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DAFTAR ISI

Halaman

KATA PENGANTAR .......................................................................................... i

DAFTAR ISI ....................................................................................................... ii.

DAFTAR TABEL ................................................................................................ iii.

DAFTAR LAMPIRAN .........................................................................................i v.

DAFTAR GAMBAR ........................................................................................... v.

DAFTAR SIMBOL ............................................................................................. vii

BAB I. PENDAHULUAN
1.1. Latar Belakang ........................................................................................... 1

1.2. Tujuan .......................................................................................................... 4

1.3. Batasan Masalah ........................................................................................ 4
1.4. Sistem Penulisan ........................................................................................ 5
BAB II. TINJAUAN PUSTAKA
2.1 Proses Pemesinan ....................................................................................... 6
2.1.1 Proses Bubut ............................................................................................ 7
2.1.2 Parameter Proses Bubut ......................................................................... 9
2.1.3 Suhu Pemesinan ..................................................................................... 11

2.1.4 Pemesinan Kering .................................................................................... 15

2.2 Pemesinan Kecepatan Tinggi Dengan Pahat Putar .................................. 19

2.3 Suhu Pemotongan Dalam Proses Pemesinan Pahat Putar ...................... 20
2.4 Magnesium Dan Paduannya ............................................... ..................... 22
2.4.1 Pemesinan Magnesium ............................................................................ 28

2.4.2 Penyalaan Paduan Magnesium ........................................................... 29

2.5 Pemrosesan Citra Untuk Pengukuran Suhu ........................................... 30
2.6 Thermovision ............................................................................................ 31

BAB III. METODOLOGI PENELITIAN

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3.1 Waktu Dan Tempat Penelitian ............................................................... 34

3.2 Alur Penelitian ......................................................................................... 34
3.3 Bahan Dan Alat Penelitian ..................................................................... 36

3.4 Prosedur Penelitian ................................................................................ 46

3.4.1 Persiapan Bahan ................................................................................. 46
3.4.2 Set-up Pemesinan AZ31B .................................................................. 46
3.4.3 Proses Pembubutan Spesimen ......................................................... 47
3.4.4 Pengolahan Data Video ...................................................................... 49
3.4.5 Pengambilan Data .............................................................................. 50

DAFTAR TABEL

Halaman

Tabel 2.1 Sifat Fisik Magnesium ............................................................................... 25

Tabel 2.2 Komposisi magnesium pada paduan magnesium .................................. 27
Tabel 3.1 Rencana kegiatan penelitian ...................................................................... 34

Tabel 3.2 Karakteristik fisik dan thermal paduan magnesium AZ31 ...................... 36

Tabel 3.3 Spesifikasi mesin bubut konvensional ...................................................... 37

Tabel 3.4 Spesifikasi kamera ..................................................................................... 40

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Tabel 3.5 Spesifikasi laptop yang digunakan ........................................................... 41

Tabel 3.6 Parameter pemotongan ............................................................................ 48

Tabel 3.7 Tabel acuan pengambilan data hasil pengukuran suhu

pemotongan dengan keadaan kedalaman potong 0.05 mm ................................. 51

Tabel 3.8 Tabel acuan pengambilan data hasil pengukuran suhu

pemotongan dengan keadaan kedalaman potong 0.1 mm ................................... 52

DAFTAR LAMPIRAN

Lampiran

A. Temperatur Hasil Pemotongan Dengan Tebal Pemotongan 0.05 mm

B. Temperatur Hasil Pemotongan Dengan Tebal Pemotongan 0.05 mm

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v.

DAFTAR GAMBAR

Halaman

Gambar 2.1 Beberapa proses pemesinan : Bubut (Turning/Lathe), Frais

(Milling), Sekrap (Planning, Shaping), Gurdi (Drilling),
Gerinda (Grinding), Bor (Boring), Pelubang (Punching Press),
Gerinda Permukaan (Surface Grinding)....................................................................7
Gambar 2.2 Mesin bubut ......................................................................................... 8
Gambar 2.3 Gambar skematis proses bubut ......................................................... 9
Gambar 2.4 Area distribusi suhu pada pahat potong ........................................... 12
Gambar 2.5 Variasi distribusi energi dengan kecepatan potong
untuk kondisi pemotongan ...................................................................................... 15
Gambar 2.6 Proses pemesinan dengan berbagai metode .................................... 16

Gambar 2.7 Presentasi pembagian ogkos produksi .............................................. 18

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Gambar 2.8 Ilustrasi proses pemesinan bubut dengan pahat berputar ............... 20

Gambar 2.9 Aliran panas selama proses pemesinan bubut dengan

pahat berputar .............................................................................................. .............21
Gambar 2.10 Magnesium dan rumus kimianya ..................................................... 23
Gambar 2.11 Penamaan paduan magnesium ........................................................ 26

Gambar 2.12 Aplikasi Thermografi ......................................................................... 32

Gambar 2.13. Gambar sample sebelum diproses ................................................. 33

Gambar 3.1 Flowchart penelitian ............................................................................ 35

Gambar 3.2. Material Magnesium AZ31 ............................................................... 36

Vi.

Gambar 3.3 Mesin Bubut Konvensional ............................................................... 38

Gambar 3.4 Sistem pahat putar (holder rotary).................................................... 39
Gambar 3.5 Kamera Berinframerah MERK SECAM ............................................. 40

Gambar 3.6 TV Combo .......................................................................................... 43

Gambar 3.7 Hygrometer ........................................................................................ 44

Gambar 3.8. Aplikasi thermografi ......................................................................... 45

Gambar 3.9 Set-up Pemesinan Magnesium ......................................................... 47

Gambar 3.10 Pengukuran diameter awal Magnesium ........................................ 48

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VII.

DAFTAR SIMBOL

d0 Daimeter mula mm
dm Diameter akhir mm
lt Panjang pemotongan mm
a Kedalaman potong mm
f Gerak makan mm
n Putaran poros utama putaran/menit
Vc Kecepatan potong m/menit
𝜋 Phi 3,14
F Gerak makan mm/rev
Vf Kecepatan makan mm/menit
tc Waktu pemotongan menit
Z Kecepatan penghasilan geram cm3/menit
Vw Kecepatan putar benda kerja m/menit

Vt Kecepatan putar pahat m/menit

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