CV Series Technical Manual - All - Rev1.0

RISO SQUARE WEB VERSION
CONFIDENTIAL IE-02188-10
3x30/18x5 series
TECHNICAL MANUAL
Differences from the existing CZ180/CV1860 Technical Manual Contents
REVISION 1.0
JUNE 2015
Copyright : 2015 Riso Kagaku Corporation

All Rights Reserved. This Technical Manual was prepared and written for the
exclusive use of RISO International Group Certified Dealers. Reproduction
and/or transmittal of this material in any form or by any means, including
photocopying or recording of the information is strictly prohibited without the
consent of a member of RISO International Group.
RISO INTERNATIONAL GROUP

RISO KAGAKU CORPORATION RISO (U. K.) LTD. RISO EURASIA UKRAINE LLC
RISO, INC. RISO (Deutchland) GmbH RISO AFRICA (PTY) LTD.
RISO CANADA, INC. RISO FRANCE S.A. RISO HONG KONG LTD.
RISO (Thailand) LTD.
RISO LATIN AMERICA, INC. RISO IBERICA, S.A.
RISO INDIA PRIVATE LTD.
RISO de Mexico, S.A. de C.V. RISOGRAPH ITALIA S.p.A. RISO KOREA LTD.
RISO do Brasil Ltda RISO EURASIA LLC RISO TECHNOLOGY CHINA CO., LTD.
RISO EUROPE LTD. RISO EURASIA KAZAKHSTAN LLC RISO (SG) PTE. LTD.
CONFIDENTIAL
INDEX
CHAPTER 01: MAINTENANCE ........................................................................ 1
CHAPTER 02: MACHINE SUMMARY ............................................................ 11
CHAPTER 03: MAIN DRIVE
CHAPTER 04: FIRST PAPER FEED
CHAPTER 05: SECOND PAPER FEED
CHAPTER 06: PRESSURE
CHAPTER 07: PAPER EJECTION
CHAPTER 08: PRINT DRUM .......................................................................... 17
CHAPTER 09: CLAMP
CHAPTER 10: MASTER REMOVAL .............................................................. 19
CHAPTER 11: ORIGINAL SCANNING .......................................................... 23
CHAPTER 12: MASTER MAKING ................................................................. 25
CHAPTER 13: ERROR MESSAGES .............................................................. 31
CHAPTER 14: TEST MODE ........................................................................... 45
CHAPTER 15: ELECTRICAL COMPONENTS .............................................. 61
CHAPTER 16: WIRING DIAGRAMS .............................................................. 75
CHAPTER 17: OTHER PRECAUTIONS ........................................................ 87

Differences from the existing CZ180/CV1860 Technical Manual Contents
CV3x30 / 18x5
CONTENTS NOTE
Technical Manual
CHAPTER 01: MAINTENANCE ALL • Recommended consumption period of RISO consumable
CONFIDENTIAL
• Installation Procedure
• Energy Saving Mode
CHAPTER 02: MACHINE SUMMARY Partially differet
• LCD Panel
• USB flash memory print
CHAPTER 03: MAIN DRIVE No difference -
CHAPTER 04: FIRST PAPER FEED No difference -
CHAPTER 05: SECOND PAPER FEED No difference -
CHAPTER 06: PRESSURE No difference -
CHAPTER 07: PAPER EJECTION No difference -
CHAPTER 08: PRINT DRUM Partially differet • RF Module
CHAPTER 09: CLAMP No difference -
CHAPTER 10: MASTER REMOVAL Partially differet • Master loading sensor
CHAPTER 11: ORIGINAL SCANNING Partially differet • CIS
• RF module
• TPH
CHAPTER 12: MASTER MAKING Partially differet
• Master stocker roller
• Master Reset Message
CHAPTER 13: ERROR MESSAGES ALL -
CHAPTER 14: TEST MODE ALL -
CHAPTER 15: ELECTRICAL COMPONENTS ALL -
CHAPTER 16: WIRING DIAGRAMS ALL -
CHAPTER 17: OTHER PRECAUTIONS ALL -
CONFIDENTIAL
REVISION
Rev.1.0 First edition ..................................................................... June 2015
CONFIDENTIAL CHAPTER 01: MAINTENANCE
CHAPTER 01: MAINTENANCE
CONTENTS
Preface .....................................................................................................2
CAUTION ....................................................................................................3
!! WARNING !! ........................................................................................4
1-1. Work Precautions...............................................................................5
1-1-1. Inspection ...................................................................................5

1-1-2. Removal .....................................................................................5
1-1-3. Assembly and Installation ..........................................................5
1-1-4. Tools ..........................................................................................5
1-1-5. Electrical system work................................................................6
1-1-6. Sensor types ..............................................................................6
1-1-7. Switch types ...............................................................................6
1-2. JIGs .....................................................................................................7
1-3. Installation location ...........................................................................7
1-3-1. Do not install the machine in any of the following locations. ......7
1-3-2. Electrical connection ..................................................................7
1-3-3. Ground connection .....................................................................7
1-4. Installation Procedure .......................................................................8
1-5. Recommended consumption period of RISO consumable............8
1-6. Exterior Cover Removal ....................................................................9
1-6-1. Front Cover ................................................................................9

1-6-2. Operation Panel Unit ..................................................................9
1-6-3. Scanner Unit Cover ....................................................................9
1-6-4. Master Removal Upper Cover....................................................9
1-6-5. Master Removal Lower Cover ...................................................9
1-6-6. Rear Cover ...............................................................................10
1-6-7. Master Making Unit Cover........................................................10
1-7. Opening the PCB Bracket ...............................................................10
[1] CV3x30/18x5 series - Revision 1.0

CHAPTER 01: MAINTENANCE CONFIDENTIAL
Preface
This manual provides Technical Service Information for the RISO PRINTER model CV3x30 / CV18x5
series. This manual provides procedures for removing and installing major components. Following these
procedures will minimize machine malfunctions. This information and format will also increase technical
representatives’ awareness and experience regarding repairs necessary to insure end-user satisfaction.
IMPORTANT PRECAUTIONS
• Turn OFF the machine power and always disconnect the power plug
before performing maintenance work.
• Be careful to avoid getting neckties, clothing, long hair, or similar articles

caught in moving or rotating parts.
• Exercise extreme caution if you must work on the machine while power is
on.
• Never work on the machine while it is operating.
• Be careful to avoid injuries caused by springs or sharp edges of sheet

metal.
CV3x30/18x5 series - Revision 1.0 [2]

CAUTION
[Handling of Lithium Battery]
- Never fail to follow the following instructions when you discard the used
lithium battery.
1. Never let the battery short-circuited.

If the (+) and (-) terminals contact each other or metal materials, the battery will
be short-circuited. If the batteries are collected and stored inorderly or one upon
another, the above-mentioned case will occur.
- DANGER -
If the battery is short-circuited, it will heat up and may in some cases explode into
fire.
2. Never heat up the battery.
- DANGER -
If you heat the battery up to more than 100 degrees Celsius or put it into the fire, it
may burn dangerously or explode.
3. Never disassemble the battery or press it into deformation.
- DANGER -
If you disassemble the battery, the gas pouring out of the inside may hurt your
throat or the negative lithium may heat up into fire.
If the battery is pressed into deformation, the liquid inside may leak out of the
sealed part or the battery may be short-circuited inside an explode.
4. Never fail to keep the battery out of reach of children.
If you put the battery within reach of children, they may swallow it down.
Should they swallow the battery, immediately consult the doctor.
[Replacement of the Lithium Battery]

1. The lithium battery must be replaced by a trained and authorized service
technician.
2. The battery must be replaced only with the same or equivalent type
recommended by the manufacturer.
3. Discard used batteries according to the manufacturer’s instructions.
[Remplacement de la batterie au lithium] < French >

1. La batterie au lithium doit être remplacée par un technicien de maintenance
formé et agréé.
2. La batterie de rechange doit être d’un type identique ou équivalent à celui
recommandé par le fabricant.
3. Éliminez les batteries usagées conformément aux instructions du fabricant.
[Battery Directive 2006/66/EC]

When you remove batteries from this product and dispose them, discard
them in accordance with the domestic law concerning disposal.
Take appropriate action on waste batteries because the collection systems in
the EU on waste batteries are regulated.
Refer to this Technical Manual (Chapter: 17-5) for how to remove batteries in
a safe manner.
Perchlorate Material-special handling may apply,
See www.dtsc.ca.gov/hazardouswaste/perchlorate
This product may contain certain substances which are restricted when disposed.
Therefore, be sure to consult your contracted service dealer.
!! WARNING !!
Important Safety Precautions
1. Always disconnect electrical supply before placing hands in the ma-

chine.
I. To avoid injuries:
Be sure to disconnect the electrical power before disassembling, assembling, or when
making adjustments on the machine.
II. Protection of the machine:

Make sure to turn OFF the power to the machine before plugging or unplugging the
electrical connectors, or when connecting a Meter.
2. WARNING:
The back light tube of LCD of the Control Panel on this Model contains mercury
which must be recycled or disposed of as hazardous waste.
3. Always connect electrical connectors firmly.

I. To avoid electrical failure:
The connectors must be connected firmly together and onto the PCBs.
Press on the ends of the connectors and then on the middle to ensure a firm fit.
II. Protection of the electrical components:

The electrical components may be damaged due to short circuits caused by a loose
connector.
Wire harness connector

FIRST
Press the ends.
THEN
Press the center, firmly.

1-1. Work Precautions

When conducting maintenance work, be careful to avoid injury caused by springs or the sharp edges of
sheet metal.
1-1-1. Inspection
If you discover any defects or problems during an inspection, fix the problems or if necessary take steps
such as replacing a part.
1-1-2. Removal
Check the problem area. At the same time, examine the cause of the problem and determine whether
the part needs to be removed or disassembled. Next proceed according to the procedures presented
in the Technical Manual. In cases where, for example, it is necessary to disassemble areas with large
numbers of parts, parts which are similar to each other, or parts which are the same on the left and
right, sort the parts so that you do not mix them up during reassembly.
(1) Carefully sort the removed parts.
(2) Distinguish between parts which are being replaced and those which will be reused.
(3) When replacing screws, etc., be sure to use the specified sizes.
1-1-3. Assembly and Installation

Half-pierced section
Unless specified otherwise, perform the removal procedures
in reverse during assembly and installation. In cases where
protrusions or holes are provided to assist in positioning parts,
use them for accurate positioning and securing.
(Protrusions and holes for positioning parts Half

pierced section)
1-1-4. Tools
Using tools other than those specified can lead to injury or
damage screws and parts. Have all the tools necessary for the work available.
[Standard Tool list]
Type Tip size Shaft length, etc. Type Remarks

No. 2 (250 mm) Steel scale 150 mm
No. 2 (100 mm - 150 mm) Feeler gauge
Phillips screwdriver
No. 2 (Stubby type) Radical gauge
No. 1 (75 mm - 100 mm) Pliers
6 mm (100 mm - 150 mm) Nipper
Stranded screwdriver 3 mm (100 mm - 150 mm) Small flashlight
1.8 mm (Precision type) Multimeter
Nut driver 8 mm (100 mm - 150 mm) Soldering iron 20 W - 30 W

(box driver) 7 mm (100 mm - 150 mm) File Flat, round
High frequency driver 2.5 mm
5 mm, 5.5 mm, 7 mm,
Spanners 8 mm, 10 mm, 13 mm,
Monkey
5. 0 mm, 4.0 mm, 3.0 mm,
Hex wrenches 2.5 mm, 2.0 mm, 1.5 mm
(For 3.0 mm, 2pieces required)

1-1-5. Electrical system work

Wiring bundle bands
• After removing wire bundles, fasten them with (bar lock ties)
wire bundle bands (bar lock ties) so that they will
not sag.
• When installing parts, be careful to avoid
pinching or damaging the wire bundles.
• If a fuse blows, always replace it with one with
the specified capacity.
• Using a fuse with a larger capacity can not only
damage parts, but may cause fires.
• Be careful not to drop image scanners, thermal
print heads, and other sensors as they can be
easily damaged.
1-1-6. Sensor types

• Photoelectric sensors may be broadly divided
into the following four types: interrupt types
(U-shaped), actuator types, reflective types, and
transmittive types. Interrupt types Actuator types
Receiver
• Magnetic sensors use Hall ICs, which react to
the magnetic force in magnets.
• Always turn off the power before plugging or Receiver
Sender
unplugging sensor connectors. Sender
Reflective (prism) types Reflective types

Sender Transmittive types
Send Sender
Receiver
Receiver
Receive
Prism
1-1-7. Switch types

• Microswitches may be divided between normally
open (N.O.) types and normally closed (N.C.)
types.
N.C. N.C.
With an N.O. connection, an internal contact is N.O. N.O.
connected when the switch actuator is pressed.
With an N.C. connection, an internal contact COM COM
is disconnected when the switch actuator is
pressed.
Note
The machine is comprised of many gears. When inspecting or replacing parts, apply grease to the
gears. If they are not properly greased, the gears may make abnormal sounds, and malfunctions or
mechanical problems may occur.

