEAL KIT (W1B) TORQUE HUBS
GRD.8............................................12
-- 21143 BEARING KIT (45553) TORQUE HUB
28 13064 WASHER,FLAT,.625
-- 21144 CAP,DISENGAGE-45553 TORQUE HARDENED..................................12
HUB
29A 50420 MOTOR,HYD DRIVE,2
-- 21146 COVER CAP,TORQUE HUB*** SPEED,2WD....................................2
-- 21148 WASHER,THRUST,TORQUE HUB to SN 13725
-- 21149 LUG,WHEEL STUD,5/8-18,W1/4HB** -- 27067 SEAL,SHAFT-SUNDSTRAND***
-- 37097 O-RING, TORQUE HUB -- 65865 SEAL KIT, SUNSTRAND
-- 58438 KIT,COVER,TORQUE HUB,45553*** 29B 54412 MOTOR,HYD,LV35,VAR,10DEG,2WD.2
from SN 13726
-- 58448 KIT,TORQUE HUB COVER (45553)**
-- 27067 SEAL,SHAFT-SUNDSTRAND***
-- 74099 DISCONNECT ROD (56338)
-- 65609 SEAL KIT,DRIVE MOTOR "54412"
26C 106148 WHEEL DRIVE,4HB,48:1***............2
from SN 17093; change to wheel drive 30 38113 COUPLER,INTERNAL SPLINE,T-HUB
requires replacement of both drive 31 52087 O-RING,2-044 BUNA
hubs at first-time replacement; after
32A 41912 BRAKE,MICO,1200 IN/LB***...........2
first-time replacement, refer to 'for
to SN 12197
106148' below
-- 41918 LINING KIT,MICO BRAKE
-- 106121 ROD,DISCONNECT 4HP/4HB***
for 106148 -- 41921 SEAL KIT,BRAKE,MICO
-- 106122 CAP,DISENGAGE,4HP/4HB*** -- 41922 BEARING KIT,BRAKE,MICO
for 74097 and 106148 -- 72319 SPRING (RED) MICO
-- 106123 O-RING,END COVER,4HP/4HB*** For 41912; 8 required per brake
for 106148 32B 106150 BRAKE,SAE B-B,900IN LB***.........2
-- 106508 SEAL KIT,WHEEL DRIVE,4HB*** from SN 12198 to 21178
for 106148 -- 106403 LINING KIT,BRK,WET***
-- 128839 PIPE PLUG,.563 MAG*** for 106150 Ausco brake
for 106148

24 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 200 2WD Drive Chassis Components

204.1 Non-steer Axle


(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 65606 SEAL KIT, AUSCO BRAKE(54388) 41 6091 NUT,NYLOCK,1/4-20.......................2


for 54388 Ausco brake shown; CE models
-- 65607 LINING KIT, AUSCO BRAKE(54388) -- 30996 PLUG,NYLON .313 BLACK
for 54388 Ausco brake DOMED...........................................4
-- 65608 BEARING KIT, AUSCO*** 42 77026 LEVEL,BUBBLE,2 DEGREE...........1
for 74294 Ausco brake CE models
-- 65618 SEAL KIT,BRAKE*** 43 49817 SCREW,PHILLIPS,PHM,10-32
for 106150 Ausco brake X1.25...............................................3
-- 77239 LINING KIT,AUSCO BRAKE*** CE models
for 74294 Ausco brake 44 77027 SPRING,1X.31
-- 77240 SEAL KIT, AUSCO BRAKE*** ODX.040WIRE,SS...........................3
for 74294 Ausco brake CE models

-- 94880 BEARING KIT 45 6146 WASHER,FLAT,MS,#10,Y...............3


for 106150 Ausco brake CE models

33 22811 O-RING,MOTOR TO BRAKE...........2


Footnotes
34 56680 SCREW,SHC,1/2-13 X 4.50 ZINC....4
1: Quantity listed for this item is approximate.
to SN 18719 Actual quantity may vary to ensure proper fit.
-- 42360 SCREW,SHC,1/2-13 X 4 ZINC........4
from SN 18720
35 6033 WASHER,LOCK,0.5".......................4
36 54557 SHIM,AXLE PIN,1.50".....................1
37A 50355P COVER,DRIVE CHASSIS
MOTOR...........................................2
to SN 17543
-- 70655P AXLE COVER, NARROW,
PAINTED.........................................2
from SN 18757
-- 77020P COVER,REAR
AXLE,WIDE,PAINTED.....................2
from SN 17544 to 18756
37B 50768P COVER,REAR
AXLE,NARROW,PAINTED..............2
to SN 17543
-- 77024P COVER,REAR
AXLE,NARROW,PAINTED..............2
from SN 17544 to 18756
-- 77153P COVER,FORMED REAR
AXLE,WIDE.....................................2
from SN 18757
38 6889 NUT,LP NYLOCK,1/4-20.................4
39 77013 BRACKET,BUBBLE LEVEL**%%.....1
CE models; to SN 18756
-- 77152 BRACKET,BUBBLE LEVEL.............1
CE models; from SN 18757
40 6090 SCREW,HHC,1/4-20 X .7................2
CE models

Part No. 52551 Z-45/25, Z-45/25, IC Power 25


200 2WD Drive Chassis Components April 2012

205.1 Drive Manifold

26 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 200 2WD Drive Chassis Components

205.1 Drive Manifold

Item Part No. Description Qty. Item Part No. Description Qty.

A Solenoid valve 14 48904 ELBOW,90D,520220-4-4.................2


2-speed motor shift
B Solenoid valve
Brake Circuit
C Relief valve
Charge pressure circuit
D Flow
Controls flow to drive motors
F Check valve
Drive circuit
G Shuttle valve
Drive circuit
H Diagnostic fitting
Testing
I Orifice
Brake and 2-speed circuit
-- 28750 O-RING KIT,FIELD SVC,ALL PROD
-- 49612 O-RING KIT (ORFS FITTINGS)
-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*
-- 50685 MANIFOLD,TRACTION,2WD
-- 54700 MANIFOLD,2WD TRACT.W/FITINGS
-- divider/combiner valve
in forward and reverse
1 43601 COIL,SOLENOID,10V W/ DIODE.....2
1 45912 NUT,SOLENOID,2POS 3WAY.........2
1 65766 VALVE,SOLENOID,10V
W/DIODE***.....................................2
2 31406 VALVE,RELIEF 250 PSI..................1
3 48932 FITTING,ELBOW,90D,520220-8***..1
4 52726 VALVE,FLOW
DIVIDER/COMBINER......................1
5 77163 PLUG-ORIFICE,0.067 INCH...........1
6 27836 VALVE,CHECK,5 PSI......................2
7 48933 CONN,520120-8***..........................4
8 54572 VALVE..............................................1
9 48880 CAP,DIAGNOSTIC NIPPLE.............1
10 20224 DIAGNOSTIC FEMALE
Q-DSCNT........................................1
10 49207 NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV.1
11 48907 ELBOW,45D,520320-4....................1
12 48960 FITTING,CONN,520120-12***.........3
13 77162 PLUG-ORIFICE, 0.031 INCH..........1

Part No. 52551 Z-45/25, Z-45/25, IC Power 27


200 2WD Drive Chassis Components April 2012

206.1 Oscillation Valve

28 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 200 2WD Drive Chassis Components

206.1 Oscillation Valve

Item Part No. Description Qty.

1 Ref., PLATE,BRACKET,OSC
VALVE..............................................1
refer to 206.2
2 14033 SCREW,HHC,3/8-16 X 2.75............2
3 6021 WASHER,LOCK,.375......................2
4 5397 WASHER,FLAT,USS,5/16",Y...........2
5 32681 SEAL KIT,CONTROL VALVE...........1
5 49768 VALVE,MANUAL,3 POS.4 WAY
XCTR...............................................1
6 4266 SCREW,HHC,1/4-20 X 2.................2
7 6356 WASHER,LOCK,.25........................2
8 25926 WASHER,FLAT,M6 PLTD................2
9 21130 CLEVIS YOKE-1/4-28,PLTD
W/PIN..............................................1
includes clevis pin and cotter pin
10 21496 NUT,HEX,1/4-28..............................5
11 30785-600 THREADED ROD,1/4-28 X 6
IN***.................................................1
12 6638 WASHER,FLAT,USS,1/4"Y..............4
13 Ref., SPRING,OSC.
LINKAGE,.75"LG.............................2
refer to 206.2

Part No. 52551 Z-45/25, Z-45/25, IC Power 29


200 2WD Drive Chassis Components April 2012

206.2 Oscillation Valve

30 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 200 2WD Drive Chassis Components

206.2 Oscillation Valve

Item Part No. Description Qty.

-- T111453 KIT,OSCILLATE LINKAGE


includes items 1 and 9-15
1 T107284 BRACKET,OSCILLATING VALVE.....1
2 14033 SCREW,HHC,3/8-16 X 2.75............3
3 6021 WASHER,LOCK,.375......................3
4 5397 WASHER,FLAT,USS,5/16",Y...........3
5 49768 VLV,MAN,3 POS/4 WAY,CLOSE
CTR*................................................1
-- 32681 SEAL KIT,CONTROL VALVE
for 49768
6 4266 SCREW,HHC,1/4-20 X 2.................2
7 6356 WASHER,LOCK,.25........................2
8 6638 WASHER,FLAT,USS,1/4"Y..............2
9 21130 CLEVIS YOKE-1/4-28,PLTD
W/PIN..............................................1
10 21496 NUT,HEX,1/4-28..............................2
11 30785-500 THREADED ROD,1/4-28 X 5 IN......1
12 81691 ROD END,BALL JOINT 1/4-28........1
13 5365 NUT,NYLOCK,10-24........................1
14 6146 WASHER,FLAT,MS,#10,Y...............1
15 6584 SCREW,SHS,10-24 X .625..............1

Part No. 52551 Z-45/25, Z-45/25, IC Power 31


200 2WD Drive Chassis Components April 2012

207.1 Hydraulic Hoses and Fittings - Drive and Steer System

32 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 200 2WD Drive Chassis Components

207.1 Hydraulic Hoses and Fittings - Drive and Steer System

Item Part No. Description Qty. Item Part No. Description Qty.

-- 49612 O-RING KIT (ORFS FITTINGS) 15 54083-4408 HOSE ASSY,RR DRIVE/LR


-- 49613 PLUG AND CAP DRIVE..............................................1
KIT-SERVICE,ORFS* 6
to SN 20422
1 48904 ELBOW,90D,520220-4-4.................5 16 48912 CONN,520120-4-6***......................2
2 48906 TEE,RUN,520428-4.........................2 17 48948 CONN,520120-8-12.........................4
3 49119-3078 HOSE ASSY 1/4, STR FEM,STR 18 48935 TEE,RUN,520428-8.........................1
FEM.................................................2
19 48891 FITTING,TEE,BRANCH,520433-4...1
1
20 49143-4229 HOSE ASSY,1/2,90 FEM,STR
4 49117-14391 HOSE ASSY,1/4,90 FEM,STR FEM.................................................1
FEM.................................................2 6
oscillating models
2
20 49183-4092 HOSE ASSY,1/2,STR FEM,STR
5 48960 FITTING,CONN,520120-12***.........3 FEM.................................................1
6 48904 ELBOW,90D,520220-4-4.................1 7
non-oscillating models
oscillating models
21 48933 CONN,520120-8***..........................1
6 49859 PLUG,090109A-4............................1 shown; non-oscillating models
non-oscillating models
21 48935 TEE,RUN,520428-8.........................1
7 48932 FITTING,ELBOW,90D,520220-8***..1 oscillating models
8 48933 CONN,520120-8***..........................4 22 48890 FITTING,TEE,BRANCH,520429-4***.1
9 49117-5891 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................2
2

10 48907 ELBOW,45D,520320-4....................1
11 49117-5091 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................1
2

12 49107-3463 HOSE ASSY,DMANIF/LR&RR


BRAKE............................................3
3
to SN 20422
12 49110-3392 HOSE ASSEMBLY-1/2" 100R2........3
4
from SN 20423
13 49107-3863 HOSE ASSY,DMANIF/LR DRV
MOTOR...........................................1
4
from SN 13319
13 49110-3392 HOSE ASSEMBLY-1/2" 100R2........1
4
to SN 13318
14 49143-3729 HOSE ASSY,1/2,90 FEM,STR FEM
5

15 49117-4391 HOSE ASSY,1/4,90 FEM,STR


FEM.................................................1
5
from SN 20423

Part No. 52551 Z-45/25, Z-45/25, IC Power 33


200 2WD Drive Chassis Components April 2012

207.1 Hydraulic Hoses and Fittings - Drive and Steer System


(continued)

Item Part No. Description Qty.

Footnotes
1: Hose End - Female, Swivel, ORFS (Parker
Number 1JC43-4), Hose End - Female,
Swivel, ORFS (Parker Number 1JC43-4) and
Hose, 1/4 inch (Parker Number 481TC-4)
2: Hose End - Female, Swivel, ORFS (Parker
Number 1JC43-4), Hose End - Female,
Swivel, 90°, ORFS (Parker Number 1J943-4)
and Hose, 1/4 inch (Parker Number 481TC-4)
3: Hose End - Female, Swivel, ORFS (Parker
Number 1JC43-8), Hose End - Female,
Swivel, 45°, ORFS (Parker Number 1J743-8)
and Hose, 1/2 inch (Parker Number 381-8)
4: Hose End - Female, Swivel, ORFS (Parker
Number 1JC43-8), Hose End - Female,
Swivel, ORFS (Parker Number 1JC43-8) and
Hose, 1/2 inch (Parker Number 381-8)
5: Hose End - Female, Swivel, ORFS (Parker
Number 1JC43-8), Hose End - Female,
Swivel, 90°, ORFS (Parker Number 1J943-8)
and Hose, 1/2 inch (Parker Number 451TC-8)
6: Hose End - Female, Swivel, ORFS (Parker
Number 1JC43-4), Hose End - Female,
Swivel, ORFS (Parker Number 1JC43-8) and
Hose, 1/4 inch (Parker Number 481TC-4)
7: Hose End - Female, Swivel, ORFS (Parker
Number 1JC43-8), Hose End - Female,
Swivel, ORFS (Parker Number 1JC43-8) and
Hose, 1/2 inch (Parker Number 451TC-8)

34 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 200 2WD Drive Chassis Components

207.1 Hydraulic Hoses and Fittings - Drive and Steer System


(continued)

This Page Intentionally Left Blank

Part No. 52551 Z-45/25, Z-45/25, IC Power 35


200 2WD Drive Chassis Components April 2012

208.1 Hydraulic Hoses and Fittings - Drive and Steer System, Narrow Models

36 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 200 2WD Drive Chassis Components

208.1 Hydraulic Hoses and Fittings - Drive and Steer System, Narrow Models

Item Part No. Description Qty. Item Part No. Description Qty.

-- 49612 O-RING KIT (ORFS FITTINGS) 20 49110-2992 HOSE ASSY,DMANIF/LR&RR


-- 49613 PLUG AND CAP DMOTOR.........................................3
KIT-SERVICE,ORFS* 6
from SN 20423
1 48904 ELBOW,90D,520220-4-4.................5 21 48948 CONN,520120-8-12.........................4
2 48906 TEE,RUN,520428-4.........................2 Footnotes
3 49119-2078 HOSE ASSY,1/4,STR FEM,STR 1: Hose End - Female, Swivel, ORFS (Parker
FEM*................................................2 No. 1JC43-4), Hose End - Female, Swivel,
1
ORFS (Parker No. 1JC43-4) and Hose, 1/4
4 49117-11091 HOSE ASSY,1/4,90 FEM,STR inch (Parker No. 481TC-4)
FEM.................................................2
2: Hose End - Female, Swivel, ORFS (Parker
2
No. 1JC43-4), Hose End - Female, Swivel,
5 48960 FITTING,CONN,520120-12***.........3 90°, ORFS (Parker No. 1J943-4) and Hose,
6 49859 PLUG,090109A-4............................1 1/4 inch (Parker No. 481TC-4)
7 48932 FITTING,ELBOW,90D,520220-8***..1 3: Hose End - Female, Swivel, ORFS (Parker
8 48933 CONN,520120-8***..........................5 No. 1JC43-8), Hose End - Female, Swivel,
9 49117-5191 HOSE ASSY,1/4,90 FEM,STR 45°, ORFS (Parker No. 1J743-8) and Hose,
FEM.................................................1 1/2 inch (Parker No. 381-8)
2
4: Hose End - Female, Swivel, ORFS (Parker
10 48907 ELBOW,45D,520320-4....................1 No. 1JC43-8), Hose End - Female, Swivel,
11 49117-4291 HOSE ASSY,1/4,90 FEM,STR 90°, ORFS (Parker No. 1J943-8) and Hose,
FEM.................................................2
2
1/2 inch (Parker No. 451TC-8)
5: Hose End - Female, Swivel, ORFS (Parker
12 49107-3063 HOSE ASSY,DMANIF/LR&RR No. 1JC43-8), Hose End - Female, Swivel,
BRAKE............................................1
3 ORFS (Parker No. 1JC43-8) and Hose, 1/2
inch (Parker No. 451TC-8)
13 49143-3029 HOSE ASSY,1/2,90 FEM,STR
6: Hose End - Female, Swivel, ORFS (Parker
FEM.................................................1
4 No. 1JC43-8), Hose End - Female, Swivel,
ORFS (Parker No. 1JC43-8) and Hose, 1/2
14 48890 FITTING,TEE,BRANCH,520429-4***.1
inch (Parker No. 381-8)
15 49183-2692 HOSE ASSY,1/2,STR FEM,STR
FEM.................................................1
5

16 48912 CONN,520120-4-6***......................2
17 49117-2591 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................1
5

18 48891 FITTING,TEE,BRANCH,520433-4...1
19 48935 TEE,RUN,520428-8.........................1
20 49107-3063 HOSE ASSY,DMANIF/LR&RR
BRAKE............................................3
5
to SN 20422

Part No. 52551 Z-45/25, Z-45/25, IC Power 37


200 2WD Drive Chassis Components April 2012

209.1 Hydraulic Hoses and Fittings - Oscillate System

38 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 200 2WD Drive Chassis Components

209.1 Hydraulic Hoses and Fittings - Oscillate System

Item Part No. Description Qty. Item Part No. Description Qty.

-- 49612 O-RING KIT (ORFS FITTINGS) Footnotes


-- 49613 PLUG AND CAP 1: Hose End, Female, Swivel, ORFS (Parker
KIT-SERVICE,ORFS* Number 1JC43-4), Hose End, Female, 90°,
1 48912 CONN,520120-4-6***......................4 Swivel, ORFS (Parker Number 1J943-4) and
2 49117-2091-S HOSE ASSY,1/4,90 FEM,STR Hose, 1/4 inch (Parker Number 481TC-4)
FEM.................................................2
2: Hose End, Female, Swivel, ORFS (Parker
1
Number 1JC43-4), Hose End, Female, Swivel,
3 49117-3191 HOSE ASSY,1/4,90 FEM,STR ORFS (Parker Number 1JC43-4) and Hose,
FEM.................................................2
1
1/4 inch (Parker Number 481TC-4)
3: Hose End, Female, Swivel, ORFS (Parker
4 54132 ELBOW,SWIVEL 90D, 520221-4.....2 Number 1JC43-4), Hose End, Male, Bulkhead,
to SN 20422
ORFS (Parker Number 1JB43) and Hose, 1/4
5 48891 FITTING,TEE,BRANCH,520433-4...2
from SN 20423 inch (Parker Number 481TC-4)
5 48909 TEE,BULKHEAD,RUN,520958-4.....2 4: Hose End, Female, Swivel, ORFS (Parker
to SN 20422 Number 1JC43-8), Hose End, Female, 90°,
6 49119-9778 HOSE ASSY,1/4,STR FEM,STR Swivel, ORFS (Parker Number 1J943-8) and
FEM.................................................2 Hose, 1/2 inch (Parker Number 451TC-8)
2
to SN 20422 5: Hose End, Female, Swivel, ORFS (Parker
6 75574 NUT,BULKHEAD,ORFS-4...............2 Number 1JC43-4), Hose End, Female, 90°,
from SN 20423 Swivel, ORFS (Parker Number 1J943-6-4)
6 88636-9073 HOSE ASSY 1/4,STR FEM,STR and Hose, 1/4 inch (Parker Number 481TC-4)
BULK...............................................2
3
from SN 20423
7 49143-3729 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
4

8 49117-3791 HOSE ASSY,1/4,90 FEM,STR


FEM**..............................................1
4
from SN 20423
8 49118-3808 HOSE
ASSY,D.MANIF/CONTR.VALVE......1
5
to SN 20422
9 48914 CONN,520120-4-8...........................1
from SN 20423
9 48930 FITTING,CONN,520120-6-8***.......1
to SN 20422
10 48933 CONN,520120-8***..........................5
11 48911 ELBOW,90D,520220-4-6***.............2
12 48904 ELBOW,90D,520220-4-4.................3
13 48960 FITTING,CONN,520120-12***.........3
14 48932 FITTING,ELBOW,90D,520220-8***..1
15 48905 CONN,520120-4***..........................1

Part No. 52551 Z-45/25, Z-45/25, IC Power 39


300 4WD Drive Chassis Components April 2012

301.1 Steer Axle Linkage - Oscillate Models

40 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 300 4WD Drive Chassis Components

301.1 Steer Axle Linkage - Oscillate Models

Item Part No. Description Qty. Item Part No. Description Qty.

1 52759 SEAL KIT,50316 CYLINDER...........1 26 54557 SHIM,AXLE PIN,1.50".....................1


for cylinder 50316 27 50947 BRACKET,FRONT DRIVE
1 54567 CYLINDER,OSCILLATE,Z45***.......2 HOSES,RH......................................1
includes 2 each of index number 12; 28 50901 BRACKET,FRONT DRIVE
from SN 13340 HOSES,LH......................................1
1 65791 SEAL KIT,CYL,Z45 (54567).............2 29 50900 BRACKET,OSC HOSE
1 77409 VALVE,COUNTERBALANCE,1000 BULKHEAD.....................................1
ATM.................................................1 30 52739 SEAL KIT (60064)
for cylinder 50316 for cylinder 60064
2 50560 BEARING,1.25IDX1.50ODX1.50L....2 30 59076 SEAL KIT,2.0" BORE CYLINDERS**
3 54542 PIN,1.50DIAX20.00LG,CHAMFER...1 for cylinder 59049 and 59203
4 45226 ROD END,.375 X 3.69.....................7 30 59169 SEAL KIT,2" BORE,1" ROD***
5 6708 SCREW,HHC,3/8-16 X 2.25............7 for cylinder 59155, 59156, 59301,
59341 and 59388
6 5397 WASHER,FLAT,USS,5/16",Y.........13
30 88337 CYLINDER,STEER,Z45,#4
7 4828 NUT,NYLOCK,3/8-16.......................7 PORT***..........................................2
8 50742 PIN,1.25DIAX3.75LG,1HOLE..........2 30 88338 SEAL KIT (88337)***
9 25284 ROD END,.375 X 2.25***.................2 for cylinder 88337
10 6021 WASHER,LOCK,.375......................8 31 50328-S TIE ROD WELDMENT.....................1
11 6175 SCREW,HHC,3/8-16 X 1.................8 Footnotes
12 25683 BEARING,POLYGON,20DU12........4 1: Quantity listed for this item is approximate.
13 19440 PIN,CLEVIS,1 X 2.5 LG...................2 Actual quantity may vary to ensure proper fit.
from SN 20459
13 32399 PIN,CLEVIS,1 X 3 LG......................2
from SN 20458
14 33247 PIN,COTTER,.188 X 1.75 LONG.....6
15 19440 PIN,CLEVIS,1 X 2.5 LG...................4
16 25817 BEARING,1.00IDX1.25ODX1.00L....6
17 88752 PIN,1.50DIAX4.25LG,GR/H............4
18 52704 YOKE ASSY,LH,4WD,Z45/25,IC......1
includes 2 each index number 16
19 18383 SNAP RING,EXTERNAL,1.5
DIA***..............................................2
20 36198 PIN,1.25DIAX8.12LG,1HOLE..........2
21 18596 WASHER,FLAT,1.56 X 2.5 X .061....7
1

22 45071 BEARING,1.5IDX1.75ODX1.5L.......6
23 52706 FRONT AXLE ASSY,WIDE,Z45/25
IC.....................................................1
includes 2 each of index number 16
and 6 each of index number 22
24 45074 WASHER,THRUST,1.5 X 3.5 X
.187..................................................2
25 52705 YOKE ASSY,RH,4WD,Z45/25,IC.....1
includes 2 each index number 16

Part No. 52551 Z-45/25, Z-45/25, IC Power 41


300 4WD Drive Chassis Components April 2012

302.1 Steer Axle Wheels and Hubs

42 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 300 4WD Drive Chassis Components

302.1 Steer Axle Wheels and Hubs

Item Part No. Description Qty. Item Part No. Description Qty.

1 52731 COVER -- 21148 WASHER,THRUST,TORQUE


W/DECALS,STEER,OSC,Z45.........1 HUB.................................................2
Oscillate Models -- 21149 LUG,WHEEL
2 6888 SCREW,HHC,1/4-20 X 1.................4 STUD,5/8-18,W1/4HB**...................2
3 6356 WASHER,LOCK,.25........................4 -- 37097 O-RING, TORQUE HUB..................2
4 6638 WASHER,FLAT,USS,1/4"Y..............4 -- 58438 KIT,COVER,TORQUE HUB,45553***
5 56912 SPRING CLIP,1/4-20,MAGNI 565.....5 -- 58589 THRUST CAP (20193)
6 50919 WHEEL,17.50 X 10.5(9 -- 74099 DISCONNECT ROD (56338)..........2
HOLES)63#.....................................2 12 22788 SCREW,HHC,1/2-13 X 1.75............4
7 54627 NUT,LUG,5/8-18 X 90 13 6033 WASHER,LOCK,0.5".......................4
DEGREE,Z45................................18
14 29883 SCREW,HHC,5/8-11 X 1.75
8 50920 WHEEL/TIRE ASSEMBLY,RR/LF GRD.8............................................12
248#.................................................2
RT, Air-filled 15 13064 WASHER,FLAT,.625
HARDENED..................................12
-- 50919 WHEEL,17.50 X 10.5(9 HOLES)63#
-- 50955 WHEEL & TIRE ASSY,LR/RF 248#
RT, Air-filled
-- 54610 WHEEL&TIRE,RR/LF,AIR,RT,N/MARK
RT, Air-filled, Non-marking
-- 54611 WHEEL&TIRE,LR/RF,AIR,RT,N/MARK
RT, Air-filled, Non-marking
-- 54612 WHEEL&TIRE,RR/LF,FOA,RT,N/MARK
RT, Foam-filled, Non-marking
-- 54613 WHEEL&TIRE,LR/RF,FOA,RT,N/MARK
RT, Foam-filled, Non-marking
-- 54614 TIRE,14-17.5,NHS,N/MARK,14PLY
RT, Non-marking
-- 60059 TIRE,14-17.5 NHS,RT,14PLY,112#
RT
-- 60084 WHEEL &TIRE
ASSEMBLY,LR/RF,FM
RT, Foam-filled
-- 60085 WHEEL &TIRE
ASSEMBLY,RR/LF,FM
RT, Foam-filled
9 32675 SEAL KIT,SUNSTRAND..................2
9 33432 MOTOR,HYD,25CC FIXED***.........2
10 52087 O-RING,2-044 BUNA......................2
11 20193 TORQUE HUB,35:1***.....................2
-- 21142 SEAL KIT (W1B) TORQUE HUBS....2
-- 21143 BEARING KIT (45553) TORQUE
HUB.................................................2
-- 21144 CAP,DISENGAGE-45553 TORQUE
HUB.................................................2
-- 21146 COVER CAP,TORQUE HUB***.......2

Part No. 52551 Z-45/25, Z-45/25, IC Power 43


300 4WD Drive Chassis Components April 2012

303.1 Non-steer Axle

44 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 300 4WD Drive Chassis Components

303.1 Non-steer Axle

Item Part No. Description Qty. Item Part No. Description Qty.

1 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....3 -- 50955 WHEEL & TIRE ASSY,LR/RF 248#
2 6033 WASHER,LOCK,0.5".......................7 RT, Air-filled

3 Ref. Manifold - Drive, 4WD (refer to -- 54610 WHEEL&TIRE,RR/LF,AIR,RT,N/MARK


Figure 3-D)......................................7 RT, Air-filled, Non-marking

4 Ref., PLATE,BRACKET,OSC -- 54611 WHEEL&TIRE,LR/RF,AIR,RT,N/MARK


VALVE..............................................1 RT, Air-filled, Non-marking
refer to 305.1 -- 54612 WHEEL&TIRE,RR/LF,FOA,RT,N/MARK
5 14033 SCREW,HHC,3/8-16 X 2.75............2 RT, Foam-filled, Non-marking

6 6021 WASHER,LOCK,.375......................4 -- 54613 WHEEL&TIRE,LR/RF,FOA,RT,N/MARK


RT, Foam-filled, Non-marking
7 5397 WASHER,FLAT,USS,5/16",Y...........5
-- 54614 TIRE,14-17.5,NHS,N/MARK,14PLY
8 52707 COVR W/DECALS,NON-STEER
Z45/25.............................................1 -- 60059 TIRE,14-17.5 NHS,RT,14PLY,112#

9 6888 SCREW,HHC,1/4-20 X 1.................8 -- 60084 WHEEL &TIRE


ASSEMBLY,LR/RF,FM
10 6356 WASHER,LOCK,.25........................4 RT, Foam-filled
11 6638 WASHER,FLAT,USS,1/4"Y..............8 -- 60085 WHEEL &TIRE
12 6708 SCREW,HHC,3/8-16 X 2.25............3 ASSEMBLY,RR/LF,FM
RT, Foam-filled
13 56912 SPRING CLIP,1/4-20,MAGNI 565.....8
25 54627 NUT,LUG,5/8-18 X 90
14 54542 PIN,1.50DIAX20.00LG,CHAMFER...1
DEGREE,Z45................................18
15 45226 ROD END,.375 X 3.69.....................1
26A 20193 TORQUE HUB,35:1***.....................2
16 6175 SCREW,HHC,3/8-16 X 1.................1 to SN 13725
17 4828 NUT,NYLOCK,3/8-16.......................1 -- 21142 SEAL KIT (W1B) TORQUE HUBS
18 50669 SHIM,AXLE ROTATION for 20193 torque hub
STOP,22GA.....................................2 -- 21143 BEARING KIT (45553) TORQUE HUB
1 for 20193 torque hub

19 119210 SHIM,AXLE ROTATION -- 21144 CAP,DISENGAGE-45553 TORQUE


STOP,12GA.....................................2 HUB
1 for 20193 torque hub
-- 21146 COVER CAP,TORQUE HUB***
20 50667 BAR,AXLE ROTATION for 20193 torque hub
STOP,OSC.......................................2
-- 21148 WASHER,THRUST,TORQUE HUB
21 52727 AXLE ASSY,NON-STR,WIDE for 20193 torque hub
BASE...............................................1
-- 21149 LUG,WHEEL STUD,5/8-18,W1/4HB**
includes index number 22; to SN
for 20193 torque hub
17543
-- 37097 O-RING, TORQUE HUB
-- 77243 FORMED
for 20193 torque hub
AXLE,WIDE,W/BEARINGS.............1
includes index number 22; from SN -- 58438 KIT,COVER,TORQUE HUB,45553***
17544 for 20193 torque hub
22 45071 BEARING,1.5IDX1.75ODX1.5L.......2 -- 58589 THRUST CAP (20193)
for 20193 torque hub
23 18596 WASHER,FLAT,1.56 X 2.5 X .061....7
1 -- 74099 DISCONNECT ROD (56338)
for 20193 torque hub
24 50920 WHEEL/TIRE ASSEMBLY,RR/LF 26B 56338 TORQUE HUB,47:1 W1 "B"
248#.................................................2 MOUNT**.........................................2
RT, Air-filled from SN 13726 to SN 17092

Part No. 52551 Z-45/25, Z-45/25, IC Power 45


300 4WD Drive Chassis Components April 2012

303.1 Non-steer Axle


(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 21142 SEAL KIT (W1B) TORQUE HUBS -- 58438 KIT,COVER,TORQUE HUB,45553***


for 56338 torque hub for 74097
-- 21143 BEARING KIT (45553) TORQUE HUB -- 58448 KIT,TORQUE HUB COVER (45553)**
for 56338 torque hub for 74097
-- 21144 CAP,DISENGAGE-45553 TORQUE -- 72307 SEAL KIT, TORQUE HUB(74097)*
HUB for 74097
for 56338 torque hub -- 74375 WASHER,THRUST,TORQUE
-- 21146 COVER CAP,TORQUE HUB*** HUB,74097
for 56338 torque hub for 74097
-- 21148 WASHER,THRUST,TORQUE HUB -- 74714 BEARING KIT-74097 TORQUE HUB**
for 56338 torque hub for 74097 and 106148
-- 21149 LUG,WHEEL STUD,5/8-18,W1/4HB** 27 29883 SCREW,HHC,5/8-11 X 1.75
for 56338 torque hub GRD.8............................................12
-- 37097 O-RING, TORQUE HUB 28 13064 WASHER,FLAT,.625
for 56338 torque hub HARDENED..................................12
-- 58438 KIT,COVER,TORQUE HUB,45553*** 29A 50419 MOTOR,HYD DRIVE,2
for 56338 torque hub SPEED,4WD....................................2
-- 58448 KIT,TORQUE HUB COVER (45553)** to SN 13318
for 56338 torque hub -- 27067 SEAL,SHAFT-SUNDSTRAND***
-- 74099 DISCONNECT ROD (56338) -- 29739 SEAL KIT,SAUER-DANFOSS M46***
for 56338 torque hub 29B 54411 MOTOR,HYD,LV35,VAR,1DEG,4WD.2
26C 106148 WHEEL DRIVE,4HB,48:1***............2 from SN 13319
from SN 17093; change to wheel drive -- 27067 SEAL,SHAFT-SUNDSTRAND***.....2
requires replacement of both drive
hubs at first-time replacement; after -- 65609 SEAL KIT,DRIVE MOTOR "54412"
first-time replacement, refer to 'for 30 38113 COUPLER,INTERNAL
106148' below SPLINE,T-HUB................................2
-- 106121 ROD,DISCONNECT 4HP/4HB*** 31 52087 O-RING,2-044 BUNA......................2
for 106148
32A 41912 BRAKE,MICO,1200 IN/LB***...........2
-- 106122 CAP,DISENGAGE,4HP/4HB*** to SN 12197
for 74097 and 106148
-- 41918 LINING KIT,MICO BRAKE
-- 106123 O-RING,END COVER,4HP/4HB***
-- 41921 SEAL KIT,BRAKE,MICO
for 106148
-- 41922 BEARING KIT,BRAKE,MICO
-- 106508 SEAL KIT,WHEEL DRIVE,4HB***
for 106148 -- 72319 SPRING (RED) MICO
For 41912; 8 required per brake
-- 128839 PIPE PLUG,.563 MAG***
for 106148 32B 106150 BRAKE,SAE B-B,900IN LB***.........2
from SN 12198 to SN 21178
-- 21143 BEARING KIT (45553) TORQUE HUB
for 74097 -- 106403 LINING KIT,BRK,WET***
for 106150 Ausco brake
-- 21146 COVER CAP,TORQUE HUB***
for 74097 -- 65606 SEAL KIT, AUSCO BRAKE(54388)
for 54388 Ausco brake
-- 21149 LUG,WHEEL STUD,5/8-18,W1/4HB**
for 74097 and 106148 -- 65607 LINING KIT, AUSCO BRAKE(54388)
for 54388 Ausco brake
-- 37097 O-RING, TORQUE HUB
for 74097 -- 65608 BEARING KIT, AUSCO***
for 54388 and 74294 Ausco brake
-- 58428 DISCONNECT ROD (74097)
for 74097 -- 65618 SEAL KIT,BRAKE***
for 106150 Ausco brake

46 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 300 4WD Drive Chassis Components

303.1 Non-steer Axle


(continued)

Item Part No. Description Qty.

-- 77239 LINING KIT,AUSCO BRAKE***


for 74294 Ausco brake
-- 77240 SEAL KIT, AUSCO BRAKE***
for 74294 Ausco brake
-- 94880 BEARING KIT
for 106150 Ausco brake
33 22811 O-RING,MOTOR TO BRAKE...........2
34 42360 SCREW,SHC,1/2-13 X 4 ZINC........4
35 13066 WASHER,FLAT,.5 HARDENED.......7
36 54557 SHIM,AXLE PIN,1.50".....................1
37A 50355 COVER,DRIVE CHASSIS
MOTOR...........................................2
to SN 17543
37B 77020 COVER,FORMED REAR
AXLE,WIDE.....................................2
from SN 17544 to SN 18756
37C 77153 COVER,FORMED REAR
AXLE,WIDE.....................................2
from SN 18757
38 6889 NUT,LP NYLOCK,1/4-20.................4
Footnotes
1: Quantity listed for this item is approximate.
Actual quantity may vary to ensure proper fit.

Part No. 52551 Z-45/25, Z-45/25, IC Power 47


300 4WD Drive Chassis Components April 2012

304.1 Drive Manifold

48 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 300 4WD Drive Chassis Components

304.1 Drive Manifold

Item Part No. Description Qty. Item Part No. Description Qty.

A Flow divider/combiner valve -- 54699 MANIFOLD,4WD


Control flow to non-steer end drive TRACT.W/FITTINGS
motors in forward and reverse 1 52726 VALVE,FLOW
B Flow regulator valve DIVIDER/COMBINER......................2
Non-steer end drive motor circuit 2 52723 VALVE-FLOW REGULATOR 2
C Flow regulator valve GPM................................................1
Steer end drive motor circuit 3 54815 VALVE-FLOW REGULATOR
D Directional control 1.0GPM...........................................1
2-speed motor shift circuit 4 48933 CONN,520120-8***..........................8
E Diagnostic fitting 5 48905 CONN,520120-4***..........................1
Testing
6 52720 VALVE-DIRECT. CONTRL-2POS.
F Shuttle valve, 2WA.................................................1
Drive circuit
7 48904 ELBOW,90D,520220-4-4.................3
G Relief valve
Charge pressure circuit 8 20224 DIAGNOSTIC FEMALE
Q-DSCNT........................................1
H Solenoid valve,
2-speed motor shift 8 49207 NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV.1
I Orifice - Plug 9 48880 CAP,DIAGNOSTIC NIPPLE.............1
Brake and 2-speed circuit 10 54572 VALVE..............................................1
J Solenoid valve 11 31406 VALVE,RELIEF 250 PSI..................1
Braking
12 48936 TEE,BRANCH,520429-8.................1
K Check valve
13 65766 VALVE,SOLENOID,10V
2-speed motor shift circuit
W/DIODE***.....................................2
L Orifice - Plug includes 1 each of index numbers 15
2-speed motor shift circuit and 16
M Flow divider/combiner valve 14 52724 PLUG,ORIFICE,0.030 (50684)........1
Controls flow to divider/combiner
15 45912 NUT,SOLENOID,2POS 3WAY.........2
valves A and Q
16 43601 COIL,SOLENOID,10V W/ DIODE.....2
N Check valve
Steer end drive motor circuit 17 48960 FITTING,CONN,520120-12***.........3
O Orifice - Plug 18 43599 VALVE,CHECK................................1
Drive circuit 19 33521 VALVE,FLOW
P Check valve DIVIDER/COMBINER......................1
Steer end drive motor circuit 20 27836 VALVE,CHECK,5 PSI......................4
Q Flow divider/combiner valve 21 65449 PLUG,ORIFICE, 0.052 (40033).......1
Controls flow to steer end drive motors
in forward and reverse 22 74990 ORIFICE, 0.025"(74129)*................1

R Check valve
Non-steer end drive motor circuit
S Check valve
Non-steer end drive motor circuit
-- 28750 O-RING KIT,FIELD SVC,ALL PROD
-- 49612 O-RING KIT (ORFS FITTINGS)
-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*

Part No. 52551 Z-45/25, Z-45/25, IC Power 49


300 4WD Drive Chassis Components April 2012

305.1 Oscillation Valve

50 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 300 4WD Drive Chassis Components

305.1 Oscillation Valve

Item Part No. Description Qty.

1 Ref., PLATE,BRACKET,OSC
VALVE..............................................1
refer to 305.2
2 14033 SCREW,HHC,3/8-16 X 2.75............2
3 6021 WASHER,LOCK,.375......................2
4 5397 WASHER,FLAT,USS,5/16",Y...........2
5 32681 SEAL KIT,CONTROL VALVE...........1
5 49768 VALVE,MANUAL,3 POS.4 WAY
XCTR...............................................1
6 6637 SCREW,HHC,1/4-20 X 1.75............2
7 6356 WASHER,LOCK,.25........................2
8 25926 WASHER,FLAT,M6 PLTD................1
9 21130 CLEVIS YOKE-1/4-28,PLTD
W/PIN..............................................1
includes clevis pin and cotter pin
10 21496 NUT,HEX,1/4-28..............................5
11 30785-600 THREADED ROD,1/4-28 X 6
IN***.................................................1
12 6638 WASHER,FLAT,USS,1/4"Y..............4
13 Ref., SPRING,OSC.
LINKAGE,.75"LG.............................2
refer to 305.2

Part No. 52551 Z-45/25, Z-45/25, IC Power 51


300 4WD Drive Chassis Components April 2012

305.2 Oscillation Valve

52 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 300 4WD Drive Chassis Components

305.2 Oscillation Valve

Item Part No. Description Qty.

