Steen AA Mh 51 aS ay {eters nt | ZUHAIR FAYEZ PARTNERSHIP | KKU MEDICAL CITY "| SAUDI ARABIAN BAYTUR dect MALE CAMPUS Ph-II cn Vanes ‘SUBMITTAL FORM SUBJECT: Method Statement for Insallation of Chilled Water Services Specs. Code Ref BO. Code Ret Drawing No, ‘Submittal No, HOOSMOBNS-T-OOT Ba ‘ Rev-01 ses: 8510 a aot, ti02, ato, Dete Received: a * MMOs, HMos, MMOS 5 ete Retumed: ‘Supplier Agent Name: Address Spare Parts List ‘As Bui Orawieas Fie Warranty, Others (speci Shop Drawings Sampes ‘uments Of Method Statement (or your approval This method statements include the comments as er J1003200/-NS-4107~ Rey -00 See Attachment Q Mole: This review doosnot love tho contactor (Conracta) Zia SOLAKOGLU this responsiiites under the terms of the Signature: 2! contract cr avthorize addtional eamiance Bate: teonz041 Saud Corsutens comments: Locro vied andl mage fe fMulS FE | sisivtans am lion fon ie Te CU f secuncnmaan +S 2061087831 gol PLE Li aus 0 maine age Crreroves IK | sc, 2, 7 Approved os noted o [oc Son "i 8 Revise and submit 0 |e ween, feng ERG 7oz-OET on: Rejected oO O tect wfol[2o7 ois pealy ZL-1D{| | Client} “ ats ia yh \7 gant ne 2301 IMBAYTUR King Khsled Unters Medea City Mate Campos Phase Location ‘Abha, K.S.A Contract N° Doe N° leak KING KHALED UNIVERSITY (KKU) S19.99400 MSOF a MEDICAL CITY MALE CAMPUS PHASE-I_ | page? of 23 Rev oO ‘TABLE OF AMENDMENTS This sheet must be completed in detail, at each revision once this document has been approved. Details must include revision number, description and indication of which pages and paragraphs have been revised, date of revision approval and approval indication. REV DESCRIPTION DATE oo 00. | Issued for Review & Approval by the Client & Client's | 01.12.2010 Mr. Ziya Representative and Construction Manager. SOLAKOGLU 01 | Revised submission Issued for Review & Approval by Client & Client’s Representative and Construction 16.01.2011 Mr. Ziya Manager As per their comments against J10 ~ 036008 — SOLAKOGLU MS - 0007 - 0Er we ETNA 53 [Ring Khated Calversity Mesical City Mate Campus Ph Location ‘Abha, K.S.A Contract N° Doc N° Pujeet KING KHALED UNIVERSITY (KKU) 310-3600 MSs1150007 ui MEDICAL CITY MALE CAMPUS PHASE-IE_ | page3 of 23 Rev oO ISSUE & DISTRIBUTION LIST Controlted | Owner / Recipient Organization Copy No. _ | SAUDI ARABIAN BAYTUR Construction 1 Project Manager ee SAUDI ARABIAN BAYTUR, tr 2 Deputy Project Manager (Construction) os. AB Consinietion 5 Deputy Project Manager (Project Design & ‘SAUDI ARABIAN BAYTUR Construction Adminisiration) ©. SAUDI ARABIAN BAYTUR Constructic 4 HS & E Manager q vce SAUDI ARABIAN BAYTUR Construction 5 QA/QC Manager (Master Copy) o eee 5 SAUDI ARABIAN BAYTUR Construction | 6 Construction Manager Co, SAU ABIAN By Constructic 7 Deputy Construction Manager SAUD An AY TUB Consizetion ARABIAN BAYTUR Construci 8 MEP Manager SAUD IAN BAYT Construction SAUDI ARABIAN BAYTUR Construction 9 Project Office Manager ay ome * SAUDI ARABIAN BAYTUR Construction 10 | Project Control Manager G SAUDT ARABIAN BAYTUR Constriction u ‘Support Manager Cs 12 | thectiont KING KHALID UNIVERSITY is ne (Project Directorate) 3 Design & Construction Consultant ZUHAIR FAYEZ PARTNERSHIP. 4 Sib: Contacte Ca eed) SAUDI ARABIAN BAY TUR Construction Co.King Khated Univer Medical City Mate Campus Phase-H Location Abha, KSA Contract N° Doe Project KING KHALED UNIVERSITY (KKU) 110-0360, MS-11-0007 "" MEDICAL CITY MALE CAMPUS PHASE-IL_ | page 4 of 23 Rev [ wt 10 2.0 3.0. 40 5.0 6.0 70 PURPOSE RELATED SPECIFICATIONS. SCOPE AND APPLICATION OF WORK DEFINITIONS AND APPREVIATIONS. INSTALLATION EQUIPME! PERSONNEL. AND TOOLS MATERIALS AND FIELD PREPERATION 7.1 Materials, 7.2 Setting Out of WorksLocation ‘Abha, K.S.A Doc N? Praeet KING KHALED UNIVERSITY (KKU) J10-03600 Ms-1-go07: _| 2 MEDICAL CITY MALE CAMPUS PHASE-I | page 5 of 23 Rev o 8.0 INSTALLATION PROCEDURE, 8.1. General 8.2 Fabrication and Installation of Piping Support System 83 Installation Procedure. 84 Pipe Installation 8.6. Quality Control for welding 9.0 TESTING PROCEDURE, 9.1 Mcasures before testing 9.2 Progressive Testing, 10.0 ive 110 CHECK LIS' 120 RISK ASSESMENT (HEALTH AND SAFETY) 13.0 REFERENCE PROJECT MANAGEMENT PLANS:com ‘ing Khaled University Medel Cty Male Campus Phase Location Abha, K.S.A Contract N° KING KHALED UNIVERSITY (KKU) | J10-03600 Project MEDICAL CITY MALE CAMPUS PHASES Pasesof23 | ney | a 4.0 Purpose This document defines the methods to be adopted to ensure that the works conducted at site are in compliance with the approved designs and material approvals. That the materials are installed in accordance with the approved design and using recognized installation practices that are safe and compliant with the Project Safely Plan and associated Safety Procedures. That the inspection and testing of the works are in compliance with the Project Quality Plan, it's associated Quality Procedures and an approved Inspection and test plan for the works. The method statement describes the procedure for Procurement, Delivery, Installation, Inspection and Testing of general ventilation and air conditioning chilled water piping in all stations. 