Equipment cost

Compressor

C 1920 $

S 9.595 kW
n 0.8
cost in 2004 Ce 11720.25907884
index 2021 164
index2004 100.08
Ce 19205.860201133 $

Heat Exchanger

Area 14.874 m2

So
For Carbon steel

Bare cost 9400 $

Presure factor 1
Type factor 1

Now

Purchase cost in 2004 9400 $

Now
C.S in 2004 109.4
C.S in 2021 208.1

Now

Purchase cost in 2021 17880.6215722121

Distillation coulmn

a
b
n
h

Now

Cost

Equipment Number of Cost of single

Name equipment equipment

Compressor 3 19205.860201133
Heat exchanger 4 17880.6215722121
Reactor 1 29953.2925582579
Scrubber 1 45652.6508226691
D.C 1 66581.9181262886

Equipment cost 271327.928399463

 Cost Estimation

ment cost

Reactor

C 15000 $

S 5 m3
n 0.4
cost in 2004 Ce 28554.80908074
index 2021 409.52
index2004 390.4
Ce 29953.29255826 $

Scrubber

Dia 14.874 m2
Height m2
So
l For Stainless steel

Bare cost 12000 $

Presure factor 1
Material factor 2

Now

Purchase cost in 2004 24000 $

Now
 C.S in 2004 109.4
C.S in 2021 208.1

Now

$ Purchase cost in 2021 45652.65

Distillation coulmn

130
440
1.8
16.24

66581.918126289 $

Total Cost($)

57617.580603399
71522.486288848
29953.292558258
45652.650822669
66581.918126289

$
n
FCI

So
FCI

Direct C

Name
Equipment Cost
Instlltion cost
Instrumentation
Piping cost
Electrical system
Buildung cost
Yard improvement
Service facilities
Land

s steel
inDirect

Name
Engineering and supervision
Legal Expenses
Construction cost
Contractors fee
Contingency
 Working Capita
$ WCI

So
WCI

Now
TCI

Depreciation

assume that the FCI depriciate by 5 % for 15 ye

V=FCI

Vs=5%V

Now
D

Now
Product cost
PC
22% of Eq. cost

1233308.765452 $

Direct Cost

%age of FCI Fraction Cost($)

22 0.22 271327.9283995
8 0.08 98664.70123617
5 0.05 61665.43827261
8 0.08 98664.70123617
4.5 0.045 55498.89444534
8 0.08 98664.70123617
3 0.03 36999.26296356
15 0.15 184996.3148178
1.5 0.015 18499.63148178

inDirect Cost

%age of FCI Fraction Cost($)

9 0.09 110997.7888907
7 0.07 86331.61358165
1.5 0.015 18499.63148178
2.5 0.025 30832.7191363
6 0.06 73998.52592713
 Working Capital investment
15% of FCI

184996.3148178 $

FCI + WCI
1418305.08027 $

Depreciation

e FCI depriciate by 5 % for 15 years b straight line method

1233308.765452 $

61665.43827261 $

15 year

78109.5551453 $

TCI - D
1340195.525125 $
 Manufacturing co

Name
Fixed charges
Direct production coat
Plant over head

Total Manufacturing cost

General expense

Name
admin cost
Distribution and selling cost
research and development cost
financing

General expenses

Now

Total Product Cost

Raw Material

Raw material cost

 Net profit

Price of ethnal per Metric ton

Amount to be produced

Now
Total Income

Total income

Now
Total income per year

Now

Gross income

assume the tax rate is 40%

Taxes

Now
Net profit

rate of return
ROR

Pay back period

 Manufacturing cost

%age of PC Fraction Cost($)

12 0.12 160823.463015
55 0.55 737107.538819
10 0.1 134019.552512

al Manufacturing cost 1031950.554346 $

General expenses

%age of PC Fraction Cost($)

5 0.05 67009.7762562
18 0.18 241235.194522
5 0.05 67009.7762562
6 0.06 80411.7315075

General expenses 375254.7470349 $

G.E + M.C
1407205.30138085 $

Raw Material

20% of PC

268039.105024924 $
 Net profit

6570 $

100 MTPD

Selling price * amount produced

657000 $/day

239805000 $/year

total imcome - total product cost

238397794.698619 $/year

me the tax rate is 40%

0.40*gross income
95359117.8794477 $/year

Gross income - taxes

143038676.819171 $/year

rate of return
 net profit/TCI
100.851839853771 %
1.00851839853771

Pay back period

1/ROR
0.99155355167535