1-2. JIGs
021-16007-005 Spring; Screen (2 pieces required)

Cut the ring end to make into hook, as shown on the photograph, and attach wire tie bar on the other end.
015-26128-008 Drum Shaft JIG
1-3. Installation location
1-3-1. Do not install the machine in any of the following locations.

(1) Those subject to direct sunlight or any bright location such as by a window (If you must install in such a
location, put a curtain or the like over the window.).
(2) Those where the temperature changes drastically.
(3) Those that are too hot, cold, humid, or dry.
RECOMMENDED:
Temperature range: 15 degrees Celsius - 30 degrees Celsius
Humidity range: 40% - 70% No condensation allowed
(4) Those with radiant heat sources and any locations in the direct path of air from air conditioners or heaters.
(5) Any poorly ventilated location.
(6) Dusty atmosphere.
(7) Any tilted location.
(Installation height difference: 10 mm max. front - rear, 10 mm max. left - right).
1-3-2. Electrical connection

(1) Plug the plug securely into the socket so that there is no problem with the contact in the power supply plug
section.
(2) Do not use any triplets or extension cords.
(3) Do not allow any other machine to stand on or crush the power cord.
1-3-3. Ground connection

(1) Always ground this machine to prevent electrical shock in case of an electrical leakage.
1-4. Installation Procedure

Refer to the following Installation Procedure Sheets.
058-36004 Main Body (058-36003 for China)
058-36013 Inkless Print Cylinder (Drum)
113-36006 JOB SEPARATOR
1-5. Recommended consumption period of RISO consumable

RISO consumable for this equipment should be consumed within 18 months from the manufacturing month.
For the best performance, it is recommended that the RISO consumable be used quickly after the purchase.
The manufacturing month (Year & Month) is printed on the Ink Cartridge surface and on the inner surface of the
Master Roll core.

1-6. Exterior Cover Removal
1-6-1. Front Cover

1. Remove the Print Drum.
2. Turn OFF the machine power and detach the Front Cover. (M3x8 screws; 7 pcs)
1-6-2. Operation Panel Unit

1. Turn OFF the machine power and detach the Front Cover. (M3x8 screws; 7 pcs)
2. Detach the Operation Panel Unit. (M3x8 screws; 3 pcs)
1-6-3. Scanner Unit Cover

1. Turn OFF machine power and detach the Master Removal Upper Cover. (M3x8 screws; 2 pcs)
2. Detach the Scanner Upper Frame Cover. (M3x8 screws; 4 pcs)
3. Detach the Scanner Unit Cover. (M3x8 screws; 4 pcs)
1-6-4. Master Removal Upper Cover

1. Turn OFF machine power and detach the Master Removal Upper Cover. (M3x8 screws; 2 pcs)
1-6-5. Master Removal Lower Cover

1. Turn OFF the machine cover and remove the Master Disposal Box.
2. Detach the Master Removal Lower Cover. (M3x8 screws; 4 pcs)
Scanner Unit Upper Frame Cover
Scanner Unit Cover
Master Removal Upper Cover Operation Panel Unit
Front Cover
Master Removal Lower Cover

1-6-6. Rear Cover

1. Turn OFF the machine power and detach the Rear Cover. (M3x8 screws; 5 pcs)
1-6-7. Master Making Unit Cover

1. Turn OFF the machine power and detach the grip handle. (M3x6 screw; 1 pc)
2. Detach the Master Making Unit Cover. (M3x8 screws; 2 pcs)
Rear Cover
Master Making Unit Cover
1-7. Opening the PCB Bracket

1. Turn OFF the machine power and detach the Rear Cover. (M3x8 screws; 5 pcs)
2. Unplug the Connector and unhook the Reuse band.
3. Remove the mounting screws (M3x8 screws; 4 pcs) and swing open the PCB Bracket.
Connector
Reuse band
CV3x30/18x5 series - Revision 1.0 [ 10 ]

CONFIDENTIAL CHAPTER 02: MACHINE SUMMARY
CHAPTER 02: MACHINE SUMMARY
CONTENTS
2-1. Optional Accessories ......................................................................12
2-2. Specifications ...................................................................................13
2-2-1. RISO CV3230/ CV3130/ CV3030 ............................................13

2-2-2. RISO CV1865/ CV1855 ...........................................................14
2-3. Differential from the CZ180/CV1860 ...............................................15
2-3-1. Installation Procedure ..............................................................15

2-3-2. Energy Saving Mode ................................................................16
2-3-3. LCD panel ................................................................................16
2-3-4. USB flash memory print ..........................................................16
2-3-5. Related information list.............................................................17
[ 11 ] CV3x30/18x5 series - Revision 1.0

CHAPTER 02: MACHINE SUMMARY CONFIDENTIAL
2-1. Optional Accessories

Refer to the Product Brochures for the details.
S-7180W CV Drum B4 W
S-7180C CVII Drum B4 C
S-7181W CV Drum A4 W
S-7182W CV Drum Legal W
S-4577 JOB SEPARATOR IV: NII
S-6361 JOB SEPARATOR IV: NIII
CV3x30/18x5 series - Revision 1..0 [ 12 ]

2-2. Specifications
2-2-1. RISO CV3230/ CV3130/ CV3030
Specifications CV3230 CV3130 CV3030

Master-making/Printing Methods High-speed digital master-making/fully automatic printing
Original Type Sheet
Original Size (min./max.) 90 mm x 140 mm - 310 mm x 435 mm
(3 17/32” x 5 1/2” to 12 7/32” x 17 1/8”)
Original Paper Weight 50 gsm - 107 gsm (13-lb bond to 29-lb bond)
Original Paper Capacity Approx. 10 sheets (64 gsm - 80 gsm (17-lb bond to 21-lb bond) / Maximum height 1 mm (3/64”))
Scanning Area (max.) 297 mm x 435 mm (11 11/16” x 17 1/8”)
Printing Paper Size (min./max.) Minimum size: 100 mm x 148 mm (3 15/16” x 5 13/16”)
Maximum size: 257 mm x 364 mm
Maximum size: 297 mm x 420 mm (11 11/16” x 16 17/32”)
(10 1/8” x 14 11/32”)
Paper Supply Capacity Approx. 1000 sheets
(64 gsm to 80 gsm (17-lb bond to 21-lb bond) / Maximum height: 110 mm (4 11/32”))
Paper Receiving Capacity Approx. 800 sheets
(64 gsm to 80 gsm (17-lb bond to 21-lb bond)/ Maximum height: 90 mm (3 17/32”))
Printing Paper Weight 50 gsm - 157 gsm (13-lb bond to 42-lb bond)
Image Processing Mode Line, Photo, Duo, Pencil
Scanning Resolution 300 dpi x 600 dpi
Printing Image Resolution 300 dpi x 600 dpi (600 dpi x 600 dpi: Perforation density on the master)
Master-making Time Approx. 35 seconds or less (for B4 originals/short edge feed/100% reproduction ratio)
Printing Area (max.)
251 mm x 357 mm(9 7/8” x 14 1/16”) 210 mm x 357 mm(8 9/32” x 14 1/16”) 210 mm x 290 mm(8 9/32" x 11 13/32")
In units of mm
Printing Area (max.)
210 mm x 349 mm(8 9/32” x 13 3/4”) 210 mm x 273 mm(8 9/32" x 10 3/4")
In units of inches*1
Print Reproduction Ratio Standard reproduction ratio (enlargement):141%, 122%, 116%
Standard reproduction ratio (reduction):94%, 87%, 82%, 71%
Print Speed 60 - 130 sheets per minute (five steps variable)
Print Position Adjustment Vertical: ±10 mm, Horizontal: ±10 mm *2
Ink Supply Fully automatic (800 ml per cartridge)
Master Supply/Disposal Fully automatic (200 sheets per roll)
Fully automatic
(235 sheets per roll)
Master Disposal Capacity Approx. 30 sheets
User Interface LCD panel
Computer Connection USB PC Interface
Optional Accessories Color Drum (Cylinder), Job Separator
Operating Noise Max. 68 dB(A) (when printing 100 sheets per minute in the operator position)
*3
Power Source AC 100-120 V/220-240 V, 50-60 Hz <2.0 A/1.0 A>
Power Consumption Max. 200 W
At Ready: 15 W or less
At Sleep: 10 W or less
Dimensions When in use: 1280 mm (W) x 655 mm (D) x 515 mm (H) (50 13/32” (W) x 25 25/32” (D) x 20 9/32” (H))
When in storage: 665 mm (W) x 655 mm (D) x 505 mm (H) (50 13/32” (W) x 25 25/32” (D) x 20 9/32” (H))
Required Space 1280 mm (W) x 1255 mm (D) x 845 mm (H) (50 13/32” (W) x 49 13/32” (D) x 33 9/32” (H))
Weight*4 Approx. 65 kg (114 lb)
*1 When printing on legal size paper
*2 If the width of the paper surpasses 277 mm, the horizontal print position adjustment width narrows depending on the width of the paper.
*3 To switch between 100-120 V and 220-240 V, contact your dealer (or authorized service representative).
*4 The weight does not include the ink and master.