2.0 Related Specifications: Chilled Water System Installation should follow the following contractual Specifications. Spec. Slno_| Description Nos 1 Chilled and Hot Water Piping System _| 15510 2 Valves 15100 3 Basic piping materials and methods 15050 4 Mechanical Insulation 15250. 5 ___| Hangers and Supports 15140 6__| Testing, Adjusting and Balancing 15990.a2 ing Khated University Medica City Mate Campus Phase-1 Location Abha, K.S.A Contract N° Doc N” KING KHALED UNIVERSITY (KKU) | J10.03600 MS-11-0007 Project MEDICAL CITY MALE CAMPUS, T PHASE: Page 7 of 23 Rev on 3.0 Scope and Application of Work: This document is concerned with the onsite inward inspection, installation and testing methods to be adopted to ensure that all general Chilled water piping supplied, installed, tested and inspected for the works is in accordance with the KING KHALID MEDICAL CITY PHASE - 2 Project requirements. The work methods are described as follows: Preparation of the works Delivery and inspection of pipes on arrival at site. Inclusive ofpipe fittings and support system. Setting out of the works. Fabrication and installation of Piping supports system. Inspection and testing of Piping and supports system Installation of piping systems. Inspection and testing of piping systems.aaa i ‘King Ktated University Medical Cty Male Campus Phase Location Abha, K.S.A, Contract N° Doe N° wwe | Nibich-eny wauecanins ee ae 3 Definitions and Abbreviations AHU Air Handling Unit BSI British Standard Institute DCP Design Control Point AM Abha Municipality DwpP Detailed Works Programme ZFP Zuhair Fayez Partnership SAB Saudi Arabian Baytur Hss Health and Safety Standard HVCA Heating and ventilating Contractors Association ITP Inspection and Test Plan MP Management Procedure N/A Not Applicable PPE Personal Protective Equipment SEM Structural E&M requirements ASME American Society of Mechanical Engineers ASTM American Society of Testing and Materials ANSI American National Standard Institute HI Hydraulic Institutei BAYTUR Location Abha, K.S.A\ Contract N° KING KHALED UNIVERSITY (KKU) J10-03600 Project MEDICAL CITY MALE CAMPUS PHASE-II Page 90f23 4 Installation Equipment and Tools: Note: No major plant and equipment is required for this activity. Only minor equipment like the following are required for erection activity: 5.1 5.2 6.2 5.4 5.5 5.6 87 58 59 510 PPE for all staff and labour Measuring tapes and setting out markers Electric Hand Drills Electric Hand Grinders Spanner set Other Hand Tools Certified chain blocks, Nylon straps / shackles, ete.. Certified mobile scaffolds / step ladders. Welding machines Cutting set with gas cylinder Groove making machine (for clamp joined pipes) The gas cutting set cylinder should be inspected properly before each use The welding machines should be physically inspected & certified and functional test to be carried out on site.King khaled University Medical City Mate Campus Phase Location Abha, K.S.A, Contract” Doc N” KING KHALED UNIVERSITY (kiku) | 310-03600 Ms-11-0007 Project MEDICAL CITY MALE CAMPUS Page loot PHASE-II ee Rev o 6. Personnel Resource Management 6.1 MEP Manager ‘¢ The duties and responsibilities of the MEP manager are to sequence and coordinate all MEP works. © And to provide the quaiity of works undertaken by SAB, as well as by sub — contractors and by other package contractors based on the compliance of products with the contract documents, shop drawings, technical specifications like UBC, BOCA, UPC, ASHARE and STANDARDS, 6.2 Health, Safety & Environment Manager& Engineer Health, Safety & Environment Manager & Engineer monitors the overall implementation and effectiveness of the occupational Health, Safety & Environmental ‘System throughout the operations. He reports the Project Manager. His responsibilities are to © Ensure compliance with the Health, Safety and Environmental objectives and policies ‘of the operations defined under formally approved and authorized site-related systems and documentations. © Conduct safety induction for each issue in line with the Health, Safety & Environmental Plan and local safety regulations. ‘© Ensure implementation of the related safety regulations and instructions. # Prepare statistical report on accidents and occupational illness. © Eliminate the factors thal hinder smooth operation of the occupational Health & Safety Management System and Environmental Management System and report the necessary corrective and preventive actions to the project’s management. Also to submit periodical reports to the management system expert including corrective and preventive actions implemented. Install lanyard to all hand tolls, specially working at height. ‘ Scaffolding shall only be erected or modified under the direction