-- T111453 KIT,OSCILLATE LINKAGE


includes items 1 and 9-15
1 T107284 BRACKET,OSCILLATING VALVE.....1
2 14033 SCREW,HHC,3/8-16 X 2.75............3
3 6021 WASHER,LOCK,.375......................3
4 5397 WASHER,FLAT,USS,5/16",Y...........3
5 49768 VLV,MAN,3 POS/4 WAY,CLOSE
CTR*................................................1
-- 32681 SEAL KIT,CONTROL VALVE
for 49768
6 4266 SCREW,HHC,1/4-20 X 2.................2
7 6356 WASHER,LOCK,.25........................2
8 6638 WASHER,FLAT,USS,1/4"Y..............2
9 21130 CLEVIS YOKE-1/4-28,PLTD
W/PIN..............................................1
10 21496 NUT,HEX,1/4-28..............................2
11 30785-500 THREADED ROD,1/4-28 X 5 IN......1
12 81691 ROD END,BALL JOINT 1/4-28........1
13 5365 NUT,NYLOCK,10-24........................1
14 6146 WASHER,FLAT,MS,#10,Y...............1
15 6584 SCREW,SHS,10-24 X .625..............1

Part No. 52551 Z-45/25, Z-45/25, IC Power 53


300 4WD Drive Chassis Components April 2012

306.1 Hydraulic Hoses and Fittings - Drive and Steer System

54 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 300 4WD Drive Chassis Components

306.1 Hydraulic Hoses and Fittings - Drive and Steer System

Item Part No. Description Qty. Item Part No. Description Qty.

-- 49612 O-RING KIT (ORFS FITTINGS) 18 49117-5091 HOSE ASSY,1/4,90 FEM,STR


-- 49613 PLUG AND CAP FEM.................................................1
KIT-SERVICE,ORFS* 7

1 48904 ELBOW,90D,520220-4-4.................6 19 49107-3863 HOSE ASSY,DMANIF/LR DRV


2 48906 TEE,RUN,520428-4.........................2 MOTOR...........................................1
7
3 48946 CONN,520120-8-10.........................4
4 49119-3078 HOSE ASSY 1/4, STR FEM,STR 20 48890 FITTING,TEE,BRANCH,520429-4***.1
FEM.................................................2 21 48935 TEE,RUN,520428-8.........................2
1
22 48912 CONN,520120-4-6***......................1
5 48930 FITTING,CONN,520120-6-8***.......2 23 49143-3729 HOSE ASSY,1/2,90 FEM,STR
6 49117-14391 HOSE ASSY,1/4,90 FEM,STR FEM.................................................1
FEM.................................................2 8
2
24 49143-4229 HOSE ASSY,1/2,90 FEM,STR
7 49107-3463 HOSE ASSY,DMANIF/LR&RR FEM.................................................1
BRAKE............................................2 8
oscillate models
3
24 49183-4092 HOSE ASSY,1/2,STR FEM,STR
8 49133-5140 HOSE ASSY,T FEM.................................................1
FITTING/DRIVEMOTOR.................2 9
non-oscillate models
4
25 48948 CONN,520120-8-12.........................4
9 48894 CONN,BULKHEAD,520601-8..........5 26 49117-4391 HOSE ASSY,1/4,90 FEM,STR
to SN 20422 FEM.................................................1
9 77309 NUT,BULKHEAD,ORFS-8...............5 9
from SN 20423
from SN 20423
26 49118-4408 Hose Assembly - Components: @ 42
10 49110-7592 HOSE ASSY,D.MANIF/FR inches (106.7 cm)............................1
D.MOTORS......................................4 9
4 to SN 20422
27 48891 FITTING,TEE,BRANCH,520433-4...1
11 48933 CONN,520120-8***..........................8 from SN 20423
12 48960 FITTING,CONN,520120-12***.........3 27 48919 TEE,BRANCH,520429-6.................1
13 49141-5863 HOSE ASSY,1/2,45 FEM,STR to SN 20422
FEM.................................................1 28 49107-3463 HOSE ASSY,DMANIF/LR&RR
5 BRAKE............................................1
to SN 20422
9
13 77311-5906 HOSE to SN 20422
ASSY,BRKT./D.MANIFOLD.............1 28 49110-3392 HOSE ASSEMBLY-1/2" 100R2........1
6 9
from SN 20423 from SN 20423
14 48939 TEE,BRANCH,520433-8.................1 29 49117-5891 HOSE ASSY,1/4,90 FEM,STR
15 48936 TEE,BRANCH,520429-8.................1 FEM.................................................1
9
16 48905 CONN,520120-4***..........................1
17 49117-5891 HOSE ASSY,1/4,90 FEM,STR 30 48912 CONN,520120-4-6***......................1
FEM.................................................1 from SN 20423
6 31 49107-3463 HOSE ASSY,DMANIF/LR&RR
from SN 20423
BRAKE............................................4
17 49118-5908 HOSE ASSY,1/4",90 FEM,STR F.....1
9
7 to SN 20422
to SN 20422

Part No. 52551 Z-45/25, Z-45/25, IC Power 55


300 4WD Drive Chassis Components April 2012

306.1 Hydraulic Hoses and Fittings - Drive and Steer System


(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

31 77312-3577 HOSE ASSY,DMANIF/LR&RR Footnotes


BRAKE............................................4 1: Hose End - Female, Swivel, ORFS (Parker
10
to SN 20421 No. 1JC43-4), Hose End - Female, Swivel,
ORFS (Parker No. 1JC43-4) and Hose, 1/4
inch (Parker No. 481TC-4)
2: Hose End - Female, Swivel, ORFS (Parker
No. 1JC43-4), Hose End - Female, Swivel,
90°, ORFS (Parker No. 1J943-4) and Hose,
1/4 inch (Parker No. 481TC-4)
3: Hose End - Female, Swivel, ORFS (Parker
No. 1JC43-8), Hose End - Female, Swivel,
45°, ORFS (Parker No. 1J743-8) and Hose,
1/2 inch (Parker No. 381-8)
4: Hose End - Female, Swivel, 45°, ORFS
(Parker No. 1J743-6), Hose End - Female,
Swivel, ORFS (Parker No. 1JC43-8-6) and
Hose, 3/8 inch (Parker No. 451TC-6)
5: Hose End - Female, Swivel, ORFS (Parker
No. 1JC43-8-6), Hose End - Female, Swivel,
ORFS (Parker No. 1JC43-8) and Hose, 1/2
inch (Parker No. 451TC-8)
6: Hose End - Female, Swivel, ORFS (Parker
No. 1JC43-8), Hose End - Male, Bulkhead,
ORFS (Parker No. 1JB43-8) and Hose, 1/2
inch (Parker No. 451TC-8)
7: Hose End - Female, Swivel, ORFS (Parker
No. 1JC43-4), Hose End - Female, Swivel,
90°, ORFS (Parker No. 1J943-6-4) and Hose,
1/4 inch (Parker No. 481TC-4)
8: Hose End - Female, Swivel, ORFS (Parker
No. 1JC43-8), Hose End - Female, Swivel,
90°, ORFS (Parker No. 1J943-8) and Hose,
1/2 inch (Parker No. 451TC-8)
9: Hose End - Female, Swivel, ORFS (Parker
No. 1JC43-8), Hose End - Female, Swivel,
ORFS (Parker No. 1JC43-8) and Hose, 1/2
inch (Parker No. 381-8)
10: Hose End - Female, Swivel, 45°, ORFS
(Parker No. 1J743-8), Hose End - Male,
Bulkhead, ORFS (Parker No. 1JB43-8) and
Hose, 1/2 inch (Parker No. 381-8)

56 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 300 4WD Drive Chassis Components

306.1 Hydraulic Hoses and Fittings - Drive and Steer System


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Part No. 52551 Z-45/25, Z-45/25, IC Power 57


300 4WD Drive Chassis Components April 2012

307.1 Hydraulic Hoses and Fittings - Oscillate System

58 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 300 4WD Drive Chassis Components

307.1 Hydraulic Hoses and Fittings - Oscillate System

Item Part No. Description Qty. Item Part No. Description Qty.

-- 49612 O-RING KIT (ORFS FITTINGS) Footnotes


-- 49613 PLUG AND CAP 1: Hose End, Female, Swivel, ORFS (Parker
KIT-SERVICE,ORFS* Number 1JC43-4), Hose End, Female, 90°,
1 48912 CONN,520120-4-6***......................4 Swivel, ORFS (Parker Number 1J943-4) and
2 49117-2091-S HOSE ASSY,1/4,90 FEM,STR Hose, 1/4 inch (Parker Number 481TC-4)
FEM.................................................2
2: Hose End, Female, Swivel, ORFS (Parker
1
Number 1JC43-4), Hose End, Female, Swivel,
3 49117-3191 HOSE ASSY,1/4,90 FEM,STR ORFS (Parker Number 1JC43-4) and Hose,
FEM.................................................2
1
1/4 inch (Parker Number 481TC-4)
3: Hose End, Female, Swivel, ORFS (Parker
4 54132 ELBOW,SWIVEL 90D, 520221-4.....2 Number 1JC43-4), Hose End, Male, Bulkhead,
to SN 20422
ORFS (Parker Number 1JB43) and Hose, 1/4
5 48891 FITTING,TEE,BRANCH,520433-4...2
from SN 20423 inch (Parker Number 481TC-4)
5 48909 TEE,BULKHEAD,RUN,520958-4.....2 4: Hose End, Female, Swivel, ORFS (Parker
to SN 20422 Number 1JC43-8), Hose End, Female, 90°,
6 49119-9778 HOSE ASSY,1/4,STR FEM,STR Swivel, ORFS (Parker Number 1J943-8) and
FEM.................................................2 Hose, 1/2 inch (Parker Number 451TC-8)
2
to SN 20422 5: Hose End, Female, Swivel, ORFS (Parker
6 75574 NUT,BULKHEAD,ORFS-4...............2 Number 1JC43-4), Hose End, Female, 90°,
from SN 20423 Swivel, ORFS (Parker Number 1J943-6-4)
6 88636-9073 HOSE ASSY 1/4,STR FEM,STR and Hose, 1/4 inch (Parker Number 481TC-4)
BULK...............................................2
3
from SN 20423
7 49143-3729 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
4

8 49117-3791 HOSE ASSY,1/4,90 FEM,STR


FEM**..............................................1
4
from SN 20423
8 49118-3808 HOSE
ASSY,D.MANIF/CONTR.VALVE......1
5
to SN 20422
9 48914 CONN,520120-4-8...........................1
from SN 20423
9 48930 FITTING,CONN,520120-6-8***.......1
to SN 20422
10 48933 CONN,520120-8***..........................9
11 48911 ELBOW,90D,520220-4-6***.............2
12 48904 ELBOW,90D,520220-4-4.................3
13 48905 CONN,520120-4***..........................1
14 48960 FITTING,CONN,520120-12***.........3
15 48936 TEE,BRANCH,520429-8.................1

Part No. 52551 Z-45/25, Z-45/25, IC Power 59


400 Engine Components April 2012

401.1 Engine Pivot Plate Components

60 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 400 Engine Components

401.1 Engine Pivot Plate Components

Item Part No. Description Qty. Item Part No. Description Qty.

1 6019 SCREW,HHC,3/8-16 X 1.25 GRD 22 6175 SCREW,HHC,3/8-16 X 1.................1


5.......................................................5 23 23083-S FUSE HOLDER,WATERPROOF.....1
2 6021 WASHER,LOCK,.375......................7 23 27488 FUSE,1 AMP...................................1
3 5397 WASHER,FLAT,USS,5/16",Y.........13 23 44586 SENSOR,LEVEL 4.5***...................1
4 50794 WELDMENT,BULKHEAD ENGINE to SN 20532
SIDE................................................1 23 94077 SENSOR,LEVEL,4.5 DEG..............1
5 6888 SCREW,HHC,1/4-20 X 1.................3 from SN 20533
Diesel models 24 6638 WASHER,FLAT,USS,1/4"Y..............6
6 6091 NUT,NYLOCK,1/4-20.......................5 25 101044 PLATE,ENGINE TRAY***.................1
Diesel models
26 6889 NUT,LP NYLOCK,1/4-20.................1
7 Ref. Electronic Control Module (ECM)
(refer to Figure 4-B).........................5 27 54432 LANYARD,LYNCH PIN ASSY..........1
Gasoline/LPG models 28 60081 BRACKET,BATTERY HOLD
8 8516 SCREW,HHC,3/8-16 X 1.50............8 DOWN.............................................1
9 4828 NUT,NYLOCK,3/8-16.....................13 29 54244-S BRACKET,LATCH MOUNT,RH**.....1
10 29883 SCREW,HHC,5/8-11 X 1.75 30 27126 LATCH,DRAW,ADJUSTABLE..........1
GRD.8..............................................2 31 8915 SCREW,HHC,1/4-20 X 1.25............2
11 6036 WASHER,LOCK,.625 PLTD............2 32 54062 BATTERY CABLE
12 13064 WASHER,FLAT,.625 HARDENED....2 ASSY,NEG,42"................................1
Perkins models
13 54120 CONN,STRAIN RELIEF,LP,1/2
NPT.................................................1 32 54252 BATTERY CABLE,SIDE
MOUNT,NEG...................................1
13 6935 LOCKNUT,ELEC,1/2"......................1 Ford and Deutz models
14 43956 WIRE CABLE,14GA/3 CON.TPE 33 8910 BOOT,CABLE
JKT*.................................732-inches TERM,MED.RED,4/0.......................1
15 FUSE,13 AMP,220V PLUG..............1 34 33802 BATTERY CABLE,SIDE
(component no longer available) refer MOUNT,POS...................................1
to BS1362 BUSS TDC180-13A Ford models
15 119403 CONN,PLUG 120 AC/15A 34 54066 BATTERY CABLE ASSY,POS,60"....1
DOMESTIC......................................1 Perkins models
shown
34 54251 BATTERY CABLE,SIDE
15 12153 PLUG,16 AMP,3 MOUNT,POS...................................1
PIN,(BRITISH)UK............................1 Deutz models
15 25388 PLUG,FUSED,250V,13AMP,U.K.**...1 35 36872 BATTERY, 12V,900 CCA..................1
15 6666 PLUG,ELECTRICAL,220/50,NOVON.1 36 60078 BATTERY HOLD DOWN.................1
16 28646 ZERK,GREASE,1/8 NPT.................1 37 6637 SCREW,HHC,1/4-20 X 1.75............1
17 48885 CONNECTOR,BULKHEAD,FEMALE-4.1 38 30138 WEAR PAD,5 X 1.5 X .625
18 6097 WASHER,FLAT,USS,3/8",Y...........12 W/NUTS..........................................1
19 54088-3438 HOSE 39 42502 SHIM,SIDE PAD 22GA....................2
ASSY,1/4",100R1,FEM/FEM...........1 1
to SN 16391
40A 77139 FILTER ASY,M
19 54953-3408 HOSE ASSY,LUBE
PRESS,SAE8,WOIND*....................1
RINGGEARBEARING.....................1
to SN 18781
from SN 16392
-- 20880 FILTER ELEMENT-10 MIC.***.........1
20 107803 PIN,1.00DIAX15.56LG,CHAMFER...1
for filter assembly 20879
21 50427 EAR,ENGINE TRAY PIVOT.............1

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400 Engine Components April 2012

401.1 Engine Pivot Plate Components


(continued)

Item Part No. Description Qty.

40B 77139 FILTER ASY,M


PRESS,SAE8,WOIND*....................1
from SN 18782
-- 60857 FILTER,ELEMENT,BETA(5)=1000....1
for 77139
41 50696P BRACKET,MID PRES OIL
FILTER,PA.......................................1
42 6090 SCREW,HHC,1/4-20 X .7................4
43 6356 WASHER,LOCK,.25........................4
44 13918 SCREW,HHC,3/8-16 X
1.75,GRD.8......................................2
45 50519 LOAD PAD,ENGINE TRAY
SUPPORT.......................................1
46 6782 NUT,NYLOCK,5/16-18.....................1
47A 50530 RETURN FILTER ASSY 6
MICRON..........................................1
to SN 20757
-- 52756 FILTER,ELEMENT,F'GLASS,6
MICRN.............................................1
for 50530
-- 52768 GAUGE,MED.PRESSUR
FILTER,50530..................................1
for 50530
47B 60334 FILTER ASSY,HIGH PRESS
SAE-12*...........................................1
from SN 20758 (shown)
-- 60857 FILTER,ELEMENT,BETA(5)=1000....1
for 60334
48 50744 BRACKET,RETURN FILTER...........1
to SN 20757
48 88269 BRACKET,HIGH PRESSURE
FILTER.............................................1
from SN 20758
49 30973 BUMPER,RUBBER-1 X 1.25...........1
from SN 20758
49 50945 SUPPORT PAD ENGINE COVER....1
to SN 20757
50 8255 SCREW,HHC,3/8-16 X .75..............4
Footnotes
1: Quantity listed for this item is approximate.
Actual quantity may vary to ensure proper fit.

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April 2012 400 Engine Components

401.1 Engine Pivot Plate Components


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Part No. 52551 Z-45/25, Z-45/25, IC Power 63


400 Engine Components April 2012

402.1 Ford LRG-425 EFI Engine - View 1 (from SN 9996 to 19393)

64 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 400 Engine Components

402.1 Ford LRG-425 EFI Engine - View 1 (from SN 9996 to 19393)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 54056-S HARNESS,ENGINE,Z45 IC GAS**** 17 23057 SCREW,HHC,M8 X 20MM..............2


from SN 9996 to SN 16825 to SN 19393
-- 77042 HARNESS,ENGINE,Z45 IC FORD 18 49817 SCREW,PHILLIPS,PHM,10-32
from SN 16826 to SN 19393 X1.25...............................................2
1 6091 NUT,NYLOCK,1/4-20.......................4 to SN 19393
to SN 19393 19 6146 WASHER,FLAT,MS,#10,Y...............4
2 18504 NUT,LOCKING-LG.FLANGE,1/4-20.1 to SN 19393
to SN 19393 20 6178 NUT,NYLOCK,10-32........................2
3 27507 THREADED ROD,1/4-20,4.5"..........1 to SN 19393
from SN 13106 to SN 19393 21 54531P BRACKET,MAP
3 49736 POST, ALL THREAD, 1/2-13X SENSOR,PAINTED.........................1
9.00..................................................1 to SN 19393
to SN 13105 22 49898 MAP SENSOR, EFI.........................1
4 24552 VENTURI,BEAM (FORD) ***...........1 to SN 19393
to SN 19393 23 52570 SPARK PLUG WIRE SET,
5 46131 CLAMP,HOSE,.63............................2 LRG425EFI......................................1
to SN 19393 to SN 19393

6 54209 HOSE,1/2" X 24" LG..........24-inches 24 28647 SPARK PLUG,FORD.......................4


to SN 19393 to SN 19393

7 50799 HOSE,AIR CLEANER,FORD EFI.....1 24 52656 FUEL INJECTOR, LRG-425 EFI.....4


to SN 19393 to SN 19393 (not shown)

8 30971 CLAMP,HOSE,3.00"........................2 25 52566 DIPSTICK, OIL LEVEL,LRG425


to SN 19393 EFI...................................................1
to SN 19393
9 65455 GASKET-VENTURI BEAM
(FORD)............................................1 26 94922 KIT,FORD EFI UPDATE,BASE***.....1
to SN 19393 from SN 17342 to SN 19393

10 48471 ADAPTER,LP VENTURI..................1 26 94926 KIT,FORD EFI


to SN 19393 UPDATE,MASTER***......................1
from SN 13105 to SN 17341
11 48477 GASKET,LP ADAPTER...................1
to SN 19393 27 28713 SWITCH,OIL
PRESSURE,CLOSED***.................1
12 49386 SCREW,HHC,M8 X 40....................2 to SN 17340
to SN 19393
27 77114 SWITCH,OIL
13A 94922 KIT,FORD EFI UPDATE,BASE***.....1 PRES.FORD,NORM.OPEN.............1
to SN 13105 from SN 17341 to SN 19393
13B 63258 ACTUATOR, FORD EFI 28 52652 SENSOR,AIR TEMP,LRG-425
PRECISION.....................................1 EFI***...............................................1
from SN 13106 to SN 19393 to SN 19393
13C 88451 THROTTLE ACTUATOR*(BOSCH) 29 28656 FILTER,OIL,FORD...........................1
models with EFI update kit ONLY to SN 19393
14 52577 GASKET - THROTTLE BODY, 30 33957 VALVE,PCV-FORD LRG***..............1
425EFI.............................................1 to SN 19393
to SN 13105
31 58900 SENSOR,CAM,EFI***......................1
15 88455 ADAPTER,THROTTLE to SN 19393
ACTUATOR***.................................1
to SN 13105 32 54123 CLAMP,HOSE,1 EAR, 5/8...............4
to SN 19393
16 52579 GASKET,ADAPTER
PLATE,425EFI***.............................1 33 52179 FILTER, FUEL LRG 425/423 EFI.....1
to SN 19393 to SN 19393

Part No. 52551 Z-45/25, Z-45/25, IC Power 65


400 Engine Components April 2012

402.1 Ford LRG-425 EFI Engine - View 1 (from SN 9996 to 19393)


(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

34 21465 CLAMP,HOSE,SIZE .25 TO .63.......2 53 32309 SCREW,HHC,M8 X 60MM X 1.25....4


to SN 19393 to SN 19393
35 27089 HOSE,5/16 FUEL,SAE 54 49408 WASHER,LOCK,M8........................6
30R7....................................2-inches to SN 19393
to SN 19393 55 33963 PUMP, WATER, WITH GASKET......1
36A 77355 FUEL PUMP KIT,LRG to SN 19393
425,WALBRO**...............................1 56 33964 GASKET, WATER PUMP.................1
36B 77219 PUMP, FUEL, LRG425, WALBRO....1 to SN 19393
37 6090 SCREW,HHC,1/4-20 X .7................7 57 33960 ALTERNATOR,LRG-423
to SN 19393 RE-BUILT*.......................................1
38 6356 WASHER,LOCK,.25........................4 to SN 19393
to SN 19393 58 52573 THERMOSTAT HOUSING, LRG425
39 6638 WASHER,FLAT,USS,1/4"Y..............1 EFI...................................................1
to SN 19393 to SN 19393

40 58967 FUEL PRESSURE 59 52762 HOSE,WATER INLET,LRG425


REG,425EFI***................................1 EFI...................................................1
to SN 19393 to SN 19393

41 27089 HOSE,5/16 FUEL,SAE 60 35434 CLAMP,HOSE,2.00***.....................1


30R7..................................14-inches to SN 19393
to SN 19393 61 33965 HOSE, UPPER RADIATOR.............1
42 27089 HOSE,5/16 FUEL,SAE to SN 17109
30R7..................................45-inches 61 54862 HOSE,UPPER RADIATOR,Z45.......1
to SN 19393 from SN 17110 to SN 19393
43 6091 NUT,NYLOCK,1/4-20.......................3 62 33972 SENSOR,COOLANT TEMP*...........1
to SN 19393 to SN 19393
44 52592 RELAY - LRG425 EFI......................3 63 33966 THERMOSTAT, FORD LRG.............1
to SN 19393 to SN 19393
45 27034 SCREW,HHC,M10 X 25MM,GR 64 52575 GASKET,THERM.HSNG O-RING....1
8.8....................................................2 to SN 19393
to SN 19393 65 49881 OIL FILLER CAP FOR LRG
46 22700 WASHER,LOCK,M10......................2 ENGINE...........................................1
to SN 19393 to SN 19393
47 50574 BRACKET,RELAY PANEL...............1 66 33970 COIL, ELECTRONIC IGN., FORD...1
to SN 19393 to SN 19393
48 33968 SENSOR, CRANK POSITION.........1
to SN 19393
49 52580 BELT,SERPENTINE,LRG425
EFI***...............................................1
to SN 19393
50 52078 PULLEY,FORD
ENGINE,LRG-423***.......................1
to SN 19393
51 52077 SPACER,FAN TO WATERPUMP
LRG423...........................................1
to SN 19393
52 52076 FAN, LSG423/LRG425....................1
to SN 19393

66 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 400 Engine Components

402.1 Ford LRG-425 EFI Engine - View 1 (from SN 9996 to 19393)


(continued)

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Part No. 52551 Z-45/25, Z-45/25, IC Power 67


400 Engine Components April 2012

402.2 Ford LRG-425 EFI Engine - View 1 (from SN 19394)

68 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 400 Engine Components

402.2 Ford LRG-425 EFI Engine - View 1 (from SN 19394)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 77042 HARNESS,ENGINE,Z45 IC FORD 23 58900 SENSOR,CAM,EFI***......................1


from SN 19394 24 33968 SENSOR, CRANK POSITION.........1
1 58598 AIR VALVE MIXER..........................1 25 52580 BELT,SERPENTINE,LRG425
-- 106144 AIR HORN,NOLFF EFI***...............................................1
MIXER,ALUMINUM* 26 52078 PULLEY,FORD
-- 119203 GASKET,NOLFF AIR HORN(106144)* ENGINE,LRG-423***.......................1
-- 58599 DIAPHRAGM,AIR VALVE MIXER 27 52077 SPACER,FAN TO WATERPUMP
2 46131 CLAMP,HOSE,.63............................2 LRG423...........................................1

3 81631 HOSE,VAPOR,LP SPECIFIC.....31 28 52076 FAN, LSG423/LRG425....................1


i n c h e s 29 32309 SCREW,HHC,M8 X 60MM X 1.25....4
4 77166 HOSE,AIR 30 33963 PUMP, WATER, WITH GASKET......1
CLEANER,FORD/NOLFF................1 includes index number 31
5 30971 CLAMP,HOSE,3.00"........................4 31 33964 GASKET, WATER PUMP.................1
6 27211-0250 HOSE,AIR 32 33960 ALTERNATOR,LRG-423
INTAKE,2.625"IDX2.50"..................1 RE-BUILT*.......................................1
7A 63258 ACTUATOR, FORD EFI 33 65454 BOLT-FLANGE,M6 X
PRECISION.....................................1 22MM(52573)..................................2
7B 88451 THROTTLE ACTUATOR*(BOSCH) 34 52573 THERMOSTAT HOUSING, LRG425
models with EFI update kit ONLY EFI...................................................1
8 52579 GASKET,ADAPTER 35 36208 CLAMP,HOSE,1.25***.....................1
PLATE,425EFI***.............................1 36 52762 HOSE,WATER INLET,LRG425
9 23057 SCREW,HHC,M8 X 20MM..............2 EFI...................................................1
10 49408 WASHER,LOCK,M8........................7 37 22672 CLAMP,HOSE,1.75..........................1
11 49817 SCREW,PHILLIPS,PHM,10-32 38 54862 HOSE,UPPER RADIATOR,Z45.......1
X1.25...............................................2 39 65456 SENDING UNIT-H20TMP
12 6178 NUT,NYLOCK,10-32........................6 LRG425EFI*....................................1
13 49898 MAP SENSOR, EFI.........................1 40 33972 SENSOR,COOLANT TEMP*...........1
14 53821P BRACKET,MAP 41 33966 THERMOSTAT, FORD LRG.............1
SENSOR,PAINTED.........................1 42 52575 GASKET,THERM.HSNG O-RING....1
15 52570 SPARK PLUG WIRE SET, 43 49881 OIL FILLER CAP FOR LRG
LRG425EFI......................................1 ENGINE...........................................1
16 28647 SPARK PLUG,FORD.......................4 44 33970 COIL, ELECTRONIC IGN., FORD...1
16 52656 FUEL INJECTOR, LRG-425 EFI.....4
not shown
17 52566 DIPSTICK, OIL LEVEL,LRG425
EFI...................................................1
18 33972 SENSOR,COOLANT TEMP*...........1
19 30810 SENDING UNIT,OIL
PRESSURE***.................................1
dual-terminal sender
20 52652 SENSOR,AIR TEMP,LRG-425
EFI***...............................................1
21 28656 FILTER,OIL,FORD...........................1
22 33957 VALVE,PCV-FORD LRG***..............1

Part No. 52551 Z-45/25, Z-45/25, IC Power 69


400 Engine Components April 2012

403.1 Ford LRG-425 EFI Engine - View 2

70 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 400 Engine Components

403.1 Ford LRG-425 EFI Engine - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

1 27916 FILTER,AIR,ELEMENT***...............1 19 29616 STARTER,ENGINE,FORD


to SN 20670 LSG/LRG***.....................................1
1 77295 FILTER ELEMENT,AIR,NOLFF 20 53910 GASKET, FORD OIL DRAIN...........1
LPG.................................................1 from SN 20184
from SN 20671 21 27903 HOSE,LOW PRESSURE,.375
2 111634 AIR CLEANER,FORD,T3................1 ID.......................................29-inches
includes index number 1; from SN to SN 20183
20671 21 63427 HOSE ASSY,FORD OIL DRAIN
2 38922 ELBOW,90DEG.1/8MPT-5/16 BARB 1/2"..................................................1
2 49740 AIR CLEANER,FORD EFI***...........1 shown; from SN 20184
includes index number 1; to SN 20670 22 36985 VALVE,ENGINE OIL DRAIN............1
2 52658 NUT - WING, AIR FILTER, to SN 20183
425EFI.............................................1 22 63426 PLUG,070109-8...............................1
2 58917 END CAP,AIR shown; from SN 20184
FILTER-27915&49740.....................1 23 33024 FLYWHEEL FLANGE,GREEN
3 54209 HOSE,1/2" X 24" LG..........24-inches PLASTIC..........................................1

4 46131 CLAMP,HOSE,.63............................1 24 6175 SCREW,HHC,3/8-16 X 1...............14

5 77296 MOUNTING BAND,NOLFF 25 6021 WASHER,LOCK,.375....................16


AIRCLEANR*...................................1 26 37002 COUPLER,HUB,15 TOOTH
6 36203 ELBOW,90DEG.3/8MPT-5/8 7/16BOLT*.......................................1
BARB...............................................1 27 25571P-S PLATE,PUMP
7 50717P BRACKET,AIR CLEANER MOUNT,FORD,PAINTED.................1
ATTACH,PAI.....................................1 28 22788 SCREW,HHC,1/2-13 X 1.75............2
to SN 19393 29 6033 WASHER,LOCK,0.5".......................2
7 77165P BRACKET,AIR CLEANER 30 22965 EDC ASSY,SAUER,M46***.............1
MNT,PAINT......................................1 1
from SN 19394 includes mounting fasteners
8 6090 SCREW,HHC,1/4-20 X .7................2 30 27067 SEAL,SHAFT-SUNDSTRAND***.....1
1
9 6356 WASHER,LOCK,.25........................2
10 25548 SCREW,HHC,M10 X 30 29739 SEAL KIT,SAUER-DANFOSS
40MM,GRD8....................................2 M46***.............................................1
11 22700 WASHER,LOCK,M10......................2 1

12 27142 GASKET,EXHAUST.........................1 30 32611 SHAFT,M46 15 TOOTH...................1


13 50446 MUFFLER,FORD LRG EFI,Z45......1 1
14 52564 SENSOR,O2,LRG 425 EFI***.........1 30 46674 PUMP,VAR.PISTON M46 2.8
15 13002 SCREW,HHC,5/16-18 X 1 GR5.......2 CIQVP*............................................1
shown; from SN 20671 1
15 48498 ISOLATOR,AIR FILTER MOUNT.....2 30 49770 PUMP,M46/GEAR,2.8/.67***...........1
to SN 20670 includes index numbers 31, 32 and 2
16 6638 WASHER,FLAT,USS,1/4"Y..............2 each index numbers 25 and 33; to SN
from SN 20671 10771
17 18503 NUT,LOCKING-LG.FLANGE,5/16-18.4 30 54217 PUMP,VAR PISTON,Z45 IC.............1
to SN 20670 31 29436 O-RING***.......................................1
18 28717 VALVE,DRAIN,FORD,BLOCK,RAD..1 32 31249 SEAL KIT,LIFT PUMP**...................1
for pump 31248

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400 Engine Components April 2012

403.1 Ford LRG-425 EFI Engine - View 2


(continued)

Item Part No. Description Qty.

32 54222 PUMP,PIGGY BACK,.67


C.I.,Z45IC........................................1
to SN 10771
32 77990 KIT,SEAL,3CC PUMP***.................1
33 33988 SCREW,SHC,3/8-16 X 1.................2
34 37017 HOSE END,90DEG,.63 HS X.25
MPT.................................................2
35 24165 PLATE,HINGE BACK-UP................2
36 53832 HOSE,FIRE RES.,5/8
ID,BULK.............................41-inches
37 52762 HOSE,WATER INLET,LRG425
EFI...................................................1
38 27010 VALVE,LOCK OFF,BEAM
#FL-418...........................................1
39 50948 HOSE ASSEMBLY,LP
GAS,106"LG....................................1
40 19859 ELBOW,010202-6-4.........................1
41 22279 REGULATOR,LPG BEAM 60***......1
41 24470 REGULATOR DIAPH.KIT BEAM
50/60................................................1
41A 102119 HOSE,3/4,LP***................as needed
from regulator to mixer
42 34162-800 HOSE,AIR INTAKE 2.5 ID 8.00LG...1
from SN 20671
42 60036 6782,AIR INTAKE,FORD EFI..........1
to SN 20670
43 30971 CLAMP,HOSE,3.00"........................1
44 35818 NUT,EXHAUST
MANIFOLD-FORD,LRG..................4
45 35817 STUD,EXHAUST
MANIFOLD-FORD,LRG..................4
Footnotes
1: for pump 46673

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403.1 Ford LRG-425 EFI Engine - View 2


(continued)

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Part No. 52551 Z-45/25, Z-45/25, IC Power 73


400 Engine Components April 2012

404.1 Ford LRG-425 EFI Engine - View 3

74 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 400 Engine Components

404.1 Ford LRG-425 EFI Engine - View 3

Item Part No. Description Qty. Item Part No. Description Qty.

1 50588 STRUT,RADIATOR RH,FORD 28 54071 COOLANT RETURN


EFI...................................................1 SYSTEM,Z45***..............................1
to SN 17109 28 72327 CAP, COOLANT RET
1 54691 STRUT,RADIATOR RH,FORD SYS(54071).....................................1
EFI...................................................1 29 50976P BRACKET,COOLANT TANK
from SN 17110 MOUNT...........................................1
2 54356 STRUT,RADIATOR LH,FORD EFI....1 30 15086 WASHER,FLAT,.375 X 1.5 X .125....2
to SN 17109
31 24038 SHOCK MOUNT,SMALL.................4
2 54690 STRUT,RADIATOR LH,FORD EFI....1
from SN 17110 32 50925P PLATE,RADIATOR
BAFFLE,PAINTED...........................1
3 8357 SCREW,HHC,1/2-13 X 3.5..............4 to SN 17109
4 24040 WASHER,1/2 32 54599P PLATE,RADIATOR
PLATE(1/2X2.25X3/16.....................2 BAFFLE,PAINTED...........................1
5 6095 WASHER,FLAT,USS,1/2",Y.............6 from SN 17110
6 6198 NUT,NYLOCK,1/2-13.......................6 33 50705 WELDMENT,RADIATOR MOUNT....1
7 27034 SCREW,HHC,M10 X 25MM,GR to SN 17109
8.8....................................................4 33 54591 WELDMENT,RADIATOR
8 22700 WASHER,LOCK,M10......................4 MOUNT,FORD.................................1
from SN 17110
9 45454 CLAMP,RUB CUSH,0.75,#12 X
3/8*..................................................1 34 54189 SEAL,RUBBER,BAFFLE,FORD......1

10 50709P ENGINE MOUNT 35 SEAL,BAFFLE,FRONT,OUTSIDE,EFI.1


FOOT,R.H.,PAINTED.......................1 component no longer available

11 50710P ENGINE MOUNT 35 110304 RADIATOR,FORD/PERKINS***......1


FOOT,L.H.,PAINTED.......................1 from SN 17110

12 23057 SCREW,HHC,M8 X 20MM..............1 35 28717 VALVE,DRAIN,FORD,BLOCK,RAD..1

13 6886 WASHER,LOCK,.313......................1 35 33969 RADIATOR,FORD,LRG...................1


to SN 17109
14 57075 SCREW,PHIL,8-32X.50,SELF
TAP..................................................9 35 50979P BAFFLE,RAD. FRNT,FORD,............1
not shown
15 6146 WASHER,FLAT,MS,#10,Y...............9
35 54608 PLATE,AIR BAFFLE,FORD.............1
16 50437P PLATE,ENG MT BELL not shown
HOUSE,PAINTE..............................1
35 54616 SEAL,RUBBER,BAFFLE,PERKIN/FORD.1
17 6096 SCREW,HHC,1/2-13 X 2 GR5.........2 not shown
18 24037 SHOCK MOUNT,LARGE**..............8 36 27943 CAP,RADIATOR,FORD***...............1
19 101044 PLATE,ENGINE TRAY***.................1 37 13014 CLAMP,HOSE,2.25" DIA.................2
20 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....1 38 77170 HOSE,LOWER RADIATOR,Z45......1
21 54487 GUARD,FAN,FORD/PERKINS........1 39 45171 CLAMP,HOSE,1.75,LINED..............2
22 8516 SCREW,HHC,3/8-16 X 1.50............4 40 33965 HOSE, UPPER RADIATOR.............1
23 5397 WASHER,FLAT,USS,5/16",Y.........10 to SN 17109
24 4828 NUT,NYLOCK,3/8-16.......................5 40 54862 HOSE,UPPER RADIATOR,Z45.......1
from SN 17110
25 6090 SCREW,HHC,1/4-20 X .7................4
41 18506 5/16-18 X .75
26 6638 WASHER,FLAT,USS,1/4"Y..............4
LG.FLG.LCK.SCREW.....................4
27 6091 NUT,NYLOCK,1/4-20.......................4
42 48498 ISOLATOR,AIR FILTER MOUNT.....2

Part No. 52551 Z-45/25, Z-45/25, IC Power 75


400 Engine Components April 2012

404.1 Ford LRG-425 EFI Engine - View 3


(continued)

Item Part No. Description Qty.

43 50764P SHROUD,RADIATOR,FORD
LGR425,PA......................................1
to SN 17109
43 54598P SHROUD,RADIATOR,FORD
LGR425,PA......................................1
from SN 17110

76 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 400 Engine Components

404.1 Ford LRG-425 EFI Engine - View 3


(continued)

This Page Intentionally Left Blank

Part No. 52551 Z-45/25, Z-45/25, IC Power 77


400 Engine Components April 2012

405.1 Deutz F3L 1011F Engine - View 1

78 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 400 Engine Components

405.1 Deutz F3L 1011F Engine - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

1 16584 U-BOLT, KIT 5/16-18 X 2.5..............1 27 6090 SCREW,HHC,1/4-20 X .7................3


2 6638 WASHER,FLAT,USS,1/4"Y..............2 28 49407 WASHER,LOCK,M6........................4
3 6886 WASHER,LOCK,.313......................2 29 6091 NUT,NYLOCK,1/4-20.......................4
4 6037 NUT,HEX,5/16-18............................2 30 6888 SCREW,HHC,1/4-20 X 1.................1
5 50761 EXHAUST PIPE,DEUTZ 3 CYL 31 29073 SOLENOID,THROTTLE,.................1
DSL..................................................1 31 52537 BOOT,SOLENOID,29073.................1
6 30438 CLAMP,MUFFLER,2 1/4" ID............1 31 77252 SERVICE KIT,VICKERS
7 32695 MUFFLER,DEUTZ...........................1 BRKT.ASSY.....................................1
includes index numbers 6 and 8 not shown
7 54822 OPT,SCRUB/SPARK 32 54428 FITTING,HYDRAULIC,90DEG,O-RING.1
ARREST,DEUTZ.............................1 to SN 20183
8 29559 GASKET,EXHAUST.........................3 32 77379 FITTING,M18X8,C87OMX..............1
9 29557 CAP,OIL from SN 20184
FILLER,DEUTZ,DIESEL***.............1 33 49110-2092 HOSE ASSY,OIL DRAIN,DEUTZ.....1
10 52353 COVER,ENGINE SIDE to SN 20183
(F30-1011F).....................................1 33 49177-2094 HOSE ASSEMBLY,1/2"***................1
11 54301 O-RING,NEOPRENE,.469IDX.094THK.1 from SN 20184

11 54790 DIPSTK &TUBE ASSY,DEUTZ 34 53538 PLUG,520109-8,ORFS....................1


3CYL.*.............................................1 to SN 20183
includes tube 34 63426 PLUG,070109-8...............................1
12 49919 INJECTOR - DEUTZ F4L1011F......1 from SN 20184

13 49921 FUEL LINE INJ. DEUTZ 35 49917 RING GEAR,DEUTZ F3 &


F4L1011F........................................1 F4L1011F........................................1

14 49929 INJECTOR PUMP - DEUTZ 36 33024 FLYWHEEL FLANGE,GREEN


F4L1011F........................................1 PLASTIC..........................................1

15 34059 SENDING UNIT,OIL TEMP..............1 37 37003 COUPLER,HUB,15 TOOTH


7/16BOLT*.......................................1
16 32752 SOLENOID,FUEL SHUT OFF
SWITCH*.........................................1 38 30806 FLYWHEEL COVER,CASTING***....1

17 65765 SWITCH,PRESSURE-LOW OIL 39 49863 CLAMP,1.13,#18 X 3/8,RUB


CUTOF*...........................................1 CUSH..............................................2

18 49923 PUMP, FUEL LIFT, F4L1011F.........1 40 44064 SCREW,HHC,M10 X


30MM,ARSE..................................19
19 49924 FILTER,OIL,DEUTZ F4L1011F.......1
41 22700 WASHER,LOCK,M10....................19
20 29560 FILTER,FUEL/WTR SEP, DTZ
1008.................................................1 42 6096 SCREW,HHC,1/2-13 X 2 GR5.........2

21 50787 LEVER,GOVERNOR 43 6033 WASHER,LOCK,0.5".......................2


ACTUATOR**...................................1 44 22965 EDC ASSY,SAUER,M46***.............1
22 22578 SCREW,HHC,M6 X 20MM,GR8.8....2 1
includes mounting fasteners
23 49407 WASHER,LOCK,M6........................2 44 27067 SEAL,SHAFT-SUNDSTRAND***.....1
24 21130 CLEVIS YOKE-1/4-28,PLTD 1
W/PIN..............................................1
includes clevis pin and cotter pin 44 29739 SEAL KIT,SAUER-DANFOSS
M46***.............................................1
25 21496 NUT,HEX,1/4-28..............................2 1
26 30785-1000 THREADED ROD,1/4-28 X 10
IN***.................................................1 44 32611 SHAFT,M46 15 TOOTH...................1
1

Part No. 52551 Z-45/25, Z-45/25, IC Power 79


400 Engine Components April 2012

405.1 Deutz F3L 1011F Engine - View 1


(continued)

Item Part No. Description Qty.