2-2-2. RISO CV1865/ CV1855
技术规格 CV1865 / CV1855

制版 / 印刷方法高速数字制版／全自动模版印刷
原稿类型纸张
原稿尺寸（最小 / 最大） 90 mm x 140 mm - 310 mm x 435 mm
原稿纸张重量 50 g/m2 - 107 g/m2
原稿纸张容量大约 10 张 (64 g/m2 - 80 g/m2) / 最大高度 1 mm
扫描区域 ( 最大 ) 297 mm x435 mm
印刷纸张尺寸（最小 / 最大）最小尺寸：100 mm x 148 mm
最大尺寸：297 mm x 420 mm
进纸容量大约 1000 张（64 g/m2 - 80 g/m2）/ 最大高度 110 mm
出纸容量大约 800 张（64 g/m2 - 80 g/m2）/ 最大高度 90 mm
印刷纸张重量 35 g/m2 - 128 g/m2
图像处理模式文字 , 照片 , 图文 , 铅笔
扫描分辨率 300 dpi x 600 dpi
印刷图像分辨率 300 dpi x 600 dpi
（600 dpi x 600 dpi ：版纸上的穿孔浓度）
制版时间 35 秒或以下
（对于 B4 原稿 / 短边进纸 /100% 缩放比率）
印刷区域（最大） 251 mm x 357 mm
印刷缩放比率 100% 缩放比率
标准缩放比率（放大）：141%, 122%, 116%
标准缩放比率（缩小）：94%、87%、82%、71%
八开纸上两张并排印刷 A4 原稿时，缩小比率为 87%。
印刷速度约每分钟 60-130 张（5 级速度调节）
印刷位置调整垂直：±10 mm
水平：±10 mm*1
油墨供给全自动（每筒 800 毫升）
版纸供给 / 回收全自动（每卷 200 张）
废版盒容量约 30 张
用户界面 LCD 面板
选购附件彩色印刷滚筒 , JS 分页机
运行噪音最大 68 dB(A)（在操作人员位置每分钟印刷 100 张时）
电源 AC 220 V, 50 Hz, 1.0 A
功耗最大 200 W
待机时：15 W 或以下
休眠时：10 W 或以下
尺寸使用时：1280 mm (W) x 655 mm (D) x 515 mm (H)
存储时：665 mm (W) x 655 mm (D) x 505 mm (H)
所需空间 1280 mm (W) x 1255 mm (D) x 845 mm (H)
重量 *2 约 65 kg
*1 如果纸张宽度超过 277 mm，水平印刷位置调整宽度会根据纸张宽度变窄。
*2 重量不包括油墨和版纸。

2-3. Differential from the CZ180/CV1860
2-3-1. Installation Procedure

[PLATE; PRESSURE SHAFT LOCK] was added as a countermeasure of unhooking pressure solenoid lever
problem at the transportation. The changed installation procedure is the following. These are the same content
as an enclosed installation procedure sheet.
----------------------------------------------------------------------------------------------------
1. Turn on the machine power.
2. Press the [DRUM RELEASE] key to rotate the drum.
3. Once the drum stops, turn off the power.
4. Pull out the drum.
5. Remove the [PLATE; PRESSURE SHAFT LOCK].
6. Install the [PLATE; PRESSURE SHAFT LOCK] on the other position.
7. Set the drum.
PLATE; PRESSURE SHAFT LOCK
----------------------------------------------------------------------------------------------------
Since the Print Drum is stopped at position A in the factory shipment, when pulling out the Print Drum, always
first turn on the machine power and rotate the Print Drum to position B by pressing the [DRUM RELEASE key]
on the Operation Panel. Otherwise, the machine may be damaged. (This is same as current CZ model.)
In Installation Procedure step 1, when turn on the machine power, [D40-0585 Press the DRUM RELEASE Key
and Check Installation Procedure] is displayed on the Operation Panel. And when [DRUM RELEASE Key] is
pressed, this message disappear and it is not displayed again.
Caution; Even if the [PLATE; PRESSURE SHAFT LOCK] is not removed, when [DRUM RELEASE Key] is
pressed, the message [D40-0585] is not displayed again. And when the machine is printed in this situation, the
paper jam error [J08-409] occur without the pressure roller touching the Print Drum.
For the transportation etc., if the [PLATE; PRESSURE SHAFT LOCK] is mounted again, rotate it in the arrow
direction and fix it for the prevention from a breakage by the mechanical shock. And by activating the test mode
No.1120 (protection area), Print Drum rotates to position A and [D40 -0585] message is set again.

2-3-2. Energy Saving Mode

The customer can select the [Energy Saving Mode] type by the Custom Setting Mode No.15.
When the machine is in the Sleep Mode, only the [WAKE UP] key is lit on the operation panel. When the
machine is in the Sleep Mode and received data from a PC, it is automatically activated. To activate the machine
manually, press the [WAKE UP] key or place an original on the ADF.
Parameter Selection: OFF / Auto Sleep (Default) / Auto Power-OFF
The machine enters the Energy Saving Mode if it is not used for a certain period of time (Custom Setting Mode
No.16) that must elapse before the machine enters the Energy Saving Mode.
Parameter Selection: 5 minutes (Default) / 15 minutes / 30 minutes / 60 minutes / 90 minutes
2-3-3. LCD panel

The LCD panel (128x64 dot) is equipped to improve operability of the machine and visibility of print progress
or instructions. The customer can select the [Display Language] [Display Density] [LCD Brightness] by the
Custom Setting Mode No.21, 35, 36. And the serviceman can adjust the [Test mode Language] [Panel Contrast
Adjustment] [Panel Contrast Parameter] by the test mode No.0142, 1231, 7135. Refer to Chapter 14 and 17 for
the details.
2-3-4. USB flash memory print

(This is not implemented in CV1855 of the Chinese model.)
Function of master making and data printing via USB flash drive that improves convenience as a stand-alone
printer. When data reception is finished, the machine automatically starts printing according to the settings of
the printer driver. After master making, the data in the USB flash drive is automatically deleted. The following
related Error messages are added.
B30-0910: Unsupported USB Memory was set.

B38-0911: RISO folder making failed.
B33-0913: The USB Memory became full while saving data.
B29-0926: The USB hub was connected.
B39-0999: The USB file system detected malfunctions.

2-3-5. Related information list
Related Custom
New Function Related Test Mode Related Error Message
Setting Mode
2-3-1. Installation Procedure - 1120: Position A (FACTORY) D40-585: Press the DRUM RELEASE Key and Check Installation
CONFIDENTIAL
Procedure
2-3-2. Energy Saving Mode 15: Energy Saving Mode 0001: Wakeup Key Check -
16: Energy Setting 0062: Wakeup LED ON
2-3-3. LCD 21: Displayed Language 0142: Test mode Language -

35: Display Density 1231: Panel Contrast Adjustment
36: LCD Brightness 7135: Panel Contrast Parameter
2-3-4. USB Print - - B30-0910: Unsupported USB Memory was set.

B38-0911: RISO folder making failed.
B33-0913: The USB Memory became full while saving data.
B29-0926: The USB hub was connected.
B39-0999: The USB file system detected malfunctions.
[ 17 ]
10-1-1. Master loading sensor - 0940: Master Detection Print Drum Angle A04-0303: Check Print Drum - Master removal error / Master
8200: Master Loading Sensor Detection Position disposal jam.
8201: Master Loading Sensor Adjustment
8280: Master Loading Sensor (receive)
12-1-2. TPH - 0080: Test Print A (Checkered) F50-0220: TPH thermistor temperatures became higher than the setting
0081: Test Print B (Crossed Lines) value.
0082: Test Print C (Dot1) T94-0225: TPH code does not match with the machine code.
0083: Test Print D (Dot2) T94-0259: TPH thermistor temperatures became minus 20 degrees Celsius or
0084: Test Print E (Dot1+Crossed Lines) less.
0085: Test Print F (Dot2+Crossed Lines) T94-0260: TPH thermistor temperatures became more than 70 degrees
0086: Test Print G (Dot3) Celsius.
0521: TPH Thermistor Temperature Data
0524: Thermal Power Voltage
0545: TPH Thermal Power Adjustment
0560: TPH Overheat (Temp Up Limit 1)
0561: TPH Overheat (Temp Up Limit 2)
12-1-4. Master Reset Message - 7172: Select the display of error [A35-219] A35-0219: Master was left more than the definite period of time.
8322: Sets the period of [X]
CV3x30/18x5 series - Revision 1.0

CHAPTER 02: MACHINE SUMMARY
MEMO

CONFIDENTIAL CHAPTER 08: PRINT DRUM
CHAPTER 08: PRINT DRUM
CONTENTS
8-1. Differential from the CZ180/CV1860 ...............................................20
8-1-1. RF module................................................................................20

CHAPTER 08: PRINT DRUM CONFIDENTIAL
8-1-1. RF module
It changed to the same module type as ME/SE. However, since it is different in internal software, it cannot use
RF module of ME/SE. It is possible to use RF module of CV 3x30 / 18x5 series, because of upper compatibility.
Their differences are the existence of a black marking and Parts number is “050-34901-700” or above.
RF module

CONFIDENTIAL CHAPTER 10: MASTER REMOVAL
CHAPTER 10: MASTER REMOVAL
CONTENTS
10-1. Differential from the CZ180/CV1860 .............................................22
10-1-1. Master loading sensor ............................................................22

CHAPTER 10: MASTER REMOVAL CONFIDENTIAL
10-1-1. Master loading sensor

Since the existing Master loading sensor was discontinued, it was changed to new type only for CV series. (It
cannot use for CZ series.)
1. Disassembly
(1) Turn OFF the machine power and detach the Rear cover and Master removal lower cover. (Refer to Chapter
1-6-5, 1-6-6)
(2) Unplug the Connector and remove the Master removal bottom assembly. (M3x6 screws; 2pcs)
Rear side
Connector
Master removal bottom assembly
Master loading sensor cover

(3) Remove the Master loading sensor cover. (M3x6 screw; 1pc)
(4) Unplug the Connector and remove the Master loading sensor. (M3x8 screw; 1pc)
Connector Master loading sensor

CONFIDENTIAL CHAPTER 10: MASTER REMOVAL
2. Adjustment
When a serviceman exchanges the Master loading sensor, the following sensitivity adjustment is required.
< Automatical adjustment >
(1) Remove the Master from the Print drum by your hand and set the Print drum back in the machine.
(2) Activate test mode No.8201. (Automatical adjustment)
(3) When sensitivity adjustment is successful, a short buzzer (100ms) sounds twice, and when the adjustment fails,
a long buzzer (500ms) sounds once.
< Confirm the adjustment value >
(1) Remove the Master from the Print drum by your hand and set the Print drum to the machine.
(2) Activate test mode No.8200. (Rotate the Print drum to sensor detection angle)
(3) Activate test mode No.8280 and confirm the displayed value. The value from 65 to 115 (90±25) is correct
adjustment of the Master loading sensor. If the value is out of the range, activate automatical adjustment again.