of trained and suitably qualified scaffold supervisor.ey 2 ing Khated University Medical City Male Campus Phase 1 Location Abha, K.S.A Contract N DocN” | KING KHALED UNIVERSITY (KKU) — |_9#9-0300 Se Project MEDICAL CITY MALE CAMPUS Page of PHASE-II * 8 Rev o 6.3 QA/QC Engineer QN/QC Engineer monitors the overall implementations and effectiveness of the Quality Assurance and Quality Control activities throughout the welding operations. He reports to the Project Manager. The responsibilities of the QA/QC Engineer are to: * Ensure compliance with the quality objectives and policies of the operations defined under formally approved and authorized site related system documentation, as well as to conduct the relevant site audits. ‘¢ Submit quality reports that operation of the quality system at the site as well as the related findings to the Project Management and Management Systems Expert at regular intervals. * Provide guidance and assistance about resolving qualily related problems. Maintain a system of quality records that provides sufficient data for analysis of quality conditions and trends to form a basis for continual improvement of quality ‘management system. Develop quality assurance, quality control and measurement techniques in cooperation with other departments at site and to ensure implementation of those. Consult on quality issues to all site departments Provide Quality Contro! Test Plans and submit to ZFP for approval & Implement Quality Control Plan approved. Provide support to all other departments for handling and to evaluate client and / or Engineer complaints, to take corrective actions and report those to the management Eliminate the factors that hinder smooth operation of the quality system, and report the necessary corrective and preventive actions to the project's management. Also to submit periodical reports to the Management Systems Expert including corrective and preventive actions implemented. 6.4 Site Foreman © Supervise the work as per approved shop drawings, specifications, UBC, UPC and ASHARE standards. * Report to Site Engineer 6.5 Labours and Equipment Operators ‘They report to the site foreman. Labours and operators have to perform the works instructed to them.e ing Khated University Medical City Mate Campus Phase-1L Location Abhe, K.S.A ‘Contract N° Doc N° KING KHALED UNIVERSITY (KU) | J10-03600 0007 AL CITY MALE CAMPUS, Page Dot PHASE-II "93 Rev | or Project | MEDIC, 6.1Materials: Materials And Field Preparation: The chilled water pipes will be procured from approved suppliers as per the following specifications: Pipes. ~ Fittings - 1. Mild Stee! ERW pipes schedule 40, Grade B as per ASTM A-53 or equivalent. Install above ground Welded black steel pipes with threaded joints and fittings for 50 mm (2 inch) and smaller, and with VICTAULIC or approved equal fitings for 65 mm (2-1/2 inch) or larger pipes. For Hot Water piping up to 110 deg C has to be VICTAULIC Fittings & Higher than 110 deg C temperature must be Welding Joints as per specifications. a. Malleable-Iron Threaded Fittings: ANSI B16.3, Class 150, standard pattern, for threaded joints. Treads shall confirm to ANSI B1.20.1. Dielectric Union: Threaded or soldered end connections for the pipe material in which installed; constructed to isolate dissimilar materials, prevent galvanic action, and prevent corrosion. Flexible Connectors: Stainless steel bellows with woven flexible bronze wire reinforcing protective jacket; minimum 1000 kPa working pressure, maximum 120°C operating temperature Connectors shall have flanged or threaded end connections to match equipment connected; and shall be capable of 19 mm misalignment. Gasket Material: Thickness, material, and type suitable for fluid tobe handled, and design temperatures and pressures. Welding Materials (Where required): Comply with Section Il, Part C ASME Boller and Pressure Vessel Code for welding materials appropriate for wall thickness and chemical analysis of pipe material being usedEYVaLUs Pd Location Abha, K.S.A Contract N° Doe N° KING KHALED UNIVERSITY (KKU) —|_410-03600 | _ Ms-(1-0007, Project MEDICAL CITY MALE CAMPUS Page Hof PHASEAL 3 Rev o Standard Pipe Length Diameter < 100 - 6 meter Diameter > 100 - 12 meter Pipe Support Schedule- As por spocifications & General Details Drawings & UPC Standards: Pipe Diameter Maximum Support Spacing (mm) (mm) Horizontal 25 2100 32 2400 38 2700 50 3000 62 3300 75 3600 100 4200 125 4800 150 5200 200 5800 250 6700 300 7000 All materials delivered to the site will first be inspected by the store officer / site supervisor & ZFP to check that it is in accordance with the sile requirement, the approved design and material qualification and that itis free from any damage caused during delivery to site. Delivery documentation shall be checked for completeness. Defective or damaged materials shall either be returned to their supplier's facility and remove from the site immediately. The