TRIPLE A Engineering Materials II LEARNING Satay opty tl ahd l gganll ys te owl gall ge Kalas ABE gl yyy sha ga ge ( A.1) CONCRETE MIX DESIGN Problem (1) : 4 ‘The design engineer specifies a concrete strength of 31,9 MPa. c, ie = Determine the! a, ABGWIplant for which Sis unknown b. A plant with with S=2.4 MPa c. A plant for which ‘MPa for 17 test results ~— for. a) No- of strength tests <15: Sompressive St ‘ ao = 3 Be =31+35 = 39 eaten Pema aaeonl Sages) Na = eros vem b) No. of strength tests > 15: 1. No Modification (mee Yhom Ze +5) Yo Modification 2. Calculate the required compressive strength (f".,) ° Forf'.<35 Mpa: @ fe =fiet134g' = 31+ 1-34% 2-4 = Bae = 33.0 DB fio = f'e+2338' 345 = SH VIDA BIOS MPa 215 _ @vt . > Pepaeiy 2! ee 3 c) No. of strength tests > 15: cee 2-15 teob- 1 — 1. Modify the standard deviation PoRes [a1 036 oa ite 2. Calculate the required compressive strength (f’¢,) “en = ° For f',<35 Mpa: Y fer = fet 1348 = BV494 # HIE 36-8 MPpo Y fren = fie +2.338' 345 = B+ U3 F4I- SAS = aa. Mt Contact Us - 22096660 - 66157660 g ea oa © @ Tripleasaum ! ENG, ANDREW : @ 99 46 21 80LEARNING Satay opty tl ahd l gganll ys te owl gall ge Kalas ABE gl yyy sha ga ge TRIPLE A Engineering Materials II Problem (2) : > Given (P9228) - Nomaitentrained 46) Determine The Wale eementratio (3¢ Vox b) Determine ’The minimum design compressive strength for the concrete expaseettonireezing) a) The water—cement ratio: Wie = 0-St Not inital ud fo inroads b) The min. f’..+ Site eteis, Seceiem ae (ea) er oa 2 ay Contact Us 22096660 - 66157660 Pak Concrete Mix Design OG Triplessaum ENG, ANDREW : @ 99 46 21 80Engineering Materials II LEARNING Satay opty tl ahd l gganll ys te owl gall ge Kalas ABE gl yyy sha ga ge TRIPLE A c) The max. allowable water—cement ratio for the exposure conditions: em, egheece obit TANLE 7.3 Mou ate-Conr srt Pats i Dein Steg er ‘unin voteCement Minimum Dean xooere Corton —_Rasaty acer Conete Seem woah SS Ss, nae aT Contact Us 22096660 - 66157660 Concrete Mix Design © @Tripleasaum tak ENG, ANOREW : @ 99 46 21 80SF TR I PLE A Engineering Materials I! wy) fens ga aay opty etl aj lial 5 la ot aly ggiall ga talon ALI l yg ede ga ge Problem (3): 260" s to be built with concrete with a minimum dimension off0.2 m, minimum space between mm, and minimum cover over rebars of 4mm. ~ Two types of aggregate are locally available, with maximum sizes of 19 and/Z5 mm, respectively, = Iboth types of axgregate have essentially the same cost Whi more suitable for structure? 1. Check the maximum aggregate size limits: Situation: Maximum Aggregate Size Form ns 1/5 of minimum clear distance Cleese nrc a fom : Ome ie MAS Vg x Qoo = Ur < My a Hoa Be Bly x 4d = 3 = > Check: 25 mm < (1/5)(200 mm) minimum dimensions. | _ 1) 25 mm < (3/4)(40 mm) rebar spacing. 25 mm < (3/4)(40 mm) rebar cover. The 25 mm maximum aggregate size would correspond to a ‘nominal maximum aggregate size of 19 mm. Contact Us 22096660 - 66157660 Concrete Mix Design © @Tripleasaum 2teKk ENG, ANOREW : @ 99 46 21 80SF TRIPLE A Engineering Materials II wy) fens Bday opty etl apt gl sual oa las a cay gual ga ASlacall Al gl yg lye ga oa Problem (4): Wh ~ You are working on a concrete mix design that requires each cubig meter of concrete to have a OB! water— cement ratio, 1282 kg/m of dry gravel, 143)kg/m® of water, and pdr content Mi giowd wovsler Be mM AGS = The available gravel has a specific gravity of Ggggi=92G0, a moisture content of 28%, and absorption of 15%. re = The available sand has a specific gravity CCNA a moisture content of MEK, and absorption of Ii 1 is to be included using the manufacturers specification «AERP ® ~ For each Giibié et of concrete needed on the job, calculate @—-® at should be added to the batch. ~~ ror Air ‘The weight of cementany Weumest a b. ©. 4. — Summarize and total the mix design when finished. Given Req. STEP) | (ican SHS] [cement Conent Wong) Cement Content ‘Water Content (Worazer) as ‘Check min, values for (Weemene) a) asain nen-aaaneanie eS ye omeetinw Fxposum aadiionandGomienetionise | Wadd => 843 = = WN comsat ok Weomt= 33F ¥y [mm amy No chek t (Weemudt Jean ERE %)* % STEP (8) any Bt Adbnitee. 83 #(FI* se OE \S 4. a = Contact Us 22096660 - 66157660 Concrete Mix Design © @Tripleasaum tek ENG, ANOREW : @ 99 46 21 80TRIPLE A Engineering Materials II Baa opty pt pth gl ual a las a cals gual at Mala al gl yg a Qa oa STEP (9) = = ‘Aur-bntrainied oF Non Alr-bntrained ww Volume of fine aggregate (W)yine Fine Aggregate ‘Nominal max. aggregate Size (N.M.S) x Weight of fine aggregate (W) rine ‘Weight of Coarse agaresate (W)coarse 123% Specific gravity of Coarse a88, (65) coarse 20% Voluine of Alt Vax) te Weight of Water (Water) 445 Weight of Cement (W cement) 334 Specific gravity of cement. (G3)eomene 35 Specific gravity of fine a8. (C5) rine 24 # The absolute volume method: 1. Calculate the volumes of each ingredient Ss gts we? 1 x 100d _33* BV #Looe Zc x 4000 = ook mm Yor= 47. #) Foy = 01 n Vim = 1 Subtotal otime aut = alot © 4 . Calculate the required volume of fine aggregate (Vine) 4 =\- 0 3% = A” 3. Calculate the required weight of fine aggregate (W jin) Contact U: 22096660 - 66157660 O@Tri = 562 % |? Is rey ipleA4AUM 4 D sad: 0366" 3 V2Rr gy" Wrine = Vrine *Gscrine) * Pw | = %- 234 % 2-4 ¥ Jo00 id Conerete Mix Design ENG, ANDREW ; © $9 46 21 80TRIPLE A Engineering Materials II res Sg opty tll aad legal ys da on ay gil ge Halal oll yl Sa gg STEP (10)| Given we = Weight of Coarse aggregate (W)coarse 1432 Moist Coarse Aggregate MeisoreCarectns Water Content (Waser) 148 ‘Moist fine Aggregate Weight of fine aggregate (W) rine SO Reduced Weight of Water ‘Moisture Content of Coarse Ags. (M@)asanw_|_2.% Absorption of Coarse Agg. (SSD) course. us Moisture Content of fine Agg. (MC) pine at “Absorption of fine Ags. (SSD) ine CF 1. Adjust the weight of aggregates: # For Coarse Aggregate Moist Coarse Aggregate = Weoarse(Step 3) *[1 + (MC)coarsel = 12324[1+ 224 = MN XD I # For fine Aggregate Moist fine Aggregate = Wrine(Step 9) * [1+ (MC) sine] a = oor [\+ SS SH In? nN} 2. Adjust the weight of water: Mix Water(adjusted) = Wyater(Step 6) — Weoarse * [MC — Absorption coarse — Wrine * [MC — Absorption] rine 2 145 - 1280 [| Be UV -sax(C Vy = 7’ ‘SUMMARY Batch Ingredients Required (im PCO Water sus kg ‘Cement Fine aggregate S44 ke ‘Coarse appregnte 1261 kp ‘Air entrainer (ad) wnt Contact Us 22096660 - 66157660 Pro Concrete Mix Design OG Triplessaum ENG, ANDREW : @ 99 46 21 80TRIPLE A Engineering Materials II LEARNS 84g opty tl ated gl gsall sta al gga a Kalacall AAl glgygll Saa Problem (5) : - Desigitaleonereteiix for the following conditions and constraints using the absolute volume method, hand. eer Sp orewel it Properties of MMMM aggregate The design concrete will be used for building Columns: River gravel (round) ConcreteRSISeialtrom exposure to freezing and thawing, Bulk oven dry specifieigravity) | S112 application of deicing chemicals, or aggressive substances. |_| Absomption 0.29% | Required design strength _ MPa e-8é| | Oven dry-roddedidensity, 2050 kg/m’ | [Minimum dimension [loam = Heeme ‘Moisture content 2% | Minimum space between rebars Saeew [Minimum cover over rebars Properties of li aggregate Expected standard deviation of Natural sand compressive strength Bulk oven dry specificigravity, Number of samples “Absorption ‘mens Fas nt Coarse Fineness modulus Aggregates The mix design will notineludevaitentrainersior another admixture, SOLUTION Given Reg. STEP CD | (rhe speciied compressive arengih (7) [MMM] of Te mosied sandand deviation (6) ‘Strength Reuirements ‘No of strength tests ae fhe required compressive strength (f"er) The standard deviation (S) of the concrete | 7.1 # No. of strength tests > 15: 1_No Modification — (pure {hon Buleols ) oe 2. Calculate the required compressive strength (fa) + For f'.<35 Mpa: aye 1c 2 Y fe a=fict 134s) = TAS + 1.34% fee Y flee = fle +2338! 345 = A fer TALI - SM = UO Contact Us 22096660 - 66157660 Concrete Mix Design OG Triplessaum ENG, ANDREW : @ 99 46 21 80TRIPLE A Engineering Materials II LEARNING satay opt ll ahd ginal 4s atts aly egal a Malar Al gl yg ne 8 ot Given Reg, STEP (2) | [nc requinec compressive sensing’) | USE] fw /e) ratio " Water-Cement Ratio ‘Air-Entrained or Non Air-Entrained MM =P check W/O) max apis Coton | Probe ‘Cement Type a 1) The water—cement ratio: (wc) =P 54 2) checkithe max. allowable water—cement ratio for the exposure conditions: woe EE ee a] TABLE 7:3, Me ater Comet ator! ato and ne een Stator Vaxmur Wola-Coment__Minun Deaign Conresve ipo Canis) Matooytneetr Concrete _ Seong fetes Sip erga ‘iwi eptvation of ncn oe =o Leto peri Contact Us 22096660 - 66157660 Pod Concrete Mix Design OG Triplessaum ENG, ANDREW : @ 99 46 21 80LEARN Satay opty tl ahd l gginll yi ta oa wal gpl ga Malas ALI gl ayy sha 3a ge TRIPLE A Engineering Materials II STEP (3) | Sv Rea. Min Dimensions [HBB] [Maxima agrewte se (Coarse Aggregate Job conditions | Min. Space bt. rebars ‘Ss ‘Nominal max. aggregate Size (N.M.A.S) Min. Cover’ (DAP | =P Volume of Coarse aggregate Weoarse Fineness modus 24 _ | [elumemoditenton(ieenty. _Worinbittpeendion{Gonctnectonsaeey | — | 4 Weight of Coarse aggregate (Worane Oven dry Ansty (Poy a) 1. Check the maximum aggregate size limits: a Situation ‘Maximum Aggregate Size \3 Form dimensions 45 of minimum clas distance Clear space between reinforcement or prestressing tendons 9/4 of minimum clear space 9/4 of uriuimum clear space leur space between svinfurveusent aud fos Unveiled slab {Wao thickness <(C Vs¥yoo = 80" 2 gy <4 Vax = Ww re a OL Va430 = 2 he 2. Determine the Nominal Maximum Aggregate Size, 12-5 mm 3. Determine the wolumeroficoarse’aggregate per unit volume of concrete: -NM.AS TABLE 7.5 Buk Vimo of Coarse Aggregate per Unt Volume of Conceat ak =? Neoane = 09 5. Determine the weight of coarse aggregate per unit volume of concrete: Ware WoPommay | = 59 ¥ 260=1|2075 4 je Contact Us 22096660 - 66157660 Concrete Mix Design © @Tripleasaum Tel ENG, ANOREW : @ 99 46 21 80TRIPLE A Engineering Materials II Henne Baa opty pt pth gl ual a las a cals gual at Mala al gl yg a Qa oa STEP (4) Ci) Rea. ‘Nontinal max aggregate Sve (NM.S) | 2-S™=] — [Target AirContent “Cone ‘Air-Entrained or Non Air-Entralned ™ Volume of Ar Vai) Exposure Condition prkds ‘Sill xpemie a8 4098 Modents pours 803340 434s 40 as 30 + Arn ant aaa 213 A188 STEP (5) Given a fa Workailiyconiiton onan : im Workebilty a f ee) o - * \ TABLE 7.7 Recommended Slumps for Various Types of Constrction™ Vs~ slow ™ 7513) 7513) 300 4 1 Aine Cont Inte (ACT2B2- "Ney be lareced 25m (hn) for eansldation by hand mehods such odin paing issn: Gn sly pone ghar asp Contact Us - 22096660 - 66157660 monk Concrete Mix Design OG Triplessaum ENG, ANDREW : @ 99 46 21 80TRIPLE A Engineering Materials II Henne Baa opty pt pth gl ual a las a cals gual at Mala al gl yg a Qa oa STEP (6) ] = F=4 slump =E5=] [Water Content Wee | Miter Content Nominal max agsresate Size (N.M.S)_| 12-5 = | ([Redgliiiin Water content (iF exist) Air-Entained or Non Air-Entained x ‘Shape of the aggregates 1. Determine the approximate mixing water: TAALETsepoinn aka Wom na? Ofte tan re Mase ape Sa i s50%) wie Ta RT Ta Ba TOUT 2. Reduction in water content: # For other aggregate shape (e.g. Rounded) Aggregate Shape [Reduction in Water Content, kg/m? (Ib/yd°) ‘Subangular 12 (20) Gravel with crushed particles 21 (35) Round gravel (45) Woacer = Wrabie7 — Reduction =2ib-~ OF = 189 Jw iw H Contact Us - 22096660 - 66157660 monk Concrete Mix Design OG Triplessaum ENG, ANDREW : @ 99 46 21 80TRIPLE A Engineering Materials II Henne Baa opty pt pth gl ual a las a cals gual at Mala al gl yg a Qa oa STEP (7) Given Req, Cement Contant (WC) ratio. 6-394 ‘Cement Content (W cement) Water Content (Water) 199 [EK nin. values for (Weement) ‘Nominal max aggregate Size (N.M.S) 12-5 Exposure condition and Construction type [Sp Ted 1, Determine the amount of cement: KO i |e Woop, = Waar _ 189 = (O49-F cement (W/C) ratio ~ 6 BOY 200NeCK the Min. (Weemene) Values: # For'flafWOFK, such as (c.g NCBI) : TABLE 7.8 Minimum Requiements of Cementing Materials for Conerate Used in Fiator ‘Cementing Materiais, ™ el? ye" 275018) 200 (670) 2300) 310 520) 1000/0) 320 (580) 9500) 360 (610) * Depron Concrete nat (ACE 902) Contig ins ning ny od ss exponar frou dtd eprom eld sa oa 295 yal ory) mang metre STEP (8) ace Contact Us|; $$$ 22096660 - 66157660 Pak Concrete Mix Design OG Triplessaum ENG, ANDREW : @ 99 46 21 80fans Baa opty pt pth gl ual a las a cals gual at Mala al gl yg a Qa oa TRIPLE A Engineering Materials II STEP (9) cd Bea. ‘Air-Entrained or Non Air-Entrained ‘Volume of fine aggregate (V)pine BeNOR Nominal max. agree Size (N-M.S) Weight of fine aggregate W)yine Weight of Coarse aggregate (W) coarse Specific gravity of Coarse agg, (GS) coarse Volume of Ait Var) Weight of Water Waar) Weight of Cement (Werner) ‘Specific gravity of cement. (G5) cement Specific gravity of fine ag. (5)yine # The absolute volume method: 4. Calculate the volumes of each ingredient % Wer] =< —8* _ = 0.169" \ooo Ut 4 S i = oF =o-1n”™ Vivater BAS He 0ON0 4 VW” J.11 Atoes a . Calculate the required volume of fine aggregate (Vine) 1-Ysubotavoime J =\— 0- FSY = @-246 wi ee Yyine = Calculate the required weight of fine aggregate (Wine) Wine = Vrime * syne) * Pw = ORG 2.94 x 1008 - [Fes 20% Kyla" Contact Us 22096660 - 66157660 Pak Concrete Mix Design OG Triplessaum ENG, ANDREW : @ 99 46 21 80TUE pesag pty tat gl ggll 5 at gt aly gpl ga dala ll gl ae ga gt TRIPLE A Engineering Materials II STEP (10}] Given Rea, Weight of Coarse agaregite (Wesarae 120 Moist Coarse Agsresate TE ter Content (Weater) 194 “Moist fine Aggregate Weight of fine agsregate (W) ine 24.6 | | Reduced Weight of Water Moisture Content of Coarse Ags. (MC)ooane | 27 “Absorption of Coarse A&E SSD).sarse Ur “Moisture Content of fine Ags. (MC) ine Sf “Absorption of fine ASS. (55D) ine ou. 1. Adjust the weight of aggregates: # For Coarse Aggregate Moist Coarse Aggregate = Weoarse(Step 3) *[1 + (MC)coarsel za = (201. S%( 4 - vas thy # For fine Aggregate Moist fine Aggregate = Wrine(Step 9) * [1+ (MC) sine] 2. Adjust the weight of water: Mix Water(adjusted) = Wyater(Step 6) — Weoarse * [MC — Absorption coarse — Wyine * [MC — Absorption] rine U0 . s- = NGO N2or-s C aA y - Ftaba( Foes ‘6 ) Hl N36. Galiyn ‘SUMMARY Batch Ingredients Required (im PCO Fine aggregate ‘Coarse aggregate ‘Air entrainer Contact Us 22096660 - 66157660 Pie 1X Concrete Mix Design OG Triplessaum ENG, ANDREW : @ 99 46 21 80