CHAPTER 10: MASTER REMOVAL CONFIDENTIAL
MEMO

CONFIDENTIAL CHAPTER 11: ORIGINAL SCANNING
CHAPTER 11: ORIGINAL SCANNING
CONTENTS
11-1-1. CIS (Contact image sensor) ...................................................26

CHAPTER 11: ORIGINAL SCANNING CONFIDENTIAL
11-1-1. CIS (Contact image sensor)

It was changed to new type only for CV series. (It cannot be used on CZ series.)
1. Disassembly
(1) Turn OFF the machine power and remove the Master removal upper cover and Scanner unit cover. (Refer to
Chapter 1-6-4, 1-6-3)
(2) Open the Scanner frame assembly.
(3) Remove the Scanner guide plate assembly. (M3x6 screws; 4 pcs)
(4) Unplug the two Connectors of the Original IN sensor and Original detection sensor.
(5) Remove the CIS and unplug the Connector.
CIS
Solenoid plunger
Connectors
Precaution in assembly
(1) Fit the slit of CIS on the machine frame.
(2) Pull the solenoid plunger to confirm that the Shutter comes down when the plunger is pulled.
Slit Slit
Slit Slit

CONFIDENTIAL CHAPTER 12: MASTER MAKING
CHAPTER 12: MASTER MAKING
CONTENTS
12-1-1. RF module..............................................................................28
12-1-2. TPH (Thermal Print Head) .....................................................28
12-1-3. Master stocker roller...............................................................30
12-1-4. Master Reset Message ..........................................................31

CHAPTER 12: MASTER MAKING CONFIDENTIAL
12-1-1. RF module
It is changed to the same module type as ME/SE. However, since it is different in internal software, it cannot
use RF module of ME/SE. It is possible to use RF module of CV on the CV 3x30 / 18x5 series, because of
upper compatibility. Their differences are the existence of a black marking and Parts number is “050-34901-700”
or above.
RF module
12-1-2. TPH (Thermal Print Head)

The Print image resolution was improved from 300 x 300 dpi to 300 x 600 dpi (D600) by change of TPH.
The serviceman can adjust or select using the following related test modes, and the following related Error
messages were added. Refer to Chapter 13 and 14 for the details.
Test mode No.0080 Test Print A (Checkered)

Test mode No.0081 Test Print B (Crossed Lines)
Test mode No.0082 Test Print C (Dot1)
Test mode No.0083 Test Print D (Dot2)
Test mode No.0084 Test Print E (Dot1 + Crossed Lines)
Test mode No.0085 Test Print F (Dot2 + Crossed Lines)
Test mode No.0086 Test Print G (Dot3)
Test mode No.0521 TPH Thermistor Temperature Data
Test mode No.0524 Thermal Power Voltage
Test mode No.0545 TPH Thermal Power Adjustment
Test mode No.0560 TPH Overheat (Temp Up Limit 1)
Test mode No.0561 TPH Overheat (Temp Up Limit 2)
Error message F50-0220: TPH thermistor temperatures became higher than the setting value. (TM_0560)
Error message T94-0225: TPH code does not match with the machine code when the power is turned ON.
Error message T94-0259: TPH thermistor temperatures became minus 20 degrees Celsius or less.
Error message T94-0260: TPH thermistor temperatures became more than 70 degrees Celsius.

12-1-3. Master stocker roller

It has improved increasing the nip pressure of Master stocker roller, for prevention of the Master jam error
message [A01-201] by Master sticking on the Write roller with long-time standing. It was changed into
pressurization by four springs from the past machine by self-weight.
A01-201: Master-positioning sensor does not go ON even after the write pulse motor is activated during the
master-positioning, master-cut, or master-loading operation.
Four springs
Master stocker roller (upper)
Pressurization
Spring
Master stocker roller (upper)

12-1-4. Master Reset Message

The warning error message [A35-219] is newly added for the prevention of the Master jam error message
[A01-201] from the Master sticking on the Write roller due to long-time standby. An improvement was mode by
increasing the nip pressure of the Stocker roller, however when the error still occurs, please use this test mode.
A35-219: Master was left still for more than the definite period of time.
A01-201: Master-positioning sensor does not go ON even after the write pulse motor is activated during the
master-positioning, master-cut, or master-loading operation.
TM_7172 and TM_8322 are related test modes.

• TM_7172: Master Reset Display Control
Select the display of error [A35-219], when the time from last movement to next movement of write motor
passed over [X]. [X]: The setting time of test mode No.8322.
Selection: [0] No display (default) / [1] Display
• TM_8322: Master Reset Display Period
Sets the period of [X]. [X]: Displays the error [A35-219], when the time from last movement to next movement of
write motor passed over [X]. Effective only when test mode No.7172 is [0: Display].
Range: 1 to 100 (1 hour to 100 hour)
Unit: 1 (1 hour), Default: 24 (24 hour)

MEMO

CONFIDENTIAL CHAPTER 13: ERROR MESSAGE
CHAPTER 13: ERROR MESSAGE
CONTENTS
13-1. Explanation of Error Messages ....................................................34
13-1-1. Error-code displays ................................................................34

13-1-2. Error type ...............................................................................36
13-1-3. Error point ..............................................................................37
13-2. List of Error Types .........................................................................38
13-2-1. T type error (Serviceman call error) .......................................38

13-2-2. A type error (Jam error)..........................................................38
13-2-3. B type error (Option error) ......................................................38
13-2-4. C type error (Consumable error) ............................................38
13-2-5. D type error (Set check error) ................................................38
13-2-6. E type error (Warning error) ...................................................38
13-2-7. F type error (Warning error) ...................................................39
13-2-8. H type error (Parameter error) ...............................................39
13-2-9. J type error (Jam error) ..........................................................39
13-3. List of Error Points.........................................................................40
16-3-1. 001 - 099 System, Operation panel 1 ....................................40

16-3-2. 100 - 199 Scanning, Image processing .................................40
16-3-3. 200 - 299 Master making .......................................................41
16-3-4. 300 - 399 Master removal ......................................................42
16-3-5. 400 - 499 Paper feed & Paper ejection ..................................42
16-3-6. 500 - 599 Print drum ..............................................................43
16-3-7. 600 - 699 Print Adjustment.....................................................44
16-3-8. 700 - 799 Options...................................................................44
16-3-9. 900 - 1099 System, Operation panel 2 ..................................44

CHAPTER 13: ERROR MESSAGE CONFIDENTIAL
13-1. Explanation of Error Messages
13-1-1. Error-code displays

If an error occurs, an error message is display on the operation panel of the machine, in Error-code display and
in graphics, to indicate the machine problem to the operator.
Error-code displays consist of [Error type] indicating the type of error and [Error-point number] indicating the
error situation.
(1) Error Location Indicator

Numbers corresponding to error locations light.
LED Area
1 Paper Feed Tray
2 Print Drum
3 Master Removal Cover
4 Scanning Area
5 Master Removal
6 Master Making
7 Job Separator
8 Paper Feed
9 Paper Ejection
(2) Display
Error codes, icons, and messages are displayed.
T01-520
Error Type Error Point
Example: T01-520 (Main Motor Lock)

(3) i Indicator
Indicator Description
The machine acquired information from the consumables.

Blue The machine is operating properly, and the print-related functions are
working properly.
The machine did not acquire appropriate information from the

consumables. The machine is operating properly, but some functions
Yellow that require information from the consumables are not working, e.g.
the consumables information is not displayed. When blinking, enter the
blink appropriate parameters.
Off Refer to each displayed error code.
(4) Numeric Display

Error numbers appear and blink on the Numeric Display. Error contents are shown with alphabetical characters
(single digit) and numeric characters (two digits).
There are two patterns below in the display way of the Numeric Display.
One is that the Error Type and the Error Point are alternately displayed on Numeric Display.
Another is that only while [*] key is kept pressed, the Error Type and the Error Point are displayed alternately
on Numeric Display. (When [*] key is not pressed, nothing is displayed on Numeric Display.)

13-1-2. Error type
Type Numeric Display Icon Display Description
T Serviceman Call Error

Repair by the serviceman is required to correct the
(P) problem.
Jam Error
Jam errors which occurs during the machine usage,
A and these can be corrected by the operator by
following the troubleshooting steps given on the
Users Guide.
Option Error
Error created from the optional units connected to
B the main unit, such as jam errors and connections,
turning the power ON again or pressing the RESET
key may correct the problem.
Consumable Error
Master roll is empty.
Consumable Error
Master disposal box is full.
C
Consumable Error
Ink bottle is empty.
Consumable Error
No paper on paper feed tray.
Set Error
D One or more of the set switch or sensor is in OFF
state.
Warning
Another type of serviceman call error, in which if
E
the machine is kept used in this state may cause a
problem.
Warning
F The machine is not in a fit state to operate the job
requested.
Supply Parameter Input Request

H A parameter value needs to be input to continue the
job operation.
Jam Error
The A-07, A-08, A-09, A-10 jam error display are
J replaced by Jxx display. When Jxx display is made, it
could be only one of these four A-xx error or mixture
of these four errors. Refer to 13-2-9 for details.

13-1-3. Error point
ERROR POINT UNIT

0xx
9xx System (hardware, software, communication, interface), Operation panel
10xx
1xx Scanning (scanner, AF), Image processing
2xx Master making
3xx Master removal
4xx Paper feed & Paper ejection
5xx Print drum
6xx Print Adjustment
7xx Options

13-2. List of Error Types
13-2-1. T type error (Serviceman call error) 13-2-3. B type error (Option error)
Type Name Type Name

T01 Main motor lock B22 Job separator: Power off
T02 Elevator motor lock B23 Job separator: No tape
T03 Clamp motor lock B24 Job separator: Tape jam
T04 Ink overflow B29 USB Memory: No compatibility (USB HUB)
T05 Vertical print position motor lock B30 USB Memory: No compatibility
T08 Communication error with CI B38 USB Memory: Folder error
T12 Master disposal area motor lock B39 USB Memory: Read write error
T13 Cutter motor lock
13-2-4. C type error (Consumable error)
T14 Scanner error
T17 Solenoid counter not connected Type Name
T20 Paper ejection area motor lock C01 Replace ink cartridge
T24 Inking motor lock C02 Replace master roll
T25 No battery error C03 Master disposal box full
T91 RTC (real time clock) error C04 No paper on the paper feed tray
T94 TPH error C11 Ink has passed the expiration date
T96 Data not input C12 Master has passed the expiration date
T98 Hardware error
13-2-5. D type error (Set check error)
T99 Software error
Type Name
13-2-2. A type error (Jam error)
D01 Print drum not set
Type Name D02 Incorrect print drum
A01 Master feed error D03 Ink cartridge not set
A02 Master loading error D04 Incorrect ink cartridge
A04 Master disposal error D05 Master not set
A05 Master present in the master disposal area D07 Master disposal box not set
A07 Paper feed error D08 Master making unit not set
A08 Paper jam on print drum D13 Rear cover not closed
A09 Paper ejection error D17 Incorrect master roll
A10 AF original feed error D23 AF Cover Not Closed
Waiting for the master to be removed from the D40 Print drum is in the transportation position.
A16 drum
A17 Cutter error
13-2-6. E type error (Warning error)
A34 Requesting for the master to be reset
A35 Recommend the reset of the master Type Name
E01 Replace battery
E02 Maintenance call

13-2-7. F type error (Warning error) 13-2-9. J type error (Jam error)
Type Name Combination

Type
F01 No master on print drum A07 A08 A09 A10
Print quantity less than the Minimum Print Quantity J01 - - - V
F05 setting
F21 Next Original not set on AF for Multi-Up J02 - - V -
F33 USB Memory: Capacity is full J03 - - V V
F50 TPH is too hot J04 - V - -
F51 Ink has passed the recommended use-by date J05 - V - V
F56 Master has passed the recommended use-by date J06 - V V -
Ink and Master have passed the recommended J07 - V V V

F57 use-by date
J08 V - - -
13-2-8. H type error (Parameter error) J09 V - - V
J10 V - V -
Type Name
J11 V - V V
H01 Parameter input (ink color)
J12 V V - -
H04 Parameter input (master sensitivity)
J13 V V - V
Parameter input (month of recommended use-by
H08 date on ink) J14 V V V -
Parameter input (year of recommended use-by
H09 J15 V V V V
date on ink)
Parameter input (month of recommended use-by
H10 date on master)
Parameter input (year of recommended use-by
H11 date on master)

13-3. List of Error Points
16-3-1. 001 - 099 System, Operation panel 1
Point Type Error Conditions