inward inspection of materials will be carried in accordance with the relevant QA/QC procedure. No materials will be permitted to enter the works locations without being inspected on arrival to the site,a “o King Khaled Uniersty Medical Cy Male Campus Phase Location Abha, K.S.A\ Contract N° Doe N° KING KHALED UNIVERSITY (KikU) _ [_J10-03600 ae ieee Project MEDICAL CITY MALE CAMPUS Page Hof PHASE-IT a8 Rev 0 Hangers and Supports Horizontal pipes shall be supported by hangers of the universal pipe loop type, as detailed on the Drawing. Tho hangers shall have rods that are adjustable in length and washer type ceiling plates. The hanger shall be attached to the concrete of the ceiling by means of expansion shields of size to suit the hanger rod size. The hangers shall havo the thickness and width of flat stool and the size of hanger rod as given in the foltowing table. Pipe Diamotors Size of Flat Steel Size of Rod 0 <2" 46" x 5/8" 10mm ess 3732" x3" SSS* ASM ree 11" x 3/4" 1émm ree 18 xT 79mm 6" s 12" “| 4" x1" 25mm. All pipe sizes shall be supported at intervals not exceeding as per schedules. Cross mains of piping shall be supported independently of the branch line hangers one hanger shail be provided on each length between branch lines. Hangers shail bo installed without regard to the locations of pipe sleeves through walls. The pipe shall be centered in the sleeve and not supported by it. Vertical pipes shall be supported at every floor by means of clamps bolted around the pipe with legs on both sides that rest on the concrete floor.Oo ‘King Khated University Medical City Mate Camyus Phase-1L Location Abha, K.S.A ContractN” Doc N° KING KHALED UNIVERSITY (KKU) 3110-03600 MS-11-0007 Project MEDICAL CITY MALE CAMPUS [page 1Sof PHASE-II 3 Rev a 7.2 Setting out of the works 7.2.1 Generally prior to commencement of the delivery of the pipes and pipe support system, the setting out of the installation shall be conducted to determine the location of valves, and fittings. Setting out to determine the position of the pipe ‘supports shall be included 7.2.2 The setting out of the works shall be on the basis of an ‘issued for construction" installation drawings. And the setting out shall be from a common reference point to be provided at the site by SAB. The common reference point shall also be included in the “issued for construction” installation drawings, with all setting out dimensions relative to the common reference point 7.2.3 Any discrepancy between the common reference point on the “approved for construction” installation drawings and the actual site provisions shall be notified to the Project Manager and a NCR shall be raised. 7.2.4 From the common reference point, mark out on the concrete the locations and identify the pipe routes, the positions of the pipe mounted equipment and the locations of the pipe support system, inclusive of hanger drilling locations. 7.2.5 Pipe supports and Anchors in hallow core siab must be grouted as per specifications 8.0 INSTALLATION PROCEDURE 8.1 General: Before commencement of installation, following checks are required to be carried out. 8.1.1 Check the design of the pipe layout is approved, and that the drawings for the pipe installation is issued with “Issued for Construction” status, in accordance with document control procedures. 8.1.1 Check that the design of the Builders Work and SEM requirements, as applicable, is approved, and that the Builders Work and SEM requirements drawings, as applicable, are issued with “Issued for Construction” status, in accordance with document contro! procedures. 812 Check that site access to the work area for installation is available, that the works area is clean and safe and that the temporary services provisions are available. Check that the applicable builder's works and SEM requirements works are completed. If these provisions are available and adequate, a joint taking over inspection between SAB and ZFP shall be conducted and recorded, 8.1.3 Check that the piping work and the piping support system have been ordered, fabricated and inspected as per quality procedures and available at site.7 oo 25 King Khated University Mecca City Male Campus Phase-tL Location Atha, K.S.A Contract N° Doc N* KING KHALED UNIVERSITY (KKU) 1a e808" MELEE Project MEDICAL CITY MALE CAMPUS Page 16of PHASE-I] 3B Rev o 8.1.4 Hot work permit is obtained (for welding works) 8.1.5 6.2.1 8.2.2 8.2.3 8.2.4 8.2.5 8.2.6 8.3.14 8.3.2 6.3.3 8.3.4 8.3.5 All welders are certified and inducted to safety and X-Ray Welding. 8.2 _ Delivery and inspection of pipes on arrival at site, inclusive of pipe fittings and support system. All delivered material shall be inspected on arrival at the site by stores in charge or site in charge. The inspection shall be informed, in advance, to the ZFP for their discretionary attendance and witness. The delivered materials shall be inspected in accordance with the appropriate QA QC procedures. The delivered materials shall be in accordance with the approved design, approved shop drawings; materials approvals and all applicable documentation and certification shall be available with the delivery. The materials shall be free from defects or damage. Any material delivered to the site that not conforming to the above shall either be returned to the point of supply or stored on site at a suitable quarantine store. ANCR shall be raised for all such materials. No materials will be permitted to enter the works locations without being inspected on arrival to the site. 8.3 Fabrication and Installation of piping support system. Pipe supports shall be fabricated on site based on the “issued for construction” installation drawings and pipe detail drawings. The supports shall be fabricated using the approved materials that have previously been delivered to site. Prior to fixing supports in position ensure that All level and piping slope is marked Determine the position of the pipe supports and mark out on the Conerete At the locations set out on the concrete, drill holes in the concrete using the appropriate size drill bits. Insert the expansion anchors in the drilled holes & Grouting for hallow core slabs as per specifications. For the first pipe support install the ‘C’ channel pipe support ready for inspection and testing. Determine the position of any temporary lifting points to be used and marked out on the concrete. Depending on the size and weight of the pipe, make temporary lifting supports, capable of lifting the full load to be installed. Have suitably sized chain blocks/ pipe lifter from the supports.aaa as ge King Khated Uaiversity Medica City Male Campus Phase-tt Location Project Abha, K.S.A Contract N” Doc N° KING KHALED J10-03¢00 MS-11-0007 MEDICAL CITY MALE CAMPUS Page lof PHASE-IL 3 Rey o1 8.4 Pipe Installation Procedure Bat 8.4.2 8.4.3 2@ ao se 8.5.1.3 8.5.1.4 8.5.1.5 8.5.1.6 8.5.1.7 8.5.1.8 Upon completion of the first pipe support installation, the same shall be offered up for inspection and testing, in accordance with the following: Notice of testing shall be advised to the ZFP for their discretionary attendance and witnessing. Notice shall be advised al least 24 hours prior to the proposed inspection and test The pipe support shall be inspected for compliance with the design requirement and as shown in the drawing. Concrete soffit, aligned with the piping route. Threaded rods shall be straight, firmly fixed with lock nut and washer and extend perpendicular. The ‘C’ channel pipe support shall be horizontal and firmly fixed to the threaded rod with lock nut and washer. Testing of the installed pipe work support shall comprise of a pullout test whereby weight is applied to the test support in accordance with the anchor manufacturer's recommendations or in accordance with a procedure to be devised. The inspection and test frequency for the piping supports shall be limited to1% of the installed supports. Pipe supports shall be fabricated on site based on the “approved for construction” installation drawings and pipe detail drawings. 8.5 Pipe Installation Procedure 8.5.1 Piping with welded joints Shift the pipe to the required location. Measure length of pipe required with due allowance for any pipe fitting to be used, cut the pipe to the required length ensuring that the ends are cut square and burr is removed from pipe. Raise the pipe up to the required location. Position & tighten the pipe supports to firmly hold the pipe. The pipe will be checked for correct level, alignment and position and if necessary adjusted on the pipe support, or re-level the pipe. Pipe ends shall be chamfered to 45° using an angle grinding machine and groove size will be as per standard and pipe sizes. Pipe alignment will be maintained by mechanical means or by tack welding which will be melted ‘out during final welding. Electrode (molten metal) will fill the groove and settle properly. E-6013 Class Welding Electrodes shall be used for root run and subsequent final run. The fitter will use a normal welding transformer to join pipes by tack welding them. The skilled certified X-Ray welder then will start a root weld, and wire brush the root joint so that the flux on the joint is completely removed. If necessary grinding will be done to remove the flux. After letting the joint to solidify for a few minutes, the final weld shall beLocation Project ‘King Krated University Medical City Male Campus Phase-t ‘Abha, K.S.A Comract N° KING KHALED UNIVERSITY (KU) |_J10-03600_ MEDICAL CITY MALE CAMPUS Page 18 of PHASE. 23 Rev oO 8.5.1.9 8.5.1.10 85.1.11 8.5.1.12 8.6.1.13 8.5.1.14 performed continuous bends and the flux is removed once again by wire brushing/ grinding During welding of the pipes ensure proper penetration and no undercuts and test should be done for welding joints as per specifications. The valves and pipes are joined with flanges welded to the pipe & then tightened together or with valve using nuts and bolts. Proper sealing gasket is inserted between the fittings before tightening After completion of welding, remove burrs, dirt, and welding slugs and install temporary caps at open ends. Clean the work location The above defects will be avoided Must raise RFI for each work of installation & tastings as per specifications, Cracking:- It occurs due to incorrect electrodes or wrong working procedures. Cracked welds must be cut and re-welded Incorrect edge preparation: Too narrow angle of the edges of the work pieces result in poor fusion, slag inclusion and weak wold. Too wide angle between the inclined edges results in heavy welding, resulting in overheating and locked up stresses. Craters: These are concave depressions in the external surface of the welded joints which reduces the volume of the weld and thus the strength of the joint Under-cutting:- It is excess melting of the parent metal which reduces its strength Unequal legs:- In fillet welding, the unequal length of the legs of the weld reduces the strength of the joint. Porous weld:- Insufficient gap between the electrode and the work piece results in poor penetration, which may cause slag inclusion and porous welds. Over welding:- It happens when welding is carried out and the already welded layer may overheat the earlier layer of weld and there may not be proper fusion between the two layers.[ Project mom 2b ‘ing Khaled University Medical Cty Male Campus Phase! bla, K.S.A. Contract N° Doe N KING KHALED UNIVERSITY (KU) |_110-03600 MS-11-0007 MEDICAL CITY MALE CAMPUS Page 19 of PHAS ny Rev oO 8.5.2.1 8.5.2.2 8.6.2.3 8.5.2.4 6.5.2.5 8.5.2.6 85.2.7 8528 8.5.2.9 85.2.10 85.2.11 85.2.12 85.213 85.214 85.2.15 8.6.2 Piping with clamped joints All loose paint, scale, dirt, chips, grease and rust must be removed from the Pipe ends. Make grooves in the pipe ends as per dimensions specified by the manufacturer, using groove making machine. For a chilled water riser all the joints should be installed fully butted, except for the last one of each section between anchors, which should be left open to allow for building contraction or pipe expansion prior to commissioning depending on the expected variation of ambient temperature. Bring next pipe length into position: The new length of pipe, with its lower end grooved and protected by an end cap is carefully lowered until the end cap is alittle above that of the existing pipe. Unless the crane is being used only for riser installation, the new pipe should be transferred to a local hoist for beter control of lowering for final positioning. Remove the protective coupling and end cap from the upper pipe and inspect the pipe end and groove. Make good any minor damage and remove any burrs or other imperfections on the pipe surface, which could damage the sealing gasket. Clean the groove and sealing surface between it and the pipe end. Repeat the operations carried out on the upper pipe, cleaning the groove and sufficient length of pipe surface to accommodate the full with of the coupling gasket Lubricate the gasket with manufactures’ approved lubricant, and then carefully slide the gasket over the pipe end until it just protrudes from the upper edge of the gasket, Positioning the upper pipe: Carefully lower and position the upper pipe section until the prepared end faces of the two pipes ate correctly aligned and touching. Part of the weight of the upper pipe should still be taken by the hoist, in order to steady it and minimize the risk of misalignment during jointing, Lubricate the sealing surface of the upper pipe end with lubricant, and then carefully slide the gasket upward until it is correctly positioned between the grooves of the upper and lower pipes. Place the two halves (housings) of the coupling in position and fit connecting bolts loosely. While holding the two halves together by hand, Totate them slightly in the grooves to ensure that they are free to move and there is nothing to prevent proper tightening; Tighten the bolts finger-tight, then alternately using a wrench until the halves of the coupling are held together firmly.‘ing Khaled University Meciea! City Mate Camprs Phase Location Abha, KSA, Contract N° Doc N KING KHALED UNIVERSITY (KKU) — |_J10-03600 | _ MS-11-0007 Project MEDICAL CITY MALECAMPUS | Page 200F PHASE-IL or Rev u 9.0 TESTING PROCEDURE 9.1 Measures before testing: 9.1.1. Upon completion of the first pipe support installation, the same shall be offered up for inspection and testing, in accordance with the following. 9.1.2. Notice of testing shall be advised to the ZFP for their discretionary attendance and witnessing 9.1.3. Notice shall be advised at least 24 hours prior to the proposed inspection and test. 9.1.4, Before and after the installation works, chilled water piping will be inspected for any damages incurred during the installation in preparation to Hydrostatic: pressure leak testing the chilled water piping 9.2 Progressive Testing: {2.1 Upon compietion of the first pipe work installation, the same shail be offeied up for inspection and, if necessary, testing, 7.5 times design working pressure in accordance with the following 922 Notice of testing shall be advised to the ZFP for their discretionary attendance and witnessing. Notice shall be advised at least 24 hours prior to the proposed inspection and testing. 9.2.3 The piping system shall be inspected for compliance with the design requirement and shop drawings. 92.4 The piping system will then be subjected to pressure testing section wise / zone wise. as per procedures mentioned below: . Before taking up pressure testing, each valve in the pipe system will be checked by closing and opening to observe if it is working efficiently (any valve found not working satisfactorily is replaced). Keep open all the in-line valves. . Plug all the open ends of pipes, keeping only two points open, one at the highest end & the other at the lowest end of the pipe section to be checkedimg Khaled University Medial Gy Male Campus Phase Location Abha, K.S.A. Contract N* DocN’ KING KHALED UNIVERSITY (KKU) — |_410-03600 MS-HIE000 7 Project MEDICAL CITY MALE CAMPUS Page 21of PHASE-IL ae Rev o . Install a gate valve at the highest open end of the pipeline and keep il fully open to act as “air purge point" to relieve the trapped air from the pipeline . A “Tee” connection is installed at the lower end of the pipe. A water pressure gauge with a gate valve & a hydraulic pressure pump are attached to one end of this Tee connection & a gate valve at the other free end of the Tee connection to act as a “Filling Point”. Fill the pipeline with water slowly through the filing point. ‘Once all the air in the pipe system is purged through the “purge point” and only water starts flowing out indicating that the pipeline is free from trapped air, shut the air relief gate valve at the top end of the pipeline. Once the pipeline is filled with water shut the gate valve at the filling point too. . Now start applying water pressure through hydraulic pressure pump, till the pipeline altains a test pressure of 13.6kg/cm2 (200 PSI) or 1.5 times the working pressure whichever is greater wilh no leak or loss of pressure. . Walk along the pipe line route & inspect for any leakage. If any leakage is found, drain off the water from the system by opening the filing point at the lowest end of the system .Rectily the leak by tightening the joint or replacing of defective pipe / fitting as the case may be . Repeat the pressure test as described above; verify once again to ‘ensure no leaks. Note the timing as ‘test start time.” . Keep the system under observation for a period of two hours without any drop in pressure. {if any leakage is found in the system, the defected pipes & fittings will be removed or repaired as required at site and the test is repeated.} The pressure test is then considered as satisfactory. . RFI will be maintained and all entries will be signed and dated by all concemed agencies as attached. . Alter completion of pressure test satisfactory, Al chilled water & Hol water piping must be insulaied as per specttications, drawings and tagged accordingly. 10.0 ITPKing Ktated University Medical City Male Campus Phase-tt Location Abha, K.S.A Contract N° Dos N° KING KHALED UNIVERSITY (KKU) — |_J10-03600 Ms: L:000y, Project MEDICAL CITY MALE CAMPUS Page 2? of PHASE-IL 23 Rev o INSPECTION & TEST PLAN for CHILLED WATER PIPE INSTAL ATION DATE: Locartox: late Aetiviyy |X. Tequemeat ee Comrartan Sexe Tse [suns Rw BwWe [se [sume Rint cultngdrinins [axe [oe] Ram wna [wa [ea Subnisio of major M atriashewmgsanpe as | SO. | se fsues [8 fama [ve | ws ceaqired | Materiste RecohTog and 20 | Set 2 Materils Detwery & rece Construction of 30 Underground Utes ‘Construction of S507 Tse [sums [®™* awa [ua [oa ae SM _| tnuergrouna vests Stone : Rig 20 [station OF Pipes Formation Level Shc [© [sue [Tawa [wa [oa S0x0! ‘i Tapring oa Cer S07 Tae [enna tunes sonouc Move CP resting 1 | Leak Test Sone | 8 we [eae [wa [wa ore QE: Quatiy Engincer SE: Site Eraineer DE: Design Engineer ‘SK: Store Keeper _ MIN: Reovant Manager Hi: Hota Point u Sai SVE: Survey Engineer Haboratory Heetniian 1s Inspection Poet use Healt & Safety Engineer est Foiet SONOWC: Subject of None Otjection with Comments SONO: Sebjestof NoObjscton NOWC: NoOHjection with Cemnicets BCP: Bere Concrete Pouring G: Corticntion N:Natiication Paint NO: No Objection ED: Each Dsthery A: Approval R: Review tH IVENDIEAN eked BE AHMETSUATGUNDUZ,ing Khaled University Medical Cty Male Campus Phasetl Location Abha, K.S.A Contract N° Doc N° KING KHALED UNIVERSITY (KU) |_J10-03600 Mss20007, Project MEDICAL CITY MALE CAMPUS Page 23 of PHASE-IL 23 Rev a 11.0 Cheek Lists Find Attachments. 12.0 Risk Assessment & Analysis Find Attachments 13.0 REFERENCE PROJECT MANAGEMENT PLANS All the works will be conducted and managed as per the requirements indicated in the Project Specific Quality Plan (PSQP) and Project Execution Plan (PEP) with respective reference numbers MIS8-PL-00-002 Rev 0 and MS-007Rev 0.1401 eg, TT uonusisocyuesu a pomeaigyuesnsen T v la]w xiv tH PLANE NASA AT a}a oF 3821 MPAA EO MT o|x oL ERLINDA, OL ali SHUNEYAMDP9IIG a)> ang (OOF OSIPO® [OORT SVASO BASE PUB peTROOy Sosa pe Tt 7 Tt yy povoudde pur prepaes AUG eT eases vacua SERA 10081 SVHSO wed Fe ese ON Spee ‘OWS pa ETT ain soua fajes pave paw ppams Ao, PT [Bavosted woncutunees SOON "aun pu T ‘won SOSA pa 1 [spermato a purop am unied Bnen aS] TE = STON Sr ST | Toure Aye Sis wo Son OR OSB TpOLETE Bae aTpo ROU, Soma pe PS eS = T = DMFT Paaad ORME ER [TUPI Opa TT "TEBE IIuOm pIONE TORSO 25 uoued pourea Ao Put OR SOIT Samper TET TT 1 omnanis ap anjeg pasmbas Sunsourage seas Te Ts Baud waRUNERT DOOR | SY WOT Same IORG, ‘Sons pae T | 1 | 1 | soit op us wand pourea parents OTE T = PRT RUMOR | ETE ROA Songesaeda —[ wat [Gd [owe va [oo [a | oN oye 9g on sums gossounbesuay | ‘ uo rary oqwoqug yeoeuy anus ase; opwaay ges spre vmonmen | Suoymcgeng | Fevesuos; oan, tesougionwoy | ‘nomeos oxtued, (0) NUON D WON ONT Sadid YALWM GATS 40 SNOILLYTIVISNI OA INSWSSASSW As ALIIVS ¥ HLTVaH TVNOILVdN290 LOWKOA SINWGNATHADIC ASPLIOVINIAND JA IQUTOVS $F eIgh Ace)pdonayecyaecey 4 ST musqeg your’ Snue. soon foxes rev nANeE CIT Ov WUOd LNAASSASSV NSIY AL SAVS 9 HLTWal TYNOLLYdND90 ANNO d TINMIANIINTQAG HSRI [QINAAID IA IDITOVS $1Zee ll nenaCONSULTANT PROJECT CONTRACTOR: PiaVMNULY ‘SAUDI ARABIAN BAYTUR Date Inspected: 10 October 2070 Co cvaystructurot il Mechanica Deecircar Carenitecturat Item No. Requirements Descrition 1 [Materials received are as per specifications. x 2.__ [Meterals received areas per Material Approval Submit x 3 Materials received are as per Purchase Order/Delivery Order x 4 [Moterakreceivedare fee from Physical Damages, Dit and Other ¥ scieverious materials | 5 Materials received are with attached mill certificate, proof of QA and other x Jcocumments Materials recioved has indlcation markings for aval confirmation x Storage inspection 7 [Products are securely stored and protected from plferage and x vandalism 7.0 [Products are stored so as not to present safety hazard x we Products are stored/supported as per Manufacturer's written x instruction 7a [Fer exterior storage, Fabricated product ave placed on sToped a supgors and located above ground te |Product subject to ceterioration are covered with impervious sheet x "_|covering 74 [ventiation is provided for tem 7.¢ to avoid condensation damaze | x cose granular materials are stored-on at suavesina wall 7 wa | wa é Idrained area. M ed 7 Pours sreaken orton 78 revent maine who | ayq | ya laters aro stored as apectind in Project Technical SpecTiction for specie Material Inspected by: Checked by: Accepted by: ZFP REMARKS{the Employer KKU MEDICAL CITY PROJECT PHASE 2 Forme: Pasi KKU zi OL of OL FP The Wain Contractor SAB Rev CHECK LIST FOR INSTALLATION OF CHILLED WATER SYSTEM Drawing Ref Specification Ret foeapine tocation/ Area em] No. A. [GeneratRequirements ACTIVITIES / ITEMS TO BE INSPECTED. STATUS REMARKS 8.1 [Construction drawings have been approved 2.2 [Approved Method Statements B_ [Preparation & Executions b.l [Checkthe workareais deanedand safe 2 [Check the location of the pine works b.3 [Check the pipe installat s Straight and free from sags 4 [Check the gap botween the pipes were as per maintenance requirement for valve serving b.5 [Flexible connector are installed at the equipment connection as per the requirement and crawings 0.6 [Check the drain are installed at the lowest point of the raisers, branches and the mainines b.7 [Checkthe spacing for supports and hangers 8 [Check For strainers, valves, test plugs, sirvents etc are correctly installed resting: 1 [Hydrostatic Pressure of piping completed satisfactory Prepared by: [checked by: [checked by. Name. Name: Signature: Signature: [1 suocontiaciorengineer Seudi Arabian GA/OCEnaineer‘ZUHAIR FAYEZ PARTNERSHIP KKU MCMC Ph-ll ‘SAUDI ARABIAN BAYTUR Sua BAYTUR MECHANICAL INSPECTION =o EA INSPECTION Contract To: _Zunair Fayez Partnership From ZFP Job No: Level: Date: Time: Reference (Approved Drawing) Transmittals|: Weather: System & Location: Serial No. ‘Type of Equipment Material: Hyarostatic Test Proumatic Test ‘Specification Inspection Section Par Line Nene let Prose KGlem uration of Test — ls =u Code "6" Rating Performed & Calculated Witnessed and Approved by Consultant 4. Work may proceed A. Satisfactory Contractor: 2. Revise & Re-submit B. Not Satisfactory ‘Signature: Work may proceed subject to C. Notas specified Name & Sign Date Neshonical Enabser: Incorporation of changes indicated D. Rejectes Project Manager: 3. Work may net proceed Signature: 4, Reviewnot required, work may proceed Name & Sign Date Resident Enginoor ‘Doc. Refi CSF2a14 ~ — — — — — as Issue Date: 27~July.09