44 46674 PUMP,VAR.PISTON M46 2.8


CIQVP*............................................1
1

44 49770 PUMP,M46/GEAR,2.8/.67***...........1
includes index numbers 45, 48 and 2
each index numbers 46 and 47; to SN
10771
44 54217 PUMP,VAR PISTON,Z45 IC.............1
45 29436 O-RING***.......................................1
46 22788 SCREW,HHC,1/2-13 X 1.75............2
47 6021 WASHER,LOCK,.375......................2
48 31249 SEAL KIT,LIFT PUMP**...................1
2

48 54222 PUMP,PIGGY BACK,.67


C.I.,Z45IC........................................1
to SN 10771
48 77990 KIT,SEAL,3CC PUMP***.................1
49 50564 BRACKET,MUFFLER,DEUTZ 3
CYL..................................................1
Footnotes
1: for pump 46673
2: for pump 31248

80 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 400 Engine Components

405.1 Deutz F3L 1011F Engine - View 1


(continued)

This Page Intentionally Left Blank

Part No. 52551 Z-45/25, Z-45/25, IC Power 81


400 Engine Components April 2012

406.1 Deutz F3L 1011F Engine - View 2

82 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 400 Engine Components

406.1 Deutz F3L 1011F Engine - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

1 31523 CLAMP,HOSE,8.50 DIA***..............1 27 52658 NUT - WING, AIR FILTER,


2 33239 SHEET,RUBBER,AIR INTAKE.........1 425EFI.............................................1

3 50579P WELDMENT,AIR INTAKE 27 58917 END CAP,AIR


TUBE,PAINT....................................1 FILTER-27915&49740.....................1

4 32698 BELT,V, DEUTZ DIESEL ENGINE....1 27 65810 BAFFLE, AIR CLEANER (27915).....1

5 35586 ALTERNATOR, DEUTZ 27 65815 CLAMP, AIR CLEANER (27915).....1


F3L10/F4L10*..................................1 28 77296 MOUNTING BAND,NOLFF
6 139709 STARTER, 12V AIRCLEANR*...................................2
9 tooth; inspect old starter before 29 6175 SCREW,HHC,3/8-16 X 1.................4
ordering 30 5397 WASHER,FLAT,USS,5/16",Y...........4
6 37950 STARTER,DEUTZ,F4L1011F/F3L1011.1 31 50941 HOSE,90DEG 2.5" AIR INTAKE......1
11 tooth; inspect old starter before
ordering 32 50996 MOUNT POST,RH...........................1
-- 49915 SOLENOID-STARTR 33 50985 WELDMENT,RH ENGINE
DEUTZF4L1011F*...........................1 MOUNT,DTZ....................................1
7 54282 BRACKET,TROMBETTA 34 29555 COVER,FRONT DEUTZ ENGINE....1
MOUNT***.......................................1
8 34265 SCREW,HHC,M14 X 55..................9
9 37505 WASHER,LOCK,M14......................9
10 77191P BRACKET,TROMBETTA
BRACE,PAINTD...............................1
11 54280 WELDMENT,ENGINE
MOUNT,REAR.................................1
12 47186 SCREW,HHC,5/8-11 X 4.5..............4
13 33418 WASHER,FLAT,.625 X 2.25 X.15.....4
14 28076 ISOLATOR,VIBRATION,LG,RD&WH***.4
15 50989 WELDMENT,LH ENGINE
MOUNT,DTZ....................................1
16 51131 SCREW,HHC,5/8-11 X 2.5..............4
17 13064 WASHER,FLAT,.625 HARDENED....8
18 6024 NUT,NYLOCK,5/8-11.......................4
19 50995 MOUNT POST,LH...........................1
20 101044 PLATE,ENGINE TRAY***.................1
21 70375 HOSE,AIR CLEANER.....................1
22 30971 CLAMP,HOSE,3.00"........................3
23 60077 WELDMENT,AIR CLEANER
BRACKET........................................1
24 8516 SCREW,HHC,3/8-16 X 1.50............3
25 6097 WASHER,FLAT,USS,3/8",Y.............6
26 4828 NUT,NYLOCK,3/8-16.......................6
27 27915 AIR CLEANER.................................1
27 27916 FILTER,AIR,ELEMENT***...............1

Part No. 52551 Z-45/25, Z-45/25, IC Power 83


400 Engine Components April 2012

407.1 Perkins104-22 Engine - View 1

84 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 400 Engine Components

407.1 Perkins104-22 Engine - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

1 25929 SCREW,HHC,M8 X 30MM,GRD 25 54573 PUMP MOUNT KIT,PERKINS


8.8....................................................2 DSL..................................................1
2 49408 WASHER,LOCK,M8........................2 includes index numbers 17 and 24 and
mounting fasteners
3 65542 FILTER, ELEMENT/FUEL
PERKINS**......................................1 26 54535P BRACKET,AIR
CLEANER,PAINTED.......................1
4 65636 CAP, OIL FILLER.............................1
27 33277 WASHER,FLAT,M8,YELLOW
5 65638 SEAL, OIL FILLER CAP..................1 ZINC................................................2
6 54582P BRACKET,STRUT 28 54583P BRACKET,PERKINS
MOUNT,PAINTED............................1 TAILPIPE,PNTD..............................1
7 23057 SCREW,HHC,M8 X 20MM..............4 29 60036 6782,AIR INTAKE,FORD EFI..........1
8 6886 WASHER,LOCK,.313......................4 30 18503 NUT,LOCKING-LG.FLANGE,5/16-18.8
9 6090 SCREW,HHC,1/4-20 X .7................1 31 48498 ISOLATOR,AIR FILTER MOUNT.....4
10 6638 WASHER,FLAT,USS,1/4"Y..............1 32 27915 AIR CLEANER.................................1
11 6091 NUT,NYLOCK,1/4-20.......................1 32 27916 FILTER,AIR,ELEMENT***...............1
12 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....1 32 52658 NUT - WING, AIR FILTER,
13 54556 DIPSTICK TUBE,PERKINS 425EFI.............................................1
104-22.............................................1 32 58917 END CAP,AIR
14 65639 O-RING,DIPSTICK TUBE(Z45 FILTER-27915&49740.....................1
PERK)..............................................1 32 65810 BAFFLE, AIR CLEANER (27915).....1
15 94762 OIL FILTER - PERKINS...................1 32 77296 MOUNTING BAND,NOLFF
16 72348 PUMP,LIFT(FUEL) AIRCLEANR*...................................1
PERKINS(54555)............................1 33 30971 CLAMP,HOSE,3.00"........................3
17 65637 FLEX PLATE, FLYWHEEL 34 54547 HOSE,AIR INTAKE,PERKINS.........1
(54573)............................................1
18 22788 SCREW,HHC,1/2-13 X 1.75............2
19 6033 WASHER,LOCK,0.5".......................2
20 6175 SCREW,HHC,3/8-16 X 1.................2
21 6021 WASHER,LOCK,.375......................2
22 29436 O-RING***.......................................1
22 54222 PUMP,PIGGY BACK,.67
C.I.,Z45IC........................................1
22 77990 KIT,SEAL,3CC PUMP***.................1
23 22965 EDC ASSY,SAUER,M46***.............1
includes mounting fasteners
23 27067 SEAL,SHAFT-SUNDSTRAND***.....1
23 29739 SEAL KIT,SAUER-DANFOSS
M46***.............................................1
23 32611 SHAFT,M46 15 TOOTH...................1
23 49770 PUMP,M46/GEAR,2.8/.67***...........1
includes index numbers 20 through 22
23 54217 PUMP,VAR PISTON,Z45 IC.............1
24 29749 COUPLER,SMALL METAL,15T,**....1

Part No. 52551 Z-45/25, Z-45/25, IC Power 85


400 Engine Components April 2012

408.1 Perkins 104-22 Engine - View 2

86 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 400 Engine Components

408.1 Perkins 104-22 Engine - View 2

Item Part No. Description Qty.

1 77476 HOUSING,THERMOSTAT,PERKINS
104...................................................1
2 77477 GASKET, THERMOSTAT
HOUSING........................................1
3 77478 THERMOSTAT (PERKINS
104-22)............................................1
4 72335 STARTER MOTOR,
PERKINS(54555)............................1
4 77479 SOLENOID,STARTER, (72335).......1
5 72342 ALTERNATOR, PERKINS
(54555)............................................1
6 58354 GASKET,WATER PUMP..................1
7 77481 FAN BELT (104-22) PERKINS.........1
8 77484 EXTENSION, FAN (104-22)............1
9 77483 FAN, ENGINE (104-22)(404-22)......1
10 77482 PULLEY, WATER PUMP..................1
11 72339 SWITCH,WATER
TEMP-PERKINS54555....................1
11 72340 OUTLET,WATER, PERKINS
(54555)............................................1
11 89763 PUMP WATER (PERKINS 404)***....1
12 77485 PLATE,WATER PUMP (104-22)......1

Part No. 52551 Z-45/25, Z-45/25, IC Power 87


400 Engine Components April 2012

409.1 Perkins 104-22 Engine - View 3

88 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 400 Engine Components

409.1 Perkins 104-22 Engine - View 3

Item Part No. Description Qty.

1 72350 SOLENOID,SHUT
DN,PERKINS(54555.......................1
2 54517P FORMING,FRONT
FOOT,PAINTED...............................2
3 54538 WELDMENT,RADIATOR
MNT.,PERKINS...............................1
4 54687 SCREW,HHC,M14 X
1.5X40MM,GR8.8............................8
5 37505 WASHER,LOCK,M14......................8
6 49411 WASHER,FLAT,M14........................8
7 21130 CLEVIS YOKE-1/4-28,PLTD
W/PIN..............................................1
includes clevis pin and cotter pin
8 30785-1000 THREADED ROD,1/4-28 X 10
IN***.................................................1
9 21496 NUT,HEX,1/4-28..............................2
10 29073 SOLENOID,THROTTLE,.................1
10 52537 BOOT,SOLENOID,29073.................1
11 54553 BRACKET,SOLENOID
MOUNT,PERKINS...........................1
12 6091 NUT,NYLOCK,1/4-20.......................4
13 6638 WASHER,FLAT,USS,1/4"Y..............4
14 6090 SCREW,HHC,1/4-20 X .7................4
15 8516 SCREW,HHC,3/8-16 X 1.50............2
16 5397 WASHER,FLAT,USS,5/16",Y...........4
17 4828 NUT,NYLOCK,3/8-16.......................2
18 24037 SHOCK MOUNT,LARGE**..............8
19 8357 SCREW,HHC,1/2-13 X 3.5..............4
20 6095 WASHER,FLAT,USS,1/2",Y.............8
21 6198 NUT,NYLOCK,1/2-13.......................4
22 101044 PLATE,ENGINE TRAY***.................1
23 54519P FORMING,REAR FOOT
RT,PAINTED....................................1
24 22736 NUT,NYLOCK,M10X1.50................4
25 22699 WASHER,FLAT,M10,ZINC PLTD......4
26 44064 SCREW,HHC,M10 X
30MM,ARSE....................................4

Part No. 52551 Z-45/25, Z-45/25, IC Power 89


400 Engine Components April 2012

410.1 Perkins 104-22 Engine - View 4

90 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 400 Engine Components

410.1 Perkins 104-22 Engine - View 4

Item Part No. Description Qty. Item Part No. Description Qty.

1 18506 5/16-18 X .75 35 6638 WASHER,FLAT,USS,1/4"Y..............4


LG.FLG.LCK.SCREW.....................4 36 6091 NUT,NYLOCK,1/4-20.......................4
2 48498 ISOLATOR,AIR FILTER MOUNT.....2 37 54071 COOLANT RETURN
3 23057 SCREW,HHC,M8 X 20MM..............2 SYSTEM,Z45***..............................1
4 49408 WASHER,LOCK,M8........................2 37 72327 CAP, COOLANT RET
5 6175 SCREW,HHC,3/8-16 X 1.................4 SYS(54071).....................................1

6 6097 WASHER,FLAT,USS,3/8",Y.............2 38 54601P BRACKET,COOLANT TANK


MNT,PNTD......................................1
7 4828 NUT,NYLOCK,3/8-16.......................4
39 15086 WASHER,FLAT,.375 X 1.5 X .125....2
8 5397 WASHER,FLAT,USS,5/16",Y...........4
40 24038 SHOCK MOUNT,SMALL.................4
9 6019 SCREW,HHC,3/8-16 X 1.25 GRD
5.......................................................2 41 54602P PLATE,LOWER AIR
BAFFLE,PAINTED...........................1
10 16584 U-BOLT, KIT 5/16-18 X 2.5..............1
42 54538 WELDMENT,RADIATOR
11 6037 NUT,HEX,5/16-18............................2 MNT.,PERKINS...............................1
12 54543 MUFFLER,PERKINS 104-22DSL.....1 43 54189 SEAL,RUBBER,BAFFLE,FORD......1
13 59579 NUT, HEX FLANGE M 8 X 1.25......4 44 110304 RADIATOR,FORD/PERKINS***......1
14 72343 GASKET,EXH 45 27943 CAP,RADIATOR,FORD***...............1
FLANGE-PERKINS54555...............1
46 13014 CLAMP,HOSE,2.25" DIA.................4
15 44064 SCREW,HHC,M10 X
30MM,ARSE....................................4 47 54579 HOSE,LOWER,RADIATOR,PERKINS.1

16 22699 WASHER,FLAT,M10,ZINC PLTD......4 47 66031 CLAMP,1.88,#30 X 3/8,RUB


CUSH..............................................1
17 22736 NUT,NYLOCK,M10X1.50................4 not shown
18 54518 FORMING,REAR FOOT 48 54578 HOSE,UPPER
LT,PERKINS....................................1 RADIATOR,PERKINS......................1
19 54584 BRACKET,PERKINS MUFFLER.....1 49 54546 SHROUD,FAN,PERKINS DSL.........1
20 54517 FORMING,FRONT 50 54581 STRUT,PERKINS RADIATOR.........2
FOOT,PERKINS..............................2
21 7713 NUT,LP NYLOCK,3/8-16.................2
22 57075 SCREW,PHIL,8-32X.50,SELF
TAP..................................................9
23 6146 WASHER,FLAT,MS,#10,Y...............9
24 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....1
25 54585 GUARD,FAN,PERKINS,PAINTED....1
26 101044 PLATE,ENGINE TRAY***.................1
27 8357 SCREW,HHC,1/2-13 X 3.5..............4
28 6095 WASHER,FLAT,USS,1/2",Y.............8
29 6198 NUT,NYLOCK,1/2-13.......................4
30 24037 SHOCK MOUNT,LARGE**..............8
31 54687 SCREW,HHC,M14 X
1.5X40MM,GR8.8............................8
32 37505 WASHER,LOCK,M14......................8
33 49411 WASHER,FLAT,M14........................8
34 6090 SCREW,HHC,1/4-20 X .7................4

Part No. 52551 Z-45/25, Z-45/25, IC Power 91


500 Turntable Components April 2012

501.1 Turntable Rotator

92 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 500 Turntable Components

501.1 Turntable Rotator

Item Part No. Description Qty. Item Part No. Description Qty.

1 56900 SCREW,SHC,5/8-11 X 2.5 BLK.......8 23 52766 KEY-WOODRUFF (50414)..............1


2 13064 WASHER,FLAT,.625 23 52770 LINING KIT-MICO BRAKE
HARDENED..................................21 (50414)............................................1
3 21175 SCREW,SHC,5/8-11 X 4,A574........4 23 52772 SPRING KIT-MICO BRAKE
4 8255 SCREW,HHC,3/8-16 X .75..............2 (50414)............................................1

5 6021 WASHER,LOCK,.375......................4 24A 50413 MOTOR,TURNTABLE


ROTATE,29.1...................................1
6 50469 BRACKET,DRIVE to SN 18366
SENSOR,ENABLE..........................1
-- 43683 O-RING,2-042 N674-70***..............1
7 Ref. Chassis Wire Harness (consult to SN 18366
factory).............................................1
-- 52783 SEAL KIT,TRNTBLE ROT
8 88356-11103 SWITCH,LIMIT,W/RLR MTR(50413......................................1
ARM,NO/NC**.................................1 for 50413
-- 19491 CONTACTOR,LIMIT SWITCH 24B 147209 SWING DRIVE ASSY***..................1
-- 97128 ROLLER ARM,LIMIT SWITCH*** from SN 18367
9 51063 SCREW,PHILLIPS,RHM,10-32 X -- 147210 SEAL KIT,SWING DRIVE***
1.5....................................................2 for 147209
10 6146 WASHER,FLAT,MS,#10,Y...............2 -- 147211 BRAKE KIT, SWING DRIVE
for 147209
11 6178 NUT,NYLOCK,10-32........................2
-- 147212 MANIFOLD KIT, SW DRIVE
12 54145-800 RETAINING PIN, ASSY...................1
for 147209
13 50776P PLATE,SWING LOCK,PAINTED.....1
-- 77246 SEAL KIT, SWING MOTOR.............1
14 6198 NUT,NYLOCK,1/2-13.......................1 for 77082
15 6095 WASHER,FLAT,USS,1/2",Y.............2 25 33428 VALVE,COUNTERBALANCE..........2
16 50576 SCREW,SHC,1/2-13 X 3.00............4 to SN 18366
to SN 18366
16 56680 SCREW,SHC,1/2-13 X 4.50 ZINC....4
from SN 18367
17 50411 BEARING,SWING CHASSIS
RINGGEAR.....................................1
18 25068 SCREW,SHC,5/8-11 X 4.50, A574...9
19 42079 PIN,COTTER,.156 X 2.5..................1
to SN 18366
20 52767 NUT-CASTLE (50414).....................1
21 128446 MANIFOLD,TURNTABLE
ROTATION***...................................1
from SN 18367
21 50447 MANIFOLD,DUAL
COUNTERBALANCE......................1
to SN 18366
22 50412 PINION GEAR.................................1
to SN 18366
23 44828 SEAL KIT,BRAKE,MICO***.............1
23 44829 BEARING,BRK,MICO **..................1
23 50414 BRAKE,MICO,12000 IN/LB.............1
to SN 18366

Part No. 52551 Z-45/25, Z-45/25, IC Power 93


500 Turntable Components April 2012

502.1 Fuel and Hydraulic Tanks

94 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 500 Turntable Components

502.1 Fuel and Hydraulic Tanks

Item Part No. Description Qty. Item Part No. Description Qty.

1 6888 SCREW,HHC,1/4-20 X 1.................4 19 54437 HOSE END,BARB,1/4


2 6356 WASHER,LOCK,.25........................4 MNPTX5/16,ST...............................1

3 6638 WASHER,FLAT,USS,1/4"Y..............4 20 54124 HOSE END,BARB,3/8 MNPT X


5/16..................................................1
4 50028P FORMING,BELLY PAN,PAINTED.....1
21 54123 CLAMP,HOSE,1 EAR, 5/8...............2
5 13268 CLAMP,0.75,#12 X 1/4,RUB
CUSH..............................................1 22 54205 HOSE END,BARB,1/4
MNPTX5/16,90................................1
6 6090 SCREW,HHC,1/4-20 X .7................1
23 27586 HOSE END,MALE,.313 X .25
7 6091 NUT,NYLOCK,1/4-20.......................1 MPT.................................................1
8 8177 SCREW,HHC,1/2-13 X 1.5..............3 24 60139 FORMING,LP BRACKET MOUNT...2
9 6095 WASHER,FLAT,USS,1/2",Y...........12 Ford models
10 6019 SCREW,HHC,3/8-16 X 1.25 GRD 25 50416P PLATE,TANK SIDE,PAINTED..........1
5.......................................................9 26 4828 NUT,NYLOCK,3/8-16.......................9
11 6021 WASHER,LOCK,.375......................8 27 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....3
12 5397 WASHER,FLAT,USS,5/16",Y.........14 28 6033 WASHER,LOCK,0.5".......................3
13 112379 POWER UNIT,12VDC AUX.............1 29 49000 L.P.TANK LATCH.............................1
to SN 17345 Ford models
-- 112308 SOLENOID,12V,APU.......................1 30 8516 SCREW,HHC,3/8-16 X 1.50............4
to SN 17345
31 60143 WELDMENT,L.P. TANK MOUNT......1
-- 38156 VALVE,RELIEF KIT,MONARCH*.....1 Ford models
to SN 17345
32 6097 WASHER,FLAT,USS,3/8",Y.............2
-- 43687 MOTOR,12VDC (42185).................1
to SN 17345 33 39478 SCREW,HHC,3/8-16 X 2 FULL
THRD...............................................1
-- 43688 PUMP ASSY., 42185.......................1
to SN 17345 34 21141 GAUGE-SIGHT,LHA-LGTB***.........1
includes mounting fasteners
13A 77066 POWER UNIT,12VDC
AUX,.067CU.IN................................1 35 53605 TANK, LP, 7 GAL.............................1
from SN 17346 Ford models

-- 77069 MOTOR,12VDC,77066....................1 36 50948 HOSE ASSEMBLY,LP


from SN 17346 GAS,106"LG....................................1
Ford models
-- 77070 PUMP ASSY.,77066........................1
from SN 17346 36 73599 RED CAP,1.375ID X 0.75 DEEP.....1

-- 77071 SOLENOID,77066...........................1 37 54160 PLUG,DRAIN,3/8",MAGNETIC.......1


from SN 17346 38 50406 TANK,HYDRAULIC,24 GAL.............1
-- 77072 CHECK VALVE KIT,77066...............1 to SN 20757
from SN 17346 38 53527 CAP,FILLER BREATHER,3
14 6198 NUT,NYLOCK,1/2-13.......................3 MICRON**.......................................1

15 8255 SCREW,HHC,3/8-16 X .75..............1 38 88244 TANK,HYDRAULIC 24 GAL.............1


from SN 20758
16 101727 CAP,FUEL,GAS,1/8"VENT(RED).....1
39 45161 STRAINER ASSEMBLY,1.5" NPT.....2
17 101726 CAP,FUEL,DIESEL,1/8"VENT(GRN).1
Diesel models 40 110345 FILTER ASSY,INTANK.....................1
from SN 20758
17 101727 CAP,FUEL,GAS,1/8"VENT(RED).....1
Gasoline/LPG models -- 147223 SEAL,FILTER LID

18 119798 FUEL TANK ASSY, 17 GAL -- 77353 KIT,ELEMENT**...............................1


PLASTIC..........................................1 includes Filter Element, Breather
Element and Gasket

Part No. 52551 Z-45/25, Z-45/25, IC Power 95


500 Turntable Components April 2012

502.1 Fuel and Hydraulic Tanks


(continued)

Item Part No. Description Qty.

-- 77354 FILTER LID,RFM165.......................1


-- 77365 BREATHER CAP,RFM165...............1
41 56912 SPRING CLIP,1/4-20,MAGNI 565.....4

96 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 500 Turntable Components

502.1 Fuel and Hydraulic Tanks


(continued)

This Page Intentionally Left Blank

Part No. 52551 Z-45/25, Z-45/25, IC Power 97


500 Turntable Components April 2012

503.1 Function Manifold and Ground Control Box Installation

98 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 500 Turntable Components

503.1 Function Manifold and Ground Control Box Installation

Item Part No. Description Qty. Item Part No. Description Qty.

1 6888 SCREW,HHC,1/4-20 X 1.................3 28 6096 SCREW,HHC,1/2-13 X 2 GR5.........2


2 6356 WASHER,LOCK,.25........................2 29 6095 WASHER,FLAT,USS,1/2",Y.............4
3 6638 WASHER,FLAT,USS,1/4"Y..............9 30 6198 NUT,NYLOCK,1/2-13.......................2
4 50423P COVER,SWING CHASSIS 31 50569P ANGLE,PRIM BOOM
CENTER,PAI...................................1 REST,NONJIB,PA............................1
to SN 17000 Z45/25 models
4 54922P COVER,CENTER SWING 32 50570 WEAR PAD,PRIMARY BOOM,NON
CHASSIS,PNT.................................1 JIB...................................................1
from SN 17001 Z45/25 models
5 6782 NUT,NYLOCK,5/16-18.....................1
6 8516 SCREW,HHC,3/8-16 X 1.50............2
7 6097 WASHER,FLAT,USS,3/8",Y.............2
8 4828 NUT,NYLOCK,3/8-16.....................13
9 56927 PAD,BOOM
REST,2"THICK,W/STUDS*.............1
10 14033 SCREW,HHC,3/8-16 X 2.75............3
11 5397 WASHER,FLAT,USS,5/16",Y.........22
12 81578 HORN,12VDC,SPADE
TERMINALS***................................1
13 13000 SCREW,HHC,5/16-18 X 1.25..........1
14 6175 SCREW,HHC,3/8-16 X 1.................4
15 6021 WASHER,LOCK,.375......................4
16 6889 NUT,LP NYLOCK,1/4-20.................2
17 6090 SCREW,HHC,1/4-20 X .7................2
18 Ref. Ground Controls (refer to Figures
5-F and 5-G)....................................2
19 54289 BRACKET,GROUND CONTROL
BOX.................................................1
20 6091 NUT,NYLOCK,1/4-20.......................1
21 Ref. Function Manifold (refers to
Figure 5-D and 5-E).........................1
22 47228 WASHER,NYLON,.406 X.750
X.032...............................................2
23 50762P BRACKET,MANIFOLD
MOUNT,PAINTED............................1
24 6019 SCREW,HHC,3/8-16 X 1.25 GRD
5.......................................................5
25 50937 BRACKET,FUEL TANK STRAP.......1
26 50754P PLATE,MANIFOLD/CNTRL BOX
MOUNT...........................................1
27 50630P BULKHEAD,TANKSIDE PAINTED....1
to SN 11148
27 54288P BULKHEAD,TANKSIDE,PAINTED....1
from SN 11149

Part No. 52551 Z-45/25, Z-45/25, IC Power 99


500 Turntable Components April 2012

504.1 Function Manifold

100 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 500 Turntable Components

504.1 Function Manifold

Item Part No. Description Qty. Item Part No. Description Qty.

A Proportional Solenoid Valve V Check Valve


Turntable Rotate Left/Right Differential Sensing Circuit, Primary
B Proportional Solenoid Valve Boom Extend
Secondary Boom Up/Down W Check Valve
C Flow Regulator Differential Sensing Circuit, Primary
Secondary Boom Up/Down Boom Up/Down

D Check Valve X Check Valve


Differential Sensing Circuit, Secondary Differential Sensing Circuit, Turntable
Boom Up/Down Rotate Left/Right

E Relief Valve Y Solenoid Valve,


Secondary Boom Down Platform Level Up/Down

F Priority Flow Regulator Z Diagnostic Nipple


Steer Left/Right Circuit Testing

G Flow Regulator AA Solenoid Valve


Turntable Rotate Left/Right Jib Boom Up/Down and Platform
Rotate Left/Right
H Relief Valve
System Relief BB Flow Regulator Valve,
Jib Boom Up/Down and Platform
I Flow Regulator Valve Rotate Left/Right
Primary Boom Up/Down
CC Solenoid Valve,
J Solenoid Valve, Primary Boom Up/Down
Primary Boom Retract
DD Differential Sensing Valve
K Solenoid Vave, Meters Flow To All Functions
Primary Boom Extend
EE Solenoid Valve,
L Flow Regulator Valve, Turntable Rotate Left/Right
Primary Boom Extend/Retract
FF Solenoid Valve, 3 position 4 way
M Flow Regulator Valve, Steer Left/Right
Platform Level Circuit
GG Orfice
N Flow Regulator Valve, Secondary Boom Circuit
Differential Sensing Circuit
HH Check Valve
O Check Valve Secondary Boom Circuit
Differential Sensing Circuit, Platform
Level Down II Solenoid Valve,
Secondary Boom Up/Down
P Counterbalance Valve
Platform Level Down JJ Diagnostic Nipple
Testing
Q Counterbalance Valve
Platform Level Up KK Proportional Solenoid Valve
Primary Boom Up/Down
R Check Valve
Differential Sensing Circuit, Platform -- 28750 O-RING KIT,FIELD SVC,ALL PROD
Level Up -- 49612 O-RING KIT (ORFS FITTINGS)
S Check Valve -- 49613 PLUG AND CAP
Differential Sensing Circuit, Jib Boom KIT-SERVICE,ORFS*
Up/Platform Rotate Left -- 50683 MANIFOLD,FUNCTION,Z45IC
T Check Valve does not include index numbers 18
Differential Sensing Valve, Jib Boom and 19; Complete to SN 12603
Down/Platform Rotate Right -- 54490 MANIFOLD,FUNCTION,Z45/25 IC
U Check Valve includes fittings; Complete from SN
Differential Sensing Circuit, Primary 12604 to SN 19714
Boom Retract

Part No. 52551 Z-45/25, Z-45/25, IC Power 101


500 Turntable Components April 2012

504.1 Function Manifold


(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 77218 MANIFOLD,FUNCT.IC,DUAL SPADE 16 27804 VALVE,DIFFERENTIAL


includes fittings; Complete from SN SENSING***....................................1
19715 to SN 20757 17 43601 COIL,SOLENOID,10V W/ DIODE.....1
-- 88289 MANIFOLD,FUNC.IC DUAL SPADE 17 45912 NUT,SOLENOID,2POS 3WAY.........1
includes fittings; Complete from SN
20758 17 52712 VALVE-SOLENOID,3 POSITION
4WAY...............................................1
1 52710 COIL-PROP.SOLENOID
12VDC-50683..................................3 18 48905 CONN,520120-4***..........................1
from SN 19715
1 52711 VALVE-PROPORT.,SOLENOID DV
DC...................................................3 18 48916 FITTING,CONN,520120-6...............1
to SN 19714
1 52718 NUT-VALVE,PROP.
SOLENOID-50683...........................3 19 77186 PLUG,ORIFICE,1.00MM(.039IN).....1
2 27802 VALVE,DIFFERENTIAL 20 27759 VALVE,CHECK................................1
SENSING***....................................2 21 65600 VALVE,DIFF SENSING (54490)......1
3 43599 VALVE,CHECK................................9
4 31527 VALVE,RELIEF 1800 PSI................1
5 19207 VALVE,FLOW REGULATOR............1
6 52715 VALVE,RELIEF,3200 PSI***.............1
7 43601 COIL,SOLENOID,10V W/ DIODE.....2
7 45912 NUT,SOLENOID,2POS 3WAY.........2
7 65766 VALVE,SOLENOID,10V
W/DIODE***.....................................2
8 52716 VALVE-FLOW REGULATOR 2.0
GPM................................................1
9 27051 VALVE,FLOW REGULATOR............1
to SN 19713
9 62258 VALVE,NEEDLE***..........................1
from SN 19716
10 32975 VALVE,FLOW REGULATOR,.1
GPM................................................1
11 52717 VALVE,COUNTERBALANCE*****....2
to SN 19714
11 77411 VALVE,COUNTERBALANCE..........2
from SN 19715
12 43601 COIL,SOLENOID,10V W/ DIODE.....5
12 45912 NUT,SOLENOID,2POS 3WAY.........5
12 52713 VALVE,SOLENOID,3 POS 4
WAY,10V..........................................5
13 20224 DIAGNOSTIC FEMALE
Q-DSCNT........................................2
13 48997 NIPPLE,DIAGNOSTIC,#4
PORT***..........................................2
14 48880 CAP,DIAGNOSTIC NIPPLE.............2
15 31100 VALVE,FLOW REGULATOR
0.6GPM...........................................1

102 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 500 Turntable Components

504.1 Function Manifold


(continued)

This Page Intentionally Left Blank

Part No. 52551 Z-45/25, Z-45/25, IC Power 103


500 Turntable Components April 2012

505.1 Ground Controls - View 1

104 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 500 Turntable Components

505.1 Ground Controls - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

1 27246 BOOT,TOGGLE -- 34052 RELAY,SPDT,12V(AUTO) PLUG


SWITCH,SHORT*..........................11 IN**..................................................7
1 Deutz and Perkins models; terminals
not included
2 54692 SPACER,NYLON,.718 X .526
-- 34054 TERM,RELAY N-INSULATED 10-12
X.219.............................................11
G......................................................7
1
-- 34055 TERM RELAY,N-INSULATE 14-16
3 13480-S SWITCH,TOGGLE,DPDT,2POS GA...................................................7
MOMEN...........................................1 -- 34056 TERM,RELAY,N-INSULATE 18-20
includes mounting fasteners GA...................................................7
4 122512 KIT,KEYSWITCH SVC BB & SM 13 58318 RELAY SOCKET,AUTO***...............4
BOOM..............................................1 Ford models
to SN 19374
-- 58318 RELAY SOCKET,AUTO***...............7
-- 21982 KEY,SINGLE***...............................1 Deutz and Perkins models
-- 37947 KEYS,10 PACK***............................1 -- 58319 RELAY SOCKET,AUTO,RETAINER***
-- 66821 BASE,WITHOUT CONTACTS.........1 14 54534 ANGLE,RELAY
4A 66811 KEYSWITCH,3POS.MNTND.DR MNT,W/NUTSERTS,PNT................1
WKEY**...........................................1 15 56100 HOUR METER,LCD,9-60 VDC***.....1
includes 1 pair of keys; from SN 19375 includes mounting bracket; to SN
-- 21982 KEY,SINGLE***...............................1 19374
-- 37947 KEYS,10 PACK***............................1 -- 19506 HOUR METER,10-80 VOLTS***......1
-- 66814 BASE,WITH 2 N.O. includes mounting bracket; from SN
CONTACTS***.................................1 19375

5 66816 CONTACT,N.O.***............................2 16 13037-S SWITCH,TOGGLE,SPDT,3POS


to SN 19374 MOMEN...........................................5
1
6 122514 KIT,ESTOP SVC BB&SM BOOM.....1 includes mounting fasteners
to SN 19374 17 13268 CLAMP,0.75,#12 X 1/4,RUB
-- 66818 CONTACT,NC..................................1 CUSH..............................................1
-- 66821 BASE,WITHOUT CONTACTS.........1 18 12343 SCREW,HHC,1/4-20 X 3.................1
6A 66812 E-STOP BUTTON............................1 19 6638 WASHER,FLAT,USS,1/4"Y..............3
from SN 19375 20 54516 RESISTOR,10 OHMS,25W,ADJ......1
-- 66818 CONTACT,NC..................................1 21 54525 BRACKET-PANEL-WIRE MOUNTING
-- 73805 BASE,W/2 NC CONTACTS***.........1 99.....................................................1
7 30997 CORROSION INHIBITOR,FOAM.....1 22 147094 ASSY, CIRCUIT BREAKER 15A.....2
includes mounting fasteners
8 128205 SWITCH TOGGLE ASSY DPDT 2P
MNT.................................................1 23 16397-S SWITCH,TOGGLE,DPDT,3POS
(replaced 27378-S) MOMEN...........................................4
1
9 49826 SCREW,PHILLIPS,PHM,10-32 includes mounting fasteners
X.625...............................................3 24 6090 SCREW,HHC,1/4-20 X .7................4
10 6146 WASHER,FLAT,MS,#10,Y...............3 25 6356 WASHER,LOCK,.25........................4
11 6178 NUT,NYLOCK,10-32........................2 26 77061 BOOT,CIRCUIT BREAKER
12 34052 RELAY,SPDT,12V(AUTO) PLUG PROTECTOR..................................2
IN**..................................................4 27 56234 O-RING,ORFS,-6............................2
Ford models; terminals not included
28 56298 LIGHT,INDICATOR,RED,14V***......1
Ford models

Part No. 52551 Z-45/25, Z-45/25, IC Power 105


500 Turntable Components April 2012

505.1 Ground Controls - View 1


(continued)

Item Part No. Description Qty.

-- 56298 LIGHT,INDICATOR,RED,14V***......2
Deutz and Perkins models
29 45384 PLUG,NYLON .50 BLACK
DOMED...........................................2
1

Footnotes
1: Quantity listed may not reflect specific model
configuration requirements.

106 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 500 Turntable Components

505.1 Ground Controls - View 1


(continued)

This Page Intentionally Left Blank

Part No. 52551 Z-45/25, Z-45/25, IC Power 107


500 Turntable Components April 2012

506.1 Ground Controls - View 2

108 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 500 Turntable Components

506.1 Ground Controls - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

-- 45782 DIODE,6 AMP,200 PIV,BULK 19 13480-S SWITCH,TOGGLE,DPDT,2POS


to SN 20095 MOMEN...........................................1
1 20776 CABLE SQUEEZE CONN...............3 includes mounting fasteners; Ford
models
2 18665 LOCKNUT,ELECTRIC,1" NPT.........3
20 54692 SPACER,NYLON,.718 X .526
3 54058 HARNESS,MANIFOLD,Z45 IC........1 X.219...............................................1
to SN 19715
21 27246 BOOT,TOGGLE
3 77168 HARNESS,F.MANIFOLD,DUAL SWITCH,SHORT*............................1
SPADE.............................................1
from SN 19716 22 6090 SCREW,HHC,1/4-20 X .7................2

4 7057 CONN. SQZ,1/2NPT .39-.56 23 6638 WASHER,FLAT,USS,1/4"Y..............2


MED.................................................7 24 6889 NUT,LP NYLOCK,1/4-20.................2
5 6935 LOCKNUT,ELEC,1/2"......................7 25 25837 TERMINAL STRIP END PLATE......1
6 43960 WIRE CABLE,16GA/4 CON.TPE shown; to SN 20095
JKT*.................................216-inches 25 74912 TERMINAL BLOCK END PLATE.....1
7 43960 WIRE CABLE,16GA/4 CON.TPE from SN 20096
JKT*.................................361-inches 26 25836 TERMINAL
8 43960 WIRE CABLE,16GA/4 CON.TPE BLOCK(SINGLE),WAGO***..........45
JKT*.................................396-inches shown; to SN 20095

9 35934 WIRE CABLE 18G/19 26 74911 TERMINAL BLOCK,


CONDUCT***...................804-inches WIELAND***..................................45
from SN 20096
10 43960 WIRE CABLE,16GA/4 CON.TPE
JKT*...................................86-inches 27 56057 MODULE,IGNITION/START,12/24V.1

11 43955 WIRE CABLE,12GA/3 CON.TPE 28 54826 DIN RAIL,14.75",MODIFIED............1


JKT*.................................804-inches shown; to SN 20095

12 35934 WIRE CABLE 18G/19 29 Ref. Engine/Chassis Harness #1


CONDUCT***...................733-inches (consult factory)...............................1

13 Ref. Engine Harness #2 (consult


factory)
14 52764 CONTROL,BOX
ASSY-GROUND,Z45/25..................1
includes index number 15; to SN
16867
14 77155 CONTROL,BOX ASSY-GRND Z45
IC.....................................................1
includes index number 15; from SN
16868 to SN 20095
14 77522 CONTROL,BOX ASSY-GRND Z45
IC.....................................................1
includes index number 15; from SN
20096
15 50572 GASKET,GROUND CONTROL
BOX.................................................1
16 6888 SCREW,HHC,1/4-20 X 1.................1
17 6638 WASHER,FLAT,USS,1/4"Y..............3
18 6091 NUT,NYLOCK,1/4-20.......................1

Part No. 52551 Z-45/25, Z-45/25, IC Power 109


500 Turntable Components April 2012

507.1 Turntable Covers - Engine Side

110 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 500 Turntable Components

507.1 Turntable Covers - Engine Side

Item Part No. Description Qty. Item Part No. Description Qty.

1 27377 RETAINER,GAS SPRING***...........1 27 54608P PLATE,AIR BAFFLE,FORD,PAINTED


1 33556 STRUT,GAS W/RETAINING Ford models; from SN 17110
SPRING...........................................1 28 6090 SCREW,HHC,1/4-20 X .7................4
2 33555 BALL STUD**..................................2 29 50581P PLATE,AIR INTAKE
3 5397 WASHER,FLAT,USS,5/16",Y...........7 ADAPTER,PAINT.............................1
Deutz models
4 6782 NUT,NYLOCK,5/16-18.....................2
30 77048 SCREW,PHM,10-32X3/4,ST TYPE
5 6888 SCREW,HHC,1/4-20 X 1.................9 F ......................................................2
6 6638 WASHER,FLAT,USS,1/4"Y............21 31 75076 KEEPER,LATCH (45363)................1
Ford models
32 54974 PLATE,COVER LATCH
7 49693 WASHER,FENDER,.25X1.50X.074.13 BACKING........................................1
8 6091 NUT,NYLOCK,1/4-20.....................21 33 52773 COVER ASSY.ENGINE
9 8915 SCREW,HHC,1/4-20 X 1.25............4 SIDE,Z45/25....................................1
10 54146 FLAP,RUBBER,ENGINE COVER
HOOD..............................................1
11 50789P FORMING,ENGINE COVER,PTD....1
12 75073 HINGE,.375X.120THK.,SLOTTED...2
13 54363 BRACKET,RUBBER
BUMPER,ENGCOVER....................2
14 50974 BUMPER,RUBBER,COVERS.........2
15 8516 SCREW,HHC,3/8-16 X 1.50............4
16 6097 WASHER,FLAT,USS,3/8",Y.............6
17 4828 NUT,NYLOCK,3/8-16.......................7
18 45363 LATCH,FLEXIBLE DRAW W/O
KEEPER..........................................1
19 49816 SCREW,PHILLIPS,PHM,10-32 X
.75....................................................2
20 6146 WASHER,FLAT,MS,#10,Y...............2
21 6178 NUT,NYLOCK,10-32........................2
22 50580-S DUCT,AIR
INTAKE,DEUTZ,Z45/25**................1
Deutz models
23 6175 SCREW,HHC,3/8-16 X 1.................3
24 6021 WASHER,LOCK,.375......................2
25 54167 SEAL,RUBBER,BAFFLE,FORD......1
Ford models; to SN 17109
25 54616 SEAL,RUBBER,BAFFLE,PERKIN/FORD.1
Ford and Perkins models; from SN
17110
26 54723 PLUG,1/4 X .400",BLK..................13
Ford and Perkins models
27 54166 PLATE,AIR INTAKE
ADAPTER,FRD**.............................1
Ford models; to SN 17109

Part No. 52551 Z-45/25, Z-45/25, IC Power 111


500 Turntable Components April 2012

508.1 Turntable Covers - Tank Side

112 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 500 Turntable Components

508.1 Turntable Covers - Tank Side

Item Part No. Description Qty. Item Part No. Description Qty.

1 75073 HINGE,.375X.120THK.,SLOTTED...2 20 45363 LATCH,FLEXIBLE DRAW W/O


to SN 19693 KEEPER..........................................1
2 50965P PLATE,COVER to SN 19693
SPACER,PAINTED..........................1 21 17712 SCREW,FHS,3/8-16 X 1.75.............2
to SN 19693 to SN 19693
3 6145 SCREW,HHC,1/4-20 X 1.5............10 22 5397 WASHER,FLAT,USS,5/16",Y...........2
to SN 19693 to SN 19693
4 12906 WASHER,FENDER,.25 X 1.25 23 4828 NUT,NYLOCK,3/8-16.......................2
X.062...............................................4 to SN 19693
to SN 19693 24 54073 WEAR PAD,TANK SIDE
5 52774-S COVER BUMPER.........................................1
ASSY.HYD.TANKSIDE,Z45/25........1 to SN 19693
to SN 19693 25 77328P PLATE,FUEL
6 50971 HINGE,FUEL DOOR.......................1 PUMP,FORD/WALBRO...................1
to SN 19693 Ford models; to SN 19693
7 49816 SCREW,PHILLIPS,PHM,10-32 X 26 6091 NUT,NYLOCK,1/4-20.....................11
.75....................................................2 to SN 19693
to SN 19693 27 6889 NUT,LP NYLOCK,1/4-20.................2
8 6146 WASHER,FLAT,MS,#10,Y...............4 to SN 19693
to SN 19693 28 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....2
9 6178 NUT,NYLOCK,10-32........................8 to SN 19693
to SN 19693
10 54233 LATCH,FUEL DOOR.......................1
to SN 19693
11 54230P FUEL DOOR,IC TANK
SIDE,PNTD***.................................1
to SN 19693
12 54486 RIVET,ALUM,ALUM,3/16BUTTONHEAD.2
to SN 19693
13 6884 SCREW,HHC,1/4-20 X 2.5..............1
to SN 19693
14 6638 WASHER,FLAT,USS,1/4"Y............18
to SN 19693
15 77048 SCREW,PHM,10-32X3/4,ST TYPE
F ......................................................2
to SN 19693
16 75076 KEEPER,LATCH (45363)................1
to SN 19693
17 54974 PLATE,COVER LATCH
BACKING........................................1
to SN 19693
18 77524 TUBE,PROP ROD,18.63",W/CAP....1
includes index number 19; to SN
19693
19 55753 BUMPER, PLASTIC, 1.25 O.D........1
to SN 19693

Part No. 52551 Z-45/25, Z-45/25, IC Power 113


500 Turntable Components April 2012

509.1 Turntable Covers - Tank Side and Fuel Filter

114 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 500 Turntable Components

509.1 Turntable Covers - Tank Side and Fuel Filter

Item Part No. Description Qty. Item Part No. Description Qty.

1 75073 HINGE,.375X.120THK.,SLOTTED...2 18 77219 PUMP, FUEL, LRG425, WALBRO....1


from SN 19694 does not include hose connectors or
2 50965P PLATE,COVER clamps; from SN 19694
SPACER,PAINTED..........................1 19 71909 HOSE,FUEL,5/16 HIGH
from SN 19694 PRESSURE**.....................11 inches
3 6145 SCREW,HHC,1/4-20 X 1.5............10 from SN 19694
from SN 19694 20 71909 HOSE,FUEL,5/16 HIGH
4 49693 WASHER,FENDER,.25X1.50X.074.4 PRESSURE**...................100 inches
from SN 19694 from SN 19694

5 52774-S COVER 21 21465 CLAMP,HOSE,SIZE .25 TO .63.......1


ASSY.HYD.TANKSIDE,Z45/25........1 from SN 19694
from SN 19694 21 58967 FUEL PRESSURE
6 50971 HINGE,FUEL DOOR.......................1 REG,425EFI***................................1
from SN 19694 from SN 19694

7 49816 SCREW,PHILLIPS,PHM,10-32 X 21 65887 CLAMP,HOSE,1 EAR,1/2................1


.75....................................................2 from SN 19694
from SN 19694 21 77356 CONN. ASSY,9.5 TUBE X6.35
8 6146 WASHER,FLAT,MS,#10,Y...............4 HOSE..............................................1
from SN 19694 from SN 19694

9 6178 NUT,NYLOCK,10-32........................8 22 77328P PLATE,FUEL


from SN 19694 PUMP,FORD/WALBRO...................1
from SN 19694
10 54233 LATCH,FUEL DOOR.......................1
from SN 19694 23 6090 SCREW,HHC,1/4-20 X .7................4
from SN 19694
11 54230P FUEL DOOR,IC TANK
SIDE,PNTD***.................................1 24 6638 WASHER,FLAT,USS,1/4"Y............23
from SN 19694 from SN 19694

12 54486 RIVET,ALUM,ALUM,3/16BUTTONHEAD.2 25 6091 NUT,NYLOCK,1/4-20.....................15


from SN 19694 from SN 19694

13 54974 PLATE,COVER LATCH 26 27089 HOSE,5/16 FUEL,SAE 30R7.....53


BACKING........................................1 i n c h e s
from SN 19694 from SN 19694

14 75076 KEEPER,LATCH (45363)................1 27 65888 CONN. BODY, 6.35 X 14.1,


from SN 19694 FORD..............................................1
from SN 19694
15 77048 SCREW,PHM,10-32X3/4,ST TYPE
F ......................................................2 28 21465 CLAMP,HOSE,SIZE .25 TO .63.......1
from SN 19694 from SN 19694

16 77524 TUBE,PROP ROD,18.63",W/CAP....1 28 27089 HOSE,5/16 FUEL,SAE 30R7.....3


includes index number 17; from SN i n c h e s
19694 from SN 19694

17 55753 BUMPER, PLASTIC, 1.25 O.D........1 28 52179 FILTER, FUEL LRG 425/423 EFI.....1
from SN 19694 from SN 19694

18 65887 CLAMP,HOSE,1 EAR,1/2................1 29 27089 HOSE,5/16 FUEL,SAE 30R7.....22


from SN 19694 i n c h e s
from SN 19694
18 65892 CONN. ASSY,7.9 TUBE X6.35
HOSE..............................................1 30 45363 LATCH,FLEXIBLE DRAW W/O
from SN 19694 KEEPER..........................................1
from SN 19694

Part No. 52551 Z-45/25, Z-45/25, IC Power 115


500 Turntable Components April 2012

509.1 Turntable Covers - Tank Side and Fuel Filter


(continued)

Item Part No. Description Qty.

31 17712 SCREW,FHS,3/8-16 X 1.75.............2


from SN 19694
32 5397 WASHER,FLAT,USS,5/16",Y...........2
from SN 19694
33 4828 NUT,NYLOCK,3/8-16.......................2
from SN 19694
34 54073 WEAR PAD,TANK SIDE
BUMPER.........................................1
from SN 19694
35 6884 SCREW,HHC,1/4-20 X 2.5..............1
from SN 19694
36 6889 NUT,LP NYLOCK,1/4-20.................2
from SN 19694
37 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....2
from SN 19694

116 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 500 Turntable Components

509.1 Turntable Covers - Tank Side and Fuel Filter


(continued)

This Page Intentionally Left Blank

Part No. 52551 Z-45/25, Z-45/25, IC Power 117


500 Turntable Components April 2012

510.1 Hydraulic Hoses and Fittings - Turntable Components (to SN 20757)

118 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 500 Turntable Components

510.1 Hydraulic Hoses and Fittings - Turntable Components (to SN 20757)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 49612 O-RING KIT (ORFS FITTINGS) 14 48959 FITTING,ELBOW,90D,520220-12....1


-- 49613 PLUG AND CAP 15 48961 TEE,RUN,520428-12.......................1
KIT-SERVICE,ORFS* 16 48922 CONN,520102-6-6...........................1
1 49149-10826 HOSE ASSY,3/4,45 FEM,STR 17 49126-2733 HOSE ASSY,3/8,45 FEM,STR
FEM.................................................1 FEM.................................................1
Hose End - Female, Swivel, ORFS, Hose End - Female, Swivel, ORFS,
Hose End - Female, Swivel, 45°, Hose End - Female, Swivel, 45°,
ORFS and Hose, 3/4 inch ORFS and Hose, 3/8 inch
2 49141-2463 HOSE ASSY,1/2,45 FEM,STR 18 48994 VALVE,BALL,16 MPT-16 FPT***......2
FEM.................................................2
Hose End - Female, Swivel, ORFS, 19 48905 CONN,520120-4***..........................4
Hose End - Female, Swivel, 45°, from SN 19715
ORFS and Hose, 1/2 inch 19 48916 FITTING,CONN,520120-6...............4
3 48962 TEE,BRANCH,520429-12...............1 to SN 19714
4 48946 CONN,520120-8-10.........................2 20 48907 ELBOW,45D,520320-4....................1
5 48932 FITTING,ELBOW,90D,520220-8***..2 21 49164-5743 HOSE ASSY 1/4,90 DEG FEM,STR
from SN 18782 F ......................................................1
Hose End - Female, Swivel, ORFS,
5 48947 ELBOW,90D,520220-8-12...............2 Hose End - Female, Swivel, 90°,
to SN 18781 ORFS and Hose, 1/4 inch
6 48978 ELBOW,45D,520320-12-16.............2 22 54086-7068 HOSE ASSY,ENG/F.MANIFOLD.....1
7 48985 ELBOW,45D,520320-16..................1 Hose End - Female, Swivel, ORFS,
8 49156-10856 HOSE ASSY,3/4,90 FEM,STR Hose End - Female, Swivel, 45°,
FEM.................................................2 ORFS and Hose, 1/2 inch
Hose End - Female, Swivel, ORFS, 23 49119-5078 HOSE ASSY,1/4,STR FEM,STR
Hose End - Female, Swivel, 90°, Long, FEM.................................................2
ORFS and Hose, 3/4 inch Hose End - Female, Swivel, ORFS,
9 48899 VALVE,CHK,#10PORT-#10MALEORFS.1 Hose End - Female, Swivel, ORFS
and Hose, 1/4 inch
10 49159-4618 HOSE ASSEMBLY, 1"......................2
Hose End - Female, Swivel, NPTF, 24 48904 ELBOW,90D,520220-4-4.................3
Hose End - Female, Swivel, 90°, from SN 18367
ORFS and Hose, 42 inches long; from 24 48911 ELBOW,90D,520220-4-6***.............3
SN 10163; Consult Factory prior to to SN 18366
ordering 25 54319-1404 HOSE ASSY,SWNG
10 54089-4761-S HOSE ASSY,90F,STR MALE**........2 MOTOR/BRAKE..............................1
Hose End - Male, Swivel, Hose End - Hose End - Female, Swivel, 90°,
Female, Swivel, 90°, ORFS and Hose, ORFS, Hose End - Female, Swivel,
42 inches long; to SN 10162; Consult 90°, ORFS and Hose, 1/4 inch; to SN
Factory prior to ordering 18366
11 48965 ELBOW,90D,520202-12..................1 26 39877 CONNECTOR,070120-4-4..............1
12 49150-3930 HOSE ASSY,3/4,90 FEM,STR 27 54085-8218 HOSE
FEM.................................................1 ASSY,R.FILTER/F.MANIFOL...........1
Hose End - Female, Swivel, ORFS, Hose End - Female, Swivel, ORFS,
Hose End - Female, Swivel, 90°, Hose End - Female, Swivel, ORFS
ORFS and Hose, 3/4 inch and Hose, 1/2 inch
13 49151-7548 HOSE ASSY,3/4,STR FEM,STR 28 48935 TEE,RUN,520428-8.........................1
FEM.................................................1 29 48905 CONN,520120-4***..........................8
Hose End - Female, Swivel, ORFS, from SN 19715
Hose End - Female, Swivel, ORFS
and Hose, 3/4 inch

Part No. 52551 Z-45/25, Z-45/25, IC Power 119


500 Turntable Components April 2012

510.1 Hydraulic Hoses and Fittings - Turntable Components (to SN 20757)


(continued)

Item Part No. Description Qty.

29 48912 CONN,520120-4-6***......................8
to SN 19714
30 48905 CONN,520120-4***..........................2
from SN 19715
30 48930 FITTING,CONN,520120-6-8***.......2
to SN 19714
31 48933 CONN,520120-8***..........................1
32 48992 ELBOW,45D,520320-16-12.............1
33 48986 CONN,520102-16............................2
34 48916 FITTING,CONN,520120-6...............1

120 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 500 Turntable Components

510.1 Hydraulic Hoses and Fittings - Turntable Components (to SN 20757)


(continued)

This Page Intentionally Left Blank

Part No. 52551 Z-45/25, Z-45/25, IC Power 121


500 Turntable Components April 2012

511.1 Hydraulic Hoses and Fittings - Turntable Components (from SN 20758)

122 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 500 Turntable Components

511.1 Hydraulic Hoses and Fittings - Turntable Components (from SN 20758)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 49612 O-RING KIT (ORFS FITTINGS) 13 49119-5178 HOSE ASSY,1/4,STR FEM,STR


-- 49613 PLUG AND CAP FEM.................................................1
KIT-SERVICE,ORFS* Hose End - Female, Swivel, ORFS
(Parker No. 1JC43-4), Hose End -
1 49149-10826 HOSE ASSY,3/4,45 FEM,STR Female, Swivel, ORFS (Parker No.
FEM.................................................1 1JC43-4) and Hose, 1/4 inch (Parker
Hose End - Female, Swivel, ORFS No. 481TC-4)
(Parker No. 1JC43-12), Hose End -
Female, Swivel, 45°, ORFS (Parker 14 49109-7729 HOSE ASSY,1/2,90 FEM,STR
No. 1J743-12) and Hose, 3/4 inch FEM.................................................1
(Parker No. 482TC-12) Hose End - Female, Swivel, 90°,
ORFS (Parker No. 1J943-8-4), Hose
2 49141-2463 HOSE ASSY,1/2,45 FEM,STR End - Female, Swivel, ORFS (Parker
FEM.................................................2 No. 1JC43-8) and Hose, 1/2 inch
Hose End - Female, Swivel, ORFS (Parker No. 381-8)
(Parker No. 1JC43-8), Hose End -
Female, Swivel, 45°, ORFS (Parker 15 49151-8248 HOSE ASSY,3/4,STR FEM,STR
No. 1J743-8) and Hose, 1/2 inch FEM.................................................1
(Parker No. 451TC-8) Hose End - Female, Swivel, ORFS
(Parker No. 1JC43-12), Hose End -
3 48962 TEE,BRANCH,520429-12...............1 Female, Swivel, ORFS (Parker No.
4 48946 CONN,520120-8-10.........................2 1JC43-12) and Hose, 3/4 inch (Parker
No. 482TC-12)
5 48932 FITTING,ELBOW,90D,520220-8***..2
16 48922 CONN,520102-6-6...........................1
6 48978 ELBOW,45D,520320-12-16.............2
17 49126-2733 HOSE ASSY,3/8,45 FEM,STR
7 48985 ELBOW,45D,520320-16..................1
FEM.................................................1
8 49156-10856 HOSE ASSY,3/4,90 FEM,STR Hose End - Female, Swivel, ORFS
FEM.................................................2 (Parker No. 1JC43-6), Hose End -
Hose End - Female, Swivel, ORFS Female, Swivel, 45°, ORFS (Parker
(Parker No. 1JC71-12), Hose End - No. 1J743-6) and Hose, 3/8 inch
Female, Swivel, 90°, Long, ORFS (Parker No. 451TC-6)
(Parker No. 1J971-12) and Hose, 3/4
18 48994 VALVE,BALL,16 MPT-16 FPT***......2
inch (Parker No. 772-12)
19 48916 FITTING,CONN,520120-6...............1
9 48899 VALVE,CHK,#10PORT-#10MALEORFS.1
20 48907 ELBOW,45D,520320-4....................1
10 49159-4618 HOSE ASSEMBLY, 1"......................2
Hose End - Male, Swivel, NPTF 21 48905 CONN,520120-4***........................15
(Parker No. JC43-16), Hose End - 22 48961 TEE,RUN,520428-12.......................1
Female, Swivel, 90°, ORFS (Parker
No. 1J943-16) and Hose, 1 inch 23 49119-5078 HOSE ASSY,1/4,STR FEM,STR
(Parker No. 881-16) FEM.................................................2
Hose End - Female, Swivel, ORFS
11 49108-2329 HOSE ASSY,1/2,90 FEM,STR (Parker No. 1JC43-4), Hose End -
FEM**..............................................1 Female, Swivel, ORFS (Parker No.
Hose End - Female, Swivel, ORFS 1JC43-4) and Hose, 1/4 inch (Parker
(Parker No. 1JC43-8), Hose End - No. 481TC-4)
Female, Swivel, 45°, ORFS (Parker
No. 1J943-10-8) and Hose, 1/2 inch 24 48904 ELBOW,90D,520220-4-4.................2
(Parker No. 381-8) 25 49149-1726 HOSE ASSY,3/4,45 FEM,STR
12 48948 CONN,520120-8-12.........................2 FEM.................................................1
Hose End - Female, Swivel, ORFS
(Parker No. 1JC43-12), Hose End -
Female, Swivel, 45°, ORFS (Parker
No. 1J743-12) and Hose, 3/4 inch
(Parker No. 482TC-12)

Part No. 52551 Z-45/25, Z-45/25, IC Power 123


500 Turntable Components April 2012

511.1 Hydraulic Hoses and Fittings - Turntable Components (from SN 20758)


(continued)

Item Part No. Description Qty.

26 48977 CONN,520120-12-16.......................1
27 48933 CONN,520120-8***..........................1
28 48922 CONN,520102-6-6...........................1
29 48986 CONN,520102-16............................2

124 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 500 Turntable Components

511.1 Hydraulic Hoses and Fittings - Turntable Components (from SN 20758)


(continued)

This Page Intentionally Left Blank

Part No. 52551 Z-45/25, Z-45/25, IC Power 125


600 Boom Components April 2012

601.1 Boom Installation - Pins and Bushings

126 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 600 Boom Components

601.1 Boom Installation - Pins and Bushings

Item Part No. Description Qty.

1 54331 PIN,1.75DIAX23.57LG,CHAMFER***.1
2 8177 SCREW,HHC,1/2-13 X 1.5..............8
3 6033 WASHER,LOCK,0.5".......................8
4 30418 ROD END,0.5 X 3.75***...................8
5 54738 PIN,1.75DIAX12.25LG,CHAMFER...2
6 30221 BEARING,1.75IDX2.O0ODX1.50LG.16
7 45071 BEARING,1.5IDX1.75ODX1.5L.......4
8 107727 PIN,1.50DIAX7.50LG,1HOLE***.....2
9 54156 BEARING,FL 1.5ID X 1.75OD X 1...4
10 54302 PIN,1.75DIAX11.63LG,CHAMFER...4
11 4828 NUT,NYLOCK,3/8-16.......................3
12 6326 SCREW,HHC,3/8-16 X 3.................3
13 50455 PIN,1.50DIAX13.88LG,2HOLE........2
14 54726 WEAR PAD,SECONDARY
CYL,NON/JIB..................................1
15 6605 SCREW,HHC,3/8-16 X 3.5..............1
16 5397 WASHER,FLAT,USS,5/16",Y...........1
17 7713 NUT,LP NYLOCK,3/8-16.................1
18 50481 VALVE,COUNTERBALANCE,3500
PSI...................................................2
for cylinder 59166
18 52758 SEAL KIT,50302 CYLINDER...........2
for cylinder 50302
18 59444 SEAL KIT, Z45 ELEV%%................2
for cylinder 59254
18 77303 VALVE,CNTRBAL 3500PSI,ATM
VEN.................................................2
18 77521 SEAL KIT, ELEVATE (88203)..........2
18 88203 CYLINDER,ELEVATE,Z45/25***......2
from SN 20529
19 50460 PIN,1.75DIAX12.13LG,CHAMFER...1

Part No. 52551 Z-45/25, Z-45/25, IC Power 127


600 Boom Components April 2012

602.1 Boom Installation - Linkage

128 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 600 Boom Components

602.1 Boom Installation - Linkage

Item Part No. Description Qty. Item Part No. Description Qty.

1 6175 SCREW,HHC,3/8-16 X 1.................4 30 52728 UPPER PIVOT


2 6021 WASHER,LOCK,.375......................4 W/BEARING-Z45/25........................1

3 6097 WASHER,FLAT,USS,3/8",Y.............2 31 94530 CLAMPING BLOCK,CABLE............1


from SN 20593
4 60074P COVER BRACE,UPPER
PIVOT,REAR,P................................1 32 94531P BRACKET,HOSE CLAMP
PAINTED**.......................................1
5 88356-11103 SWITCH,LIMIT,W/RLR from SN 20593
ARM,NO/NC**.................................2
33 94529 CLAMPING BLOCK,HOSE***.........1
-- 19491 CONTACTOR,LIMIT SWITCH from SN 20593
-- 97128 ROLLER ARM,LIMIT SWITCH*** 34 6888 SCREW,HHC,1/4-20 X 1.................1
6 43960 WIRE CABLE,16GA/4 CON.TPE from SN 20593
JKT*.................................396-inches
7 52729 UPPER SECONDARY ARM
ASSY-Z45........................................1
8 6889 NUT,LP NYLOCK,1/4-20.................6
9 6638 WASHER,FLAT,USS,1/4"Y............16
10 88370 HOSE COVER,UPPER ARM..........1
11 52740 UPPER LEVEL ARM ASSY,SERV...1
12 50517-S HOSE COVER,LOWER
LEVEL,TOP,PAI...............................1
13 52741 LOWER LEVEL ARM ASSY............1
14 52738 MIDPIVOT ASSY Z45IC..................1
15 50952 WELDMENT,BOOM REST..............1
16 10587 SCREW,HHC,1/2-13 X .75..............2
16 8177 SCREW,HHC,1/2-13 X 1.5..............2
17 6033 WASHER,LOCK,0.5".......................2
18 6095 WASHER,FLAT,USS,1/2",Y.............2
19 54168 WEAR PAD,MID
PIVOT,PERIMETER.........................1
20 4266 SCREW,HHC,1/4-20 X 2.................4
21 6091 NUT,NYLOCK,1/4-20.......................6
22 50479 CONNECTING LINK,MACHINED....1
23 52742 LOWER SECONDARY ARM
ASSY...............................................1
24 54239 SCREW,PHILLIPS,PHM,10-32 X
2.0....................................................4
25 6178 NUT,NYLOCK,10-32........................4
26 7339 SCREW,HHC,1/4-20 X .5................1
27 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....2
28 50548P HOSE COVER,LOWER
LEVEL,BOT,PAI...............................1
29 49772 WEAR PAD,6 X 1.5
X.50,W/INSERT...............................1

Part No. 52551 Z-45/25, Z-45/25, IC Power 129


600 Boom Components April 2012

603.1 Upper Pivot

130 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 600 Boom Components

603.1 Upper Pivot

Item Part No. Description Qty. Item Part No. Description Qty.

1 6175 SCREW,HHC,3/8-16 X 1.................2 14 54331 PIN,1.75DIAX23.57LG,CHAMFER***.1


2 6021 WASHER,LOCK,.375......................5 15 Ref. Primary Boom Tube Assembly
3 25284 ROD END,.375 X 2.25***.................2 (refer to Figure 6-D and 6-E)...........1

4 139599 KIT,CYLINDER
REPLACEMENT,Z-45*....................1
to SN 19867; upgrade service kit
required for first-time replacement
(includes both the master and slave
cylinders); after first-time replacement,
refer to 77362 below
4 52745 SEAL KIT,50337,50353 CYLINDER
for cylinder 50337
4 59263 SEAL KIT-3" BORE X 1.5" ROD
for cylinder 59132 and 59340
4 59389 CYLINDER,MASTER,Z45,#4PORTS***.1
from SN 17348 to SN 18840
4 59445 SEAL KIT,3" BORE,1.5" RD
for cylinder 59389
4 77362 CYLINDER,MASTER,Z45...............1
from SN 19868
4 77364 SEAL KIT,MASTER & SLAVE CYL
for cylinder 77362
5 34276 PIN,1.25DIAX3.37LG,1HOLE..........2
6 50542 PIN,1.75DIAX9.25LG,1HOLE..........1
7 6175 SCREW,HHC,3/8-16 X 1.................3
8 45226 ROD END,.375 X 3.69.....................3
9 30221 BEARING,1.75IDX2.O0ODX1.50LG.6
10 52744 SEAL KIT,50287,50392
CYLINDER......................................1
for cylinder 50392
10 77014 VALVE,COUNTERBALANCE,3800
PSI...................................................1
for cylinder 50392
10 77187 CYL,PRIM.LIFT,NON JIB,Z45***.....1
includes 4 each index number 9; to
SN 19886
10 77188 CYLINDER,PRIM LIFT,JIB,Z45***....1
includes 4 each index number 9; to
SN 19678
10 77189 SEAL KIT
CYL.Z45(77187&77188)..................1
11 54738 PIN,1.75DIAX12.25LG,CHAMFER...1
12 52728 UPPER PIVOT
W/BEARING-Z45/25........................1
includes index number 13
13 30370 BEARING,1.25IDX1.5ODX1.00L.....1

Part No. 52551 Z-45/25, Z-45/25, IC Power 131


600 Boom Components April 2012

604.1 Primary and Extension Booms - Non-Jib Models

132 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 600 Boom Components

604.1 Primary and Extension Booms - Non-Jib Models

Item Part No. Description Qty. Item Part No. Description Qty.

1 88356-11103 SWITCH,LIMIT,W/RLR 19 50315 EXTENSION BOOM


ARM,NO/NC**.................................1 WELDMNT,NON-JIB.......................1
-- 19491 CONTACTOR,LIMIT SWITCH 20 50546 PIN,1.25DIAX6.19LG,2RING..........1
-- 97128 ROLLER ARM,LIMIT SWITCH*** 21 50552 WEAR PAD,EXTENSION BOOM.....1
2 49775 SCREW,PHILLIPS,PHM,10-32X 22 29080 SHIM,WEAR PAD,5X 1.5 16GA......4
1.75..................................................2 1
3 6178 NUT,NYLOCK,10-32........................2
23 30138 WEAR PAD,5 X 1.5 X .625
4 50584 PIN,1.25DIAX9.38LG,THREADED...1 W/NUTS..........................................4
5 6019 SCREW,HHC,3/8-16 X 1.25 GRD 24 4828 NUT,NYLOCK,3/8-16.......................3
5.......................................................5
25 6097 WASHER,FLAT,USS,3/8",Y.............3
6 6021 WASHER,LOCK,.375....................28
26 54530 CLAMP,HOSE,ALUMINUM***.........1
7 45226 ROD END,.375 X 3.69.....................1
27 77106 CLAMP,CABLE &
8 8255 SCREW,HHC,3/8-16 X .75............14 HOSE,PLASTIC..............................2
9 34125 WEAR PAD,5 X 1.5 X .75 28 52781 PRIMARY BOOM
W/NUTS..........................................9 ASSY,STD,Z45/25...........................1
10 38620 SHIM,WEAR PAD,5 X 1.5,14GA.....6 to SN 16999
1 28 65633 PRIMARY BOOM
ASSY,STD,Z45/25...........................1
11 13918 SCREW,HHC,3/8-16 X from SN 17000
1.75,GRD.8......................................2
29 29080 SHIM,WEAR PAD,5X 1.5 16GA.....as
12 54570 CYLINDER,EXTEND,Z45 NON n e e d e d
JIB...................................................1
to SN 13339 30 77375 SPACER,NYLON,2.01 X 1.28
X.135...............................................1
-- 52757 SEAL KIT,50699,50260,50321
CYL..................................................1 31 77376 SPACER,NYLON,2.00 X 1.33
for cylinder 50321 X.310...............................................1

-- 54063 VALVE,CB.CBBC-LHN@1000.........1
Footnotes
for cylinder 50321 1: Quantity listed for this item is approximate.
-- 54570 CYLINDER,EXTEND,Z45 NON Actual quantity may vary to ensure proper fit.
JIB...................................................1
from SN 13340
-- 65788 SEAL KIT CYL Z45 (54570)............1
-- 77410 VALVE,COUNTERBALNCE,1500
PSI**................................................1
for cylinder 50321
13 50698 WEAR PAD,EXTENSION
CYLINDER......................................1
14 6091 NUT,NYLOCK,1/4-20.......................6
15 6638 WASHER,FLAT,USS,1/4"Y..............6
16 6637 SCREW,HHC,1/4-20 X 1.75............2
17 30217 SNAP RING,EXTERNAL,1.25
DIA.**...............................................2
18 30255 WASHER,SHIM,1.27 X 2.13 X
.062..................................................4
1

Part No. 52551 Z-45/25, Z-45/25, IC Power 133


600 Boom Components April 2012

605.1 Primary and Extension Booms - Jib Models

134 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 600 Boom Components

605.1 Primary and Extension Booms - Jib Models

Item Part No. Description Qty. Item Part No. Description Qty.

1 88356-11103 SWITCH,LIMIT,W/RLR 20 50304 EXTENSION BOOM


ARM,NO/NC**.................................1 WELDMNT,JIB,Z45.........................1
-- 19491 CONTACTOR,LIMIT SWITCH 21 50546 PIN,1.25DIAX6.19LG,2RING..........2
-- 97128 ROLLER ARM,LIMIT SWITCH*** 22 50552 WEAR PAD,EXTENSION BOOM.....1
2 49775 SCREW,PHILLIPS,PHM,10-32X 23 30138 WEAR PAD,5 X 1.5 X .625
1.75..................................................1 W/NUTS..........................................4
3 6178 NUT,NYLOCK,10-32........................1 24 4828 NUT,NYLOCK,3/8-16.......................3
4 50584 PIN,1.25DIAX9.38LG,THREADED...1 25 6097 WASHER,FLAT,USS,3/8",Y.............5
5 6019 SCREW,HHC,3/8-16 X 1.25 GRD 26 54530 CLAMP,HOSE,ALUMINUM***.........1
5.......................................................5 27 77106 CLAMP,CABLE &
6 6021 WASHER,LOCK,.375....................21 HOSE,PLASTIC..............................2
7 45226 ROD END,.375 X 3.69.....................1 28 52782 PRIMARY BOOM
8 8255 SCREW,HHC,3/8-16 X .75............14 ASSY,JIB,Z45/25J...........................1
to SN 16999
9 54131 WEAR PAD,PRIMARY
BOOM,TOP.....................................1 28 65634 PRIMARY BOOM
ASSY,JIB,Z45/25J...........................1
10 34125 WEAR PAD,5 X 1.5 X .75 from SN 17000
W/NUTS..........................................6
29 54157 WEAR PAD,PRIMARY BOOM,JIB....1
11 38620 SHIM,WEAR PAD,5 X 1.5,14GA.....4
1 30 8516 SCREW,HHC,3/8-16 X 1.50............2
31 77375 SPACER,NYLON,2.01 X 1.28
12 29080 SHIM,WEAR PAD,5X 1.5 16GA......4 X.135...............................................1
1
32 77376 SPACER,NYLON,2.00 X 1.33
13 54569 CYLINDER,EXTEND,Z45J***..........1 X.310...............................................1
to SN 13339 Footnotes
-- 52757 SEAL KIT,50699,50260,50321 1: Quantity listed for this item is approximate.
CYL..................................................1 Actual quantity may vary to ensure proper fit.
for cylinder 50260
-- 54063 VALVE,CB.CBBC-LHN@1000.........1
for cylinder 50260
-- 54569 CYLINDER,EXTEND,Z45J***..........1
from SN 13340
-- 65790 SEAL KIT CYL.Z45(54569).............1
-- 77410 VALVE,COUNTERBALNCE,1500
PSI**................................................1
for cylinder 50260
14 50698 WEAR PAD,EXTENSION
CYLINDER......................................1
15 6091 NUT,NYLOCK,1/4-20.......................2
16 6638 WASHER,FLAT,USS,1/4"Y..............2
17 6637 SCREW,HHC,1/4-20 X 1.75............2
18 30217 SNAP RING,EXTERNAL,1.25
DIA.**...............................................2
19 30255 WASHER,SHIM,1.27 X 2.13 X
.062..................................................8
1

Part No. 52551 Z-45/25, Z-45/25, IC Power 135


600 Boom Components April 2012

606.1 Cable Track Installation - Non-Jib Models

136 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 600 Boom Components

606.1 Cable Track Installation - Non-Jib Models

Item Part No. Description Qty.

1 Ref. Primary Boom Tube Assembly


(refer to Figure 6-D)
2 6638 WASHER,FLAT,USS,1/4"Y..............8
3 54830 SCREW,BHSC,1/4-20 X
.88,Y/ZINC.......................................3
4 48752-463 HOSE,1/4,HOSE/CABLE
GUIDE,4.63.....................................1
5 77036 SCREW,HHC,1/4-20 X
5.50,G5,CLZ....................................1
6 6091 NUT,NYLOCK,1/4-20.......................8
7 54981 WELDMENT,CABLE TRACK
TRAY,NJIB.......................................1
from SN 17000
8 12011 SCREW,BHHS,1/4-20 X
.5,Y/ZINC.........................................4
9 7713 NUT,LP NYLOCK,3/8-16.................4
10 5397 WASHER,FLAT,USS,5/16",Y...........4
11 50748P CHANNEL,CABLE TRACK
COV,NONJ,P...................................1
to SN 16999
11 54985P CHANNEL,CABLE TRACK
COV,NONJ,P...................................1
from SN 17000
12 50452 CABLE TRACK,PLASTIC,35 LINK...1
(Z-45/25)
-- 58919 REPAIR LINK,7 LINKS (42763).......1
-- 58920 BRACKET
SET,NYLATRAC,KS6-5.4**..............1
-- 58927 LINK,NYLATRAC KS6-5.4...............1
13 50747 TUBE,CABLE TRACK
ARM,NON-JIB.................................1
to SN 15015
13 54460 TUBE,CABLE TRACK ARM
NON-JIB..........................................1
from SN 15016

Part No. 52551 Z-45/25, Z-45/25, IC Power 137


600 Boom Components April 2012

607.1 Cable Track Installation - Jib Models

138 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 600 Boom Components

607.1 Cable Track Installation - Jib Models

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref. Primary Boom Tube Assembly 15 52943 NUT-SOLENOID VALVE (52885).....1


(refer to Figure 6-E) from SN 16934
2 54830 SCREW,BHSC,1/4-20 X 16 50750 WELDMENT,CABLE TRACK
.88,Y/ZINC.......................................3 TRAY,J.............................................1
3 6638 WASHER,FLAT,USS,1/4"Y............10 to SN 16999
1 16 54983 WLDMNT,CABLE TRACK
TRAY,JIB..........................................1
4 18504 NUT,LOCKING-LG.FLANGE,1/4-20.3 from SN 17000
5 48752-463 HOSE,1/4,HOSE/CABLE 17 12011 SCREW,BHHS,1/4-20 X
GUIDE,4.63.....................................1 .5,Y/ZINC.........................................4
6 77036 SCREW,HHC,1/4-20 X 18 7713 NUT,LP NYLOCK,3/8-16.................4
5.50,G5,CLZ....................................1
19 5397 WASHER,FLAT,USS,5/16",Y...........4
7 6091 NUT,NYLOCK,1/4-20.......................5
20 50487P CHANNEL,CABLE TRK
8 60032P BRACKET,MANIFOLD,JIB,PAINTED.1 COVER,JIB,.....................................1
to SN 19756 to SN 16999
9 48905 CONN,520120-4***..........................6 20 54984P CHANNEL,CABLE TRK
to SN 19756 COVER,JIB,PA................................1
10 50692 MANIFOLD,JIB,ROTATE 10V..........1 from SN 17000
includes index number 13; to SN 21 50451 CABLE TRACK,PLASTIC,26 LINK...1
16933 (Z-45/25J)
10 77234 MANFLD BLOCK,ROTATE 10V,Z45IC -- 58919 REPAIR LINK,7 LINKS (42763).......1
includes index number 13; from SN
-- 58920 BRACKET
16934 to SN 19756
SET,NYLATRAC,KS6-5.4**..............1
10 Ref. Manifold - Jib Boom/Platform
-- 58927 LINK,NYLATRAC KS6-5.4...............1
Rotate (refer to Figure 6-J)..............1
from SN 19757 22 50743 TUBE,CABLE TRACK ARM,JIB......1
to SN 15006
11 6884 SCREW,HHC,1/4-20 X 2.5..............2
to SN 19756 22 54461 TUBE,CABLE TRACK ARM,JIB......1
from SN 15007
12 6889 NUT,LP NYLOCK,1/4-20.................2
to SN 19756 Footnotes
13 65766 VALVE,SOLENOID,10V 1: Quantity listed for this item is approximate.
W/DIODE***.....................................2 Actual quantity may vary to ensure proper fit.
includes index numbers 14 and 15; to
SN 16933
13 83005 VALVE, SOLENOID
(73616)-SHORT..............................1
includes index numbers 14 and 15;
from SN 16934
13 83006 VALVE, SOLENOID
(73616)-LONG.................................1
includes index numbers 14 and 15;
from SN 16934
14 43601 COIL,SOLENOID,10V W/ DIODE.....2
to SN 16933
14 81043 COIL,SOLENOID,8 DSD
10V,W/DIO.......................................2
from SN 16934
15 45912 NUT,SOLENOID,2POS 3WAY.........2
to SN 16933

Part No. 52551 Z-45/25, Z-45/25, IC Power 139


600 Boom Components April 2012

608.1 Platform Leveling and Rotation - Non-Jib Models

140 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 600 Boom Components

608.1 Platform Leveling and Rotation - Non-Jib Models

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref. Primary Extension Boom Tube 13 52745 SEAL KIT,50337,50353


(refer to Figure 6-D) CYLINDER......................................1
2 8516 SCREW,HHC,3/8-16 X 1.50............1 for cylinder 50353

3 5397 WASHER,FLAT,USS,5/16",Y...........1 13 54065 VALVE,COUNTERBALANCE,3500***.1

4 4828 NUT,NYLOCK,3/8-16.......................2 13 77363 CYLINDER,SLAVE,Z45***...............1


includes index number 14; from SN
5 45226 ROD END,.375 X 3.69.....................3 19868
6 50543 PIN,1.25DIAX8.88LG,1HOLE..........1 13 77364 SEAL KIT,MASTER & SLAVE
7 30219 BEARING,FL,1.25ID X 1.41OD X CYL..................................................1
1.......................................................2 14 25683 BEARING,POLYGON,20DU12........4
8A 50457 ROTATOR,PLAT,NON/JIB,Z45/25.....1 from SN 19868
includes 2 each of index number 7; to 14 47377 BEARING,1.25 ID X 1.5 OD X .75....4
SN 16961 to SN 19867
-- 13852 VALVE ASSY,BLEED*** 15 6175 SCREW,HHC,3/8-16 X 1.................1
-- 31498 BEARING KIT,ROTATOR,9K*** 16 T107884 PIN,1.25DIAX7.00LG,1HOLE..........1
-- 62509 SEAL KIT,ROTATOR***
for 50457
8B 54808 ROTATOR,PLAT,NON/JIB,Z45/25.....1
includes 2 each of index number 7;
from SN 16962
-- 13852 VALVE ASSY,BLEED***
-- 62509 SEAL KIT,ROTATOR***
for 54808
-- 83042 BEARING KIT,ROTATOR, 4.5K
9 6145 SCREW,HHC,1/4-20 X 1.5..............3
10 6356 WASHER,LOCK,.25........................3
11 39345 VALVE,COUNTERBAL.CBCA-LHN@3000.1
11 43018 SEAL KIT (39345)...........................1
11 43166 MANIFOLD,ASSY DUAL
CNTRBAL........................................1
to SN 15944
11 56929 MANIFOLD,ROTATOR,180
DEG.***............................................1
from SN 15945 to SN 19756
11 62506 VALVE - COUNTERBALANCE**.....1
11 62507 O-RING, ROTATOR MANIFOLD......1
11 73807 MANIFOLD,ROTATOR,CB***...........1
from SN 19757
12 T108075 PIN,1.25DIAX5.25LG,1HOLE..........1
13 139599 KIT,CYLINDER
REPLACEMENT,Z-45*....................1
upgrade service kit required for
first-time replacement (includes item
14 and both the master and slave
cylinders); after first-time replacement,
refer to 77363 below; to SN 19867

Part No. 52551 Z-45/25, Z-45/25, IC Power 141


600 Boom Components April 2012

609.1 Platform Leveling and Rotation - View 1 - Jib Models

142 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 600 Boom Components

609.1 Platform Leveling and Rotation - View 1 - Jib Models

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref. Primary and Extension Booms -- 50480 VALVE,COUNTERBALANCE,3800


(refer to Figure 6-E) PSI...................................................1
2 50546 PIN,1.25DIAX6.19LG,2RING..........1 -- 65789 SEAL KIT (54994)...........................1
3 30255 WASHER,SHIM,1.27 X 2.13 X for 54994
.062..................................................8 20 47377 BEARING,1.25 ID X 1.5 OD X .75....4
1 21 13852 VALVE ASSY,BLEED***...................1
4 30217 SNAP RING,EXTERNAL,1.25 21 31498 BEARING KIT,ROTATOR,9K***.......1
DIA.**...............................................2 21 50676 ROTATOR,PLAT,JIB,Z45/25J***.......1
5 50543 PIN,1.25DIAX8.88LG,1HOLE..........2 includes index number 22; to SN
16934
6 6019 SCREW,HHC,3/8-16 X 1.25 GRD
5.......................................................7 21 54368 ROTATOR,PLAT,JIB,Z45/25J...........1
includes 2 each of index number 7;
7 5397 WASHER,FLAT,USS,5/16",Y...........2
from SN 16935
8 45226 ROD END,.375 X 3.69.....................9
21 62509 SEAL KIT- ROTATOR (54368).........1
9 4828 NUT,NYLOCK,3/8-16.......................9
21 65842 SEAL KIT,UNIVERSAL,9K
10 T107883 PIN,1.25DIAX7.88LG,1HOLE..........2 ROTATOR*.......................................1
11 8516 SCREW,HHC,3/8-16 X 1.50............2 21 83042 BEARING KIT,ROTATOR, 4.5K.......1
12 27497 CLAMP,RUBBER CUSHIONED-2 22 30222 BEARING,FL,1.25IDX1.41ODX1.50L.4
5/32..................................................2
23 39345 VALVE,COUNTERBAL.CBCA-LHN@3000.1
13 SERVICE KIT, 5FT JIB....................1
23 43018 SEAL KIT (39345)...........................1
refer to section 613.1 for jib detail
23 43166 MANIFOLD,ASSY DUAL
14 54527-S CABLE COVER,JIB***.....................1
CNTRBAL........................................1
15 6091 NUT,NYLOCK,1/4-20.......................2 to SN 15944
16 6638 WASHER,FLAT,USS,1/4"Y..............2 23 56929 MANIFOLD,ROTATOR,180
17 T107884 PIN,1.25DIAX7.00LG,1HOLE..........1 DEG.***............................................1
from SN 15945 to SN 19756
18 61306-S COMPR.LINK,MACHINED,GND
CONTR*..........................................2 23 62506 VALVE - COUNTERBALANCE**.....1
19A 54568 CYLINDER,JIB,Z45,#6 PORTS***....1 23 62507 O-RING, ROTATOR MANIFOLD......1
includes index number 20; to SN 23 73807 MANIFOLD,ROTATOR,CB***...........1
13339 from SN 19757
-- 50480 VALVE,COUNTERBALANCE,3800 24 8915 SCREW,HHC,1/4-20 X 1.25............3
PSI...................................................1
25 6356 WASHER,LOCK,.25........................3
-- 52757 SEAL KIT,50699,50260,50321
26 81175 PIN,1.25DIAX14.45LG,2HOLE........2
CYL..................................................1
27 139599 KIT,CYLINDER
19B 54568 CYLINDER,JIB,Z45,#6 PORTS***....1
REPLACEMENT,Z-45*....................1
includes index number 20; from SN
upgrade service kit required for
13340 to SN 17697
first-time replacement (includes item
-- 50480 VALVE,COUNTERBALANCE,3800 31 and both the master and slave
PSI...................................................1 cylinders); after first-time replacement,
-- 65789 SEAL KIT (54994)...........................1 refer to 77363 below; to SN 19867
19C 147259 CYLINDER,JIB,Z45/Z51..................1 27 52745 SEAL KIT,50337,50353
includes index number 20; from SN CYLINDER......................................1
17698 27 54065 VALVE,COUNTERBALANCE,3500***.1
-- 147283 SEAL KIT,147259 27 77363 CYLINDER,SLAVE,Z45***...............1
for 147259 includes index number 31; from SN
19868

Part No. 52551 Z-45/25, Z-45/25, IC Power 143


600 Boom Components April 2012

609.1 Platform Leveling and Rotation - View 1 - Jib Models


(continued)

Item Part No. Description Qty.

27 77364 SEAL KIT,MASTER & SLAVE


CYL..................................................1
28 T108075 PIN,1.25DIAX5.25LG,1HOLE..........1
29 34245 BEARING,1.25IDX1.50X1.25L........6
30 52760 BELLCRANK ASSY,JIB,Z45/25.......1
includes index number 29
31 25683 BEARING,POLYGON,20DU12........4
from SN 19868
31 47377 BEARING,1.25 ID X 1.5 OD X .75....4
to SN 19867
Footnotes
1: Quantity listed for this item is approximate.
Actual quantity may vary to ensure proper fit.

144 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 600 Boom Components

609.1 Platform Leveling and Rotation - View 1 - Jib Models


(continued)

This Page Intentionally Left Blank

Part No. 52551 Z-45/25, Z-45/25, IC Power 145


600 Boom Components April 2012

610.1 Platform Leveling and Rotation - View 2 - Jib Models

146 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 600 Boom Components

610.1 Platform Leveling and Rotation - View 2 - Jib Models

Item Part No. Description Qty.

1 6091 NUT,NYLOCK,1/4-20.......................2
from SN 19757
2 6638 WASHER,FLAT,USS,1/4"Y..............2
from SN 19757
3 36294 SCREW,HHC,1/4-20 X 2.75............2
from SN 19757
4 45912 NUT,SOLENOID,2POS 3WAY.........1
from SN 19757
4 52943 NUT-SOLENOID VALVE (52885).....1
from SN 19757
4 77436 MANIFOLD,JIB,ROTATE..................1
from SN 19757
4 81043 COIL,SOLENOID,8 DSD
10V,W/DIO.......................................1
from SN 19757
4 83005 VALVE, SOLENOID
(73616)-SHORT..............................1
from SN 19757
4 83006 VALVE, SOLENOID
(73616)-LONG.................................1
from SN 19757
5 77692 SCREW,HHC,3/8-16 X 1 GRD 8.....6
from SN 19757
6 6021 WASHER,LOCK,.375......................6
from SN 19757
7 56925 SCREW,HHC,3/4-10 X 9.5 GR 8
YE....................................................1
from SN 19757
8 33278 WASHER,FLAT,.75 HARDENED.....2
from SN 19757
9 77051 NUT,NYLOCK,3/4-10,GRD.8...........1
from SN 19757
10 13852 VALVE ASSY,BLEED***...................1
from SN 19757
10 30219 BEARING,FL,1.25ID X 1.41OD X
1.......................................................1
from SN 19757
10 54368 ROTATOR,PLAT,JIB,Z45/25J...........1
from SN 19757
11 54510 WELDMENT,PLATFORM
SUPPORT.......................................1
from SN 19757

Part No. 52551 Z-45/25, Z-45/25, IC Power 147


600 Boom Components April 2012

611.1 Hydraulic Hoses and Fittings - Non-Jib Models

148 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 600 Boom Components

611.1 Hydraulic Hoses and Fittings - Non-Jib Models

Item Part No. Description Qty. Item Part No. Description Qty.

-- 49612 O-RING KIT (ORFS FITTINGS) 16 49120-16181 HOSE


-- 49613 PLUG AND CAP ASSY,FMANIF/SECONDARYCYL....2
KIT-SERVICE,ORFS* 5
to SN 19714
1 48907 ELBOW,45D,520320-4....................1 17 49119-38578 HOSE ASSY,1/4,STR FEM,STR
2 54132 ELBOW,SWIVEL 90D, 520221-4.....1 FEM.................................................2
5
3 48904 ELBOW,90D,520220-4-4.................2 from SN 19887
4 49121-25688 HOSE ASSY 1/4,STR FEM,STR 17 54740-38584 HOSE ASSY,P1&P2/PRIMARY
MALE...............................................2 CYL..................................................2
1 5
to SN 19886
5 48912 CONN,520120-4-6***....................12 18 49119-37678 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................1
6 49119-26478 HOSE ASSY,1/4,STR FEM,STR
5
FEM.................................................1
2 19 49117-14391 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................2
7 49119-27978 HOSE ASSY,1/4,STR FEM,STR
6
FEMM..............................................1
2 20 48935 TEE,RUN,520428-8.........................1
8 48917 CONN,LONG,520122-6...................2 21 48930 FITTING,CONN,520120-6-8***.......2
9 48890 FITTING,TEE,BRANCH,520429-4***.2 22 48933 CONN,520120-8***..........................1
10 49105-35682 HOSE 23 49119-1278 HOSE ASSY,1/4,STR FEM,STR
ASSY,3/8"100R2,FEM/FEM............2 FEM.................................................2
3 6
to SN 14337 to SN 18770
10 49120-35381 HOSE ASSY 1/4, STR FEM,STR 23 49119-2278 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2 FEM.................................................2
4 6
from SN 19715 from SN 18771
10 54740-35384 HOSE
ASSY,F.MANIFOLD/EXT.CYL..........2
5
from SN 14338 to SN 19714
11 48918 TEE,RUN,520428-6.........................2
11 83020 COUPLER,090136, 4-6
adapter fitting as needed
12 49119-39378 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2
5

13 49119-36178 HOSE ASSY,1/4,STR FEM,STR


FEM.................................................1
5

14 48923 PLUG,090109A-6............................2
15 48916 FITTING,CONN,520120-6...............8
16 49119-16178 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2
5
from SN 19715

Part No. 52551 Z-45/25, Z-45/25, IC Power 149


600 Boom Components April 2012

611.1 Hydraulic Hoses and Fittings - Non-Jib Models


(continued)

Item Part No. Description Qty.

Footnotes
1: Hose End - Female, Swivel, ORFS (Parker
No. 1JC43-4), Hose End - Male, ORFS
(Parker No. 1JO43-4) and Hose, 1/4 inch
(Parker No. 481TC-4)
2: Hose End - Female, Swivel, ORFS (Parker
No. 1JC43-4), Hose End - Female, Swivel,
ORFS (Parker No. 1JC43-4) and Hose, 1/4
inch (Parker No. 481TC-4)
3: Hose End - Female, Swivel, ORFS (Parker
No. 1JC43-6), Hose End - Female, Swivel,
ORFS (Parker No. 1JC43-6) and Hose, 3/8
inch (Parker No. 381-6)
4: Hose End - Female, Swivel, ORFS (Parker
No. 1JC43-4), Hose End - Female, Swivel,
ORFS (Parker No. 1JC43-6-4) and Hose, 1/4
inch (Parker No. 481TC-4)
5: Hose End - Female, Swivel, ORFS (Parker
No. 1JC43-6-4), Hose End - Female, Swivel,
ORFS (Parker No. 1JC43-6-4) and Hose, 1/4
inch (Parker No. 481TC-4)
6: Hose End - Female, Swivel, ORFS (Parker
No. 1JC43-4), Hose End - Female, Swivel,
90°, ORFS (Parker No. 1J943-4) and Hose,
1/4 inch (Parker No. 481TC-4)

150 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 600 Boom Components

611.1 Hydraulic Hoses and Fittings - Non-Jib Models


(continued)

This Page Intentionally Left Blank

Part No. 52551 Z-45/25, Z-45/25, IC Power 151


600 Boom Components April 2012

612.1 Hydraulic Hoses and Fittings - Jib Models

152 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 600 Boom Components

612.1 Hydraulic Hoses and Fittings - Jib Models

Item Part No. Description Qty. Item Part No. Description Qty.

-- 49612 O-RING KIT (ORFS FITTINGS) 12 49120-35381 HOSE ASSY 1/4, STR FEM,STR
-- 49613 PLUG AND CAP FEM.................................................2
KIT-SERVICE,ORFS* 4
from SN 19715
1 49117-10191 HOSE ASSY,1/4,90 FEM,STR 12 54740-35384 HOSE
FEM.................................................2 ASSY,F.MANIFOLD/EXT.CYL..........2
1 5
to SN 19756 to SN 19714
1 49119-2078 HOSE ASSY,1/4,STR FEM,STR 13 49119-1278 HOSE ASSY,1/4,STR FEM,STR
FEM*................................................2 FEM.................................................2
2 5
from SN 19757 to SN 18770
2 48904 ELBOW,90D,520220-4-4.................2 13 49119-2278 HOSE ASSY,1/4,STR FEM,STR
3 48905 CONN,520120-4***..........................6 FEM.................................................2
5
4 49121-18588 HOSE ASSY,D.CB from SN 18771
MAN/F.MAN.JUNCT........................2 14 48918 TEE,RUN,520428-6.........................2
3
to SN 19756 15 49119-39378 HOSE ASSY,1/4,STR FEM,STR
4 49121-27788 HOSE ASSY 1/4,STR FEM,STR FEM.................................................2
MALE...............................................2 5
3
to SN 19757 16 49119-36178 HOSE ASSY,1/4,STR FEM,STR
5 49117-9091 HOSE ASSY,1/4,90 FEM,STR FEM.................................................1
FEM.................................................2 6
SAE-4 both ends
3
to SN 19756 16 54077-36981-S HOSE
5 49119-3778 HOSE ASSY,1/4,STR FEM,STR ASSY,1/4",100R1,FEM/FEM**.........1
FEM.................................................2 6
SAE-4 one end; SAE-6 opposite end
3
from SN 19757 17 48923 PLUG,090109A-6............................2
6 48912 CONN,520120-4-6***....................14 18 48916 FITTING,CONN,520120-6...............8
7 49121-2088 HOSE ASSY 1/4,STR FEM,STR 19 49119-16178 HOSE ASSY,1/4,STR FEM,STR
MALE...............................................2 FEM.................................................2
3 6
from SN 19715
8 48917 CONN,LONG,520122-6...................2 19 49120-16181 HOSE
9 49119-23478 HOSE ASSY,1/4,STR FEM,STR ASSY,FMANIF/SECONDARYCYL....2
FEM.................................................1 6
to SN 19714
3
from SN 17348 20 49119-38578 HOSE ASSY,1/4,STR FEM,STR
9 49120-23481 HOSE ASSY,SLAVE/MASTER CYL FEM.................................................2
"R"...................................................1 6
from SN 19887
4
to SN 17347 20 54740-38584 HOSE ASSY,P1&P2/PRIMARY
10 49119-21978 HOSE ASSY,1/4,STR FEM,STR CYL..................................................2
FEM.................................................1 6
to SN 19886
4
from SN 17348 21 49119-37678 HOSE ASSY,1/4,STR FEM,STR
10 49120-21981 HOSE ASSY,SLAVE/MASTER CYL FEM.................................................1
"E"....................................................1 6
SAE-4 both ends
4
to SN 17347 21 54077-38481-S HOSE
11 48919 TEE,BRANCH,520429-6.................2 ASSY,1/4",100R1,FEM/FEM**.........1
6
SAE-4 one end; SAE-6 opposite end

Part No. 52551 Z-45/25, Z-45/25, IC Power 153


600 Boom Components April 2012

612.1 Hydraulic Hoses and Fittings - Jib Models


(continued)

Item Part No. Description Qty.

22 49117-14391 HOSE ASSY,1/4,90 FEM,STR


FEM.................................................2
6

23 48935 TEE,RUN,520428-8.........................1
24 48930 FITTING,CONN,520120-6-8***.......2
25 48933 CONN,520120-8***..........................1
Footnotes
1: Hose End - Female, Swivel, ORFS (Parker
No. 1JC43-4), Hose End - Female, Swivel,
90°, ORFS (Parker No. 1J943-4) and Hose,
1/4 inch (Parker No. 481TC-4)
2: Hose End - Female, Swivel, ORFS (Parker
No. 1JC43-4), Hose End - Female, Swivel,
ORFS (Parker No. 1JC43-4) and Hose, 1/4
inch (Parker No. 481TC-4)
3: Hose End - Female, Swivel, ORFS (Parker
No. 1JC43-4), Hose End - Male, ORFS
(Parker No. 1JO43-4) and Hose, 1/4 inch
(Parker No. 481TC-4)
4: Hose End - Female, Swivel, ORFS (Parker
No. 1JC43-4), Hose End - Female, Swivel,
ORFS (Parker No. 1JC43-6-4) and Hose, 1/4
inch (Parker No. 481TC-4)
5: Hose End - Female, Swivel, ORFS (Parker
No. 1JC43-6-4), Hose End - Female, Swivel,
ORFS (Parker No. 1JC43-6-4) and Hose, 1/4
inch (Parker No. 481TC-4)
6: Verify hose end port size (SAE-4 or 6) when
ordering

154 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 600 Boom Components

612.1 Hydraulic Hoses and Fittings - Jib Models


(continued)

This Page Intentionally Left Blank

Part No. 52551 Z-45/25, Z-45/25, IC Power 155


600 Boom Components April 2012

613.1 Jib Detail

156 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 600 Boom Components

613.1 Jib Detail

Item Part No. Description Qty.

1A 128513 SERVICE KIT,5FT JIB


required for first time replacement
(includes part number 128534)
1B 128534 JIB BOOM ASSY W/WORD
DECAL.............................................1
use ONLY if service kit 128513 has
been installed on the machine
2 8255 SCREW,HHC,3/8-16 X .75
3 6021 WASHER,LOCK,.375
4 81640 WEAR PAD,3 X 1.5 X.625
W/NUTS..........................................1
5 119542 CLAMP,TWO HOSE........................1
6 56912 SPRING CLIP,1/4-20,MAGNI 565.....1
7 119536 BRACKET,HOSE CLAMP................1
8 6090 SCREW,HHC,1/4-20 X .7
9 6638 WASHER,FLAT,USS,1/4"Y
10 6091 NUT,NYLOCK,1/4-20
11 8915 SCREW,HHC,1/4-20 X 1.25
12 128482 HOSE GUIDE, JIB...........................1
13 128483 BACKING PLATE, HOSE BLOCK,
JIB...................................................2
14 128510 CLAMP,JIB HOSE/CABLE,Z45/51...2
15 128724 BOLT,CARRIAGE,1/4-20 X 2.75,G2
16 128454 COVER, JIB HOSES/CABLES**.....1
17 79456 BOLT,CARRIAGE,1/4-20 X 1.00,G2
18 5224 SCREW,HHC,3/8-16 X 2
19 4828 NUT,NYLOCK,3/8-16
20 77181 CLAMP,1.63,#26 X 3/8,RUB
CUSH..............................................2

Part No. 52551 Z-45/25, Z-45/25, IC Power 157


700 Platform Components April 2012

701.1 Platform Installation

158 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 700 Platform Components

701.1 Platform Installation

Item Part No. Description Qty.

1 30286 SCREW,HHC,1-8 X 12IN


GRD.2***..........................................2
to SN 16934
1 56925 SCREW,HHC,3/4-10 X 9.5 GR 8
YE....................................................2
from SN 16935
2 122079 WASHER,FLAT,1.000,HARDENED..4
to SN 16934
2 33278 WASHER,FLAT,.75 HARDENED.....4
from SN 16935
3 29764 NUT,NYLOCK,1-8............................2
to SN 16934
3 77051 NUT,NYLOCK,3/4-10,GRD.8.........12
from SN 16935
4 10597 SCREW,HHC,1/2-13 X 1.25
GR5...............................................12
to SN 16934
4 77692 SCREW,HHC,3/8-16 X 1 GRD 8....12
from SN 16935
5 6021 WASHER,LOCK,.375....................12
from SN 16935
5 6033 WASHER,LOCK,0.5".....................12
to SN 16934
6 Ref. Platform Assembly (refer to
Figure 7-B or 7-B.1).......................12
7 6550 U-BOLT,3/8-16X 1.5 X2.5 X1.25......2
8 5397 WASHER,FLAT,USS,5/16",Y...........4
9 4828 NUT,NYLOCK,3/8-16.....................12
10 8516 SCREW,HHC,3/8-16 X 1.50............8
11 52743-S PLAT SUPPORT
ASSY,NON-JIB***............................1
to SN 16961
11 54520 WELDMNT,PLATFRM
SUPPORT,NJIB...............................1
from SN 16962
12 50293 PLATFORM SUPP WDMT 45.12"....1
to SN 16934
12 54510 WELDMENT,PLATFORM
SUPPORT.......................................1
from SN 16935

Part No. 52551 Z-45/25, Z-45/25, IC Power 159


700 Platform Components April 2012

702.1 Platform

160 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 700 Platform Components

702.1 Platform

Item Part No. Description Qty.

1 7713 NUT,LP NYLOCK,3/8-16.................4


2 5397 WASHER,FLAT,USS,5/16",Y.........20
3 6019 SCREW,HHC,3/8-16 X 1.25 GRD
5.......................................................8
4 Ref. Platform Controls (refer to Figures
7-C or 7-D).......................................8
5 73233 ASSEMBLY,FOOT SWITCH***........1
-- 20262 MICROSWITCH,13482
FOOTSWITCH.................................1
-- 43960 WIRE CABLE,16GA/4 CON.TPE
JKT*...................................61-inches
-- 60428 CONN,PLUG 4 WAY,14-18GA.........1
-- 73739 BOOT,PLUG 4 WAY.........................1
6 73587 SCREW,PHIL,10-24 X .75...............2
7 73575 SPRING CLIP,10-24,ZINC...............2
8 6090 SCREW,HHC,1/4-20 X .7................4
9 6638 WASHER,FLAT,USS,1/4"Y..............8
10 56912 SPRING CLIP,1/4-20,MAGNI 565.....4
11 73931 GUARD,FOOTSWITCH,W/DECAL
ALUM...............................................1
12 73610P-S STEP PLATFORM ENTRY
PAINTED.........................................1
13 73477P FLOORING, 6'FT PLATFORM.........1
14 52750-S PLAT.ASSY,6FT,Z45/25,ANSI/CSA..1
14 52751-S PLAT.ASSY,6FT,Z45/25, CE............1
-- 102992 SLIDING MIDRAIL KIT,PTD............1
-- 53517 GROMMET,RUBBER .5 X .014 X
.75....................................................1
-- 56424 CLAMP,1.25X.5
RUBBER-CUSHION........................1
-- 60922 OPTION,EURO TOEBOARD...........1
15 6550 U-BOLT,3/8-16X 1.5 X2.5 X1.25......2
16 4828 NUT,NYLOCK,3/8-16.......................8
17 73954P Decal Plate Assembly with decals
(decals are listed in Section One).....1
18 44743 MANUAL BOX W/DECALS***..........1
19 6356 WASHER,LOCK,.25........................3
20 Ref Weldment - Platform Mount (refer
to Figures 7-A )................................3

Part No. 52551 Z-45/25, Z-45/25, IC Power 161


700 Platform Components April 2012

703.1 Platform Controls - View 1

162 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 700 Platform Components

703.1 Platform Controls - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

A 119867 WIRING KIT,JIB TIME DELAY IC 19 77136 BRACKET,CONTROL BOX


-- 19274 RELAY,SPDT,12V(AUTO)** MOUNT,Z45.....................................1
from SN 19361
-- 43181 CAPACITOR,TIME DELAY
20 6175 SCREW,HHC,3/8-16 X 1.................4
1 22052 LIMITER PC BOARD,
HORSEPOWER..............................1 21 6021 WASHER,LOCK,.375......................4

2 49820 SCREW,PHILLIPS,PHM,6-32 X .5...3 22 6097 WASHER,FLAT,USS,3/8",Y.............4

3 12344 NUT,NYLOCK,6-32..........................2 23 4828 NUT,NYLOCK,3/8-16.......................4

4 32637 TERMINAL BLOCK,WAGO...........43 24 7057 CONN. SQZ,1/2NPT .39-.56


MED.................................................6
4 32638 TERMINAL BLOCK,WAGO.............2 1
5 32639 END PLATE,WAGO.........................1
25 6935 LOCKNUT,ELEC,1/2"......................6
6 19274 RELAY,SPDT,12V(AUTO)**.............1 1
Ford models
7 44936 WASHER,STAR,EXTERNAL,#8......1 26 43957 WIRE CABLE,14GA/4 CON.TPE
JKT.....................................83-inches
8 43956 WIRE CABLE,14GA/3 CON.TPE
JKT*.................................732-inches 27 15243 PLUG,NYLON .875 BLACK
DOMED...........................................1
9 6622 GROUND CONNECTOR,1/2".........1
28 43959 WIRE CABLE,16GA/3 CON.TPE
10 10775 T-BOX,2.75 X 4.5 X 2.0....................1
JKT...................................144-inches
10 8843 COVER,KNOCK OUT HOLE,4 PER
29 35934 WIRE CABLE 18G/19
BAG.................................................1
CONDUCT***...................733-inches
11 13585 OUTLET,110V GFCI***....................1
30 43955 WIRE CABLE,12GA/3 CON.TPE
11 33629 PLATE,UK POWER TO JKT*.................................742-inches
PLATFORM.....................................1
31 45383 ALARM,WARBLE TONE 5-30
11 33724 KIT,GASKET,UK POWER TO VDC***.............................................1
PLAT................................................1 Does not include 72326 nut
12 54380 SCREW,PHILLIPS,PHM,8-32 X -- 72326 NUT - PLASTIC,RING FOR
.875..................................................4 ALARMS..........................................1
13 39591 SPACER,NYLON,.375.....................4 32 50405 BRACKET,CONTROL BOX
14 54633 NUT,KEPT,8-32,PLATED.................4 MOUNT,LH%%................................1
to SN 19360
15 30997 CORROSION INHIBITOR,FOAM.....1
32 77136 BRACKET,CONTROL BOX
16 27115 GASKET,UPPER CONTROL MOUNT,Z45.....................................1
BOX.................................................1 from SN 19361
17 52765 PLAT.CNTRL.BOX 33 49866 RESISTOR,50 OHM,5
W/DECAL,Z45/25............................1 W,CERAMIC....................................1
includes index number 15; to SN Gasoline/LPG models
16867
Footnotes
17 77248 PLAT.CNTL.BOX,W/DECAL,Z45/25.1
includes index number 15; from SN 1: Quantity listed may not reflect specific model
16868 configuration requirements.
18 10777 COVER,BLANK...............................1
18 45437 COVER,GFCI,WEATHERPROOF....1
includes mounting fasteners
19 50404 BRACKET,CONTROL BOX
MOUNT,RH%%...............................1
to SN 19360

Part No. 52551 Z-45/25, Z-45/25, IC Power 163


700 Platform Components April 2012

704.1 Platform Controls - View 2

164 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 700 Platform Components

704.1 Platform Controls - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref., JOYSTICK 15 21618 CLAMP,1.13,#18 X 1/4,RUB


CONTROLLER,12V.........................1 CUSH..............................................1
refer to 707.1 16 54365 SCREW,PHIL,PHM,10-32 X
2 122513 KIT,HORN SVC BB&SM BOOM .5,SSTL............................................2
2 66813 BUTTON,PUSH,BLACK 17 6178 NUT,NYLOCK,10-32........................4
W/SEAL***.......................................1 18 13268 CLAMP,0.75,#12 X 1/4,RUB
-- 122513 KIT,HORN SVC BB&SM BOOM......1 CUSH..............................................1
-- 66813 BUTTON,PUSH,BLACK 19 54525 BRACKET-PANEL-WIRE MOUNTING
W/SEAL***.......................................1 99.....................................................1
-- 66815 BASE, W/1 N.O. CONTACTS***......1 20 43181 CAPACITOR,TIME DELAY..............1
-- 66816 CONTACT,N.O.***............................1 21 54955 WIRE LOOM,1.29 DIA......9.5-inches
3 27246 BOOT,TOGGLE 22 27033 SUPPORT,WRIST***.......................1
SWITCH,SHORT*..........................10 23 Ref., JOYSTICK
1 CONTROLLER,12V.........................1
refer to 705.1
4 54692 SPACER,NYLON,.718 X .526
X.219.............................................10 24 19274 RELAY,SPDT,12V(AUTO)**.............2
1 25 56848 WASHER,LOCK,IND,LAMP
RETAINER.......................................2
5 56298 LIGHT,INDICATOR,RED,14V***......2
Gasoline/LPG models 26 Ref., JOYSTICK
CONTROLLER,12V.........................1
-- 56298 LIGHT,INDICATOR,RED,14V***......1 refer to 706.1
Diesel models
26 Ref. JOYSTICK,SINGLE AXIS
6 122514 KIT,ESTOP SVC BB&SM BOOM.....1 PROPORT.......................................1
-- 66812 E-STOP BUTTON............................1 refer to 706.1
-- 66818 CONTACT,NC..................................2 27 45384 PLUG,NYLON .50 BLACK
-- 66821 BASE,WITHOUT CONTACTS.........1 DOMED...........................................2
1
7 13037-S SWITCH,TOGGLE,SPDT,3POS
MOMEN...........................................5 28 30996 PLUG,NYLON .313 BLACK
1 DOMED...........................................6
includes mounting fasteners
8 16397-S SWITCH,TOGGLE,DPDT,3POS
Footnotes
MOMEN...........................................1 1: Quantity listed may not reflect specific model
includes mounting fasteners configuration requirements.
9 13480-S SWITCH,TOGGLE,DPDT,2POS
MOMEN...........................................1
includes mounting fasteners
10 128205 SWITCH TOGGLE ASSY DPDT 2P
MNT.................................................2
1
(replaced 27378-S)
11 13038-S SWITCH,TOGGLE,DPDT,3POS
MAINT.............................................1
includes mounting fasteners
12 6090 SCREW,HHC,1/4-20 X .7................2
13 6638 WASHER,FLAT,USS,1/4"Y..............2
14 6889 NUT,LP NYLOCK,1/4-20.................2

Part No. 52551 Z-45/25, Z-45/25, IC Power 165


700 Platform Components April 2012

705.1 Joystick Controller - Drive/Steer Functions

166 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 700 Platform Components

705.1 Joystick Controller - Drive/Steer Functions

Item Part No. Description Qty.

-- 20424H JOYSTICK CONTROLLER,12V


aftermarket joystick replacement
-- 20424 JOYSTICK CONTROLLER,12V
OEM joystick, contains all shown
service parts
1 25882 LOCK RING.....................................1
2 25881 BOOT,THUMB 20424 JOYSTICK.....1
3 25883 HANDLE HALF,JOYSTICK
(20424)............................................2
order qty (2) required
-- 49887 NUT & BOLT KIT (25883)................1
-- 58209 SPRING,RETURN***.......................1
-- 72245 KIT, JOYSTICK HANDLE
includes handles, rocker and nut/bolt
kit
4 54946 SCREW,PHILLIPS,PHM,M5 X
16MM...............................................4
5 44221 COLLAR, BOOT RETAINING..........1
6 22368 BOOT (20424).................................1
7 25884 COVER CASTING,20424
CONTROLLER................................1
8 44211 SHAFT,W/NF STYL
BLOCK,(20424)*..............................1
9 65535 POT PLATE ASSEMBLY (20424).....1
includes bearing and terminal strip
10 22364 POTENTIOMETER (20424)............2
11 22367 SPUR GEAR (20424)......................2
12 44212 GEAR CASTING,20424
CONTROLLER*...............................1
13 65536 SWITCH PLATE
ASSEMBLY(20424).........................1
includes bearing and stand-offs
14 22365 SWITCH (20424).............................2
15 22366 CAM ASSY (20424).........................1
16 52776 SCREW,HEX,M4X0.7X10MM
(20424)*...........................................2
17 52777 NUT,HEX,M4 X 0.7 MM
(20424)***........................................3
18 52775 SCREW,HEX,M4X0.7X30MM
(20424)*...........................................1
19 23680 SWITCH,HANDLE,20424................2
20 23688 ROCKER ASSY,HANDLE
(20424)***........................................1

Part No. 52551 Z-45/25, Z-45/25, IC Power 167


700 Platform Components April 2012

706.1 Joystick Controller - Secondary Boom Functions

168 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 700 Platform Components

706.1 Joystick Controller - Secondary Boom Functions

Item Part No. Description Qty.

-- 24495H aftermarket joystick replacement


-- 24495 JOYSTICK,SINGLE AXIS PROPORT
OEM joystick, contains index numbers
1 - 6 and 10 - 12
1 27133 HANDLE,CAP,CONTROLLER.........1
2 27134 BOOT,CONTROLLER.....................1
3 31526 O-RING,BOOT,CONTROLLER.......1
4 19720 CASTING,45049, 40612..................1
5 27135 SHAFT W/GEAR.............................1
6 19718 POTENTIOMETER,45049...............1
6 27524 PCB,ASSY,24495............................1
7 27116 RESISTOR,100 OHM,25 WATT.......1
8 21121 CABLE TIE,4" BLK,HEAT
RESISTNT.......................................5
9 27117 RESISTOR,250 OHM,5 WATT.........1
10 21434 SPRING & BUSHING
KIT,RETURN***...............................1
11 19731 GEAR, SLAVE, MS4,45048.............1
12 19712 MICROSWITCH,V3L-139-D8..........2

Part No. 52551 Z-45/25, Z-45/25, IC Power 169


700 Platform Components April 2012

707.1 Joystick Controller - Primary Boom and Turntable Rotate Functions

170 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 700 Platform Components

707.1 Joystick Controller - Primary Boom and Turntable Rotate Functions

Item Part No. Description Qty.

-- 53073H aftermarket joystick replacement


-- 53073 JOYSTICK,MULT AXIS
CONT,OEM***
OEM joystick, contains all shown
service parts
1 27133 HANDLE,CAP,CONTROLLER.........1
2 27134 BOOT,CONTROLLER.....................1
3 46272 FLANGE-JOYSTICK
MOUNTING,44988..........................1
4 31526 O-RING,BOOT,CONTROLLER.......1
5 27511 SPRING,24493 CONTROLLER......1
6 31283 BUSHING,SPRING SEAT...............1
7 52585 PCB,11179CD,(LIFT)***..................1
8 52587 SHAFT & HOUSING ASSY.............1
9 52588 DRIVE GEAR - INSIDE #53073......2
9A 58477 SHAFT (52587)***...........................2
10 52589 DRIVE GEAR - OUTSIDE #53073...2
11 19712 MICROSWITCH,V3L-139-D8..........4
12 58923 SADDLE
BRCKT40613,34419,53073*...........1
harness shown for illustration purpose
only
13 37948 SADDLES-SET(24493,40613,53073.1
14 52591 POTENTIOMETER-JOYSTCK(53073).2
14 65827 ADAPTER (53073,52591) **............2
15 52586 PCB,11179AB, (SWING)***.............1

Part No. 52551 Z-45/25, Z-45/25, IC Power 171


800 Accessories April 2012

801.1 Alarm and Beacon Package

172 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 800 Accessories

801.1 Alarm and Beacon Package

Item Part No. Description Qty.

-- 60047-S ALARM PKG,ACC.Z45 IC


1 75041 SCREW,PHILLIPS,PHM,10-32 X
1.......................................................3
2 45462 ALARM,CHIME TONE
5-25VDC***......................................1
Does not include 72326 nut
-- 72326 NUT - PLASTIC,RING FOR
ALARMS..........................................1
3 18963 ALARM,INTERMITTENT TONE
6-30V*..............................................1
Does not include 72326 nut
-- 72326 NUT - PLASTIC,RING FOR
ALARMS..........................................1
4 6178 NUT,NYLOCK,10-32........................3
5 6146 WASHER,FLAT,MS,#10,Y...............3
6 56704 STROBE,FIREBOLT,12-80VDC,AMB**.1
(replaced 20189)
-- 122019 FLASHTUBE,U
SHAPED,360DEG,BULB
-- 226393 FLASHTUBE,STRAIGHT,360DEG,BULB
-- 72282 LENS,AMBER,STROBE,FIREBOLT

Part No. 52551 Z-45/25, Z-45/25, IC Power 173


800 Accessories April 2012

802.1 Platform Options

174 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 800 Accessories

802.1 Platform Options

Item Part No. Description Qty.

-- 28322 OPTION,PLAT.PINCH GUARD,5 FT.


-- 28323 OPTION,PLAT.PINCH GUARD,4 FT.
-- 34321-S OPTION,WORKLIGHT,12 VOLT
-- 53157-S PINCH GUARD,6'(1.25")SERVICE**
-- 53808 AUX TOP RAIL,6' PLATFORM
-- 119795 KIT,CONTROL BOX COVER
-- 60922 OPTION,EURO TOEBOARD
(includes item 5)
1 7339 SCREW,HHC,1/4-20 X .5................4
2 6091 NUT,NYLOCK,1/4-20.......................8
3 9599-S TOOL TRAY ACCESSORY***.........1
4 28328 RAILING,PINCH GAURD,5 FT........1
-- 28329 RAILING,PINCH GAURD,4 FT........1
-- 53808-S AUX TOP RAIL,6'(1.25")SERVICE...1
5 94745P TOEBOARD,ENTRY EUROPEAN
PNTD**............................................1
6 122073 SUPPORT, RAILING.....................20
7 122231 SCREW,BHSC,1/4-20 X 1.............20
8 6889 NUT,LP NYLOCK,1/4-20...............20
9 8914 SCREW,HHC,1/4-20 X .625............4
10 6638 WASHER,FLAT,USS,1/4"Y..............4
11 35958 HOUSING,WORKLIGHT***.............2
-- 35960 BULB,WORKLIGHT,12V 35W.........2
12 13002 SCREW,HHC,5/16-18 X 1 GR5.......2
13 6886 WASHER,LOCK,.313......................2
14 5397 WASHER,FLAT,USS,5/16",Y...........2
15 35956 BRACKET,WORK LIGHT MOUNT
5/16"................................................2
16 6145 SCREW,HHC,1/4-20 X 1.5..............4
17 6356 WASHER,LOCK,.25........................4
18 45385 PLUG,NYLON 1.12 BLACK
DOMED...........................................2
19 88607P COVER,CONTROL BOX LEFT
SIDE***............................................1
20 88606P COVER,CONTROL BOX RIGHT
SIDE**.............................................1
21 102785P CONTROL BOX COVER,LID,PTD....1
22 111526 HINGE,PLAT CONTROL BOX
COVER............................................1
23 34619 BUMPER,RUBBER***.....................2
24 54486 RIVET,ALUM,ALUM,3/16BUTTONHEAD

Part No. 52551 Z-45/25, Z-45/25, IC Power 175


800 Accessories April 2012

803.1 Half-mesh and Swing Gate Options

176 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 800 Accessories

803.1 Half-mesh and Swing Gate Options

Item Part No. Description Qty.

1 8914 SCREW,HHC,1/4-20 X .625..........28


2 6638 WASHER,FLAT,USS,1/4"Y............74
3 54932 CLAMP,1.25,#20 X 1/4,RUB
CUSH............................................17
4 6091 NUT,NYLOCK,1/4-20.....................17
5 54458 MESH,HALF,LH,6'PLATFORM........1
6 54465 MESH,HALF,RH,6'PLATFORM.......1
7 45385 PLUG,NYLON 1.12 BLACK
DOMED...........................................4
8 52752-S PLATFORM,1/2 MESH
W/GATE,ANSI*................................1
8 52753-S PLAT.ASSY,6FT,1/2 MESH, CE.......1
9 54165 PLATE,FOOT SWITCH COVER......1
10 54457 MESH,HALF,SWING GATE***.........1
11 128368 KIT,SWING GATE W/SPRING.........1
-- 42104 SPRING,SHORT PLATFORM GATE
11A 119950 KIT, FIELD INSTALL, SWING GATE
includes 128368, 7265, 1487, 1488
and 33674
12 7265 RIVET,STEEL,P, .25 X .375...........14
13 1487 GATE LATCH
CASTING--DRILLED.......................1
14 1488 RAILING CATCH
CASTING--DRILLED.......................1
15 12161 SNAP PIN,(RD.NOSE)-GATE
LATCH.............................................1

Part No. 52551 Z-45/25, Z-45/25, IC Power 177


800 Accessories April 2012

804.1 Air Line to Platform

178 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 800 Accessories

804.1 Air Line to Platform

Item Part No. Description Qty.

-- 27887 OPTION,AIRLINE TO PLATFORM


1 16073 CLAMP,0.63,#10 X 1/4,RUB
CUSH............................................12
1 27890 KIT,FITTING,AIRLINE TO
PLATFRM........................................1
2 27900 BULKHEAD,FEMALE X 6 X 6.........2
3 27895 COUPLER,1/4"SERIES 3/8 MPT.....1
4 27894 PLUG,1/4"SERIES,3/8 MPT............1

Part No. 52551 Z-45/25, Z-45/25, IC Power 179


800 Accessories April 2012

805.1 Cold Start Package - Ford and Deutz Engines

180 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 800 Accessories

805.1 Cold Start Package - Ford and Deutz Engines

Item Part No. Description Qty.

-- 30502-S COLD START PKG,DIESEL


-- 35609 COLD START PKG,FORD LRG
1 35610 HEATER,FREEZE PLUG,FORD
LRG423...........................................1
Ford models
2 28853 BLANKET,BATTERY........................2
Ford and Deutz Diesel models
3 13037-S SWITCH,TOGGLE,SPDT,3POS
MOMEN...........................................1
includes mounting fasteners; Deutz
Diesel models
4 54692 SPACER,NYLON,.718 X .526
X.219...............................................1
5 32726 DECAL,OPTION GLOW
PLUGS***........................................1
Deutz Diesel models
6 27246 BOOT,TOGGLE
SWITCH,SHORT*............................1
Deutz Diesel models
7 31408 GLOW PLUG,L1011........................1
Deutz Diesel models
8 6090 SCREW,HHC,1/4-20 X .7................2
Deutz Diesel models
9 6638 WASHER,FLAT,USS,1/4"Y..............4
Deutz Diesel models
10 6091 NUT,NYLOCK,1/4-20.......................2
Deutz Diesel models
11 27155 SOLENOID,12V
CONTINUOUS***............................1
Deutz Diesel models

Part No. 52551 Z-45/25, Z-45/25, IC Power 181


800 Accessories April 2012

806.1 Generator Option

182 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012 800 Accessories

806.1 Generator Option

Item Part No. Description Qty.

1 27246 BOOT,TOGGLE
SWITCH,SHORT*............................1
2 32728 DECAL,OPTION GENERATOR***...1
3 54692 SPACER,NYLON,.718 X .526
X.219...............................................1
4 56457-S SWITCH,TOGGLE,SPDT,2 POS
MAINT.............................................1
includes mounting fasteners
5 119403 CONN,PLUG 120 AC/15A
DOMESTIC......................................1
5 119404 CONN,RECEP 120AC/15A
DOMESTIC......................................1
5 43956-7200 WIRE CABLE,14GA/3 CON.TPE
JKT..................................................1
5 77247 POWER TO PLAT,CORD ASSY.......1
6 22788 SCREW,HHC,1/2-13 X 1.75............2
7 6095 WASHER,FLAT,USS,1/2",Y.............4
8 6198 NUT,NYLOCK,1/2-13.......................2
9 54207 BRACKET,MOUNTING....................1
10 54028 OPTION,GEN,3000W PARKER......1
includes rubber isolators
10 54284 OPTION,GENERATOR,2500W
HYD.................................................1
includes rubber isolators
11 13918 SCREW,HHC,3/8-16 X
1.75,GRD.8......................................4
12 5397 WASHER,FLAT,USS,5/16",Y...........8
13 4828 NUT,NYLOCK,3/8-16.......................4
14 84080 ISOLATR KIT,RUBBR,2KW
GENERATR.....................................8

Part No. 52551 Z-45/25, Z-45/25, IC Power 183


April 2012

Part Number Index

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page

101044 ......................61–62, 75–76, 13480-S .....................105–106, 109, 22366 ........................167 27802 ........................102
83, 89, 91 165 22367 ........................167 27804 ........................102
101726 ......................95–96 13585 ........................163 22368 ........................167 27836 ........................27, 49
101727 ......................95–96 13852 ........................141, 143–144, 22578 ........................79–80 27887 ........................179
102119 ......................72 147 226393 ......................173 27890 ........................179
102785P ....................175 13918 ........................62, 133, 183 22672 ........................69 27894 ........................179
102992 ......................161 139599 ......................131, 141, 143– 22699 ........................89, 91 27895 ........................179
10587 ........................129 144 22700 ........................66, 71–72, 75– 27900 ........................179
10597 ........................23–25, 45–47, 139709 ......................83 76, 79–80 27903 ........................71–72
95–96, 159 14033 ........................23–25, 29, 31, 22736 ........................89, 91 27915 ........................83, 85
106121 ......................24–25, 46–47 45–47, 51, 53, 99 22788 ........................43, 71–72, 80, 27916 ........................71–72, 83, 85
106122 ......................24–25, 46–47 147094 ......................105–106 85, 183 27943 ........................75–76, 91
106123 ......................24–25, 46–47 147209 ......................93 22811 ........................25, 47 28076 ........................83
106144 ......................69 147210 ......................93 22965 ........................71–72, 79–80, 85 28157 ........................11–12
106148 ......................24–25, 46–47 147211 ......................93 23057 ........................65–66, 69, 75– 28158 ........................11–12
106150 ......................24–25, 46–47 147212 ......................93 76, 85, 91 28159 ........................11–12
106403 ......................24–25, 46–47 147223 ......................95–96 23083-S .....................61–62 28160 ........................11–12
106508 ......................24–25, 46–47 147259 ......................143–144 23680 ........................167 28161 ........................11–12
107727 ......................127 147283 ......................143–144 23688 ........................167 28164 ........................12
10775 ........................163 1484 ..........................11–12 24037 ........................75–76, 89, 91 28165 ........................11–12
10777 ........................163 1487 ..........................177 24038 ........................75–76, 91 28171 ........................12
107803 ......................61–62 1488 ..........................177 24040 ........................75–76 28174 ........................11–12
110304 ......................75–76, 91 15086 ........................75–76, 91 24165 ........................72 28175 ........................12
110345 ......................95–96 15243 ........................163 24470 ........................72 28176 ........................11–12
111526 ......................175 16073 ........................179 24495 ........................169 28177 ........................11–12
111634 ......................71–72 16397-S .....................105–106, 165 24495H ......................169 28181 ........................12
112308 ......................95–96 16584 ........................79–80, 91 24552 ........................65–66 28235 ........................11–12
112379 ......................95–96 17712 ........................113, 116 25068 ........................93 28236 ........................11–12
119203 ......................69 18383 ........................15, 17, 41 25284 ........................15, 41, 131 28322 ........................175
119210 ......................23–25, 45–47 18503 ........................71–72, 85 25388 ........................61–62 28323 ........................175
119403 ......................61–62, 183 18504 ........................65–66, 139 25548 ........................71–72 28328 ........................175
119404 ......................183 18506 ........................75–76, 91 25571P-S ..................71–72 28329 ........................175
119536 ......................157 18596 ........................15, 17, 23–25, 25683 ........................15, 41, 141, 144 28646 ........................61–62
119542 ......................157 41, 45–47 25817 ........................15, 17, 41 28647 ........................65–66, 69
119795 ......................175 18665 ........................109 25836 ........................109 28656 ........................65–66, 69
119798 ......................95–96 18963 ........................173 25837 ........................109 28713 ........................65–66
119867 ......................163 19207 ........................102 25881 ........................167 28717 ........................71–72, 75–76
119950 ......................177 19274 ........................163, 165 25882 ........................167 28750 ........................27, 49, 101–102
12011 ........................137, 139 19440 ........................15, 17, 41 25883 ........................167 28853 ........................181
12153 ........................61–62 19491 ........................93, 129, 133, 135 25884 ........................167 29073 ........................79–80, 89
12161 ........................177 19506 ........................105–106 25926 ........................29, 51 29080 ........................133, 135
122019 ......................173 19712 ........................169, 171 25929 ........................85 29436 ........................71–72, 80, 85
122073 ......................175 19718 ........................169 25994 ........................12 29555 ........................83
122079 ......................159 19720 ........................169 27010 ........................72 29557 ........................79–80
122231 ......................175 19731 ........................169 27033 ........................165 29559 ........................79–80
122512 ......................105–106 19859 ........................72 27034 ........................66, 75–76 29560 ........................79–80
122513 ......................165 20193 ........................24–25, 43, 45–47 27051 ........................102 29616 ........................71–72
122514 ......................105–106, 165 20224 ........................27, 49, 102 27067 ........................24–25, 46–47, 29739 ........................46–47, 71–72,
12343 ........................105–106 20262 ........................161 71–72, 79–80, 85 79–80, 85
12344 ........................163 20424 ........................167 27089 ........................66, 115–116 29749 ........................85
1268 ..........................11–12 20424H ......................167 27115 ........................163 29764 ........................159
128205 ......................105–106, 165 20776 ........................109 27116 ........................169 29883 ........................24–25, 43, 46–
128368 ......................177 20880 ........................61–62 27117 ........................169 47, 61–62
128446 ......................93 21121 ........................169 27126 ........................61–62 30080 ........................11–12
128454 ......................157 21130 ........................29, 31, 51, 53, 27133 ........................169, 171 30138 ........................61–62, 133, 135
128482 ......................157 79–80, 89 27134 ........................169, 171 30217 ........................133, 135, 143–
128483 ......................157 21141 ........................95–96 27135 ........................169 144
128510 ......................157 21142 ........................24–25, 43, 45–47 27142 ........................71–72 30219 ........................141, 147
128513 ......................157 21143 ........................24–25, 43, 45–47 27155 ........................181 30221 ........................127, 131
128534 ......................157 21144 ........................24–25, 43, 45–47 27204 ........................12 30222 ........................143–144
128724 ......................157 21146 ........................24–25, 43, 45–47 27205 ........................12 30255 ........................133, 135, 143–
128839 ......................24–25, 46–47 21148 ........................24–25, 43, 45–47 27206 ........................12 144
12906 ........................113 21149 ........................24–25, 43, 45–47 27207 ........................12 30286 ........................159
13000 ........................99 21166 ........................19–20 27211-0250 ...............69 30370 ........................131
13002 ........................71–72, 175 21175 ........................93 27246 ........................105–106, 109, 30418 ........................127
13014 ........................75–76, 91 21434 ........................169 165, 181, 183 30438 ........................79–80
13037-S .....................105–106, 165, 21465 ........................66, 115–116 27377 ........................111 30502-S .....................181
181 21496 ........................29, 31, 51, 53, 27488 ........................61–62 30785-1000 ...............79–80, 89
13038-S .....................165 79–80, 89 27497 ........................143–144 30785-500 .................31, 53
13064 ........................24–25, 43, 46– 21618 ........................165 27507 ........................65–66 30785-600 .................29, 51
47, 61–62, 83, 93 21982 ........................105–106 27511 ........................171 30806 ........................79–80
13066 ........................47 22052 ........................163 27524 ........................169 30810 ........................69
13268 ........................95–96, 105–106, 22279 ........................72 27564 ........................11–12 30971 ........................65–66, 69, 72,
165 22364 ........................167 27586 ........................95–96 83, 85
22365 ........................167 27759 ........................102 30973 ........................62

184 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

30996 ........................25, 165 36198 ........................15, 41 45383 ........................163 48933 ........................27, 33, 37, 39,
30997 ........................105–106, 163 36203 ........................71–72 45384 ........................106, 165 49, 55–56, 59,
31060 ........................11–12 36208 ........................69 45385 ........................175, 177 120, 124, 149,
31100 ........................102 36294 ........................147 45437 ........................163 154
31249 ........................71–72, 80 36872 ........................61–62 45454 ........................75–76 48935 ........................33, 37, 55–56,
31283 ........................171 36985 ........................71–72 45462 ........................173 119–120, 149,
31406 ........................27, 49 37002 ........................71–72 45782 ........................109 154
31408 ........................181 37003 ........................79–80 45873 ........................19–20 48936 ........................49, 55–56, 59
31498 ........................141, 143–144 37017 ........................72 45912 ........................27, 49, 102, 139, 48939 ........................55–56
31523 ........................83 37097 ........................24–25, 43, 45–47 147 48946 ........................55–56, 119–120,
31526 ........................169, 171 37505 ........................83, 89, 91 46131 ........................65–66, 69, 71–72 123–124
31527 ........................102 37947 ........................105–106 46272 ........................171 48947 ........................119–120
32150 ........................11–12 37948 ........................171 46674 ........................71–72, 80 48948 ........................33, 37, 55–56,
32151 ........................11–12 37950 ........................83 47186 ........................83 123–124
32309 ........................66, 69 38113 ........................24–25, 46–47 47228 ........................99 48959 ........................119–120
32399 ........................15, 17, 41 38156 ........................95–96 47377 ........................141, 143–144 48960 ........................27, 33, 37, 39,
32611 ........................71–72, 79–80, 85 38620 ........................133, 135 4828 ..........................15, 17, 23–25, 49, 55–56, 59
32637 ........................163 38922 ........................71–72 41, 45–47, 61– 48961 ........................119–120, 123–
32638 ........................163 39345 ........................141, 143–144 62, 75–76, 83, 124
32639 ........................163 39478 ........................95–96 89, 91, 95–96, 48962 ........................119–120, 123–
32675 ........................43 39591 ........................163 99, 111, 113, 124
32681 ........................29, 31, 51, 53 39877 ........................119–120 116, 127, 133, 48965 ........................119–120
32695 ........................79–80 40434 ........................11–12 135, 141, 143– 48977 ........................124
32698 ........................83 41912 ........................24–25, 46–47 144, 157, 159, 48978 ........................119–120, 123–
32726 ........................12, 181 41918 ........................24–25, 46–47 161, 163, 183 124
32728 ........................12, 183 41921 ........................24–25, 46–47 48401 ........................17 48985 ........................119–120, 123–
32752 ........................79–80 41922 ........................24–25, 46–47 48471 ........................65–66 124
32975 ........................102 42079 ........................93 48477 ........................65–66 48986 ........................120, 124
33024 ........................71–72, 79–80 42104 ........................177 48498 ........................71–72, 75–76, 48992 ........................120
33239 ........................83 42360 ........................25, 47 85, 91 48994 ........................119–120, 123–
33247 ........................41 42502 ........................61–62 48752-463 .................137, 139 124
33277 ........................85 4266 ..........................29, 31, 53, 129 48880 ........................27, 49, 102 48997 ........................102
33278 ........................147, 159 43018 ........................141, 143–144 48885 ........................61–62 49000 ........................95–96
33418 ........................83 43166 ........................141, 143–144 48890 ........................33, 37, 55–56, 49105-35682 .............149
33428 ........................93 43181 ........................163, 165 149 49107-3063 ...............37
33432 ........................43 43595 ........................11–12 48891 ........................33, 37, 39, 55– 49107-3463 ...............33, 55–56
33521 ........................49 43599 ........................49, 102 56, 59 49107-3863 ...............33, 55–56
33555 ........................111 43601 ........................27, 49, 102, 139 48894 ........................55–56 49108-2329 ...............123–124
33556 ........................111 43647 ........................11–12 48899 ........................119–120, 123– 49109-7729 ...............123–124
33629 ........................163 43663 ........................11–12 124 49110-2092 ...............79–80
33724 ........................163 43683 ........................93 48904 ........................27, 33, 37, 39, 49110-2992 ...............37
33802 ........................61–62 43687 ........................95–96 49, 55–56, 59, 49110-3392 ...............33, 55–56
33952 ........................11–12 43688 ........................95–96 119–120, 123– 49110-7592 ...............55–56
33957 ........................65–66, 69 43955 ........................109, 163 124, 149, 153– 49117-10191 .............153–154
33960 ........................66, 69 43956 ........................61–62, 163 154 49117-11091 .............37
33963 ........................66, 69 43956-7200 ...............183 48905 ........................39, 49, 55–56, 49117-14391 .............33, 55–56, 149,
33964 ........................66, 69 43957 ........................163 59, 102, 119– 154
33965 ........................66, 75–76 43959 ........................163 120, 123–124, 49117-2091-S ............39, 59
33966 ........................66, 69 43960 ........................109, 129, 161 139, 153–154 49117-2591 ...............37
33968 ........................66, 69 44064 ........................79–80, 89, 91 48906 ........................33, 37, 55–56 49117-3191 ...............39, 59
33969 ........................75–76 44211 ........................167 48907 ........................27, 33, 37, 119– 49117-3791 ...............39, 59
33970 ........................66, 69 44212 ........................167 120, 123–124, 49117-4291 ...............37
33972 ........................66, 69 44221 ........................167 149 49117-4391 ...............33, 55–56
33988 ........................72 44586 ........................61–62 48909 ........................39, 59 49117-5091 ...............33, 55–56
34052 ........................105–106 44743 ........................161 48911 ........................39, 59, 119–120 49117-5191 ...............37
34054 ........................105–106 44769 ........................12 48912 ........................33, 37, 39, 55– 49117-5891 ...............33, 55–56
34055 ........................105–106 44828 ........................93 56, 59, 120, 149, 49117-9091 ...............153–154
34056 ........................105–106 44829 ........................93 153–154 49118-3808 ...............39, 59
34059 ........................79–80 44936 ........................163 48914 ........................39, 59 49118-4408 ...............55–56
34125 ........................133, 135 44981 ........................11–12 48916 ........................102, 119–120, 49118-5908 ...............55–56
34162-800 .................72 44986 ........................11–12 123–124, 149, 49119-1278 ...............149, 153–154
34245 ........................144 45043 ........................19–20 153–154 49119-16178 .............149, 153–154
34265 ........................83 45071 ........................15, 17, 23–25, 48917 ........................149, 153–154 49119-2078 ...............37, 153–154
34276 ........................131 41, 45–47, 127 48918 ........................149, 153–154 49119-21978 .............153–154
34321-S .....................175 45074 ........................15, 17, 41 48919 ........................55–56, 153–154 49119-2278 ...............149, 153–154
34619 ........................175 45112 ........................19–20 48922 ........................119–120, 123– 49119-23478 .............153–154
35434 ........................66 45113 ........................19–20 124 49119-26478 .............149
35586 ........................83 45114 ........................19–20 48923 ........................149, 153–154 49119-27978 .............149
35609 ........................181 45161 ........................95–96 48930 ........................39, 55–56, 59, 49119-3078 ...............33, 55–56
35610 ........................181 45171 ........................75–76 120, 149, 154 49119-36178 .............149, 153–154
35817 ........................72 45226 ........................15, 17, 23–25, 48932 ........................27, 33, 37, 39, 49119-37678 .............149, 153–154
35818 ........................72 41, 45–47, 131, 119–120, 123– 49119-3778 ...............153–154
35934 ........................109, 163 133, 135, 141, 124 49119-38578 .............149, 153–154
35956 ........................175 143–144 49119-39378 .............149, 153–154
35958 ........................175 45363 ........................111, 113, 115– 49119-5078 ...............119–120, 123–
35960 ........................175 116 124

Part No. 52551 Z-45/25, Z-45/25, IC Power 185


April 2012

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

49119-5178 ...............123–124 50304 ........................135 50768P ......................25 52717 ........................102


49119-9778 ...............39, 59 50315 ........................133 50776P ......................93 52718 ........................102
49120-16181 .............149, 153–154 50328-S .....................15, 17, 41 50787 ........................79–80 52720 ........................49
49120-21981 .............153–154 50355 ........................47 50789P ......................111 52723 ........................49
49120-23481 .............153–154 50355P ......................25 50794 ........................61–62 52724 ........................49
49120-35381 .............149, 153–154 50397 ........................17 50799 ........................65–66 52726 ........................27, 49
49121-18588 .............153–154 50404 ........................163 50900 ........................15, 41 52727 ........................23–25, 45–47
49121-2088 ...............153–154 50405 ........................163 50901 ........................41 52728 ........................129, 131
49121-25688 .............149 50406 ........................95–96 50919 ........................19–20, 23–25, 43 52729 ........................129
49121-27788 .............153–154 50411 ........................93 50920 ........................19–20, 23–25, 52731 ........................19–20, 43
49126-2733 ...............119–120, 123– 50412 ........................93 43, 45–47 52732 ........................23–25
124 50413 ........................93 50925P ......................75–76 52733-S .....................15, 17
49133-5140 ...............55–56 50414 ........................93 50937 ........................99 52734-S .....................15, 17
49141-2463 ...............119–120, 123– 50416P ......................95–96 50941 ........................83 52735 ........................17
124 50419 ........................46–47 50943 ........................19–20 52738 ........................129
49141-5863 ...............55–56 50420 ........................24–25 50944 ........................19–20 52739 ........................15, 17, 41
49143-3029 ...............37 50423P ......................99 50945 ........................62 52740 ........................129
49143-3729 ...............33, 39, 55–56, 59 50427 ........................61–62 50947 ........................41 52741 ........................129
49143-4229 ...............33, 55–56 50437P ......................75–76 50948 ........................72, 95–96 52742 ........................129
49149-10826 .............119–120, 123– 50446 ........................71–72 50952 ........................129 52743-S .....................159
124 50447 ........................93 50954 ........................19–20 52744 ........................131
49149-1726 ...............123–124 50451 ........................139 50955 ........................19–20, 23–25, 52745 ........................131, 141, 143–
49150-3930 ...............119–120 50452 ........................137 43, 45–47 144
49151-7548 ...............119–120 50455 ........................127 50965P ......................113, 115–116 52750-S .....................161
49151-8248 ...............123–124 50457 ........................141 50971 ........................113, 115–116 52751-S .....................161
49156-10856 .............119–120, 123– 50460 ........................127 50974 ........................111 52752-S .....................177
124 50469 ........................93 50976P ......................75–76 52753-S .....................177
49159-4618 ...............119–120, 123– 50479 ........................129 50979P ......................75–76 52756 ........................62
124 50480 ........................143–144 50985 ........................83 52757 ........................133, 135, 143–
49164-5743 ...............119–120 50481 ........................127 50989 ........................83 144
49177-2094 ...............79–80 50487P ......................139 50995 ........................83 52758 ........................127
49183-2692 ...............37 50517-S .....................129 50996 ........................83 52759 ........................15, 41
49183-4092 ...............33, 55–56 50519 ........................62 51063 ........................93 52760 ........................144
49207 ........................27, 49 50530 ........................62 51131 ........................83 52762 ........................66, 69, 72
49386 ........................65–66 50542 ........................131 52076 ........................66, 69 52764 ........................109
49407 ........................79–80 50543 ........................141, 143–144 52077 ........................66, 69 52765 ........................163
49408 ........................66, 69, 85, 91 50546 ........................133, 135, 143– 52078 ........................66, 69 52766 ........................93
49411 ........................89, 91 144 52087 ........................24–25, 43, 46–47 52767 ........................93
49612 ........................27, 33, 37, 39, 50548P ......................129 52179 ........................65–66, 115–116 52768 ........................62
49, 55–56, 59, 50552 ........................133, 135 52230 ........................12 52770 ........................93
101–102, 119– 50560 ........................15, 41 5224 ..........................15, 157 52772 ........................93
120, 123–124, 50564 ........................80 52251 ........................12 52773 ........................111
149, 153–154 50569P ......................99 52353 ........................79–80 52774-S .....................113, 115–116
49613 ........................27, 33, 37, 39, 50570 ........................99 52447 ........................11–12 52775 ........................167
49, 55–56, 59, 50572 ........................109 52511 ........................11–12 52776 ........................167
101–102, 119– 50574 ........................66 52537 ........................79–80, 89 52777 ........................167
120, 123–124, 50576 ........................93 52564 ........................71–72 52781 ........................133
149, 153–154 50579P ......................83 52566 ........................65–66, 69 52782 ........................135
49693 ........................111, 115–116 50580-S .....................111 52570 ........................65–66, 69 52783 ........................93
49736 ........................65–66 50581P ......................111 52573 ........................66, 69 52784 ........................11–12
49740 ........................71–72 50584 ........................133, 135 52575 ........................66, 69 52943 ........................139, 147
49741 ........................11–12 50588 ........................75–76 52577 ........................65–66 52968 ........................12
49768 ........................29, 31, 51, 53 50630P ......................99 52579 ........................65–66, 69 53073 ........................171
49770 ........................71–72, 80, 85 50667 ........................23–25, 45–47 52580 ........................66, 69 53073H ......................171
49772 ........................129 50668 ........................23–25 52585 ........................171 53157-S .....................175
49775 ........................133, 135 50669 ........................23–25, 45–47 52586 ........................171 53517 ........................161
49816 ........................111, 113, 115– 50676 ........................143–144 52587 ........................171 53527 ........................95–96
116 50683 ........................101–102 52588 ........................171 53538 ........................79–80
49817 ........................25, 65–66, 69 50685 ........................27 52589 ........................171 53605 ........................95–96
49820 ........................163 50692 ........................139 52591 ........................171 5365 ..........................31, 53
49826 ........................105–106 50696P ......................62 52592 ........................66 53808 ........................175
49859 ........................33, 37 50698 ........................133, 135 52607 ........................11–12 53808-S .....................175
49863 ........................79–80 50705 ........................75–76 52652 ........................65–66, 69 53821P ......................69
49866 ........................163 50709P ......................75–76 52656 ........................65–66, 69 53832 ........................72
49881 ........................66, 69 50710P ......................75–76 52658 ........................71–72, 83, 85 53910 ........................71–72
49887 ........................167 50717P ......................71–72 52672 ........................11–12 5397 ..........................15, 17, 23–25,
49898 ........................65–66, 69 50742 ........................15, 41 52704 ........................41 29, 31, 41, 45–
49915 ........................83 50743 ........................139 52705 ........................41 47, 51, 53, 61–
49917 ........................79–80 50744 ........................62 52706 ........................15, 17, 41 62, 75–76, 83,
49919 ........................79–80 50747 ........................137 52707 ........................23–25, 45–47 89, 91, 95–96,
49921 ........................79–80 50748P ......................137 52710 ........................102 99, 111, 113,
49923 ........................79–80 50750 ........................139 52711 ........................102 116, 127, 137,
49924 ........................79–80 50754P ......................99 52712 ........................102 139, 141, 143–
49929 ........................79–80 50761 ........................79–80 52713 ........................102 144, 159, 161,
50028P ......................20, 95–96 50762P ......................99 52715 ........................102 175, 183
50293 ........................159 50764P ......................76 52716 ........................102 54028 ........................183

186 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

54056-S .....................65–66 54490 ........................101–102 54862 ........................66, 69, 75–76 60084 ........................19–20, 23–25,
54058 ........................109 54510 ........................147, 159 54922P ......................99 43, 45–47
54062 ........................61–62 54516 ........................105–106 54926 ........................19–20 60085 ........................19–20, 23–25,
54063 ........................133, 135 54517 ........................91 54927 ........................19–20 43, 45–47
54065 ........................141, 143–144 54517P ......................89 54928 ........................19–20 60139 ........................95–96
54066 ........................61–62 54518 ........................91 54929 ........................19–20 60143 ........................95–96
54071 ........................75–76, 91 54519P ......................89 54932 ........................177 6019 ..........................61–62, 91, 95–
54073 ........................113, 116 54520 ........................159 54946 ........................167 96, 99, 133, 135,
54077-36981-S ..........153–154 54525 ........................105–106, 165 54953-3408 ...............61–62 143–144, 161
54077-38481-S ..........153–154 54527-S .....................143–144 54955 ........................165 6021 ..........................15, 17, 23–25,
54083-4408 ...............33 54530 ........................133, 135 54959 ........................19–20 29, 31, 41, 45–
54085-8218 ...............119–120 54531P ......................65–66 54960 ........................20 47, 51, 53, 61–
54086-7068 ...............119–120 54534 ........................105–106 54961 ........................20 62, 71–72, 80,
54088-3438 ...............61–62 54535P ......................85 54962 ........................19–20 85, 93, 95–96,
54089-4761-S ............119–120 54538 ........................89, 91 54974 ........................111, 113, 115– 99, 111, 129,
54120 ........................61–62 54542 ........................15, 17, 23–25, 116 131, 133, 135,
54123 ........................65–66, 95–96 41, 45–47 54981 ........................137 147, 157, 159,
54124 ........................95–96 54543 ........................91 54983 ........................139 163
54131 ........................135 54546 ........................91 54984P ......................139 6024 ..........................83
54132 ........................39, 59, 149 54547 ........................85 54985P ......................137 6033 ..........................23–25, 43, 45–
54138 ........................19–20 54553 ........................89 55753 ........................113, 115–116 47, 71–72, 79–
54139 ........................19–20, 23–25 54556 ........................85 56057 ........................109 80, 85, 95–96,
54140 ........................19–20, 23–25 54557 ........................15, 17, 25, 41, 47 56100 ........................105–106 127, 129, 159
54141 ........................19–20, 23–25 54567 ........................15, 41 56234 ........................105–106 60334 ........................62
54142 ........................19–20 54568 ........................143–144 56298 ........................105–106, 165 6036 ..........................61–62
54145-800 .................93 54569 ........................135 56338 ........................24–25, 45–47 6037 ..........................79–80, 91
54146 ........................111 54570 ........................133 56424 ........................161 60428 ........................161
54156 ........................127 54572 ........................27, 49 56457-S .....................183 60857 ........................62
54157 ........................135 54573 ........................85 56680 ........................25, 93 6090 ..........................25, 62, 66, 71–
54160 ........................95–96 54578 ........................91 56704 ........................173 72, 75–76, 79–
54165 ........................177 54579 ........................91 56848 ........................165 80, 85, 89, 91,
54166 ........................111 54581 ........................91 56900 ........................93 95–96, 99, 105–
54167 ........................111 54582P ......................85 56912 ........................19–20, 23–25, 106, 109, 111,
54168 ........................129 54583P ......................85 43, 45–47, 96, 115–116, 157,
54189 ........................75–76, 91 54584 ........................91 157, 161 161, 165, 181
54205 ........................95–96 54585 ........................91 56925 ........................147, 159 6091 ..........................25, 61–62, 65–
54207 ........................183 54591 ........................75–76 56927 ........................99 66, 75–76, 79–
54209 ........................65–66, 71–72 54598P ......................76 56929 ........................141, 143–144 80, 85, 89, 91,
54217 ........................71–72, 80, 85 54599P ......................75–76 57075 ........................75–76, 91 95–96, 99, 109,
54222 ........................72, 80, 85 54601P ......................91 58209 ........................167 111, 113, 115–
54230P ......................113, 115–116 54602P ......................91 58246 ........................24–25 116, 129, 133,
54233 ........................113, 115–116 54608 ........................75–76 58318 ........................105–106 135, 137, 139,
54234 ........................19–20, 23–25 54608P ......................111 58319 ........................105–106 143–144, 147,
54236 ........................19–20, 23–25 54610 ........................19–20, 23–25, 58354 ........................87 157, 175, 177,
54237 ........................19–20 43, 45–47 58428 ........................24–25, 46–47 181
54239 ........................129 54611 ........................19–20, 23–25, 58438 ........................24–25, 43, 45–47 60922 ........................161, 175
54244-S .....................61–62 43, 45–47 58448 ........................24–25, 46–47 6095 ..........................75–76, 89, 91,
54251 ........................61–62 54612 ........................19–20, 23–25, 58477 ........................171 93, 95–96, 99,
54252 ........................61–62 43, 45–47 58589 ........................24–25, 43, 45–47 129, 183
54280 ........................83 54613 ........................19–20, 23–25, 58598 ........................69 6096 ..........................75–76, 79–80, 99
54282 ........................83 43, 45–47 58599 ........................69 6097 ..........................61–62, 83, 91,
54284 ........................183 54614 ........................19–20, 23–25, 58900 ........................65–66, 69 95–96, 99, 111,
54288P ......................99 43, 45–47 58917 ........................71–72, 83, 85 129, 133, 135,
54289 ........................99 54616 ........................75–76, 111 58919 ........................137, 139 163
54301 ........................79–80 54627 ........................19–20, 24–25, 58920 ........................137, 139 61306-S .....................143–144
54302 ........................127 43, 45–47 58923 ........................171 6145 ..........................113, 115–116,
54319-1404 ...............119–120 54633 ........................163 58927 ........................137, 139 141, 175
54331 ........................127, 131 54687 ........................89, 91 58967 ........................66, 115–116 6146 ..........................25, 31, 53, 65–
54356 ........................75–76 54690 ........................75–76 59076 ........................15, 17, 41 66, 75–76, 91,
54363 ........................111 54691 ........................75–76 59169 ........................15, 17, 41 93, 105–106,
54365 ........................165 54692 ........................105–106, 109, 59263 ........................131 111, 113, 115–
54368 ........................143–144, 147 165, 181, 183 59389 ........................131 116, 173
54380 ........................163 54699 ........................49 59444 ........................127 6175 ..........................15, 17, 23–25,
54411 ........................46–47 54700 ........................27 59445 ........................131 41, 45–47, 61–
54412 ........................24–25 54723 ........................111 59579 ........................91 62, 71–72, 83,
54428 ........................79–80 54726 ........................127 60032P ......................139 85, 91, 99, 111,
54432 ........................61–62 54738 ........................127, 131 60036 ........................72, 85 129, 131, 141,
54437 ........................95–96 54740-35384 .............149, 153–154 60047-S .....................173 163
54457 ........................177 54740-38584 .............149, 153–154 60059 ........................19–20, 23–25, 6178 ..........................65–66, 69, 93,
54458 ........................177 54790 ........................79–80 43, 45–47 105–106, 111,
54460 ........................137 54808 ........................141 60074P ......................129 113, 115–116,
54461 ........................139 54815 ........................49 60077 ........................83 129, 133, 135,
54465 ........................177 54822 ........................79–80 60078 ........................61–62 165, 173
54486 ........................113, 115–116, 54826 ........................109 60081 ........................61–62 6198 ..........................75–76, 89, 91,
175 54830 ........................137, 139 60082 ........................19–20 93, 95–96, 99,
54487 ........................75–76 54840 ........................19–20 60083 ........................19–20 183

Part No. 52551 Z-45/25, Z-45/25, IC Power 187


April 2012

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

62258 ........................102 66812 ........................105–106, 165 77024P ......................25 77481 ........................87


62506 ........................141, 143–144 66813 ........................165 77026 ........................25 77482 ........................87
62507 ........................141, 143–144 66814 ........................105–106 77027 ........................25 77483 ........................87
62509 ........................141, 143–144 66815 ........................165 77036 ........................137, 139 77484 ........................87
62926 ........................12 66816 ........................105–106, 165 77042 ........................65–66, 69 77485 ........................87
62927 ........................12 66818 ........................105–106, 165 77046 ........................12 77521 ........................127
62947 ........................12 66821 ........................105–106, 165 77048 ........................111, 113, 115– 77522 ........................109
62948 ........................12 6708 ..........................15, 17, 23–25, 116 77524 ........................113, 115–116
63258 ........................65–66, 69 41, 45–47 77051 ........................147, 159 77692 ........................147, 159
6326 ..........................127 6782 ..........................62, 99, 111 77061 ........................105–106 77990 ........................72, 80, 85
63426 ........................71–72, 79–80 6833 ..........................75–76, 85, 91, 77066 ........................95–96 79456 ........................157
63427 ........................71–72 113, 116, 129 77069 ........................95–96 81043 ........................139, 147
6356 ..........................19–20, 23–25, 6884 ..........................113, 116, 139 77070 ........................95–96 81175 ........................143–144
29, 31, 43, 45– 6886 ..........................75–76, 79–80, 77071 ........................95–96 81578 ........................99
47, 51, 53, 62, 85, 175 77072 ........................95–96 81631 ........................69
66, 71–72, 95– 6888 ..........................19–20, 23–25, 77106 ........................133, 135 81640 ........................157
96, 99, 105–106, 43, 45–47, 61– 77114 ........................65–66 81691 ........................31, 53
141, 143–144, 62, 79–80, 95– 7713 ..........................91, 127, 137, 8177 ..........................95–96, 127, 129
161, 175 96, 99, 109, 111, 139, 161 82000 ........................11–12
65301 ........................11–12 129 77136 ........................163 82001 ........................11–12
65449 ........................49 6889 ..........................25, 47, 61–62, 77139 ........................61–62 82002 ........................11–12
65454 ........................69 99, 109, 113, 77152 ........................25 82003 ........................11–12
65455 ........................65–66 116, 129, 139, 77153 ........................47 82366 ........................11–12
65456 ........................69 165, 175 77153P ......................25 8255 ..........................62, 93, 95–96,
6550 ..........................159, 161 6935 ..........................61–62, 109, 163 77155 ........................109 133, 135, 157
65535 ........................167 70375 ........................83 77162 ........................27 83005 ........................139, 147
65536 ........................167 7057 ..........................109, 163 77163 ........................27 83006 ........................139, 147
65542 ........................85 70655P ......................25 77165P ......................71–72 83020 ........................149
65600 ........................102 71909 ........................115–116 77166 ........................69 83042 ........................141, 143–144
65606 ........................25, 46–47 72085 ........................11–12 77168 ........................109 83110 ........................24–25
65607 ........................25, 46–47 72245 ........................167 77170 ........................75–76 8357 ..........................75–76, 89, 91
65608 ........................25, 46–47 72282 ........................173 77181 ........................157 84080 ........................183
65609 ........................24–25, 46–47 72307 ........................24–25, 46–47 77183 ........................12 8516 ..........................61–62, 75–76,
65618 ........................25, 46–47 72319 ........................24–25, 46–47 77186 ........................102 83, 89, 95–96,
65633 ........................133 72326 ........................163, 173 77187 ........................131 99, 111, 135,
65634 ........................135 72327 ........................75–76, 91 77188 ........................131 141, 143–144,
65636 ........................85 72335 ........................87 77189 ........................131 159
65637 ........................85 72339 ........................87 77191P ......................83 88203 ........................127
65638 ........................85 72340 ........................87 77218 ........................102 88244 ........................95–96
65639 ........................85 72342 ........................87 77219 ........................66, 115–116 88269 ........................62
65765 ........................79–80 72343 ........................91 77234 ........................139 88289 ........................102
65766 ........................27, 49, 102, 139 72348 ........................85 77239 ........................25, 47 88337 ........................15, 17, 41
65788 ........................133 72350 ........................89 77240 ........................25, 47 88338 ........................15, 17, 41
65789 ........................143–144 72441 ........................12 77243 ........................23–25, 45–47 88356-11103 .............93, 129, 133, 135
65790 ........................135 72442 ........................11–12 77246 ........................93 88370 ........................129
65791 ........................15, 41 7265 ..........................177 77247 ........................183 8843 ..........................163
65810 ........................83, 85 72867 ........................12 77248 ........................163 88451 ........................65–66, 69
65815 ........................83 73233 ........................161 77252 ........................79–80 88455 ........................65–66
65827 ........................171 7339 ..........................129, 175 77295 ........................71–72 88606P ......................175
6584 ..........................31, 53 73477P ......................161 77296 ........................71–72, 83, 85 88607P ......................175
65842 ........................143–144 73575 ........................161 77302 ........................23–25 88636-9073 ...............39, 59
65865 ........................24–25 73587 ........................161 77303 ........................127 88752 ........................15, 17, 41
65887 ........................115–116 73599 ........................95–96 77309 ........................55–56 8910 ..........................61–62
65888 ........................115–116 73610P-S ..................161 77311-5906 ...............55–56 8914 ..........................175, 177
65892 ........................115–116 73739 ........................161 77312-3577 ...............56 8915 ..........................61–62, 111, 143–
66031 ........................91 73805 ........................105–106 77328P ......................113, 115–116 144, 157
6605 ..........................127 73807 ........................141, 143–144 77353 ........................95–96 89763 ........................87
6622 ..........................163 73931 ........................161 77354 ........................96 94077 ........................61–62
6637 ..........................51, 61–62, 133, 73954P ......................161 77355 ........................66 94529 ........................129
135 74099 ........................24–25, 43, 45–47 77356 ........................115–116 94530 ........................129
6638 ..........................19–20, 23–25, 74375 ........................24–25, 46–47 77362 ........................131 94531P ......................129
29, 31, 43, 45– 74389 ........................15, 17 77363 ........................141, 143–144 94745P ......................175
47, 51, 53, 61– 74714 ........................24–25, 46–47 77364 ........................131, 141, 144 94762 ........................85
62, 66, 71–72, 74911 ........................109 77365 ........................96 94880 ........................25, 47
75–76, 79–80, 74912 ........................109 77375 ........................133, 135 94922 ........................65–66
85, 89, 91, 95– 74990 ........................49 77376 ........................133, 135 94926 ........................65–66
96, 99, 105–106, 75041 ........................173 77379 ........................79–80 9599-S .......................175
109, 111, 113, 75073 ........................111, 113, 115– 77409 ........................15, 41 97128 ........................93, 129, 133, 135
115–116, 129, 116 77410 ........................133, 135 97887 ........................11–12
133, 135, 137, 75076 ........................111, 113, 115– 77411 ........................102 97890 ........................11–12
139, 143–144, 116 77434 ........................19–20 Ref. ............................165
147, 157, 161, 75574 ........................39, 59 77436 ........................147 T107284 ....................31, 53
165, 175, 177, 77013 ........................25 77476 ........................87 T107883 ....................143–144
181 77014 ........................131 77477 ........................87 T107884 ....................141, 143–144
6666 ..........................61–62 77020 ........................47 77478 ........................87 T108075 ....................141, 144
66811 ........................105–106 77020P ......................25 77479 ........................87 T111453 ....................31, 53

188 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012

Part Description Index

The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
BEARING KIT (45553) TORQUE HUB.......24– BRACKET,FUEL TANK STRAP.....99
5 25, 43, 45–47 BRACKET,GROUND CONTROL BOX.....99
BEARING KIT, AUSCO***.....25, 46–47 BRACKET,HIGH PRESSURE FILTER.....62
5/16-18 X .75 LG.FLG.LCK.SCREW.....75–76,
BEARING KIT,BRAKE,MICO.....24–25, 46–47 BRACKET,HOSE CLAMP.....157
91
BEARING KIT,ROTATOR, 4.5K.........141, 143– BRACKET,HOSE CLAMP PAINTED**.....129
144 BRACKET,LATCH MOUNT,RH**.....61–62
6 BEARING KIT,ROTATOR,9K***.........141, 143– BRACKET,MANIFOLD MOUNT,PAINTED.....99
6782,AIR INTAKE,FORD EFI.....72, 85 144 BRACKET,MANIFOLD,JIB,PAINTED.....139
BEARING KIT-74097 TORQUE HUB**.......24– BRACKET,MAP SENSOR,PAINTED.....65–66,
25, 46–47 69
A BEARING,1.00IDX1.25ODX1.00L.....15, 17, 41 BRACKET,MID PRES OIL FILTER,PA.....62
ACTUATOR, FORD EFI PRECISION....65–66, BEARING,1.25 ID X 1.5 OD X .75.....141, 143– BRACKET,MOUNTING.....183
69 144 BRACKET,MUFFLER,DEUTZ 3 CYL.....80
ADAPTER (53073,52591) **.....171 BEARING,1.25IDX1.50ODX1.50L.....15, 41 BRACKET,OSC HOSE BULKHEAD.....15, 41
ADAPTER,LP VENTURI.....65–66 BEARING,1.25IDX1.50X1.25L.....144 BRACKET,OSCILLATING VALVE.....31, 53
ADAPTER,THROTTLE ACTUATOR***.......65– BEARING,1.25IDX1.5ODX1.00L.....131 BRACKET,PERKINS MUFFLER.....91
66 BEARING,1.5IDX1.75ODX1.5L......15, 17, 23– BRACKET,PERKINS TAILPIPE,PNTD.....85
AIR CLEANER.....83, 85 25, 41, 45–47, 127 BRACKET,RELAY PANEL.....66
AIR CLEANER,FORD EFI***.....71–72 BEARING,1.75IDX2.O0ODX1.50LG...127, 131 BRACKET,RETURN FILTER.....62
AIR CLEANER,FORD,T3.....71–72 BEARING,BRK,MICO **.....93 B R A C K E T , R U B B E R
AIR HORN,NOLFF MIXER,ALUMINUM*.....69 BEARING,FL 1.5ID X 1.75OD X 1.....127 BUMPER,ENGCOVER.....111
AIR VALVE MIXER.....69 BEARING,FL,1.25ID X 1.41OD X 1.....141, 147 BRACKET,SOLENOID MOUNT,PERKINS....89
ALARM PKG,ACC.Z45 IC.....173 BEARING,FL,1.25IDX1.41ODX1.50L.......143– BRACKET,STRUT MOUNT,PAINTED.....85
ALARM,CHIME TONE 5-25VDC***.....173 144 BRACKET,TROMBETTA BRACE,PAINTD.....83
ALARM,INTERMITTENT TONE 6-30V*.....173 BEARING,INNER & CUP,9 BOLT HUB.....20 BRACKET,TROMBETTA MOUNT***.....83
ALARM,WARBLE TONE 5-30 VDC***.....163 BEARING,OUTER & CUP,9 BOLT HUB.....19– BRACKET,WORK LIGHT MOUNT 5/16".....175
ALTERNATOR, DEUTZ F3L10/F4L10*.....83 20 BRACKET-PANEL-WIRE MOUNTING
ALTERNATOR, PERKINS (54555).....87 BEARING,POLYGON,20DU12.....15, 41, 141, 99.....105–106, 165
ALTERNATOR,LRG-423 RE-BUILT*.....66, 69 144 BRAKE KIT, SWING DRIVE.....93
ANGLE,PRIM BOOM REST,NONJIB,PA.....99 BEARING,SWING CHASSIS RINGGEAR....93 BRAKE,MICO,1200 IN/LB***.....24–25, 46–47
A N G L E , R E L A Y BELLCRANK ASSY,JIB,Z45/25.....144 BRAKE,MICO,12000 IN/LB.....93
MNT,W/NUTSERTS,PNT.....105–106 BELT,SERPENTINE,LRG425 EFI***.....66, 69 BRAKE,SAE B-B,900IN LB***.....24–25, 46–47
ASSEMBLY,FOOT SWITCH***.....161 BELT,V, DEUTZ DIESEL ENGINE.....83 BREATHER CAP,RFM165.....96
ASSY, CIRCUIT BREAKER 15A.....105–106 BLANKET,BATTERY.....181 BULB,WORKLIGHT,12V 35W.....175
AUX TOP RAIL,6' PLATFORM.....175 BOLT,CARRIAGE,1/4-20 X 1.00,G2.....157 BULKHEAD,FEMALE X 6 X 6.....179
AUX TOP RAIL,6'(1.25")SERVICE.....175 BOLT,CARRIAGE,1/4-20 X 2.75,G2.....157 BULKHEAD,TANKSIDE PAINTED.....99
AXLE ASSY,NON-STR,NARROW BASE....23– BOLT-FLANGE,M6 X 22MM(52573).....69 BULKHEAD,TANKSIDE,PAINTED.....99
25 BOOT (20424).....167 BUMPER, PLASTIC, 1.25 O.D.....113, 115–116
AXLE ASSY,NON-STR,WIDE BASE.....23–25, BOOT,CABLE TERM,MED.RED,4/0.....61–62 BUMPER,RUBBER***.....175
45–47 B O O T, C I R C U I T BREAKER BUMPER,RUBBER,COVERS.....111
AXLE COVER, NARROW, PAINTED.....25 PROTECTOR.....105–106 BUMPER,RUBBER-1 X 1.25.....62
BOOT,CONTROLLER.....169, 171 BUSHING,SPRING SEAT.....171
B BOOT,PLUG 4 WAY.....161 BUTTON,PUSH,BLACK W/SEAL***.....165
BACKING PLATE, HOSE BLOCK, JIB.....157 BOOT,SOLENOID,29073.....79–80, 89
BAFFLE, AIR CLEANER (27915).....83, 85 BOOT,THUMB 20424 JOYSTICK.....167 C
BAFFLE,RAD. FRNT,FORD,.....75–76 BOOT,TOGGLE SWITCH,SHORT*...105–106,
CABLE COVER,JIB***.....143–144
BALL STUD**.....111 109, 165, 181, 183
CABLE SQUEEZE CONN......109
BAR,AXLE ROTATION STOP,NON-OSC.....23– BRACKET SET,NYLATRAC,KS6-5.4**.....137,
CABLE TIE,4" BLK,HEAT RESISTNT.....169
25 139
CABLE TRACK,PLASTIC,26 LINK.....139
BAR,AXLE ROTATION STOP,OSC.......23–25, BRACKET,AIR CLEANER ATTACH,PAI......71–
CABLE TRACK,PLASTIC,35 LINK.....137
45–47 72
CAM ASSY (20424).....167
BASE, W/1 N.O. CONTACTS***.....165 BRACKET,AIR CLEANER MNT,PAINT.......71–
CAP, COOLANT RET SYS(54071).......75–76,
BASE,W/2 NC CONTACTS***.....105–106 72
91
BASE,WITH 2 N.O. CONTACTS***.....105–106 BRACKET,AIR CLEANER,PAINTED.....85
CAP, DUST - 54840 HUB ASSY.....19–20
BASE,WITHOUT CONTACTS.....105–106, 165 BRACKET,BATTERY HOLD DOWN.....61–62
CAP, OIL FILLER.....85
BATTERY CABLE ASSY,NEG,42".....61–62 BRACKET,BUBBLE LEVEL.....25
CAP,DIAGNOSTIC NIPPLE.....27, 49, 102
BATTERY CABLE ASSY,POS,60".....61–62 BRACKET,BUBBLE LEVEL**%%.....25
CAP,DISENGAGE,4HP/4HB***.......24–25, 46–
BATTERY CABLE,SIDE MOUNT,NEG.......61– B R A C K E T, C O N T R O L B OX
47
62 MOUNT,LH%%.....163
CAP,DISENGAGE-45553 TORQUE HUB....24–
BATTERY CABLE,SIDE MOUNT,POS.......61– B R A C K E T, C O N T R O L B OX
25, 43, 45–47
62 MOUNT,RH%%.....163
CAP,FILLER BREATHER,3 MICRON**......95–
BATTERY CABLE,SIDE MOUNT,POS.......61– BRACKET,CONTROL BOX MOUNT,Z45.....163
96
62 BRACKET,COOLANT TANK MNT,PNTD.....91
CAP,FUEL,DIESEL,1/8"VENT(GRN).....95–96
BATTERY HOLD DOWN.....61–62 BRACKET,COOLANT TANK MOUNT.....75–76
CAP,FUEL,GAS,1/8"VENT(RED).....95–96
BATTERY, 12V,900 CCA.....61–62 BRACKET,DRIVE SENSOR,ENABLE.....93
CAP,OIL FILLER,DEUTZ,DIESEL***.....79–80
BEARING KIT.....25, 47 BRACKET,FRONT DRIVE HOSES,LH.....41
CAP,RADIATOR,FORD***.....75–76, 91
BRACKET,FRONT DRIVE HOSES,RH.....41

Part No. 52551 Z-45/25, Z-45/25, IC Power 189


April 2012

Part Description Index (continued)

CAPACITOR,TIME DELAY.....163, 165 CONN,PLUG 120 AC/15A DOMESTIC......61– CYLINDER,MASTER,Z45,#4PORTS***.....131


CASTING,45049, 40612.....169 62, 183 CYLINDER,OSCILLATE,Z45***.....15, 41
CHANNEL,CABLE TRACK COV,NONJ,P....137 CONN,PLUG 4 WAY,14-18GA.....161 CYLINDER,PRIM LIFT,JIB,Z45***.....131
CHANNEL,CABLE TRK COVER,JIB,.....139 CONN,RECEP 120AC/15A DOMESTIC.....183 CYLINDER,SLAVE,Z45***.....141, 143–144
CHANNEL,CABLE TRK COVER,JIB,PA.....139 CONN,STRAIN RELIEF,LP,1/2 NPT.....61–62 CYLINDER,STEER,Z45,#4 PORT***....15, 17,
Check Valve.....101–102 CONN. ASSY,7.9 TUBE X6.35 HOSE......115– 41
Check valve.....27, 49 116
CHECK VALVE KIT,77066.....95–96 CONN. ASSY,9.5 TUBE X6.35 HOSE......115– D
CLAMP, AIR CLEANER (27915).....83 116
DECAL KIT,SFTY/INST.45IC,DSL.....11–12
CLAMP,0.50,#8 X 1/4,RUB CUSH........75–76, CONN. BODY, 6.35 X 14.1, FORD.....115–116
DECAL KIT,SFTY/INSTR.GASZ45.....11–12
85, 91, 113, 116, 129 CONN. SQZ,1/2NPT .39-.56 MED......109, 163
Decal Plate Assembly with decals (decals are
CLAMP,0.63,#10 X 1/4,RUB CUSH.....179 CONNECTING LINK,MACHINED.....129
listed in Section One).....161
CLAMP,0.75,#12 X 1/4,RUB CUSH......95–96, CONNECTOR,070120-4-4.....119–120
DECAL, GROUND CONTROL PANEL.......11–
105–106, 165 CONNECTOR,BULKHEAD,FEMALE-4......61–
12
CLAMP,1.13,#18 X 1/4,RUB CUSH.....165 62
DECAL,ARROW BLUE.....12
CLAMP,1.13,#18 X 3/8,RUB CUSH.....79–80 CONTACT,N.O.***.....105–106, 165
DECAL,ARROW YELLOW LRG 9".....12
CLAMP,1.25,#20 X 1/4,RUB CUSH.....177 CONTACT,NC.....105–106, 165
DECAL,COSMETIC,GENIE BOOM,VERT....12
CLAMP,1.25X.5 RUBBER-CUSHION.....161 CONTACTOR,LIMIT SWITCH.....93, 129, 133,
DECAL,COSMETIC,GENIE Z-45/25.....12
CLAMP,1.63,#26 X 3/8,RUB CUSH.....157 135
DECAL,COSMETIC,GENIE Z-45/25J.....12
CLAMP,1.88,#30 X 3/8,RUB CUSH.....91 CONTROL BOX COVER,LID,PTD.....175
DECAL,COSMETIC,IC POWER 4 X 2.....12
CLAMP,CABLE & HOSE,PLASTIC.....133, 135 CONTROL,BOX ASSY-GRND Z45 IC.....109
DECAL,COSMETIC,IC POWER 4 X 4.....12
CLAMP,HOSE,.63.....65–66, 69, 71–72 CONTROL,BOX ASSY-GROUND,Z45/25....109
DECAL,DANGER DO NOT ALTER
CLAMP,HOSE,1 EAR, 5/8.....65–66, 95–96 COOLANT RETURN SYSTEM,Z45***.......75–
SWTC.....11–12
CLAMP,HOSE,1 EAR,1/2.....115–116 76, 91
DECAL,DANGER,ELEC.HAZ.STAY CLR....11–
CLAMP,HOSE,1.25***.....69 CORROSION INHIBITOR,FOAM.....105–106,
12
CLAMP,HOSE,1.75.....69 163
DECAL,DANGER,GEN SAFETY RULES....11–
CLAMP,HOSE,1.75,LINED.....75–76 Counterbalance Valve.....101–102
12
CLAMP,HOSE,2.00***.....66 COUPLER,090136, 4-6.....149
DECAL,DANGER,NO SMOKING***.....12
CLAMP,HOSE,2.25" DIA......75–76, 91 COUPLER,1/4"SERIES 3/8 MPT.....179
DECAL,DANGER,TILT ALARM***.....11–12
CLAMP,HOSE,3.00".....65–66, 69, 72, 83, 85 COUPLER,HUB,15 TOOTH 7/16BOLT*.....71–
DECAL,DANGER,TIP-OVER,TIRES***......11–
CLAMP,HOSE,8.50 DIA***.....83 72, 79–80
12
CLAMP,HOSE,ALUMINUM***.....133, 135 COUPLER,INTERNAL SPLINE,T-HUB......24–
DECAL,DANGER,TIPOVER HAZARD***....11–
CLAMP,HOSE,SIZE .25 TO .63.....66, 115–116 25, 46–47
12
CLAMP,JIB HOSE/CABLE,Z45/51.....157 COUPLER,SMALL METAL,15T,**.....85
DECAL,GROUND CONTROL PANEL.....11–12
CLAMP,MUFFLER,2 1/4" ID......79–80 COVER ASSY.ENGINE SIDE,Z45/25.....111
DECAL,INSTR,MAX SIDE FRC,ANSI.....11–12
CLAMP,RUB CUSH,0.75,#12 X 3/8*.....75–76 COVER ASSY.HYD.TANKSIDE,Z45/25.....113,
DECAL,INSTR,SIDE FRC/WIND,AUS.....11–12
CLAMP,RUBBER CUSHIONED-2 5/32.....143– 115–116
D E C A L , I N S T R U C T, F O O T S W I T C H
144 COVER BRACE,UPPER PIVOT,REAR,P....129
OPER.....11–12
CLAMP,TWO HOSE.....157 COVER CAP,TORQUE HUB***......24–25, 43,
DECAL,LABEL,AIRLINE 110 PSI.....11–12
CLAMPING BLOCK,CABLE.....129 45–47
DECAL,LABEL,DIESEL FUEL.....11–12
CLAMPING BLOCK,HOSE***.....129 COVER CASTING,20424 CONTROLLER...167
DECAL,LABEL,LFT/DRV SELECT.....12
CLEVIS YOKE-1/4-28,PLTD W/PIN......29, 31, COVER END,TORQUE HUB (74097).....24–25
DECAL,LABEL,LIGHTS***.....12
51, 53, 79–80, 89 COVER W/DECALS,STEER,NON OSC.....19–
DECAL,LABEL,LIQUID PROPANE.....11–12
COIL, ELECTRONIC IGN., FORD.....66, 69 20
DECAL,LABEL,MANUAL NOT HERE.....11–12
COIL,SOLENOID,10V W/ DIODE.........27, 49, COVER W/DECALS,STEER,OSC,Z45.......19–
DECAL,LABEL,TEST***.....11–12
102, 139 20, 43
DECAL,LABEL,UNLEADED GAS ONLY.....11–
COIL,SOLENOID,8 DSD 10V,W/DIO........139, COVER, JIB HOSES/CABLES**.....157
12
147 COVER,BLANK.....163
DECAL,LABEL-CHEVRON RANDO.....11–12
COIL-PROP.SOLENOID 12VDC-50683.....102 COVER,CENTER SWING CHASSIS,PNT....99
DECAL,LANYARD ANCHORAGE POINT...11–
COLD START PKG,DIESEL.....181 COVER,CONTROL BOX LEFT SIDE***.....175
12
COLD START PKG,FORD LRG.....181 COVER,CONTROL BOX RIGHT SIDE**.....175
DECAL,NOTICE, FUNCTION ENABLE*.....11–
COLLAR, BOOT RETAINING.....167 COVER,DRIVE CHASSIS MOTOR.....25, 47
12
C O M P R . L I N K , M AC H I N E D, G N D COVER,ENGINE SIDE (F30-1011F).....79–80
DECAL,NOTICE,DEUTZ ENG SPEC***.....11–
CONTR*.....143–144 COVER,FORMED REAR AXLE,WIDE....25, 47
12
CONN,520102-16.....120, 124 COVER,FRONT DEUTZ ENGINE.....83
DECAL,NOTICE,FOAM-FILLED TIRES.....11–
CONN,520102-6-6.....119–120, 123–124 COVER,GFCI,WEATHERPROOF.....163
12
CONN,520120-12-16.....124 COVER,KNOCK OUT HOLE,4 PER BAG...163
DECAL,NOTICE,FORD EFI ENG SPEC.....11–
CONN,520120-4***.....39, 49, 55–56, 59, 102, COVER,REAR AXLE,NARROW,PAINTED....25
12
119–120, 123–124, 139, 153–154 COVER,REAR AXLE,WIDE,PAINTED.....25
DECAL,NOTICE,HAZARDOUS MAT'LS*.....12
CONN,520120-4-6***.....33, 37, 39, 55–56, 59, COVER,SWING CHASSIS CENTER,PAI.....99
DECAL,NOTICE,MAX LOAD 500 LBS....11–12
120, 149, 153–154 COVR W/DECALS,NON-STEER Z45/25.....23–
DECAL,NOTICE,OPER INST.IC***.....11–12
CONN,520120-4-8.....39, 59 25, 45–47
DECAL,NOTICE,PERKINS ENG SPEC.....11–
CONN,520120-8***.......27, 33, 37, 39, 49, 55– CYL,PRIM.LIFT,NON JIB,Z45***.....131
12
56, 59, 120, 124, 149, 154 CYLINDER,ELEVATE,Z45/25***.....127
DECAL,NOTICE,SHUTOFF VALVES.....12
CONN,520120-8-10......55–56, 119–120, 123– CYLINDER,EXTEND,Z45 NON JIB.....133
DECAL,NOTICE,TIRE SPECS***.....11–12
124 CYLINDER,EXTEND,Z45J***.....135
DECAL,OPTION GENERATOR***.....12, 183
CONN,520120-8-12.....33, 37, 55–56, 123–124 CYLINDER,JIB,Z45,#6 PORTS***.....143–144
DECAL,OPTION GLOW PLUGS***.....12, 181
CONN,BULKHEAD,520601-8.....55–56 CYLINDER,JIB,Z45/Z51.....143–144
DECAL,PLATFORM CONTROL PANEL**.....12
CONN,LONG,520122-6.....149, 153–154 CYLINDER,MASTER,Z45.....131
DECAL,PLATFORM CTRL PANEL.....12

190 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012

Part Description Index (continued)

DECAL,POWER TO PLATFORM 115V......11– EXTENSION BOOM WELDMNT,JIB,Z45....135 FUEL DOOR,IC TANK SIDE,PNTD***......113,
12 E X T E N S I O N B O O M 115–116
DECAL,POWER TO PLATFORM 230V......11– WELDMNT,NON-JIB.....133 FUEL INJECTOR, LRG-425 EFI.....65–66, 69
12 EXTENSION, FAN (104-22).....87 FUEL LINE INJ. DEUTZ F4L1011F.....79–80
DECAL,PROTECTOR,CLEAR,PLATE.....12 FUEL PRESSURE REG,425EFI***.....66, 115–
DECAL,TRIANGLE,BLUE.....12 F 116
DECAL,TRIANGLE,YELLOW.....12 FUEL PUMP KIT,LRG 425,WALBRO**.....66
FAN BELT (104-22) PERKINS.....87
DECAL,USE DEXRON***.....11–12 FUEL TANK ASSY, 17 GAL PLASTIC.....95–96
FAN, ENGINE (104-22)(404-22).....87
DECAL,WARN,CRUSH HAZARD HAND....11– FUSE HOLDER,WATERPROOF.....61–62
FAN, LSG423/LRG425.....66, 69
12 FUSE,1 AMP.....61–62
FILM,POLY,CLEAR,4.5 X 8.75.....12
DECAL,WARN,CRUSH HAZARD PLAT.....11– FUSE,13 AMP,220V PLUG.....61–62
FILTER ASSY,HIGH PRESS SAE-12*.....62
12
FILTER ASSY,INTANK.....95–96
DECAL,WARN,IMPROPER OPERATION...11– G
FILTER ASY,M PRESS,SAE8,WOIND*......61–
12
62 GASKET - THROTTLE BODY, 425EFI.......65–
DECAL,WARN,NO STEP OR RIDE.....12
FILTER ELEMENT,AIR,NOLFF LPG.....71–72 66
DECAL,WARNING-COMPART ACCESS.....12
FILTER ELEMENT-10 MIC.***.....61–62 GASKET, FORD OIL DRAIN.....71–72
DIAGNOSTIC FEMALE Q-DSCNT.......27, 49,
FILTER LID,RFM165.....96 GASKET, THERMOSTAT HOUSING.....87
102
FILTER, ELEMENT/FUEL PERKINS**.....85 GASKET, WATER PUMP.....66, 69
Diagnostic fitting.....27, 49
FILTER, FUEL LRG 425/423 EFI...65–66, 115– GASKET,ADAPTER PLATE,425EFI***.......65–
Diagnostic Nipple.....101–102
116 66, 69
DIAPHRAGM,AIR VALVE MIXER.....69
FILTER,AIR,ELEMENT***.....71–72, 83, 85 GASKET,EXH FLANGE-PERKINS54555.....91
Differential Sensing Valve.....101–102
FILTER,ELEMENT,BETA(5)=1000.....62 GASKET,EXHAUST.....71–72, 79–80
DIN RAIL,14.75",MODIFIED.....109
FILTER,ELEMENT,F'GLASS,6 MICRN.....62 GASKET,GROUND CONTROL BOX.....109
DIODE,6 AMP,200 PIV,BULK.....109
FILTER,FUEL/WTR SEP, DTZ 1008.....79–80 GASKET,LP ADAPTER.....65–66
DIPSTICK TUBE,PERKINS 104-22.....85
FILTER,OIL,DEUTZ F4L1011F.....79–80 GASKET,NOLFF AIR HORN(106144)*.....69
DIPSTICK, OIL LEVEL,LRG425 EFI.....65–66,
FILTER,OIL,FORD.....65–66, 69 GASKET,THERM.HSNG O-RING.....66, 69
69
FITTING,CONN,520120-12***...27, 33, 37, 39, GASKET,UPPER CONTROL BOX.....163
DIPSTK &TUBE ASSY,DEUTZ 3CYL.*......79–
49, 55–56, 59 GASKET,WATER PUMP.....87
80
FITTING,CONN,520120-6........102, 119–120, GASKET-VENTURI BEAM (FORD).....65–66
Directional control.....49
123–124, 149, 153–154 GATE LATCH CASTING--DRILLED.....177
DISCONNECT ROD (56338).....24–25, 43, 45–
FITTING,CONN,520120-6-8***.......39, 55–56, GAUGE,MED.PRESSUR FILTER,50530.....62
47
59, 120, 149, 154 GAUGE-SIGHT,LHA-LGTB***.....95–96
DISCONNECT ROD (74097).....24–25, 46–47
FITTING,ELBOW,90D,520220-12.....119–120 GEAR CASTING,20424 CONTROLLER*....167
DRIVE GEAR - INSIDE #53073.....171
FITTING,ELBOW,90D,520220-8***.......27, 33, GEAR, SLAVE, MS4,45048.....169
DRIVE GEAR - OUTSIDE #53073.....171
37, 39, 119–120, 123–124 GLOW PLUG,L1011.....181
DUCT,AIR INTAKE,DEUTZ,Z45/25**.....111
FITTING,HYDRAULIC,90DEG,O-RING......79– GROMMET,RUBBER .5 X .014 X .75.....161
80 GROUND CONNECTOR,1/2".....163
d FITTING,M18X8,C87OMX.....79–80 GUARD,FAN,FORD/PERKINS.....75–76
divider/combiner valve.....27 FITTING,TEE,BRANCH,520429-4***....33, 37, GUARD,FAN,PERKINS,PAINTED.....91
55–56, 149 GUARD,FOOTSWITCH,W/DECAL ALUM...161
E FITTING,TEE,BRANCH,520433-4.......33, 37,
39, 55–56, 59 H
E-STOP BUTTON.....105–106, 165
FLANGE-JOYSTICK MOUNTING,44988....171
EAR,ENGINE TRAY PIVOT.....61–62 HANDLE HALF,JOYSTICK (20424).....167
FLAP,RUBBER,ENGINE COVER HOOD....111
EDC ASSY,SAUER,M46***.......71–72, 79–80, HANDLE,CAP,CONTROLLER.....169, 171
FLASHTUBE,STRAIGHT,360DEG,BULB....173
85 HARNESS,ENGINE,Z45 IC FORD....65–66, 69
FLASHTUBE,U SHAPED,360DEG,BULB...173
ELBOW,010202-6-4.....72 HARNESS,ENGINE,Z45 IC GAS****.....65–66
FLEX PLATE, FLYWHEEL (54573).....85
ELBOW,45D,520320-12-16.......119–120, 123– HARNESS,F.MANIFOLD,DUAL SPADE.....109
FLOORING, 6'FT PLATFORM.....161
124 HARNESS,MANIFOLD,Z45 IC.....109
Flow.....27
ELBOW,45D,520320-16.....119–120, 123–124 HEATER,FREEZE PLUG,FORD LRG423...181
Flow divider/combiner valve.....49
ELBOW,45D,520320-16-12.....120 HINGE,.375X.120THK.,SLOTTED....111, 113,
Flow Regulator.....101–102
ELBOW,45D,520320-4.....27, 33, 37, 119–120, 115–116
Flow Regulator Valve.....101–102
123–124, 149 HINGE,FUEL DOOR.....113, 115–116
Flow regulator valve.....49
ELBOW,90D,520202-12.....119–120 HINGE,PLAT CONTROL BOX COVER.....175
Flow Regulator Valve,.....101–102
ELBOW,90D,520220-4-4.....27, 33, 37, 39, 49, HORN,12VDC,SPADE TERMINALS***.....99
FLYWHEEL COVER,CASTING***.....79–80
55–56, 59, 119–120, 123–124, 149, 153–154 Hose Assembly - Components: @ 42 inches
FLYWHEEL FLANGE,GREEN PLASTIC.....71–
ELBOW,90D,520220-4-6***.....39, 59, 119–120 (106.7 cm).....55–56
72, 79–80
ELBOW,90D,520220-8-12.....119–120 HOSE ASSEMBLY, 1".....119–120, 123–124
FORMED AXLE,WIDE,W/BEARINGS...23–25,
ELBOW,90DEG.1/8MPT-5/16 BARB.....71–72 HOSE ASSEMBLY,1/2"***.....79–80
45–47
ELBOW,90DEG.3/8MPT-5/8 BARB.....71–72 HOSE ASSEMBLY,LP GAS,106"LG.....72, 95–
FORMING,BELLY PAN,PAINTED.....20, 95–96
ELBOW,SWIVEL 90D, 520221-4.....39, 59, 149 96
FORMING,ENGINE COVER,PTD.....111
END CAP,AIR FILTER-27915&49740....71–72, HOSE ASSEMBLY-1/2" 100R2.....33, 55–56
FORMING,FRONT FOOT,PAINTED.....89
83, 85 HOSE ASSY 1/4, STR FEM,STR FEM......33,
FORMING,FRONT FOOT,PERKINS.....91
END PLATE,WAGO.....163 55–56, 149, 153–154
FORMING,LP BRACKET MOUNT.....95–96
ENGINE MOUNT FOOT,L.H.,PAINTED......75– HOSE ASSY 1/4,90 DEG FEM,STR F.....119–
FORMING,REAR FOOT LT,PERKINS.....91
76 120
FORMING,REAR FOOT RT,PAINTED.....89
ENGINE MOUNT FOOT,R.H.,PAINTED.....75– HOSE ASSY 1/4,STR FEM,STR BULK......39,
FRONT AXLE ASSY,NRRW,Z45/25.....17
76 59
FRONT AXLE ASSY,WIDE,Z45/25 IC........15,
EXHAUST PIPE,DEUTZ 3 CYL DSL.....79–80
17, 41

Part No. 52551 Z-45/25, Z-45/25, IC Power 191


April 2012

Part Description Index (continued)

HOSE ASSY 1/4,STR FEM,STR MALE....149, HOSE END,90DEG,.63 HS X.25 MPT.....72 KIT,CYLINDER REPLACEMENT,Z-45*.....131,
153–154 HOSE END,BARB,1/4 MNPTX5/16,90....95–96 141, 143–144
HOSE ASSY,1/2,45 FEM,STR FEM.....55–56, HOSE END,BARB,1/4 MNPTX5/16,ST......95– KIT,ELEMENT**.....95–96
119–120, 123–124 96 KIT,ESTOP SVC BB&SM BOOM......105–106,
HOSE ASSY,1/2,90 FEM,STR FEM.....33, 37, HOSE END,BARB,3/8 MNPT X 5/16.....95–96 165
39, 55–56, 59, 123–124 HOSE END,MALE,.313 X .25 MPT.....95–96 KIT,FITTING,AIRLINE TO PLATFRM.....179
HOSE ASSY,1/2,90 FEM,STR FEM**......123– HOSE GUIDE, JIB.....157 KIT,FORD EFI UPDATE,BASE***.....65–66
124 HOSE, UPPER RADIATOR.....66, 75–76 KIT,FORD EFI UPDATE,MASTER***.....65–66
HOSE ASSY,1/2,STR FEM,STR FEM........33, HOSE,1/2" X 24" LG.....65–66, 71–72 KIT,GASKET,UK POWER TO PLAT......163
37, 55–56 HOSE,1/4,HOSE/CABLE GUIDE,4.63.....137, KIT,HORN SVC BB&SM BOOM.....165
HOSE ASSY,1/4",100R1,FEM/FEM.....61–62 139 KIT,KEYSWITCH SVC BB & SM BOOM...105–
HOSE ASSY,1/4",100R1,FEM/FEM**.......153– HOSE,3/4,LP***.....72 106
154 HOSE,5/16 FUEL,SAE 30R7.....66, 115–116 KIT,OSCILLATE LINKAGE.....31, 53
HOSE ASSY,1/4",90 FEM,STR F.....55–56 HOSE,90DEG 2.5" AIR INTAKE.....83 KIT,SEAL,3CC PUMP***.....72, 80, 85
HOSE ASSY,1/4,90 FEM,STR FEM.....33, 37, HOSE,AIR CLEANER.....83 KIT,SWING GATE W/SPRING.....177
39, 55–56, 59, 149, 153–154 HOSE,AIR CLEANER,FORD EFI.....65–66 KIT,TORQUE HUB COVER (45553)**........24–
HOSE ASSY,1/4,90 FEM,STR FEM**.....39, 59 HOSE,AIR CLEANER,FORD/NOLFF.....69 25, 46–47
HOSE ASSY,1/4,STR FEM,STR FEM........39, HOSE,AIR INTAKE 2.5 ID 8.00LG.....72
59, 119–120, 123–124, 149, 153–154 HOSE,AIR INTAKE,2.625"IDX2.50".....69 L
HOSE ASSY,1/4,STR FEM,STR FEM*.......37, HOSE,AIR INTAKE,PERKINS.....85
L.P.TANK LATCH.....95–96
153–154 HOSE,FIRE RES.,5/8 ID,BULK.....72
LANYARD,LYNCH PIN ASSY.....61–62
HOSE ASSY,1/4,STR FEM,STR FEMM.....149 HOSE,FUEL,5/16 HIGH PRESSURE**.....115–
LATCH,DRAW,ADJUSTABLE.....61–62
HOSE ASSY,3/4,45 FEM,STR FEM.........119– 116
LATCH,FLEXIBLE DRAW W/O
120, 123–124 HOSE,LOW PRESSURE,.375 ID.....71–72
KEEPER.....111, 113, 115–116
HOSE ASSY,3/4,90 FEM,STR FEM.........119– HOSE,LOWER RADIATOR,Z45.....75–76
LATCH,FUEL DOOR.....113, 115–116
120, 123–124 HOSE,LOWER,RADIATOR,PERKINS.....91
LENS,AMBER,STROBE,FIREBOLT.....173
HOSE ASSY,3/4,STR FEM,STR FEM......119– HOSE,UPPER RADIATOR,PERKINS.....91
LEVEL,BUBBLE,2 DEGREE.....25
120, 123–124 HOSE,UPPER RADIATOR,Z45......66, 69, 75–
LEVER,GOVERNOR ACTUATOR**.....79–80
HOSE ASSY,3/8"100R2,FEM/FEM.....149 76
LIGHT,INDICATOR,RED,14V***........105–106,
HOSE ASSY,3/8,45 FEM,STR FEM.........119– HOSE,VAPOR,LP SPECIFIC.....69
165
120, 123–124 HOSE,WATER INLET,LRG425 EFI.......66, 69,
LIMITER PC BOARD, HORSEPOWER.....163
HOSE ASSY,90F,STR MALE**.....119–120 72
LINING KIT, AUSCO BRAKE(54388)....25, 46–
HOSE ASSY,BRKT./D.MANIFOLD.....55–56 HOUR METER,10-80 VOLTS***.....105–106
47
HOSE ASSY,D.CB MAN/F.MAN.JUNCT....153– HOUR METER,LCD,9-60 VDC***.....105–106
LINING KIT,AUSCO BRAKE***.....25, 47
154 HOUSING,THERMOSTAT,PERKINS 104.....87
LINING KIT,BRK,WET***.....24–25, 46–47
HOSE ASSY,D.MANIF/CONTR.VALVE......39, HOUSING,WORKLIGHT***.....175
LINING KIT,MICO BRAKE.....24–25, 46–47
59 HUB ASSEMBLY MODEL#60-8.....19–20
LINING KIT-MICO BRAKE (50414).....93
HOSE ASSY,D.MANIF/FR D.MOTORS......55– HUB ASSEMBLY,9 BOLT.....19–20
LINK,NYLATRAC KS6-5.4.....137, 139
56
LOAD PAD,ENGINE TRAY SUPPORT.....62
HOSE ASSY,DMANIF/LR DRV MOTOR.....33, I LOCK RING.....167
55–56
INJECTOR - DEUTZ F4L1011F.....79–80 LOCKNUT,ELEC,1/2".....61–62, 109, 163
HOSE ASSY,DMANIF/LR&RR BRAKE......33,
INJECTOR PUMP - DEUTZ F4L1011F......79– LOCKNUT,ELECTRIC,1" NPT.....109
37, 55–56
80 LOWER LEVEL ARM ASSY.....129
HOSE ASSY,DMANIF/LR&RR DMOTOR.....37
ISOLATOR,AIR FILTER MOUNT.....71–72, 75– LOWER SECONDARY ARM ASSY.....129
HOSE ASSY,ENG/F.MANIFOLD.....119–120
76, 85, 91 LUG BOLT,5/8-18,WHEEL HUB.....19–20
HOSE ASSY,F.MANIFOLD/EXT.CYL........149,
ISOLATOR,VIBRATION,LG,RD&WH***.....83 LUG,WHEEL STUD,5/8-18,W1/4HB**........24–
153–154
ISOLATR KIT,RUBBR,2KW GENERATR.....183 25, 43, 45–47
H O S E
ASSY,FMANIF/SECONDARYCYL..........149,
153–154 J M
HOSE ASSY,FORD OIL DRAIN 1/2".....71–72 JIB BOOM ASSY W/WORD DECAL.....157 MANFLD BLOCK,ROTATE 10V,Z45IC.....139
H O S E A S S Y, L U B E JOYSTICK CONTROLLER,12V.....167 MANIFOLD KIT, SW DRIVE.....93
RINGGEARBEARING.....61–62 JOYSTICK,MULT AXIS CONT,OEM***.....171 MANIFOLD,2WD TRACT.W/FITINGS.....27
HOSE ASSY,OIL DRAIN,DEUTZ.....79–80 JOYSTICK,SINGLE AXIS PROPORT.......165, MANIFOLD,4WD TRACT.W/FITTINGS.....49
HOSE ASSY,P1&P2/PRIMARY CYL........149, 169 MANIFOLD,ASSY DUAL CNTRBAL.........141,
153–154 143–144
HOSE ASSY,R.FILTER/F.MANIFOL....119–120 MANIFOLD,DUAL COUNTERBALANCE.....93
HOSE ASSY,RR DRIVE/LR DRIVE.....33
K MANIFOLD,FUNC.IC DUAL SPADE.....102
HOSE ASSY,SLAVE/MASTER CYL "E"....153– KEEPER,LATCH (45363)....111, 113, 115–116
MANIFOLD,FUNCT.IC,DUAL SPADE.....102
154 KEY,SINGLE***.....105–106
MANIFOLD,FUNCTION,Z45/25 IC.....101–102
HOSE ASSY,SLAVE/MASTER CYL "R"....153– KEY-WOODRUFF (50414).....93
MANIFOLD,FUNCTION,Z45IC.....101–102
154 KEYS,10 PACK***.....105–106
MANIFOLD,JIB,ROTATE.....147
HOSE ASSY,SWNG MOTOR/BRAKE......119– K E Y S W I T C H , 3 P O S. M N T N D. D R
MANIFOLD,JIB,ROTATE 10V.....139
120 WKEY**.....105–106
MANIFOLD,ROTATOR,180 DEG.***.........141,
HOSE ASSY,T FITTING/DRIVEMOTOR.....55– KIT, FIELD INSTALL, SWING GATE.....177
143–144
56 KIT, JOYSTICK HANDLE.....167
MANIFOLD,ROTATOR,CB***.....141, 143–144
HOSE COVER,LOWER LEVEL,BOT,PAI.....129 KIT,CONTROL BOX COVER.....175
MANIFOLD,TRACTION,2WD.....27
HOSE COVER,LOWER LEVEL,TOP,PAI.....129 KIT,COVER,TORQUE HUB,45553***....24–25,
MANIFOLD,TURNTABLE ROTATION***.....93
HOSE COVER,UPPER ARM.....129 43, 45–47
MANUAL BOX W/DECALS***.....161

192 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012

Part Description Index (continued)

MAP SENSOR, EFI.....65–66, 69 NUT,NYLOCK,5/8-11.....83 PIN,1.25DIAX9.38LG,THREADED.....133, 135


MESH,HALF,LH,6'PLATFORM.....177 NUT,NYLOCK,6-32.....163 PIN,1.50DIAX13.88LG,2HOLE.....127
MESH,HALF,RH,6'PLATFORM.....177 NUT,NYLOCK,M10X1.50.....89, 91 PIN,1.50DIAX20.00LG,CHAMFER.......15, 17,
MESH,HALF,SWING GATE***.....177 NUT,SOLENOID,2POS 3WAY......27, 49, 102, 23–25, 41, 45–47
MICROSWITCH,13482 FOOTSWITCH.....161 139, 147 PIN,1.50DIAX4.25LG,GR/H.....15, 17, 41
MICROSWITCH,V3L-139-D8.....169, 171 NUT,SPINDLE,1-14.....19–20 PIN,1.50DIAX7.50LG,1HOLE***.....127
MIDPIVOT ASSY Z45IC.....129 NUT-CASTLE (50414).....93 PIN,1.75DIAX11.63LG,CHAMFER.....127
MODULE,IGNITION/START,12/24V.....109 NUT-SOLENOID VALVE (52885).....139, 147 PIN,1.75DIAX12.13LG,CHAMFER.....127
MOTOR,12VDC (42185).....95–96 NUT-VALVE,PROP. SOLENOID-50683.....102 PIN,1.75DIAX12.25LG,CHAMFER.....127, 131
MOTOR,12VDC,77066.....95–96 PIN,1.75DIAX23.57LG,CHAMFER***.......127,
MOTOR,HYD DRIVE,2 SPEED,2WD.....24–25 O 131
MOTOR,HYD DRIVE,2 SPEED,4WD.....46–47 PIN,1.75DIAX9.25LG,1HOLE.....131
O-RING KIT (ORFS FITTINGS).....27, 33, 37,
MOTOR,HYD,25CC FIXED***.....43 PIN,CLEVIS,1 X 2.5 LG......15, 17, 41
39, 49, 55–56, 59, 101–102, 119–120, 123–
MOTOR,HYD,LV35,VAR,10DEG,2WD.......24– PIN,CLEVIS,1 X 3 LG......15, 17, 41
124, 149, 153–154
25 PIN,COTTER,.156 X 2.5.....93
O-RING KIT,FIELD SVC,ALL PROD.....27, 49,
MOTOR,HYD,LV35,VAR,1DEG,4WD.....46–47 PIN,COTTER,.188 X 1.75 LONG.....41
101–102
MOTOR,TURNTABLE ROTATE,29.1.....93 PIN,COTTER,.219 X 1.75.....19–20
O-RING***.....71–72, 80, 85
MOUNT POST,LH.....83 PINCH GUARD,6'(1.25")SERVICE**.....175
O-RING, ROTATOR MANIFOLD.......141, 143–
MOUNT POST,RH.....83 PINION GEAR.....93
144
MOUNTING BAND,NOLFF AIRCLEANR*...71– PIPE PLUG,.563 MAG***.....24–25, 46–47
O-RING, TORQUE HUB.....24–25, 43, 45–47
72, 83, 85 PLAT SUPPORT ASSY,NON-JIB***.....159
O-RING,2-042 N674-70***.....93
MUFFLER,DEUTZ.....79–80 PLAT.ASSY,6FT,1/2 MESH, CE.....177
O-RING,2-044 BUNA.....24–25, 43, 46–47
MUFFLER,FORD LRG EFI,Z45.....71–72 PLAT.ASSY,6FT,Z45/25, CE.....161
O-RING,BOOT,CONTROLLER.....169, 171
MUFFLER,PERKINS 104-22DSL.....91 PLAT.ASSY,6FT,Z45/25,ANSI/CSA.....161
O-RING,DIPSTICK TUBE(Z45 PERK).....85
PLAT.CNTL.BOX,W/DECAL,Z45/25.....163
O-RING,END COVER,4HP/4HB***......24–25,
N PLAT.CNTRL.BOX W/DECAL,Z45/25.....163
46–47
PLATE,AIR BAFFLE,FORD.....75–76
NIPPLE,DIAGNOSTIC,#4 PORT***.....102 O-RING,MOTOR TO BRAKE.....25, 47
PLATE,AIR BAFFLE,FORD,PAINTED.....111
NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV.....27, O-RING,NEOPRENE,.469IDX.094THK.....79–
PLATE,AIR INTAKE ADAPTER,FRD**.....111
49 80
PLATE,AIR INTAKE ADAPTER,PAINT.....111
NUT & BOLT KIT (25883).....167 O-RING,ORFS,-6.....105–106
PLATE,COVER LATCH BACKING.....111, 113,
NUT - PLASTIC,RING FOR ALARMS......163, OIL FILLER CAP FOR LRG ENGINE.....66, 69
115–116
173 OIL FILTER - PERKINS.....85
PLATE,COVER SPACER,PAINTED..........113,
NUT - WING, AIR FILTER, 425EFI.......71–72, OPT,SCRUB/SPARK ARREST,DEUTZ.......79–
115–116
83, 85 80
PLATE,ENG MT BELL HOUSE,PAINTE.....75–
NUT, HEX FLANGE M 8 X 1.25.....91 OPTION,AIRLINE TO PLATFORM.....179
76
NUT,BULKHEAD,ORFS-4.....39, 59 OPTION,EURO TOEBOARD.....161, 175
PLATE,ENGINE TRAY***.....61–62, 75–76, 83,
NUT,BULKHEAD,ORFS-8.....55–56 OPTION,GEN,3000W PARKER.....183
89, 91
NUT,EXHAUST MANIFOLD-FORD,LRG.....72 OPTION,GENERATOR,2500W HYD.....183
PLATE,FOOT SWITCH COVER.....177
NUT,HEX,1/4-28.....29, 31, 51, 53, 79–80, 89 OPTION,PLAT.PINCH GUARD,4 FT......175
PLATE,FUEL PUMP,FORD/WALBRO......113,
NUT,HEX,5/16-18.....79–80, 91 OPTION,PLAT.PINCH GUARD,5 FT......175
115–116
NUT,HEX,M4 X 0.7 MM (20424)***.....167 OPTION,WORKLIGHT,12 VOLT.....175
PLATE,HINGE BACK-UP.....72
NUT,KEPT,8-32,PLATED.....163 Orfice.....101–102
PLATE,LOWER AIR BAFFLE,PAINTED.....91
NUT,LOCKING-LG.FLANGE,1/4-20.....65–66, Orifice.....27
PLATE,MANIFOLD/CNTRL BOX MOUNT.....99
139 Orifice - Plug.....49
PLATE,PUMP MOUNT,FORD,PAINTED.....71–
NUT,LOCKING-LG.FLANGE,5/16-18....71–72, ORIFICE, 0.025"(74129)*.....49
72
85 OUTLET,110V GFCI***.....163
PLATE,RADIATOR BAFFLE,PAINTED.......75–
NUT,LP NYLOCK,1/4-20.....25, 47, 61–62, 99, OUTLET,WATER, PERKINS (54555).....87
76
109, 113, 116, 129, 139, 165, 175
PLATE,SWING LOCK,PAINTED.....93
NUT,LP NYLOCK,3/8-16.....91, 127, 137, 139, P PLATE,TANK SIDE,PAINTED.....95–96
161
PAD,BOOM REST,2"THICK,W/STUDS*.....99 PLATE,UK POWER TO PLATFORM.....163
NUT,LUG,5/8-18 X 90 DEGREE,Z45....19–20,
PAINT,AEROSOL,BRIGHT BLUE***.....11–12 PLATE,WATER PUMP (104-22).....87
24–25, 43, 45–47
PAINT,AEROSOL,GENIE GRAY***.....11–12 PLATFORM SUPP WDMT 45.12".....159
NUT,NYLOCK,1-8.....159
PAINT,WET,GENIE BLUE (1 GL)**.....11–12 PLATFORM,1/2 MESH W/GATE,ANSI*.....177
NUT,NYLOCK,1/2-13.....75–76, 89, 91, 93, 95–
PAINT,WET,GENIE GRAY (1 GL)**.....11–12 PLUG AND CAP KIT-SERVICE,ORFS*......27,
96, 99, 183
PCB,11179AB, (SWING)***.....171 33, 37, 39, 49, 55–56, 59, 101–102, 119–120,
NUT,NYLOCK,1/4-20.....25, 61–62, 65–66, 75–
PCB,11179CD,(LIFT)***.....171 123–124, 149, 153–154
76, 79–80, 85, 89, 91, 95–96, 99, 109, 111,
PCB,ASSY,24495.....169 PLUG,070109-8.....71–72, 79–80
113, 115–116, 129, 133, 135, 137, 139, 143–
PIN,1.00DIAX15.56LG,CHAMFER.....61–62 PLUG,090109A-4.....33, 37
144, 147, 157, 175, 177, 181
PIN,1.25DIAX14.45LG,2HOLE.....143–144 PLUG,090109A-6.....149, 153–154
NUT,NYLOCK,10-24.....31, 53
PIN,1.25DIAX3.37LG,1HOLE.....131 PLUG,1/4 X .400",BLK.....111
NUT,NYLOCK,10-32.........65–66, 69, 93, 105–
PIN,1.25DIAX3.75LG,1HOLE.....15, 41 PLUG,1/4"SERIES,3/8 MPT.....179
106, 111, 113, 115–116, 129, 133, 135, 165,
PIN,1.25DIAX5.25LG,1HOLE.....141, 144 PLUG,16 AMP,3 PIN,(BRITISH)UK.....61–62
173
PIN,1.25DIAX6.19LG,2RING.....133, 135, 143– PLUG,520109-8,ORFS.....79–80
NUT,NYLOCK,3/4-10,GRD.8.....147, 159
144 PLUG,DRAIN,3/8",MAGNETIC.....95–96
NUT,NYLOCK,3/8-16.....15, 17, 23–25, 41, 45–
PIN,1.25DIAX7.00LG,1HOLE.....141, 143–144 PLUG,ELECTRICAL,220/50,NOVON.....61–62
47, 61–62, 75–76, 83, 89, 91, 95–96, 99, 111,
PIN,1.25DIAX7.88LG,1HOLE.....143–144 PLUG,FUSED,250V,13AMP,U.K.**.....61–62
113, 116, 127, 133, 135, 141, 143–144, 157,
PIN,1.25DIAX8.12LG,1HOLE.....15, 41 PLUG,NYLON .313 BLACK DOMED.....25, 165
159, 161, 163, 183
PIN,1.25DIAX8.88LG,1HOLE.....141, 143–144 PLUG,NYLON .50 BLACK DOMED.....106, 165
NUT,NYLOCK,5/16-18.....62, 99, 111

Part No. 52551 Z-45/25, Z-45/25, IC Power 193


April 2012

Part Description Index (continued)

PLUG,NYLON .875 BLACK DOMED.....163 RIVET,ALUM,ALUM,3/16BUTTONHEAD..113, SCREW,HHC,3/8-16 X 1.75,GRD.8.....62, 133,


PLUG,NYLON 1.12 BLACK DOMED........175, 115–116, 175 183
177 RIVET,STEEL,P, .25 X .375.....177 SCREW,HHC,3/8-16 X 2.....15, 157
PLUG,ORIFICE, 0.052 (40033).....49 ROCKER ASSY,HANDLE (20424)***.....167 SCREW,HHC,3/8-16 X 2 FULL THRD.....95–96
PLUG,ORIFICE,0.030 (50684).....49 ROD END,.375 X 2.25***.....15, 41, 131 SCREW,HHC,3/8-16 X 2.25.....15, 17, 23–25,
PLUG,ORIFICE,1.00MM(.039IN).....102 ROD END,.375 X 3.69...15, 17, 23–25, 41, 45– 41, 45–47
PLUG-ORIFICE, 0.031 INCH.....27 47, 131, 133, 135, 141, 143–144 SCREW,HHC,3/8-16 X 2.75.....23–25, 29, 31,
PLUG-ORIFICE,0.067 INCH.....27 ROD END,0.5 X 3.75***.....127 45–47, 51, 53, 99
POST, ALL THREAD, 1/2-13X 9.00.....65–66 ROD END,BALL JOINT 1/4-28.....31, 53 SCREW,HHC,3/8-16 X 3.....127
POT PLATE ASSEMBLY (20424).....167 ROD,DISCONNECT 4HP/4HB***....24–25, 46– SCREW,HHC,3/8-16 X 3.5.....127
POTENTIOMETER (20424).....167 47 SCREW,HHC,5/16-18 X 1 GR5.....71–72, 175
POTENTIOMETER,45049.....169 ROLLER ARM,LIMIT SWITCH***.......93, 129, SCREW,HHC,5/16-18 X 1.25.....99
POTENTIOMETER-JOYSTCK(53073).....171 133, 135 SCREW,HHC,5/8-11 X 1.75 GRD.8......24–25,
POWER TO PLAT,CORD ASSY......183 ROTATOR,PLAT,JIB,Z45/25J.....143–144, 147 43, 46–47, 61–62
POWER UNIT,12VDC AUX.....95–96 ROTATOR,PLAT,JIB,Z45/25J***.....143–144 SCREW,HHC,5/8-11 X 2.5.....83
POWER UNIT,12VDC AUX,.067CU.IN.......95– ROTATOR,PLAT,NON/JIB,Z45/25.....141 SCREW,HHC,5/8-11 X 4.5.....83
96 RUE RING 1.00.....15, 17 SCREW,HHC,M10 X 25MM,GR 8.8.....66, 75–
PRIMARY BOOM ASSY,JIB,Z45/25J.....135 76
PRIMARY BOOM ASSY,STD,Z45/25.....133 S SCREW,HHC,M10 X 30MM,ARSE.......79–80,
Priority Flow Regulator.....101–102 89, 91
SADDLE BRCKT40613,34419,53073*.....171
Proportional Solenoid Valve.....101–102 SCREW,HHC,M10 X 40MM,GRD8.....71–72
SADDLES-SET(24493,40613,53073.....171
PULLEY, WATER PUMP.....87 SCREW,HHC,M14 X 1.5X40MM,GR8.8.....89,
SCREW,BHHS,1/4-20 X .5,Y/ZINC.....137, 139
PULLEY,FORD ENGINE,LRG-423***.....66, 69 91
SCREW,BHSC,1/4-20 X .88,Y/ZINC...137, 139
PUMP ASSY., 42185.....95–96 SCREW,HHC,M14 X 55.....83
SCREW,BHSC,1/4-20 X 1.....175
PUMP ASSY.,77066.....95–96 SCREW,HHC,M6 X 20MM,GR8.8.....79–80
SCREW,FHS,3/8-16 X 1.75.....113, 116
PUMP MOUNT KIT,PERKINS DSL.....85 SCREW,HHC,M8 X 20MM........65–66, 69, 75–
SCREW,HEX,M4X0.7X10MM (20424)*.....167
PUMP WATER (PERKINS 404)***.....87 76, 85, 91
SCREW,HEX,M4X0.7X30MM (20424)*.....167
PUMP, FUEL LIFT, F4L1011F.....79–80 SCREW,HHC,M8 X 30MM,GRD 8.8.....85
SCREW,HHC,1-8 X 12IN GRD.2***.....159
PUMP, FUEL, LRG425, WALBRO......66, 115– SCREW,HHC,M8 X 40.....65–66
SCREW,HHC,1/2-13 X .75.....129
116 SCREW,HHC,M8 X 60MM X 1.25.....66, 69
SCREW,HHC,1/2-13 X 1.25 GR5....23–25, 45–
PUMP, WATER, WITH GASKET.....66, 69 SCREW,PHIL,10-24 X .75.....161
47, 95–96, 159
PUMP,LIFT(FUEL) PERKINS(54555).....85 SCREW,PHIL,8-32X.50,SELF TAP.......75–76,
SCREW,HHC,1/2-13 X 1.5.....95–96, 127, 129
PUMP,M46/GEAR,2.8/.67***.....71–72, 80, 85 91
SCREW,HHC,1/2-13 X 1.75.....43, 71–72, 80,
PUMP,PIGGY BACK,.67 C.I.,Z45IC......72, 80, SCREW,PHIL,PHM,10-32 X .5,SSTL.....165
85, 183
85 SCREW,PHILLIPS,PHM,10-32 X .75.......111,
SCREW,HHC,1/2-13 X 2 GR5...75–76, 79–80,
PUMP,VAR PISTON,Z45 IC.....71–72, 80, 85 113, 115–116
99
PUMP,VAR.PISTON M46 2.8 CIQVP*........71– SCREW,PHILLIPS,PHM,10-32 X 1.....173
SCREW,HHC,1/2-13 X 3.5.....75–76, 89, 91
72, 80 SCREW,PHILLIPS,PHM,10-32 X 2.0.....129
SCREW,HHC,1/4-20 X .5.....129, 175
SCREW,PHILLIPS,PHM,10-32 X.625......105–
SCREW,HHC,1/4-20 X .625.....175, 177
R 106
SCREW,HHC,1/4-20 X .7....25, 62, 66, 71–72,
SCREW,PHILLIPS,PHM,10-32 X1.25...25, 65–
RADIATOR,FORD,LRG.....75–76 75–76, 79–80, 85, 89, 91, 95–96, 99, 105–106,
66, 69
RADIATOR,FORD/PERKINS***.....75–76, 91 109, 111, 115–116, 157, 161, 165, 181
SCREW,PHILLIPS,PHM,10-32X 1.75......133,
RAILING CATCH CASTING--DRILLED.....177 SCREW,HHC,1/4-20 X 1.....19–20, 23–25, 43,
135
RAILING,PINCH GAURD,4 FT......175 45–47, 61–62, 79–80, 95–96, 99, 109, 111,
SCREW,PHILLIPS,PHM,6-32 X .5.....163
RAILING,PINCH GAURD,5 FT......175 129
SCREW,PHILLIPS,PHM,8-32 X .875.....163
RED CAP,1.375ID X 0.75 DEEP.....95–96 SCREW,HHC,1/4-20 X 1.25..61–62, 111, 143–
SCREW,PHILLIPS,PHM,M5 X 16MM.....167
Ref Weldment - Platform Mount (refer to Figures 144, 157
SCREW,PHILLIPS,RHM,10-32 X 1.5.....93
7-A ).....161 SCREW,HHC,1/4-20 X 1.5.......113, 115–116,
SCREW,PHM,10-32X3/4,ST TYPE F.......111,
REGULATOR DIAPH.KIT BEAM 50/60.....72 141, 175
113, 115–116
REGULATOR,LPG BEAM 60***.....72 SCREW,HHC,1/4-20 X 1.75....51, 61–62, 133,
SCREW,SHC,1/2-13 X 3.00.....93
RELAY - LRG425 EFI.....66 135
SCREW,SHC,1/2-13 X 4 ZINC.....25, 47
RELAY SOCKET,AUTO***.....105–106 SCREW,HHC,1/4-20 X 2.....29, 31, 53, 129
SCREW,SHC,1/2-13 X 4.50 ZINC.....25, 93
RELAY SOCKET,AUTO,RETAINER***......105– SCREW,HHC,1/4-20 X 2.5.....113, 116, 139
SCREW,SHC,3/8-16 X 1.....72
106 SCREW,HHC,1/4-20 X 2.75.....147
SCREW,SHC,5/8-11 X 2.5 BLK.....93
RELAY,SPDT,12V(AUTO) PLUG IN**.......105– SCREW,HHC,1/4-20 X 3.....105–106
SCREW,SHC,5/8-11 X 4,A574.....93
106 SCREW,HHC,1/4-20 X 5.50,G5,CLZ........137,
SCREW,SHC,5/8-11 X 4.50, A574.....93
RELAY,SPDT,12V(AUTO)**.....163, 165 139
SCREW,SHS,10-24 X .625.....31, 53
Relief Valve.....101–102 SCREW,HHC,3/4-10 X 9.5 GR 8 YE....147, 159
SEAL KIT (39345).....141, 143–144
Relief valve.....27, 49 SCREW,HHC,3/8-16 X .75.......62, 93, 95–96,
SEAL KIT (54994).....143–144
REPAIR LINK,7 LINKS (42763).....137, 139 133, 135, 157
SEAL KIT (60064).....15, 17, 41
RESISTOR,10 OHMS,25W,ADJ.....105–106 SCREW,HHC,3/8-16 X 1.....15, 17, 23–25, 41,
SEAL KIT (88337)***.....15, 17, 41
RESISTOR,100 OHM,25 WATT.....169 45–47, 61–62, 71–72, 83, 85, 91, 99, 111, 129,
SEAL KIT (W1B) TORQUE HUBS........24–25,
RESISTOR,250 OHM,5 WATT.....169 131, 141, 163
43, 45–47
RESISTOR,50 OHM,5 W,CERAMIC.....163 SCREW,HHC,3/8-16 X 1 GRD 8.....147, 159
SEAL KIT CYL Z45 (54570).....133
RETAINER,GAS SPRING***.....111 SCREW,HHC,3/8-16 X 1.25 GRD 5.....61–62,
SEAL KIT CYL.Z45(54569).....135
RETAINING PIN, ASSY.....93 91, 95–96, 99, 133, 135, 143–144, 161
SEAL KIT CYL.Z45(77187&77188).....131
RETURN FILTER ASSY 6 MICRON.....62 SCREW,HHC,3/8-16 X 1.50.....61–62, 75–76,
SEAL KIT, AUSCO BRAKE(54388)......25, 46–
RING GEAR,DEUTZ F3 & F4L1011F.....79–80 83, 89, 95–96, 99, 111, 135, 141, 143–144,
47
159

194 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012

Part Description Index (continued)

SEAL KIT, AUSCO BRAKE***.....25, 47 SHAFT (52587)***.....171 STROBE,FIREBOLT,12-80VDC,AMB**.....173


SEAL KIT, ELEVATE (88203).....127 SHAFT W/GEAR.....169 STRUT,GAS W/RETAINING SPRING.....111
SEAL KIT, SUNSTRAND.....24–25 SHAFT,M46 15 TOOTH.....71–72, 79–80, 85 STRUT,PERKINS RADIATOR.....91
SEAL KIT, SWING MOTOR.....93 SHAFT,W/NF STYL BLOCK,(20424)*.....167 STRUT,RADIATOR LH,FORD EFI.....75–76
SEAL KIT, TORQUE HUB(74097)*.......24–25, SHEET,RUBBER,AIR INTAKE.....83 STRUT,RADIATOR RH,FORD EFI.....75–76
46–47 SHIM,AXLE PIN,1.50".....15, 17, 25, 41, 47 STUD,EXHAUST MANIFOLD-FORD,LRG....72
SEAL KIT, Z45 ELEV%%.....127 SHIM,AXLE ROTATION STOP,12GA.....23–25, SUPPORT PAD ENGINE COVER.....62
SEAL KIT,147259.....143–144 45–47 SUPPORT, RAILING.....175
SEAL KIT,2" BORE,1" ROD***.....15, 17, 41 SHIM,AXLE ROTATION STOP,22GA.....23–25, SUPPORT,WRIST***.....165
SEAL KIT,2.0" BORE CYLINDERS**.....15, 17, 45–47 SWING DRIVE ASSY***.....93
41 SHIM,SIDE PAD 22GA......61–62 SWITCH (20424).....167
SEAL KIT,3" BORE,1.5" RD.....131 SHIM,WEAR PAD,5 X 1.5,14GA.....133, 135 SWITCH PLATE ASSEMBLY(20424).....167
SEAL KIT,42406,STEER.CYL,TEXAS.....17 SHIM,WEAR PAD,5X 1.5 16GA.....133, 135 SWITCH TOGGLE ASSY DPDT 2P
SEAL KIT,50287,50392 CYLINDER.....131 SHOCK MOUNT,LARGE**.....75–76, 89, 91 MNT.....105–106, 165
SEAL KIT,50302 CYLINDER.....127 SHOCK MOUNT,SMALL.....75–76, 91 SWITCH,HANDLE,20424.....167
SEAL KIT,50316 CYLINDER.....15, 41 SHROUD,FAN,PERKINS DSL.....91 SWITCH,LIMIT,W/RLR ARM,NO/NC**.......93,
SEAL KIT,50337,50353 CYLINDER..131, 141, SHROUD,RADIATOR,FORD LGR425,PA.....76 129, 133, 135
143–144 Shuttle valve.....27 SWITCH,OIL PRES.FORD,NORM.OPEN...65–
SEAL KIT,50699,50260,50321 CYL..133, 135, Shuttle valve,.....49 66
143–144 SLIDING MIDRAIL KIT,PTD.....161 SWITCH,OIL PRESSURE,CLOSED***......65–
SEAL KIT,BRAKE***.....25, 46–47 SNAP PIN,(RD.NOSE)-GATE LATCH.....177 66
SEAL KIT,BRAKE,MICO.....24–25, 46–47 SNAP RING,EXTERNAL,1.25 DIA.**.......133, SWITCH,PRESSURE-LOW OIL CUTOF*...79–
SEAL KIT,BRAKE,MICO***.....93 135, 143–144 80
SEAL KIT,CONTROL VALVE.....29, 31, 51, 53 SNAP RING,EXTERNAL,1.5 DIA***.....15, 17, S W I T C H , T O G G L E , D P D T, 2 P O S
SEAL KIT,CYL,Z45 (54567).....15, 41 41 MOMEN.....105–106, 109, 165
SEAL KIT,DRIVE MOTOR "54412".......24–25, Solenoid Valve.....101–102 SWITCH,TOGGLE,DPDT,3POS MAINT.....165
46–47 Solenoid valve.....27, 49 S W I T C H , T O G G L E , D P D T, 3 P O S
SEAL KIT,LIFT PUMP**.....71–72, 80 Solenoid Valve,.....101–102 MOMEN.....105–106, 165
SEAL KIT,MASTER & SLAVE CYL....131, 141, Solenoid valve,.....49 SWITCH,TOGGLE,SPDT,2 POS MAINT.....183
144 Solenoid Valve, 3 position 4 way.....101–102 S W I T C H , T O G G L E , S P D T, 3 P O S
SEAL KIT,ROTATOR***.....141 Solenoid Vave,.....101–102 MOMEN.....105–106, 165, 181
SEAL KIT,SAUER-DANFOSS M46***....46–47, SOLENOID,12V CONTINUOUS***.....181 SWITCH,WATER TEMP-PERKINS54555.....87
71–72, 79–80, 85 SOLENOID,12V,APU.....95–96
SEAL KIT,SUNSTRAND.....43 SOLENOID,77066.....95–96 T
SEAL KIT,SWING DRIVE***.....93 SOLENOID,FUEL SHUT OFF SWITCH*.....79–
T-BOX,2.75 X 4.5 X 2.0.....163
SEAL KIT,TRNTBLE ROT MTR(50413.....93 80
TANK, LP, 7 GAL.....95–96
SEAL KIT,UNIVERSAL,9K ROTATOR*.....143– SOLENOID,SHUT DN,PERKINS(54555.....89
TANK,HYDRAULIC 24 GAL.....95–96
144 SOLENOID,STARTER, (72335).....87
TANK,HYDRAULIC,24 GAL......95–96
SEAL KIT,WHEEL DRIVE,4HB***...24–25, 46– SOLENOID,THROTTLE,.....79–80, 89
TEE,BRANCH,520429-12...119–120, 123–124
47 SOLENOID-STARTR DEUTZF4L1011F*.....83
TEE,BRANCH,520429-6.....55–56, 153–154
SEAL KIT- ROTATOR (54368).....143–144 SPACER,FAN TO WATERPUMP
TEE,BRANCH,520429-8.....49, 55–56, 59
SEAL KIT-3" BORE X 1.5" ROD.....131 LRG423.....66, 69
TEE,BRANCH,520433-8.....55–56
SEAL, OIL FILLER CAP.....85 SPACER,NYLON,.375.....163
TEE,BULKHEAD,RUN,520958-4.....39, 59
SEAL,BAFFLE,FRONT,OUTSIDE,EFI.....75–76 SPACER,NYLON,.718 X .526 X.219........105–
TEE,RUN,520428-12.....119–120, 123–124
SEAL,FILTER LID.....95–96 106, 109, 165, 181, 183
TEE,RUN,520428-4.....33, 37, 55–56
SEAL,RUBBER,BAFFLE,FORD.....75–76, 91, SPACER,NYLON,2.00 X 1.33 X.310...133, 135
TEE,RUN,520428-6.....149, 153–154
111 SPACER,NYLON,2.01 X 1.28 X.135...133, 135
TEE,RUN,520428-8...33, 37, 55–56, 119–120,
SEAL,RUBBER,BAFFLE,PERKIN/FORD....75– SPACER,THRUST***.....24–25
149, 154
76, 111 SPARK PLUG WIRE SET, LRG425EFI......65–
TERM RELAY,N-INSULATE 14-16 GA.....105–
SEAL,SHAFT-SUNDSTRAND***.....24–25, 46– 66, 69
106
47, 71–72, 79–80, 85 SPARK PLUG,FORD.....65–66, 69
TERM,RELAY N-INSULATED 10-12 G.....105–
SEAL-GREASE,9-BOLT HUB 54840.....20 SPRING & BUSHING KIT,RETURN***.....169
106
SEAL/BEARING KIT (45043,54840).....19–20 SPRING (RED) MICO.....24–25, 46–47
TERM,RELAY,N-INSULATE 18-20 GA.....105–
SENDING UNIT,OIL PRESSURE***.....69 SPRING CLIP,1/4-20,MAGNI 565....19–20, 23–
106
SENDING UNIT,OIL TEMP......79–80 25, 43, 45–47, 96, 157, 161
TERMINAL BLOCK END PLATE.....109
SENDING UNIT-H20TMP LRG425EFI*.....69 SPRING CLIP,10-24,ZINC.....161
TERMINAL BLOCK(SINGLE),WAGO***.....109
SENSOR, CRANK POSITION.....66, 69 SPRING KIT-MICO BRAKE (50414).....93
TERMINAL BLOCK, WIELAND***.....109
SENSOR,AIR TEMP,LRG-425 EFI***....65–66, SPRING,1X.31 ODX.040WIRE,SS.....25
TERMINAL BLOCK,WAGO.....163
69 SPRING,24493 CONTROLLER.....171
TERMINAL STRIP END PLATE.....109
SENSOR,CAM,EFI***.....65–66, 69 SPRING,RETURN***.....167
THERMOSTAT (PERKINS 104-22).....87
SENSOR,COOLANT TEMP*.....66, 69 SPRING,SHORT PLATFORM GATE.....177
THERMOSTAT HOUSING, LRG425 EFI.....66,
SENSOR,LEVEL 4.5***.....61–62 SPUR GEAR (20424).....167
69
SENSOR,LEVEL,4.5 DEG.....61–62 STARTER MOTOR, PERKINS(54555).....87
THERMOSTAT, FORD LRG.....66, 69
SENSOR,O2,LRG 425 EFI***.....71–72 STARTER, 12V.....83
THREADED ROD,1/4-20,4.5".....65–66
SERIAL # LABEL,MYLAR 4X8***.....12 STARTER,DEUTZ,F4L1011F/F3L1011.....83
THREADED ROD,1/4-28 X 10 IN***.....79–80,
SERVICE KIT, 5FT JIB.....143–144 STARTER,ENGINE,FORD LSG/LRG***.....71–
89
SERVICE KIT,5FT JIB.....157 72
THREADED ROD,1/4-28 X 5 IN.....31, 53
SERVICE KIT,VICKERS BRKT.ASSY.....79–80 STEP PLATFORM ENTRY PAINTED.....161
THREADED ROD,1/4-28 X 6 IN***.....29, 51
SHAFT & HOUSING ASSY.....171 STRAINER ASSEMBLY,1.5" NPT.....95–96

Part No. 52551 Z-45/25, Z-45/25, IC Power 195


April 2012

Part Description Index (continued)

THROTTLE ACTUATOR*(BOSCH).......65–66, VALVE,DRAIN,FORD,BLOCK,RAD......71–72, WASHER,LOCK,.375....15, 17, 23–25, 29, 31,


69 75–76 41, 45–47, 51, 53, 61–62, 71–72, 80, 85, 93,
THRUST CAP (20193).....24–25, 43, 45–47 VALVE,ENGINE OIL DRAIN.....71–72 95–96, 99, 111, 129, 131, 133, 135, 147, 157,
TIE ROD WELDMENT.....15, 17, 41 VALVE,FLOW DIVIDER/COMBINER.....27, 49 159, 163
TIE ROD WELDMENT,NARROW.....17 VALVE,FLOW REGULATOR.....102 WASHER,LOCK,.625 PLTD.....61–62
TIRE & WHEEL 9/9.5 FOAM.....19–20, 23–25 VALVE,FLOW REGULATOR 0.6GPM.....102 WASHER,LOCK,0.5".....23–25, 43, 45–47, 71–
TIRE & WHEEL ASSY,8 ON 8,FOAM.....19–20 VALVE,FLOW REGULATOR,.1 GPM.....102 72, 79–80, 85, 95–96, 127, 129, 159
TIRE ASSY,8 ON 8,N/MARK,FOAM.....19–20 VALVE,LOCK OFF,BEAM #FL-418.....72 WASHER,LOCK,IND,LAMP RETAINER.....165
TIRE ASSY,9 ON 9.5,N/MARK,FOAM........19– VALVE,MANUAL,3 POS.4 WAY XCTR.......29, WASHER,LOCK,M10....66, 71–72, 75–76, 79–
20, 23–25 51 80
TIRE,14-17.5 NHS,RT,14PLY,112#.......19–20, VALVE,NEEDLE***.....102 WASHER,LOCK,M14.....83, 89, 91
23–25, 43, 45–47 VALVE,PCV-FORD LRG***.....65–66, 69 WASHER,LOCK,M6.....79–80
TIRE,14-17.5,NHS,N/MARK,14PLY......19–20, VALVE,RELIEF 1800 PSI.....102 WASHER,LOCK,M8.....66, 69, 85, 91
23–25, 43, 45–47 VALVE,RELIEF 250 PSI.....27, 49 WASHER,NYLON,.406 X.750 X.032.....99
TOEBOARD,ENTRY EUROPEAN VALVE,RELIEF KIT,MONARCH*.....95–96 WASHER,SHIM,1.27 X 2.13 X .062..133, 135,
PNTD**.....175 VALVE,RELIEF,3200 PSI***.....102 143–144
TOOL TRAY ACCESSORY***.....175 VALVE,SOLENOID,10V W/DIODE***....27, 49, WASHER,SPINDLE.....19–20
TORQUE HUB,35:1***.....24–25, 43, 45–47 102, 139 WASHER,STAR,EXTERNAL,#8.....163
TORQUE HUB,47:1 W1 "B" MOUNT**.......24– VALVE,SOLENOID,3 POS 4 WAY,10V.....102 WASHER,THRUST,1.5 X 3.5 X .187.....15, 17,
25, 45–47 VALVE-DIRECT. CONTRL-2POS. 2WA.....49 41
TUBE,CABLE TRACK ARM NON-JIB.....137 VALVE-FLOW REGULATOR 1.0GPM.....49 WASHER,THRUST,TORQUE HUB......24–25,
TUBE,CABLE TRACK ARM,JIB.....139 VALVE-FLOW REGULATOR 2 GPM.....49 43, 45–47
TUBE,CABLE TRACK ARM,NON-JIB.....137 VALVE-FLOW REGULATOR 2.0 GPM.....102 WA S H E R , T H RU S T, TO R Q U E
TUBE,PROP ROD,18.63",W/CAP.....113, 115– VALVE-PROPORT.,SOLENOID DV DC.....102 HUB,74097.....24–25, 46–47
116 VALVE-SOLENOID,3 POSITION 4WAY.....102 WEAR PAD,3 X 1.5 X.625 W/NUTS.....157
TUBELESS PNEUMATIC TIRE,9-14LT......19– VENTURI,BEAM (FORD) ***.....65–66 WEAR PAD,5 X 1.5 X .625 W/NUTS.....61–62,
20, 23–25 VLV,MAN,3 POS/4 WAY,CLOSE CTR*.......31, 133, 135
TUBELESS TIRE,9-14.5,NON-M 47#....19–20, 53 WEAR PAD,5 X 1.5 X .75 W/NUTS.....133, 135
23–25 WEAR PAD,6 X 1.5 X.50,W/INSERT.....129
W WEAR PAD,EXTENSION BOOM.....133, 135
U WEAR PAD,EXTENSION CYLINDER......133,
WASHER,1/2 PLATE(1/2X2.25X3/16.....75–76
135
U-BOLT, KIT 5/16-18 X 2.5.....79–80, 91 WASHER,FENDER,.25 X 1.25 X.062.....113
WEAR PAD,MID PIVOT,PERIMETER.....129
U-BOLT,3/8-16X 1.5 X2.5 X1.25.....159, 161 WASHER,FENDER,.25X1.50X.074...111, 115–
WEAR PAD,PRIMARY BOOM,JIB.....135
UPPER LEVEL ARM ASSY,SERV.....129 116
WEAR PAD,PRIMARY BOOM,NON JIB.....99
UPPER PIVOT W/BEARING-Z45/25...129, 131 WASHER,FLAT,.375 X 1.5 X .125.....75–76, 91
WEAR PAD,PRIMARY BOOM,TOP.....135
UPPER SECONDARY ARM ASSY-Z45.....129 WASHER,FLAT,.5 HARDENED.....47
WEAR PAD,SECONDARY CYL,NON/JIB....127
WASHER,FLAT,.625 HARDENED........24–25,
WEAR PAD,TANK SIDE BUMPER.....113, 116
V 43, 46–47, 61–62, 83, 93
WELDMENT,AIR CLEANER BRACKET.....83
WASHER,FLAT,.625 X 2.25 X.15.....83
VALVE.....27, 49 WELDMENT,AIR INTAKE TUBE,PAINT.....83
WASHER,FLAT,.75 HARDENED.....147, 159
VALVE - COUNTERBALANCE**......141, 143– WELDMENT,BOOM REST.....129
WASHER,FLAT,1.000,HARDENED.....159
144 WELDMENT,BULKHEAD ENGINE SIDE....61–
WASHER,FLAT,1.56 X 2.5 X .061.........15, 17,
VALVE ASSY,BLEED***.....141, 143–144, 147 62
23–25, 41, 45–47
VALVE, SOLENOID (73616)-LONG.....139, 147 WELDMENT,CABLE TRACK TRAY,J.....139
WASHER,FLAT,M10,ZINC PLTD......89, 91
VALVE, SOLENOID (73616)-SHORT.......139, WELDMENT,CABLE TRACK TRAY,NJIB.....137
WASHER,FLAT,M14.....89, 91
147 WELDMENT,ENGINE MOUNT,REAR.....83
WASHER,FLAT,M6 PLTD......29, 51
VALVE,BALL,16 MPT-16 FPT***.......119–120, WELDMENT,L.P. TANK MOUNT.....95–96
WASHER,FLAT,M8,YELLOW ZINC.....85
123–124 WELDMENT,LH ENGINE MOUNT,DTZ.....83
WASHER,FLAT,MS,#10,Y.........25, 31, 53, 65–
VALVE,CB.CBBC-LHN@1000.....133, 135 WELDMENT,PLATFORM SUPPORT.......147,
66, 75–76, 91, 93, 105–106, 111, 113, 115–
VALVE,CHECK.....49, 102 159
116, 173
VALVE,CHECK,5 PSI.....27, 49 WELDMENT,RADIATOR MNT.,PERKINS....89,
WASHER,FLAT,USS,1/2",Y......75–76, 89, 91,
VALVE,CHK,#10PORT-#10MALEORFS....119– 91
93, 95–96, 99, 129, 183
120, 123–124 WELDMENT,RADIATOR MOUNT.....75–76
WASHER,FLAT,USS,1/4"Y.......19–20, 23–25,
VALVE,CNTRBAL 3500PSI,ATM VEN.....127 WELDMENT,RADIATOR MOUNT,FORD.....75–
29, 31, 43, 45–47, 51, 53, 61–62, 66, 71–72,
VALVE,COUNTERBAL.CBCA-LHN@3000.141, 76
75–76, 79–80, 85, 89, 91, 95–96, 99, 105–106,
143–144 WELDMENT,RH ENGINE MOUNT,DTZ.....83
109, 111, 113, 115–116, 129, 133, 135, 137,
VALVE,COUNTERBALANCE.....93, 102 WELDMNT,PLATFRM SUPPORT,NJIB.....159
139, 143–144, 147, 157, 161, 165, 175, 177,
VALVE,COUNTERBALANCE*****.....102 WHEEL & TIRE ASSY,LF,2WD.....19–20
181
VALVE,COUNTERBALANCE,1000 ATM.....15, WHEEL & TIRE ASSY,LF,2WD,FOAM........19–
WASHER,FLAT,USS,3/8",Y......61–62, 83, 91,
41 20
95–96, 99, 111, 129, 133, 135, 163
VALVE,COUNTERBALANCE,3500 PSI.....127 WHEEL & TIRE ASSY,LR/RF 248#......19–20,
WASHER,FLAT,USS,5/16",Y.....15, 17, 23–25,
VALVE,COUNTERBALANCE,3500***......141, 23–25, 43, 45–47
29, 31, 41, 45–47, 51, 53, 61–62, 75–76, 83,
143–144 WHEEL & TIRE ASSY,RF,2WD.....19–20
89, 91, 95–96, 99, 111, 113, 116, 127, 137,
VALVE,COUNTERBALANCE,3800 PSI.....131, WHEEL & TIRE ASSY,RF,2WD,FOAM.......19–
139, 141, 143–144, 159, 161, 175, 183
143–144 20
WASHER,LOCK,.25.....19–20, 23–25, 29, 31,
VALVE,COUNTERBALNCE,1500 PSI**....133, WHEEL &TIRE ASSEMBLY,LR/RF,FM.......19–
43, 45–47, 51, 53, 62, 66, 71–72, 95–96, 99,
135 20, 23–25, 43, 45–47
105–106, 141, 143–144, 161, 175
VALVE,DIFF SENSING (54490).....102 WHEEL &TIRE ASSEMBLY,RR/LF,FM.......19–
WASHER,LOCK,.313....75–76, 79–80, 85, 175
VALVE,DIFFERENTIAL SENSING***.....102 20, 23–25, 43, 45–47

196 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012

Part Description Index (continued)

WHEEL DRIVE,4HB,48:1***.....24–25, 46–47


WHEEL&TIRE,LF,AIR,RT,N/MARK2WD.....19–
20
WHEEL&TIRE,LF,FOA,RT,N/MARK2WD....19–
20
WHEEL&TIRE,LR/RF,AIR,RT,N/MARK......19–
20, 23–25, 43, 45–47
WHEEL&TIRE,LR/RF,FOA,RT,N/MARK.....19–
20, 23–25, 43, 45–47
WHEEL&TIRE,RF,AIR,RT,N/MARK2WD.....19–
20
WHEEL&TIRE,RF,FOA,RT,N/MARK2WD....19–
20
WHEEL&TIRE,RR/LF,AIR,RT,N/MARK......19–
20, 23–25, 43, 45–47
WHEEL&TIRE,RR/LF,FOA,RT,N/MARK.....19–
20, 23–25, 43, 45–47
WHEEL,14.5 X 7.....19–20, 23–25
WHEEL,14.5 X 7 (8 ON 8 BC) 31#.....19–20
WHEEL,17.50 X 10.5(9 HOLES)63#.....19–20,
23–25, 43
WHEEL,17.50 X 10.5,8 HOLE/8 BC.....19–20
WHEEL/TIRE ASSEMBLY,RR/LF 248#......19–
20, 23–25, 43, 45–47
WIRE CABLE 18G/19 CONDUCT***...109, 163
WIRE CABLE,12GA/3 CON.TPE JKT*.....109,
163
WIRE CABLE,14GA/3 CON.TPE JKT.....183
WIRE CABLE,14GA/3 CON.TPE JKT*.......61–
62, 163
WIRE CABLE,14GA/4 CON.TPE JKT.....163
WIRE CABLE,16GA/3 CON.TPE JKT.....163
WIRE CABLE,16GA/4 CON.TPE JKT*.....109,
129, 161
WIRE LOOM,1.29 DIA......165
WIRING KIT,JIB TIME DELAY IC.....163
WLDMNT,CABLE TRACK TRAY,JIB.....139

Y
YOKE ASSY,LH,4WD,Z45/25,IC.....41
YOKE ASSY,RH,4WD,Z45/25,IC.....41
YOKE ASSY.LH'2WD'Z45IC.....15, 17
YOKE ASSY.RH'2WD'Z45IC.....15, 17

Z
ZERK,GREASE,1/8 NPT.....61–62

Part No. 52551 Z-45/25, Z-45/25, IC Power 197


April 2012

Fitting Cross References

198 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012

Fitting Cross References (Continued)

Part No. 52551 Z-45/25, Z-45/25, IC Power 199


April 2012

Fitting Cross References (Continued)

200 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012

Fitting Cross References (Continued)

Part No. 52551 Z-45/25, Z-45/25, IC Power 201


April 2012

Fitting Cross References (Continued)

202 Z-45/25, Z-45/25, IC Power Part No. 52551


April 2012

Fitting Cross References (Continued)

Part No. 52551 Z-45/25, Z-45/25, IC Power 203


April 2012

Fitting Cross References (Continued)

204 Z-45/25, Z-45/25, IC Power Part No. 52551


Parts Manual

Rev D13
Part No.
52551
Z-45/25 from SN 9997 to 21178
Z-45/25

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