005 T98 Hardware error
006 T98 EEPROM check-sum error
009 D13 The rear cover is opened. (Rear cover safety switch is OFF).
Battery voltage was less than 2.1 V when the power was switched ON (weak battery: time to replace
010 E01 battery).
Master counter reached the value set for the maintenance call (value set by test mode). [The message
011 E02 appears when either the power is turned ON, the unit is reset, or when the machine operation ended.]
Copy counter reached the value set for the maintenance call (value by set test mode). [The message
012 E02 appears when either the power is turned ON, the unit is reset, or when the machine operation ended.]
013 T91 Time data from RTC (Real Time Clock) is incorrect.
014 T99 Detected physical crash of the Sub-microprocessor.
015 F01 There is no master on the Print drum at the start of printing.
019 F05 In master making, the print quantity selected is less than the minimum print quantity.
020 T17 Master counter (solenoid counter) is not connected.
021 T17 Copy counter (solenoid counter ) is not connected.
025 T98 Defective RF PCB (Unsuccessful initial communication with RF PCB).
026 T25 No battery. (Need the time resetting after error recovery)
032 F21 Next original is not set on AF when multi-up is selected.
034 T98 Unable to write on EEPROM on the machine. (Cannot access EEPROM).
035 T98 CRC error on EEPROM on the machine (Defective EEPROM data).
039 T98 Incorrect EEPROM.
046 T98 FPGA software configuration error.
053 T98 Unsuccessful data readout from the Memory setting (program, mode, user paper).
054 T98 Unsuccessful data writing of the Memory setting (program, mode, user paper).
063 T98 Test mode setting is beyond the adjustable range.
16-3-2. 100 - 199 Scanning, Image processing

102 A10 The original is pulled out from the AF unit before the scanning is completed.
103 A10 Original jammed under Original IN sensor.
107 A10 Original does not arrive to the Original IN sensor.
114 T14 Incorrect main-unit data.
115 T14 The scanner operation is not completed within the set time.
116 T14 Time out error for black shading compensation.
117 T14 Time out error for white shading compensation.
123 T14 Offset adjustment not completed within set time.
124 T14 Gain adjustment not completed within set time.
125 T14 Offset adjustment not completed.
126 T14 Gain adjustment not completed.
171 T96 TPH resistance value not input.
177 D23 AF cover is opened.
16-3-3. 200 - 299 Master making

The master end was detected twice in succession at 10-milliseconds intervals during master transport.
200 C02 (Master material is fully used from the master roll.)
Master-positioning sensor does not go ON even after the write pulse motor is activated during the
201 A01 master-positioning, master-cut, or master-loading operation.
Master-positioning sensor does not go OFF even when the write pulse motor is reversed during the
202 A01 master-positioning or at start of master-making operation.
Master-positioning sensor is ON when the print drum rotates through the preset angle following master
205 T13 cutting.
Cutter HP switch is OFF when master-making starts, when the master material is set in the master
209 A17 making unit, or when the machine goes into idle condition.
210 D05 Master material is set in the machine before RF-Tag was detected by the machine.
211 A01 Master-positioning sensor is ON during standby.
213 A17 Master material is not set in position when the machine goes into idle condition.
214 A01 Master-positioning sensor is ON at the start of master making.
Even though the Write pulse motor stopped, the pulse count did not match with the programmed pulse
215 A01 count.
218 A34 Requesting for the leading edge of the master material to be set in the master making unit.
219 A35 Master was left more than the definite period of time. TM_7172 and TM_8322 are related test modes.
220 F50 TPH thermistor temperatures became higher than the setting value. (TM_0560)
221 T13 The cutter HP switch and cutter stop position switch are both ON at the same time.
224 D08 Master making unit is opened. (Master making unit safety switch is OFF).
225 T94 TPH code does not match with the machine code when the power is turned ON.
Cutter HP switch does not go OFF within 500 milliseconds after the cutter operation started from the HP
231 T13 position.
232 T13 Cutter stop position switch does not go ON even after 2 seconds after the cutting movement started.
Cutter stop position switch does not go OFF even after 500 milliseconds after the cutter HP movement
233 T13 started.
234 T13 Cutter HP switch does not go ON even after 2 seconds from the cutter HP movement started.
236 D19 Incorrect master roll.
237 D19 Master roll RF-Tag not detected.
238 D19 Master roll RF-Tag communication error. (Communication interrupted by noise)
239 D19 Incorrect information on the Master roll RF-Tag.
240 C02 Master remaining amount is zero from the RF-Tag information.
241 D19 Mismatch in the Master roll RF-Tag serial number information.
242 H04 Not reliable master material sensitivity information in master TAG. Manual parameter input is necessary.
245 T98 Timeout error on master transfer during master-making (related to Write motor).
246 T98 Timeout error on master transfer during master-making (related to Load motor).
253 C02 Master-less error was detected twice consecutively on one same master-roll.
256 D19 Master roll RF-Tag software error.
259 T94 TPH thermistor temperatures became minus 20 degrees Celsius or less.
260 T94 TPH thermistor temperatures became more than 70 degrees Celsius.
263 H10 Parameter input. (Month of recommended use-by date on master.)
264 H11 Parameter input. (Year of recommended use-by date on master.)
Master has passed over the recommended use-by date.
[A] had passed over [B].
265 F56 [A]: The year and month which the machine holds. (At present)
[B]: The year and month that added to the year and month of production memorized on Master TAG for
18 months.

266 C12 Master has passed over the expiration date.

Both Ink and Master have passed over the recommended use-by date.
[B]: The year and month that added to the year and month of production memorized on Master TAG and
Ink TAG for 18 months.
16-3-4. 300 - 399 Master removal

301 T12 Master compression motor lock when moving compression plate up.
The master compression HP sensor does not go OFF within 3 seconds after the master compression
302 T12 motor rotates in the reverse direction.
303 A04 Check Print Drum - Master removal error / Master disposal jam.
304 A05 Master disposal box check request after master removal error or master disposal jam.
Master compression HP sensor does not go ON within 1 second after the master compression motor
305 T12 operates in the return direction.
Master compression HP sensor does not go OFF within 3 seconds after the master compression motor
306 T12 operates in the compress direction.
Master disposal box FULL sensor never went ON during the master compress action. (Mater disposal
308 C03 box full.)
310 D07 Master removal unit safety switch is OFF.
The master disposal software counter counted 30 disposed masters. (Master disposal box full by the
311 C03 software count.)
312 A05 Master removal sensor was ON at the start of the master making.
The master compression HP sensor does not go ON even after 1 second after the master compression
313 T12 motor rotates in the compress direction.
Master removal motor FG sensor count did not change within 10 milliseconds after the master removal
316 T12 motor activated.
Defect of Master disposal box FULL sensor.
320 T98 Master disposal box FULL sensor turns on when master compression plate is at home position.
16-3-5. 400 - 499 Paper feed & Paper ejection

400 T02 Both the upper and lower limit sensors are ON at the same time.
401 T02 Overload current was detected in the elevator motor.
402 C04 Paper detection sensor is OFF (not detecting paper).
The lower-limit sensor does not go OFF within 2 seconds after the elevator motor operates in the raising
404 T02 direction from the lower-limit position.
The upper-limit sensor does not go ON within 12 seconds after the elevator motor operates in the raising
405 T02 direction.
The upper-limit sensor does not go OFF within 2 seconds after the elevator motor operates in the lower
406 T02 direction from the upper-limit position.
The lower-limit sensor does not go ON within 12 seconds after the elevator motor operates in the
407 T02 lowering direction.
The upper-limit sensor is OFF continuously for over 2 seconds during operation of the elevator servo
408 T02 action to raise the feed tray.
Paper-ejection sensor was OFF when the paper should have arrived, and the paper sensor was ON
409 A07 when the machine stopped (Paper misfeed).
Paper-ejection sensor was OFF when paper should have arrived, and the paper sensor was OFF when
410 A08 the machine stopped (paper jam on the print drum).
411 A09 Paper-ejection sensor was ON when the paper should have left the paper-ejection sensor.
412 A07 Paper sensor was OFF when a paper misfeed was detected (paper misfeed).
417 A09 Paper-ejection sensor was ON at the start of machine operation when the START button was pressed.
418 A07 The paper sensor was ON at the start of machine operation when the START button was pressed.
The light emittance from the Paper sensor (send) exceeded the minimum allowance during the Automatic
422 T98 Multiple Paper Feed Adjustment [paper sensor sensitivity adjustment] by test mode No.705.
The light emittance from the Paper sensor (send) exceeded the maximum allowance during the
423 T98 Automatic Multiple Paper Feed Adjustment [paper sensor sensitivity adjustment] by test mode No.705.

Paper ejection motor lock detected. The Paper ejection motor FG sensor status does not change within
437 T20 10 milliseconds from the Paper ejection motor is activated.
16-3-6. 500 - 599 Print drum

500 T03 Clamp sensor is OFF after the completion of the clamp unit initialization or home positioning movement.
501 T03 Clamp sensor does not go OFF within 1 second from the time the clamp motor operates.
502 T03 Clamp sensor does not go ON within 2.5 seconds from the time the clamp motor operates.
504 T03 At the start of Clamp plate open action, the detection of clamp sensors is OFF.
505 T03 At the start of print drum Position-A compensation movement, the detection of clamp　sensor is OFF.
506 T03 At the start of Clamp unit Home-positioning movement, the detection of clamp sensor is ON.
507 T03 Clamp sensor is OFF after the clamp open action is completed.
508 T03 Clamp sensor is ON after the Position-A compensating movement is completed.
Master-loading sensor was OFF when the master was checked at a specified drum angle during the
509 A02 master-loading operation.
512 C01 The ink sensor did not go ON even when inking was performed for a preset duration. (No ink detected.)
The overflow sensor is ON for a set number of times in succession during the 10-millisecond-interval
513 T04 overflow-sensor check.
515 T03 The Drum is not in the Position-A nor in the Position-B when the Clamp motor starts to operate.
520 T01 Main encoder sensor does not go ON/OFF within 10 milliseconds after the main motor activates.
521 T01 Position-A sensor status does not change even after 3,033 pulses after the main motor activates.
Clamp unit is not at the home position while the print drum is in operation (except during master
524 T01 disposal).
525 A16 Waiting for the master to be removed from the print cylinder (drum).
Print drum is not set in the machine.
526 D01 Drum connection signal: OFF, Drum safety switch: OFF, Drum set sensor: OFF.
Print drum is not set correctly in the machine.
527 D01 Drum connection signal: OFF, Drum safety switch: ON.
528 D01 Drum connection signal: ON, Drum safety switch: OFF.
529 D01 Drum connection signal: ON, Drum safety switch: ON, Drum set sensor: OFF.
Print drum connection signal does not go OFF within 5 seconds after the print drum safety switch
went OFF when the print drum was pulled out. Or, the print drum safety switch does not go ON within
530 D01 5 seconds after the print drum connection signal went ON when the print drum was inserted in the
machine.
532 D02 Incorrect print drum is used.
533 D03 Ink cartridge set switch is OFF.
534 D04 Incorrect ink cartridge is used.
537 T01 Print drum failed to stop at Position-A.
539 T24 Inking-motor FG sensor status does not change within 20 milliseconds after the inking-motor is activated.
Ink has passed over the recommended use-by date.
[B]: The year and month that added to the year and month of production memorized on Ink TAG for 18
months.
560 D04 Ink RF-Tag is not detected on ink bottle.
561 D04 Ink RF-Tag communication error (communication with the ink cartridge was interfered by noise).
562 D04 Wrong ink cartridge information on the Ink RF-Tag.
563 C01 Ink remaining amount is zero from the information on the RF-Tag.
564 D04 Detected a mismatch in the Ink RF-Tag serial number.
566 H01 Select the same color as the Print Cylinder (Drum) currently in use.
574 C01 Inkless error was detected 5 times consecutively on one same ink cartridge.

575 D04 RF-Tag software error.

578 H08 Parameter input (month of recommended use-by date on ink)
579 H09 Parameter input (year of recommended use-by date on ink)
The machine was powered ON, when the Print drum is not at position-B.
585 D40 Panel display: [Press the DRUM RELEASE Key and Check Installation Procedure].
590 C11 Ink has passed over the expiration date.
16-3-7. 600 - 699 Print Adjustment

The vertical print position HP sensor does not switch ON even when the vertical print position motor
603 T05 activated in the image-down direction for 5.0 seconds during vertical home positioning movement.
The vertical print position HP sensor does not switch OFF even when the vertical print position motor
604 T05 activated in the image-up direction for 5.0 seconds during vertical home positioning movement.
Even though the vertical print position motor stopped according to the vertical print position HP sensor
605 T05 detection, the stopping position does not correspond with the programmed position.
612 T05 The print positioning key is pressed with vertical-print-position information undefined.
The Vertical print positioning pulse motor does not end its operation within the set period in the pulse
632 T05 count stop mode, or in the sensor stop mode after the actuator is detected by the sensor.
16-3-8. 700 - 799 Options

With the [Tape separation] function set ON, no power is supplied to the job separator when start key is
721 B22 pressed.
With the [Tape separation] function set ON, no tape detected in the job separator when the start key is
722 B23 pressed.
723 B23 No tape remains in job separator upon completion of the tape-ejection operation.
724 B24 Tape jam detected when the start key is pressed with the [Tape separation] function set to ON.
The tape-jam detection signal is [H] for more than 1.2 seconds after cluster-A signal turns ON. (Tape
725 B24 misfeed).
Job separator tape-jam detection signal is [L] when the BUSY signal changes from [L] to [H] (or after 7
726 B24 sec. at [L]) after the cluster-A signal goes ON. (Tape misfeed).
After cluster-A signal turned ON, BUSY-signal stayed [L] more than 7 seconds. (Power to job separator
727 B22 was turned OFF while the tape is being ejected.)
16-3-9. 900 - 1099 System, Operation panel 2

900 T98 FPGA software configuration failed.
910 B30 Unsupported USB Memory was set.
911 B38 RISO folder making failed.
913 F33 The USB Memory became full while saving data.
926 B29 The USB hub was connected.
934 T98 Communication error between MECHA-CTL-PCB and RF PCB. (on RF PCB side)
935 T98 Communication error between MECHA-CTL-PCB and RF PCB. (on MECHA-CTL-PCB side)
938 T98 EEPROM version down.
947 T98 24V-A does not go ON. (Possible broken Fuse for 24V-A area).
948 T98 24V-B does not go ON. (Possible broken Fuse for 24V-B area).
949 T98 24V-A does not go OFF.
950 T98 24V-B does not go OFF.
951 T08 The file is not a correct RINC form data.
972 T96 REv data storage area is not initialized.

995 T98 Defect of DSP.

999 B39 The USB file system detected malfunctions.
1000 T98 24V-IL (interlock) does not go ON. (Possible broken Fuse for 24V-VB).
1001 T98 24V-IL (interlock) does not go OFF.
Software error (It does not receive even if the command which communicates periodically passes for a
1002 T99 definite period.)
1003 T99 Software error (Detected communication wire breakage)
1004 T99 Software error (Detected the parity error)
1005 T99 Software error (Detected the overrun error)
1006 T99 Software error (Detected the framing error)
1007 T99 Software error (Detected the resending error)
1008 T99 Software error (Driver initialization failed. )
1009 T99 Software error (The setting of the driver failed)
1010 T99 Software error (Contradiction of the startup factor)
1011 T99 Software error (Command mismatched)
1012 T99 Software error (Parameter mismatched)
1013 T98 Hardware error (Data flush read / write error)
1014 T98 Hardware error (Data flush is unformatted)

MEMO

CONFIDENTIAL CHAPTER 14: TEST MODE
CHAPTER 14: TEST MODE
CONTENTS
14-1. Test Mode Procedures...................................................................48
14-1-1. Set-up procedure ...................................................................48

14-1-2. Entering to [Protected Area Test Mode] .................................48
14-1-3. Activation & Exit .....................................................................49
14-2. Individual Test Procedures (Mode) ..............................................50
14-3. List of the Test Modes ..................................................................51
14-3-1. [ 01: SYSTEM / CNTRL PANEL ] 0001 - 0199 / (7000 - 7172) ....... 51
14-3-2. [ 02: PROCESS / SCANNING ] 0200 - 0399 / (7450 - 7463) .......... 53
14-3-3. [ 03: MASTER MAKE / DISPOSAL ] 0400 - 0599 ........................... 54
14-3-4. [ 04: PAPER FEED / EJECT ] 0600 - 0799 ..................................... 55
14-3-5. [ 05: DRUM / PRINTING ] 0800 - 0999 / (8200 - 8322) ................... 57
14-3-6. Protected Area Test Modes ............................................................. 59
14-3-7. [ 06: Job Separator ] 3100 - 3171 .................................................... 59
14-3-8. [ 01: SYSTEM / CNTRL PANEL ] (0001 - 0199) / 7000 - 7172 ....... 60
14-3-9. [ 02: PROCESS / SCANNING ] (0200 - 0399) / 7450 - 7463 .......... 60
14-3-10. [ 05: DRUM / PRINTING ] (0800 - 0999) / 8200 - 8322 ................. 61

CHAPTER 14: TEST MODE CONFIDENTIAL
14-1. Test Mode Procedures
14-1-1. Set-up procedure

(1) To start Test Mode, switch ON the machine power while simultaneously pressing the left and right keys of the
vertical print positioning.
(2) The firmware version number is displayed when the Test Mode is launched. Press the Stop Key or Cancel Key
to go into standby mode.
Firmware Version
Classification List Ex) Version1.04 -> [0104]
(3) It can also display System Information by pressing [P] key.
14-1-2. Entering to [Protected Area Test Mode]

(1) Launch the machine into normal test mode and to the standby mode.
(2) Enter the four digit password to go into the Protected Area Test Mode, which is 9874, and press the Start Key.
The Protected Area Test Mode is launched.

14-1-3. Activation & Exit

(1) Entering the Test Mode Number can be done in two ways.
• The one way, if you know the specific Test Mode Number, is by directly typing in the Test Mode Number using
the numeric keys.
• Another way, is by selecting the Test Mode from the Test Mode menu list on the LCD panel, and typing in the
Test Mode Number using the numeric keys.
(2) Press the <START> key to execute the selected test mode.
Caution: From every screen, when the start key is pressed after Test Mode Number input, Test Mode is
performed instantly.
(3) There are test modes which ends automatically and there are test modes in which you need to press either the
<STOP> or <START> key to end the test mode.
(4) To exit the Test Mode, press the <RESET> key for at lease 1 second during the test mode standby mode or test
mode operation standby mode.
< Screen Transition >
Classification List Test Mode Menu List
Classification Number & [*] Key

[+] key [+] key
[x] key [Stop] Key [x] key
Next Page Next Page
< Classification List & Reference Chapter of Test Mode List >
No Classification Reference Chapter

01 SYSTEM / CONTROL PANEL 14-3-2 / 14-3-9
02 PROCESS / SCANNING 14-3-3 /14-3-10
03 MASTER MAKING / DISPOSAL 14-3-4
04 PAPER FEED / EJECT 14-3-5
05 DRUM / PRINTING 14-3-6 / 14-3-11
06 JOB SEPARATOR 14-3-7

14-2. Individual Test Procedures (Mode)
Mode Operational mode Details

Indicate the sensor and switch status with audible beeps.
Checking sensors and
S Detected: Buzzer sounds at 0.1 second intervals (short beeps).
switches
Not detected: Buzzer sounds at 0.5 second intervals (long beeps).
Switch on by pressing the [Start] key, then press the [START] or [STOP]
Checking motors and key to switch off.
M
solenoids * Error checking is not performed during the operation. Note that moving
parts may lock if at their limit positions.
(1) Switch on by pressing the [Start] key, then initiate unit operation. Error
checking is performed in basically the same way as for normal operation.
Checking unit Some operations will halt when the sequence is complete, while other
U
operations operations will continue until you press a key ([STOP] or [START]).
(2) A continuous audible tone is emitted to indicate an error. To cancel
errors, the [RESET] key.
Press the [Start] key to clear the data. [In Action] message appears while
* Data clear clearing the data. The activating ends automatically and [End] message
appears when completed.
Press the [Start] key to display data.
C Data check * Data check only displays the various settings. These settings cannot be
changed here.
(1) Press the [Start] key to display and change the data currently set.
(2) Change data using the numeric keys. Use the [*] key to change the [+/-
] display.
(3) Once settings have been changed, press the [START] key to confirm
the data and return to standby mode. Press the [STOP] key to cancel the
D Data setting settings and return to standby mode.
* The settings will be set to their default values if values beyond the
specified setting ranges are entered. The settings are also set to their
default values if values are entered in units other than the units specified.
* Keep pressing the [x] key to display the default value.

14-3. List of the Test Modes
14-3-1. [ 01: SYSTEM / CNTRL PANEL ] 0001 - 0199 / (7000 - 7172)
No. Name (LCD) Detection status / Remarks Mode

0001 Wakeup Key Check Key Pressed. S
0002 Solenoids Counter Solenoid counter connected. S

Connection Signal
0003 24V A output signal 24V-A ON (24V output). S
0004 24V B output signal 24V-B ON (24V output). S
0005 Back Cover Safety SW Switch ON (main unit rear cover is installed). Other safety switches must be ON S
for this check.
0062 Wakeup LED ON LED Illuminates. M
0080 Test Print A Creates Test pattern 1 (Checker Flag) U

(Checkered)
0081 Test Print B Creates Test pattern 2 (Cross Lines) U
(Crossed Lines)
0082 Test Print C (Dot1) Creates Test pattern 3 (Dot 1) U
0083 Test Print D (Dot2) Creates Test pattern 4 (Dot 2) U
0084 Test Print E Creates Test pattern 5 (Dot 1 + Cross Lines) U

(Dot1+Crossed Lines)
0085 Test Print F Creates Test pattern 6 (Dot 2 + Cross Lines) U
(Dot2+Crossed Lines)
0086 Test Print G (Dot3) Creates Test pattern 7 (Dot 3) U
Prints continuously.
• The Speed key is enabled.
0087 Paper Feed • If the rear cover safety switch is OFF, the operation begins when the rear U
Test(Cycle) cover safety switch is turned ON within 10 seconds after the START key is
turned ON.
0088 Low-speed Printing Prints continuously at 15 rpm. U
Operation
Firmware is downloaded when START key is pressed. When the download
is not finished normally, a download flag remains in the machine. When the
0090 Program Download U
download flag remains, the machine takes several time for the startup in order
to confirm the existence of the data of USB.
0092 Download Flag Clear Clear the download flag. *
Initializes the mechanical moving units to their home positions. [ Scanner, TPH,
0094 Unit Initialization U
Compression plate, Clamp unit, Vertical print position. ]
0095 System Configuration Creates a master for the CI system data. It is necessary to activate the test U
Data Output mode 284 in order to print the DSP version correctly.
Activates time set by test modes from No. 0171 through 0173. The new clock
0101 Clock Adjustment time set by test mode No. 0171 through No. 0173 will not be applied unless this U
Confirm test mode No. 0101 is activated.
Forcibly clears the jam. This test mode can be used to temporary clear error
0110 Clear Error Status display. For actual correction of the problem, the cause for the display should *
Data be corrected. Consumables error displays cannot be cleared.
User area memory clear. Initializes data in user area memory to the
0111 Clear User Memory *
programming defaults. Record all the settings before the test mode activation.
0112 Clear Test Mode Data Initializes all normal area test mode settings on the machine to their
Setup (Machine) programming default values. The protected area test modes stay unchanged. *
0113 Maintenance-Master Maintenance Call master count clear. Clears the master-making maintenance-
Count Clear call message. *
0114 Maintenance-Copy Maintenance Call copy count clear. Clears the printing maintenance-call
Count Clear message. *
0124 (UpperNumber
Serial Disp Displays the left 4 digits of the machine serial number. C
4 Digit)
0125 Serial Number Disp Displays the left 4 digits of the machine serial number. C
(Lower 4 Digit)
Displays Sub processor program version.
0126 Sub processor Ver C
Example: Displays “0101” for Ver.1.01
0128 Job Separator Displays whether there is any Job Separator connection. C
Connection Signal 0: not connected, 1: connected
0130 Drive Program Ver. Displays Mechanical control PCB program version. C
(MCTL) Example: Displays "0101" for Ver.1.01
0137 Maintenance Count Displays the present master-making quantity done from the time the C
(Master Making) Maintenance Call setting is initialized.
0138 Maintenance Count Displays the present print quantity done from the time the Maintenance Call C
(Printing) setting is initialized.
Selects the display language of test mode.
0: Normal (Depending on the region model.)
0142 Test mode Language 1: Japanese (English) D
2: English
3: Chinese
Selects the maintenance call count for master-making.
0143 Maintenance-Master Range: 0 to 9999 (0 to 999,900 master-making) D
Count Entry Unit: 1 (100 master-making)
Default: 0 (No Entry)
Selects the maintenance call count for printing.
0144 Maintenance-Copy Range: 0 to 9999 (0 to 9,999,000 copies) D
Count Entry Unit: 1 (1,000 copies)
Default: 0 (No Entry)
Selects the print quantity for the continuous master-making & printing operation
0147 Count setting for by Test Mode No. 7050. D
Continuous Action Selectable range: 1 to 100 (1 to 100 prints)
Default: 3 (3 prints)
Selects the type of image for the continuous master-making & printing operation
by Test Mode No. 7050.
Selectable range: 0 to 6
0: Image by Test Mode No.0080.
0148 Print Pattern for 2: Image by Test Mode No.0082. D
Continuous Action
Default: 1 (Image by Test Mode No.0081)
Gradual print speed acceleration after short intervals between printing job.
0151 Print after Short 0: Disable (default) D
Interval 1: Enable
Enable / Disables making input changes by the User Mode.
0154 Min. Print Quantity 0: Disable D
Control 1: Enable (default)
Stops both the mechanical & soft counter. Once the power is turn OFF and
0155 Counter Action turned back ON, the setting automatically changes back to Counter Active. D
Control 0: Stops the counter
1: Activates the counter (default)
Selection to keep the program printing active or to change to inactive after one
0161 Program Print Repeat master-making with Auto-Print OFF. D
Setting 0: Stays active (default)
1: Change to inactive
Sets YEAR in clock. Test mode No.0101 must be activated after inputting test
modes No.0171 through No.0173 to activate the new setting.
0171 Clock Setting (YEAR) Range: 2000 to 2199 (Year 2000 to 2199) D
Unit: 1 (1 year)
Default: 2000 (Year 2000)
Sets MONTH / DATE in clock. Test mode No.0101 must be activated after
inputting test modes No.0171 through No.0173 to activate the new setting.
0172 Clock Setting Left 2 digits = MONTH: 1 to 12 (January to December) D
(MONTH & DATE) Right 2 digits = DAY: 1 to 31 (Days 1 to 31)
1 = 1 month, 1 = 1 day
Default: 0101 (January 1)
Sets HOUR / MINUTE in clock. Test mode No.0101 must be activated after
inputting test modes No.0171 through No.0173 to activate the new setting.
0173 Clock Setting Left 2 digits = HOUR: 0 to 23 (0 to 23 hours) D
(HOUR & MINUTE) Right 2 digits = MINUTE: 0 to 59 (0 to 59 minutes)
1 = 1 hour, 1 = 1 minute
Default: 0000 (0 hours, 0 minutes)
* Test modes about [ 01: SYSTEM / CNTRL PANEL ] are described also in No.7000 - 7172 (Chapter 14-3-9).

14-3-2. [ 02: PROCESS / SCANNING ] 0200 - 0399 / (7450 - 7463)
0201 Original Detect Detecting (original present). S

Sensor
0210 Original IN Sensor Detecting (original present). S
0211 AF Cover Set Sensor Detecting (AF cover closed). S
0260 Scanner Lamp Switches ON / OFF scanner lamp. M
0261 Read Pulse Motor CW Rotates the motor in clockwise (normal) direction. M
0262 Read Pulse Motor Rotates the motor in counter-clockwise (reverse) direction. M
CCW
0263 Original Feed Base Switches ON / OFF the solenoid. M
Solenoid Check
0284 Scanner Cycle Repeats the AF original feed action until the original runs out from the AF U
Continuous Action original feed tray.
Sets the slice level for line mode.
0340 Line-copy Slice Range: -8 to +8 (Larger values for lighter print.) D
Level Adjustment Unit: 1, Default: 0
Sets the slice level for ABC. (Auto base control)
0341 Base Tone Slice Range: -8 to +8 (Larger values for lighter print.) D
Level Adjustment Unit: 1, Default: 0
0342 Shading Frequency Range: +1 to +16, Unit: 1, Default: 8 D
This test mode setting becomes effective for master-making in Line Mode, Auto
Scanning Density and Reduced Reproduction Size.
0343 ABC Slice Level Set The purpose of this test mode is to prevent thin lines from disappearing when D
(Shrinkage Mode) the reproduction size is reduced.
Range: -8 to +8 (Larger values for lighter print.)
Unit: 1, Default: -3
0350 Halftone Curve Selects the matrix forming the halftone-curve base for photo mode. D
Selection (Photo) Range: 0 to 8, Unit: 1, Default: 4
0352 Halftone Curve Selects the matrix forming the halftone-curve base for DotDuo mode. D
Selection (Duo) Range: 0 to 8, Unit: 1, Default: 4
Selects the matrix forming the halftone-curve filter when ABC is activated (Line
0369 Edge Emphasis Point Mode, Density at auto). D
(Horizontal-ABC) Range: 0 to 255, Unit: 1, Default: 205
0370 Edge Emphasis Set 1 Mode, Density at auto) for when the border-line is under the setting made by D
(Horizontal-ABC) Test Mode No.0369.
Range: 0 to 6, Unit: 1, Default: 1
0371 Edge Emphasis Set 2 Mode, Density at auto) for when the border-line is over the setting made by Test D
(Horizontal-ABC) Mode No.0369.
Range: 0 to 6, Unit: 1, Default: 4
0372 ABC Slice Level Sets the slice level when super-black histogram is produced in prescanning. D
(Super Black) Range: -16 to +16, Unit: 1, Default: 0
Adjusts the original horizontal scan position on the AF unit.
0380 AF Horizontal Scan Range: -30 to +30 (-3.0 mm to +3.0 mm) (+ is to the left) D
Position Adj. Unit: 5 (0.5 mm), Default: 0 (0 mm)
Adjusts the original scanning start position on the AF unit. (amount of top image
omitted)
0381 AF Scanning Start Range: -20 to +20 (-2.0 mm to +2.0 mm) (+ omits more top image of the original D
Position Adj. and moves the printed image up)
Unit: 1 (0.1 mm), Default: 0 (0 mm)
Adjusts the original scanning speed on the AF unit. (Adjust the speed of AF
Read Pulse Motor)
0382 AF Scanning Speed Range: -100 to +100 (-10.0 % to +10.0 %) ( + elongates the image) D
Adjustment Unit: 1 (0.1 %), Default: 0 (0 %)
Rough reference in changing the elongation or shrinkage by 1mm is:
A3 = 0.2 %, B4 = 0.3 %, A4 = 0.3 %, Ledger = 0.2 %, Legal = 0.3 %
Adds center dotted line on the prints during master-making or printout from
linked printer.
(The dotted line is added only when the original is scanned on the AF unit.)
0386 Center Black Dot
Control Make sure to return the parameter setting back to [ 0 ] after using setting [ 1 ] D
to make the center line for an adjustment. Otherwise the machine makes the
center dotted line on all printings made from AF scanning.
0: No center dotted line (default), 1: Adds center dotted line
0387 Black Line Removal Select the black line removal control. D
Control 0 = Disable, 1 = Enable (Default)
* Test modes about [ 02: PROCESS / SCANNING ] are described also in No.7450 - 7463 (Chapter 14-3-10).
14-3-3. [ 03: MASTER MAKE / DISPOSAL ] 0400 - 0599
0400 Master Positioning Sensor light reflected. (Master present) / No reflection ( No master) S
Sensor
0402 Master End Sensor Sensor light blocked. (Master end seal detected) S
0403 Cutter Home Position Switch pressed. (Cutter at home position) S

Switch
0404 Cutter Stop Switch pressed. (Cutter at end position) S
Position SW
0409 Master Making Unit Switch pressed. (Master-making unit upper cover is closed). S
Set Switch Other safety switches must be ON for this check.
0420 Master Disposal Jam Master removal sensor light is not blocked. (Master is detected - jammed) S
Sensor
0421 Master Compression Master compression HP sensor light blocked. (Master compression plate at HP) S
Sensor
0422 Master Disposal Box Sensor ON (Master disposal box FULL) at last time Master compression. S
Full Sensor
0423 Disposal Box Safety Switch ON (Master-Disposal Box set in position). S
Switch
0426 Master Disposal Master removal motor FG sensor light blocked. (Encoder disc is detected) S
Motor FG Sensor
0462 Write Pulse Motor Rotates in master feeding direction. (Clockwise direction) M
CW (Feed)
0463 Write Pulse Motor Rotates in master returning direction. (Counter-clockwise) M
CCW (Reverse)
0464 Load Pulse Motor Rotates in master feeding direction. (Clockwise direction) M
CW (Feed)
0466 Write & Load Pulse Rotates both the Write & Load pulse motors in master feed direction. (Clockwise M
Motors direction)
0470 Master Disposal Master removal motor rotates in the direction to feed the removed master M
Motor towards the master disposal box. (Clockwise direction)
0480 Cutter Motor Performs one cutting motion. It returns to home position after 100 milliseconds U
Cycle Action of cut motion.
0490 Compression Plate Moves master compression plate to the home position. U
Home Action
0493 Compression Cycle Repeats master compression action with interval of 3 seconds between the U
Action each.
0510 Clear Master Initializes the master removal software count to 0. *
Disposal Count
0521 TPH Thermistor Displays the temperature of the TPH thermistor in [degrees Celsius] C
Temperature Data
0524 Thermal Power Displays the voltage applied to the TPH when the power to the TPH is switched C
Voltage ON. (The display is voltage x 100. Example: 10V = 1000.)
0528 Master Disposal Display the master removal software count. C
Count Display
Adjusts return amount of the master material from the Master positioning sensor
after the master is set or master cutting operation is made. The pulse is counted
from the time the Master positioning sensor no longer detect the master leading
0540 Master Front End edge. D
Position Adjust Range: 0 to 100 (0 mm to +10.0 mm) (+ value returns the master material
further back from the sensor)
Unit: 1 (0.1 mm), Default: 50 (5.0 mm)
Adjusts the master-making start position on the master material by changing
the rotation amount of the Write pulse motor in CW or CCW direction before
the write-signal goes on. (This adjustment does not affect the master-clamp-
amount.)
0541 Write Start Position Range: -50 to +50 (-5.0 mm to +5.0 mm) (+ values return the master material D
Adjustment back more before the write signal goes on. The master-making starts from
closer to the leading edge of the master material. As a result, the printed image
position on the paper comes up.)
Unit: 1 (0.1 mm), Default: -5 (-0.5 mm)
Adjusts the master-making area length.
0542 Master-Making Length Range: -100 to +100 (-10.0 mm to +10.0 mm) (+ values increase master-making D
Adjustment area length.)

Adjusts the master-clamp amount under the clamp plate during master loading
onto the drum. (This adjustment affects the master-write-start-position)
0543 Master Clamp Range Range: -100 to +100 (-10.0 mm to +10.0 mm) (+ values increase clamping D
Adjustment amount.)
Unit: 1 (0.1 mm), Default: B4=10 (1.0 mm), A4=0 (0 mm)
Adjusts the total length of one master (changes the master cut timing against
the drum angle).
0544 Master Cut Length Range: -200 to +200 (-20.0 mm to +20.0 mm) (+ values increase the master D
Adjustment length.)
Adjust the TPH heat energy.
0545 TPH Thermal Power Range: 0 to 8 D
Adjustment Unit: 1, Default: 2
Image elongation and shrinkage in making master. (Adjusts the speed of the
write pulse motor.)
0547 Master-Making Range: -100 to +100 (-10.0 % to +10.0 %) (+ values elongate the image in D
Speed Adjustment master making.)
Unit: 1 (0.1 %), Default: B4=-5 (-0.5 %), A4=0 (0 %)
Sets the master return amount after cutter cuts the master and stops at the
cutter-stop-position, before the cutter returns to the HP position. (This is to
prevent the leading edge of the master from jamming on the cutter blade disc
0554 Master Set Pos Adj when the blade returns to the HP position.) D
(After M-Reverse) Range: -36 to +36 (-3.6 mm to +3.6 mm) (+ value returns the master
material away from the cutter unit in addition to the standard return amount
programmed.)
Sets the TPH thermistor maximum temperatures. [F50-220] is displayed when
the temperatures over the setting value at the starting of the master-making.
0560 TPH Overheat Range: 55 to 70 (55 degrees Celsius to 70 degrees Celsius) D
(Temp Up Limit 1) However, It cannot set the value smaller than the value of test mode 561.
Unit: 1 (1 degrees Celsius), Default: 62 (62 degrees Celsius)
Set the release temperatures of [F50-220] display message. That is, it sets the
temperatures which can resume overheated TPH.
0561 TPH Overheat Range: 55 to 70 (55 degrees Celsius to 70 degrees Celsius) D
(Temp Up Limit 2) However, It cannot set the value larger than the value of test mode 560.
Unit: 1 (1 degrees Celsius), Default: 60 (60 degrees Celsius)
Selects the master removal motor speed in relation to the print drum rotation
speed. Range: 0 to 10
0: 50 % slower than the print drum speed.
0578 Disposal Motor 4: 10 % slower than the print drum speed. D
Speed Selection 5: Same speed as the print drum speed.
6: 10 % faster than the print drum speed. (Default)
7: 20 % faster than the print drum speed.
Selection of enabling or disabling the software count FULL detection.
0585 Master Disposal Range: 0 or 1 D
Limit Setting 0 = Disable, 1 = Enable (Default)
14-3-4. [ 04: PAPER FEED / EJECT ] 0600 - 0799
0600 Paper Detection Sensor light reflected (paper detected) S

Sensor
0602 Elevator Upper Limit Sensor light blocked (Sensor detecting paper feed tray at maximum up position) S
Sensor A
0604 Elevator Lower Limit Sensor light blocked (Sensor detecting paper feed tray at maximum down S
Sensor position)
0605 Paper Feed Sensor Paper sensor light blocked (paper detected) S
0606 Paper Ejection Sensor light blocked (paper detected) S

Sensor
0612 Paper Ejection Paper ejection motor FG sensor light blocked (detecting encoder disc) S
FG Sensor
0660 Paper Ejection Motor Rotates the motor. M
0661 Suction Fan Activates the fan. M
0662 Separation Fan Activates the fan. M

0681 Paper Feed Tray Max. Raises the paper feed tray to the maximum up position. U
Up Positioning
0682 Elevator Motor Raises and lowers the paper-feed tray repeatedly until STOP button is pressed. U
Action
0683 Elevator Motor Lowers the paper feed tray to the maximum down position. U
Action(down)
0688 Paper Feed Clutch Presses START key to turn ON the clutch. The clutch automatically switches off U
ON/OFF Action after 10 seconds.
0705 Paper Sensor Automatically adjusts the paper sensor sensitivity by activating the test mode U
Auto Adjustment with one clean sheet of white paper of which the operator normally uses.
0722 Paper Feed Sensor Displays the A/D value of the paper sensor. C
A/D Data
Adjusts the drum angle timing for activating the paper-feed clutch.
0741 Paper Feed Clutch Range: -200 to +200 (-20.0 ° to +20.0 °) (+ values delay clutch ON timing ) D
ON Angle Unit: 5 (0.5 °), Default: 0 (0 °)
Adjusts the drum angle timing for deactivating the paper-feed clutch.
0742 Paper Feed Clutch Range: -200 to +200 (-20.0 ° to +20.0 °) (+ values delay clutch OFF timing ) D
OFF Angle Unit: 5 (0.5 °), Default: 0 (0 °)
Sets the number of times the 1st paper feeding is tried when no paper feed
occurs. Range: 1 to 3
1: No paper feed retry action. (Default)
The machine displays paper feed jam on the first paper feed try.
0743 Paper Feed Retry D
2: One more paper feed action.
Paper jam display if no paper feeds after second paper feed try.
3: Two more tries.
Paper jam display if no paper feed after third paper feed try.
Adjusts the drum angle timing for detecting the paper feed jam by paper sensor.
(Paper IN)
0751 Paper Feed Jam Range: -200 to +200 (-20.0 ° to +20.0 °) D
Detection Angle/IN Unit: 5 (0.5 °)
Default: 0 (0 °) (+ values delay detection timing.)
Adjusts the drum angle timing for the Paper ejection sensor to check the paper
to come.
0753 Paper Eject Jam Range: -500 to +500 (-50.0 ° to +50.0 °) D
Det. Angle/IN Unit: 5 (0.5 °)
Adjusts the drum angle timing for the Paper ejection sensor to check the paper
to go out.
0754 Paper Eject Jam Range: -500 to +500 (-50.0 ° to +50.0 °) D
Det. Angle/OUT Unit: 5 (0.5 °)
Speed ratio between the suction belt and drum in proof print.
0: 1.59 times the drum speed.
0755 Paper Ejection 1: 2.19 times the drum speed. D
Motor Speed Adj. PP 2: 2.39 times the drum speed.
3: 2.79 times the drum speed. (Default)
Speed ratio between the suction belt and drum in print speed 1.
Motor Speed Adj. 1 2: 1.21 times the drum speed.
3: 1.41 times the drum speed. (Default)
Motor Speed Adj. 2 2: 1.22 times the drum speed. (Default)
0758 Paper Ejection Motor 1: 1.06 times the drum speed. D
Speed Adj. 3 2: 1.10 times the drum speed. (Default)

ON or OFF of the Elevator motor over-current detection.
0776 Elevator Motor OC Range: 0 or 1 D
Detection Selection 0: OFF - No detection.
1: ON - Detection. (Default)
14-3-5. [ 05: DRUM / PRINTING ] 0800 - 0999 / (8200 - 8322)

0800 Position A Sensor Blocked (detection plate detected). Drum is at position-A. S
0802 Main Motor FG Sensor Blocked (encoder disc detected). S
0803 Clamp Sensor A Blocked (disc detected). S
0806 Master Loading Light reflected (master on the drum). S

Sensor
0809 Ink Sensor In contact with ink (ink present ). S
0810 Overflow Sensor In contact with ink (ink present ). S
0811 Ink Cartridge Set SW Switch pressed. S
0812 Inking Motor FG Blocked (encoder disc detected). S

sensor
0816 Free Drum Rotation Switch on Mecha-CTL-PCB Pressed. S
SW
0819 Print Drum Connected. S
Connection Signal
0820 Print Drum Safety Switch ON (drum installed). Other safety switches must be ON for this check. S
Switch
Vertical Centering Vertical print position HP sensor is Blocked (detection plate present). S
0831 Sensor
0836 Print drum Blocked (Drum installed). S

Set Sensor
0861 Main Motor Action Print drum rotation at speed of 30rpm. M
(30rpm)
0863 Clamp Motor Action Clamp motor rotates in the normal (CCW) direction. M
(Open)
0864 Clamp Motor Action Clamp motor rotates in the opposite (CW) direction. M
(Close)
0880 Variable Print Drum
Rotation Print speed key changes the drum rotation speed. U
0881 Print Drum on Stops the print drum at position-A. U

Position A
0883 Clamp Home Action Resets the clamp unit to the home position. U
Press START key each time to perform the operations specified below.
0884 Clamp Cycle Action Step 1: From clamp plate closed position to clamp open. U
(3 Cycles) Step 2: From Clamp open position to Position-A compensation action.
Step 3: From Position-A compensation action to clamp closed position.
0886 Pressure Solenoid Press START key to switch ON the pressure solenoid. The solenoid switches U
Action OFF automatically 10 seconds later.
Performs the inking operations in following sequence by one press of the
START key.
1. Pumps in the ink into print drum while rotating the drum until the Ink Sensor
detects Ink, without pressure roller touching the print drum.
0887 Inking Action U
2. Makes a confidential master on the print drum.
3. From the time the ink sensor detects the ink again, the print drum makes 10
rotations with the Pressure Roller pressing against the print drum.
4. The print drum stops at Position-B.
Performs the ink drainage from the print drum in following sequence by one
press of the START key.
0888 Print Drum Ink 1. Printing is started with no inking motion and with the ink sensor deactivated. U
Drainage 2. The printing is continued until the STOP key is pressed.
3. The print drum stops at Position-B.
0892 Position B (Machine) Stops the print drum at machine Position-B. U

0900 Vertical Centering Moves the vertical print position to the home (center) position. U
Action
0901 Vertical Cycle Makes one cycle vertical print positioning movement. (Maximum to each way U
Action and back to home position)
0909 Clamp Plate Clamp motor stops 550 milliseconds later from clamp sensor off. U
Opening Action
0910 Master Release Bar Clamp motor stops 1,000 milliseconds later from clamp sensor off. U
Opening Action
0921 Print Drum Rotation Displays the present print-drum angle. (Example: 1800 = 180 °) C
Angle
0925 Ink Volume Displays the amount of ink left in the ink bottle in percentage (%) [Ink TAG C
Indication (%) information].
0926 Inking Motor FG Ct Displays the inking motor FG count value read from the ink bottle tag. C
Ten Thousand Digit (1 count = 0.1 ml) Example: For the 12,648 FG count, [ 0001 ] is displayed.
0927 Inking Motor FG Ct Displays the inking motor FG count value read from the ink bottle tag. C
Up to thousand Digit (1 count = 0.1 ml) Example: For the 12,648 FG count, [ 2648 ] is displayed.
Adjusts the angle to detect master on the print drum by master loading sensor.
0940 Master Det. Print Range: -200 to +100 (-20.0 ° to +10.0 °) (+ delays the detection timing) D
Drum Angle Unit: 5 (0.5 °), Default: 0 (0 °)
Adjusts the print-drum Position-A stop position.
0941 Print Drum Position Range: -40 to +40 (-4.0 ° to +4.0 °) (+ moves drum forward in over-run direction) D
A Adjustment Unit: 5 (0.5 °), