Professional Documents
Culture Documents
FORM MEASUREMENT
Dual-purpose measurement and powerful analysis of surface roughness
and contour combined with high accuracy, high drive speed
and simplified CNC measurement
Hybrid measuring instrument for
surface roughness and contour measurement
Detector with new arm design New function specified for 4500 Series
Expands measurement range while reducing workpiece interference Continuous top-bottom measurement function
Mitutoyo’s newly designed detector arm lowers workpiece interference Upper and lower surfaces can be measured continuously by using
while expanding the measurement range in the Z1-axis (detector). Mitutoyo’s double-sided conical stylus.
• When using the SPH-71 one-sided cut stylus This continuous measurement data can be used to facilitate
analysis of features that were difficult to measure before, such as
• SV-C4100 • SV-C4500 the effective diameter of an internal screw-thread.
(Conventional product)
Lower direction measurement Upper direction measurement
(Bottom surface) (Top surface)
50
mm 60
mm
Top and bottom
10
mm 19 measurement
mm
switched by software
Detector measurement range expanded by 10 mm
Effective Plain-section
One-touch arm attachment (Patent pending in Japan)
diameter diameter
The arm mount uses a magnetic joint for quick and easy arm
replacement. The mount also includes a safety mechanism.
2
SV-C4500 SV-C3200
SV-C4500S4 SV-C3200S4
Common Specifications
Fast traverse improves Remote-control unit enables safe, easy & fast
measurement efficiency measurement
X-axis (drive unit) : 80mm/s (MAX) The remote-control unit lets you move quickly from
Z2-axis (column) : 30mm/s (MAX) positioning to measurement. The unit also features an
The total measurement emergency stop switch and speed control knob for added
Z2-axis safety while the machine is moving at high speeds.
time can be shortened by (column)
speeding up the traverse
movements.
X-axis Emergency stop switch
(drive unit)
Drive speed control knob
Auto stop feature assures safety even during Remarkable Ease of Operation
high-speed movement Incorporation of an ABS scale in the Z2-axis eliminates
The detector includes a safety mechanism (auto stop upon the need for
collision) to assure measurement safety even during high- wearisome origin
speed movement. If the arm is removed or shifts during point re-setting
measurement, the safety mechanism is triggered and conventionally
stops the machine. required for every
step of repeated
Direction of collision that may cause the safety device to be triggered m e a s u r e m en t s
• Detector for contour measuring over stepped or
multiple sections.
All detector and drive unit cables are housed inside the
Removable unit
main unit to eliminate any risk of abrasion and guarantee
• Detector for surface trouble free,
roughness measuring high-speed
operation.
3
Contour Analysis Software: FORMTRACEPAK
4
Integrated layout
You can use simple operations to lay out graphics obtained from measurements as
well as measurement results for surface roughness, contour, and roundness on a single
page.
Furthermore, since the program now allows you to specify a saved file and paste it,
you can easily paste results from multiple files.
Note: the optional ROUNDPAK roundness/cylindricity analysis program is required. (Ver. 7 or higher)
5
Optional Accessories for Automatic Measurement
Displacement 360°
Resolution 0.0072°
Maximum load 4kg
(loading moment) (343 N • cm or less)
Rotational speed Max. 18°/s
Mass 5kg
6
3-axis Adjustment Table: 178-047
This table helps make the alignment adjustments required when measuring cylindrical surfaces. The corrections for the pitch angle and the
swivel angle are determined from a preliminary measurement and the Digimatic micrometers are adjusted accordingly. A flat-surfaced workpiece
can also be leveled with this table.
Aligned Not aligned
Traverse direction Traverse direction End point
End point
Recorded profiles
Leveling table Digital Leveling table Leveling table Leveling table (for D.A.T.)
178-043-1 (mm), 178-042-1 (mm), 178-016 178-048
178-053-1 (inch) 178-052-1 (inch) Calibration stand*1 Calibration stand*2 Calibration stand*3
12AAM100 12AAG175 12AAM309
Rotary vise Center support Center support riser Swivel center Holder with clamp V-block with clamp
218-003 172-142 172-143 support 176-107 172-234, 172-378
172-197
7
Detectors / Styli (For Surface Roughness Measuring)
3.6
1.3
φ8
φ7
Styli
Standard stylus 44.7
12AAE882(1μm)*1 Double-length for deep hole *2
0.9 37.7 12AAE898(2μm)
*1
A 12AAE924(1μm) 94.7
12AAC731(2μm)*1 0.9 87.7 12AAE914(5μm)
12AAB403(5μm) ( ): Tip radius
7.6
5.2
Color
φ2.4
coding*3 12AAB415(10μm)
φ1.2
12AAE883(250μm) *4 φ2.4
3
1.8
0.6
Detail-A
90° ( ): Tip radius
( ): Tip radius
1.6
3.4
1.6
2.4
Detail-A
90°
φ1.2
Detail-A Color
φ1.2
A
3.4
1.6
A
(S=5/1) coding*3
41
φ0.3
2.5
( ): Tip radius
1.2
90°
φ0.6
Color
φ1.2
Ball φ1.6
φ2.4
Detail-A A
(S=5/1) coding*3
( ): Tip radius
細穴形状用
0.8
φ0.3
2.5
( ): Tip radius
3.1
Detail-A
90°
0.8
A 37.7
Detail-A Color
φ0.6
A 43.8
(S=5/1) coding*3
For deep hole (double-length and triple-length) *2 For small slotted hole *2
94.7 144.7 94.4
超小穴用 137.7
Color 0.9 87.7 Color 0.9 0.6 0.6 87.7
A A 43.8
coding*3 coding*3
45 37.7
7
5.2
7.6
7.6
5.2
1.6
φ0.3
7
φ2.4
φ2.4
φ1.2
φ2.4
Detail-A A
2X stylus 3X stylus 12AAE938(2μm)
*1
φ2.4
8
Styli
For deep groove (10mm) For deep groove *2 (20mm)
44.7 12AAC735(2μm)*1 95.2
0.9 37.7 12AAB409(5μm) 12AAE893(2μm)*1
A 12AAB421(10μm)
87.7 12AAE909(5μm)
( ): Tip radius ( ): Tip radius
14.2
φ2.4
13
Color φ2.4
21.8
5.2
23
coding*3
φ1.2
Detail-A
90° φ1.2
φ2.4
( ): Tip radius
φ2.4
( ): Tip radius
24.2
43.8
42.6
23
A φ2.4
5.2
Color
coding*3 φ1.2
Detail-A 90° φ1.2
For deep groove *2 (30mm) For deep groove (30mm)/Double-length for deep hole *2
12AAC737(2μm)*1 93.8 12AAE894(2μm)*1
12AAB407(5μm) 87.7深溝用(40mm) 12AAE910(5μm)
37.7
φ2.4
φ2.4 12AAB419(10μm)
45.2 ( ): Tip radius
0.9
31.8
( ): Tip radius
33
φ3
A
5.2
Color
φ2.4
36.5
coding*3 37.7
24.2
35
23
5.2
For gear tooth A部詳細 90° For gear tooth/Double-length for deep hole *2
12AAB339(2μm)*1 93.8 12AAE896(2μm)*1
深溝用
43.8(30mm)
12AAB410(5μm) 87.7 12AAE912(5μm)*1
Color 37.7
深溝用
(10μ(
深溝用(30mm)
12AAB422 20mm)
m)
60°
60°
( ): Tip radius
7.6
φ3
A
φ2.4
7
6.7
60° φ1.2
36.5
Detail-A
35
φ1.2
歯面用
For rolling circle waviness surface *4 For rolling circle waviness/Double-length for deep hole *2 *4
44.7 12AAB338(φ1.588) 94.7
12AAE886(250μm)
0.9 37.7 ( ): Tip radius 0.9 87.7 ( ): Tip radius
5.2
7.6
φ1.2 φ1.2
深穴2倍
7.6
6.4
5.2
( ): Tip radius
φ1.2
φ2.4
45°
90°
φ2.4
φ1.6
Detail-A
φ
5.8
5
0.8
φ1.2
12AAB424(10μm) ( ): Tip radius
φ2.4
φ1
90°
5
coding*3
φ2.4
Detail-A
*1: Tip angle 60° *3 : Tip radius 2μm 5μm 穴底用 10μm
*2: For downward-facing measurement only.
Color coding Black No color Yellow
※ Customized special interchageable styli are available on request,
Please contact any Mitutoyo office for more information. *4 : Used for calibration, a standard step gauge (No.178-611, option) is also required
45.2
φ2.4
10 0.9 37.7
A
9
7.6
φ1.2
φ2.4
識別色
90°
Arms / Styli (For Contour Measuring)
Arms
Description Arm No. Parts No. Applicable stylus No. • Straight arm AB-31 • Eccentric arm AB-32 • Small-hole arm AB-33
SPH-5*, 6*, 7*, 8*,
Straight arm 12AAM101 9*, SPHW*2-56,66,76
AB-31*1
20 20 20
ø8 57.5 ø8 57.5 ø8 57.5
SPH-5*, 6*, 7*, 8*,
Eccentric arm AB-32 12AAM102
9*, SPHW*2-56,66,76
Small-hole arm AB-33 12AAM103 SPH-41, 42, 43 218*3 218*3 218
*1 Standard accessory
*2 Stylus for SV-C4500 series
*3 One-sided cut stylus SPH-71 (standard accessory) mounting 40
Styli
Stylus name Stylus No. Parts No. Application arm No. H (mm) Double-sided conical stylus Cone stylus Small hole stylus SPH-41
SPHW-56 12AAM095*2 AB-31, AB-32 20 ø3 ø3
Double-sided conical SPHW-66 12AAM096 AB-31, AB-32 32
stylus *1 ø4.8
SPHW-76 12AAM097 AB-31, AB-32 48
SPH-51 354882 AB-31, AB-32 6 H
SPH-61 354883 AB-31, AB-32 12 ø1.6 55
One-sided cut stylus SPH-71 354884 *2*3 AB-31, AB-32 20 H
SPH-81 354885 AB-31, AB-32 30 Tip shape: One-sided cut
SPH-91 354886 AB-31, AB-32 42 Tip angle: 30º Tip angle: 30º (SPH-79: 50º) H Tip angle: 20º
SPH-52 354887 AB-31, AB-32 6 Tip radius: 25µm Tip radius: 25µm 0.4 Tip radius: 25µm
Intersecting cut
SPH-62 354888 AB-31, AB-32 12 Carbide-tipped Sapphire, Carbide-tipped Carbide-tipped
SPH-72 354889 AB-31, AB-32 20 (SPH-79:Diamond tipped)
stylus
SPH-82 354890 AB-31, AB-32 30
SPH-92 354891 AB-31, AB-32 42
SPH-53 354892 AB-31, AB-32 6 One-sided cut stylus Cone stylus Small hole stylus SPH-42
Cone stylus SPH-63 354893 AB-31, AB-32 12 ø3 ø3
Tip angle 30° SPH-73 354894 AB-31, AB-32 20
Sapphire tipped SPH-83 354895 AB-31, AB-32 30 ø5
SPH-93 354896 AB-31, AB-32 42 H H ø3
SPH-56 12AAA566 AB-31, AB-32 6 55
Cone stylus SPH-66 12AAA567 AB-31, AB-32 12
Tip angle 30° SPH-76 12AAA568 AB-31, AB-32 20 Tip angle: 12º Tip angle: 20º Tip shape: One-sided cut
Carbide-tipped SPH-86 12AAA569 AB-31, AB-32 30 Tip radius: 25µm Tip radius: 25µm H Tip angle: 20º
1
SPH-96 12AAA570 AB-31, AB-32 42 Carbide-tipped Carbide-tipped Tip radius: 25µm
SPH-57 12AAE865 AB-31, AB-32 6
Cone stylus SPH-67 12AAE866 AB-31, AB-32 12 Carbide-tipped
Tip angle 20° SPH-77 12AAE867 AB-31, AB-32 20
Carbide-tipped SPH-87 12AAE868 AB-31, AB-32 30 Intersecting cut stylus Knife edge stylus Small hole stylus SPH-43
SPH-97 12AAE869 AB-31, AB-32 42
ø3 ø3
Cone stylus
Tip angle 50° SPH-79 355129 AB-31, AB-32 20 ø4
Diamond tipped
H H
SPH-54 354897 AB-31, AB-32 6
SPH-64 354898 AB-31, AB-32 12 55
Knife edge stylus SPH-74 354899 AB-31, AB-32 20 Tip angle: 20º Tip angle: 20º
SPH-84 354900 AB-31, AB-32 30 Tip radius: 25µm Edge width: 3mm Tip shape: One-sided cut
H Tip angle: 20º
SPH-94 354901 AB-31, AB-32 42 Carbide-tipped Tip radius: 25µm
SPH-55 354902 AB-31, AB-32 6 2.5 Tip radius: 25µm
Carbide-tipped
SPH-65 354903 AB-31, AB-32 12 Carbide-tipped
Ball stylus SPH-75 354904 AB-31, AB-32 20
SPH-85 354905 AB-31, AB-32 30 Ball stylus
SPH-95 354906 AB-31, AB-32 42 ø3
SPH-41 12AAM104 AB-33 2
Small hole stylus*4 SPH-42 12AAM105 AB-33 4
SPH-43 12AAM106 AB-33 6.5 H
*1 Stylus for SV-C4500 series
*2 Standard accessory of SV-C4500 series Ball dia: 1mm
*3 Standard accessory of SV-C3200 series Carbide-tipped
*4 Styli SPH-21, 22, and 23 for SV-C3100/4100 series are not available.
Arm stylus (comprising an arm and stylus)
Arm stylus name Stylus No. Parts No. H (mm)
SPHW-31 12AAM108 2.4
Double-sided small hole arm stylus SPHW-32 12AAM109 5
SPHW-33 12AAM110 9
*5 Arm Stylus for SV-C4500 series
Double-sided small hole arm stylus SPHW-31 Double-sided small hole arm stylus SPHW-32 Double-sided small hole arm stylus SPHW-33
20 20 20
ø8 ø8
ø8
10
Dimensions
W1
386
108
H2
H1
T-groove
85
H3
T-groove size
(Common for all models)
175 130 32
12
W1
486
158
H2
H1
T-groove
85
H3
11
Specifications
SV-C3200S4 SV-C3200H4 SV-C3200W4 SV-C3200S8 SV-C3200H8 SV-C3200W8
Model
SV-C4500S4 SV-C4500H4 SV-C4500W4 SV-C4500S8 SV-C4500H8 SV-C4500W8
Specifications for Surface Roughness Measurement
Measuring X-axis (drive unit) 100mm 200mm
range Z1-axis (detector unit) 800µm / 80µm / 8µm
Straightness (0.05+0.001L )µm L = Drive length(mm) 0.5µm / 200mm
Resolution Z1-axis (detector unit) 0.01µm(800µm), 0.001µm(80µm), 0.0001µm(8µm)
Measuring force 0.75mN or 4mN
Stylus tip 60°, 2µmR (Measuring force: 0.75mN) or 90°, 5µmR (Measuring force: 4mN)
Conformable standards JIS1982/JIS1994/JIS2001/ISO1997/ANSI/VDA
Pa, Pq, Psk, Pku, Pp, Pv, Pz, Pt, Pc, PSm, PΔq, Pm(rC), Pmr, Pδc, Ra, Rq, Rsk, Rku, Rp, Rv, Rz, Rt, Rc, RSm, RΔq, Rm(rC), Rmr,
Parameters Rδc, Wa, Wq, Wsk, Wku, Wp, Wv, Wz, Wt, Wc, WSm, WΔq, Wm(rC), Wmr, Wδc, Rk, Rpk, Rvk, Mr1, Mr2, A1, A2, Rx, AR, R,
Wx, AW, W, Wte, Ry, RyDIN, RzDIN, R3y, R3z, S, HSC, Lo, Ir, Δa, λa, λq, Vo, Htp, NR, NCRX, CPM, SR, SAR, NW, SW, SAW
Primary Profile, Roughness profile, Envelope residual curve, Filtered waviness curve, Band pass waviness curve,
Assessed profiles
Waviness curve, Rolling circle waviness curve, Roughness motif, Waviness motif, DIN4776 curve
Amplitude distribution graphs, BAC1, BAC2, Power spectrum curve, Auto correlation curve
Graphs
Inclination angle distribution curve, Peak point height distribution curve, Parameter distribution curve
Tilt compensation, R-surface compensation, Ellipse Compensation, Parabola compensation, Hyperbolic compensation,
Data compensation
Polynomial compensation, Conic automatic compensation, Polynomial automatic compensation
Filters Gaussian filter, 2CRPC75, 2CRPC50, 2CR75, 2CR50, Robust spline filter
Specifications for Contour Measurement
Measuring X-axis (drive unit) 100mm 200mm
range Z1-axis (detector unit) 60mm (±30mm in horizontal situation)
Straightness 0.8µm / 100mm 2µm / 200mm
(when the X-axis is horizontal)
X-axis (drive unit) ±(0.8+0.01L)µm L = Drive length(mm) ±(0.8+0.02L)µm L = Drive length(mm)
Accuracy SV-C3200 sseries: ±(1.6+|2H|/100)µm, SV-C4500 series: ±(0.8+|2H|/100)µm
Z1-axis (detector unit)
H = Measurement height from the horizontal position (mm)
X-axis (drive unit) 0.05µm
Resolution Z1-axis (detector unit) SV-C3200 series: 0.04µm, SV-C4500 series: 0.02µm
Z2-axis (column) 1µm
Measuring force SV-C3200 series: 30mN, SV-C4500 series:10, 20, 30, 40, 50mN (Setting measuring force FORMTRACEPAK)
Measuring face direction SV-C3200 series: Both upward and downward, SV-C4500 series: Both upward and downward (direction switch from FORMTRACEPAK)
Common Specifications
Z2-axis (column) travel range 300mm 500mm 300mm 500mm
X-axis inclination angle ±45°
Drive X-axis 0∼80mm/s and manual operation
speed Z2-axis (column) 0∼30mm/s and manual operation
Measuring speed 0.02∼5mm/s
Note: Product illustrations are without obligation. Product descriptions, in particular any and all technical specifications, are only binding when explicitly agreed upon.
MITUTOYO and MiCAT are either registered trademarks or trademarks of Mitutoyo Corp. in Japan and/or other countries/regions.
Other product, company and brand names mentioned herein are for identification purposes only and may be the trademarks of their respective holders.
Mitutoyo (Malaysia) Sdn. Bhd. Mitutoyo (Thailand) Co., Ltd. PT. Mitutoyo Indonesia Mitutoyo Vietnam Co., Ltd. Mitutoyo Philippines, Inc.
Mah Sing Integrated Industrial Park, 76/3-5, Chaengwattana Road, Kwaeng Jalan Sriwijaya No.26 No. 07-TT4, My Dinh - Me Tri Urban Zone, Unit 2103, GMV Building 2,
4, Jalan Utarid U5/14, Section U5, Anusaowaree, Khet Bangkaen, Desa cibatu My Dinh 1 Ward, Nam Tu Liem District, 107 North Main Avenue,
40150 Shah Alam, Selangor, Malaysia Bangkok 10220, Thailand Kec. Cikarang Selatan Hanoi, Vietnam Laguna Technopark, Biñan,
Tel: (60) 3-7845 9318 Tel: (66) 2-080 3500 Kab. Bekasi 17530, Indonesia Tel: (84) 4-3768 8963 Laguna 4024, Philippines
Fax: (60) 3-7845 9346 Fax: (66) 2-521 6136 Tel: (62) 21-2962 8600 Fax: (84) 4-3768 8960 Tel: (63) 49-544 0272
E-mail: mmsb@mitutoyo.com.my E-mail: office@mitutoyo.co.th Fax: (62) 21-2962 8604 E-mail: mvc-hn@mitutoyo.com.vn Fax: (63) 49-544 0272
Penang Branch Chonburi Branch E-mail: ptmi@mitutoyo.co.id Ho Chi Minh City Branch E-mail: mpi@mitutoyo.com.ph
Tel: (60) 4-641 1998 Fax: (60) 4-641 2998 Tel: (66) 2-080 3563 Fax: (66) 3-834 5788 Tel: (84) 8-3840 3489
E-mail: mmsbpen@mitutoyo.com.my Amata Nakorn Branch Fax: (84) 8-3840 3498
Johor Branch Tel: (66) 2-080 3565 Fax: (66) 3-846 8978 E-mail: mvc-hcmc@mitutoyo.com.vn
Tel: (60) 7-352 1626 Fax: (60) 7-352 1628
E-mail: mmsbjhr@mitutoyo.com.my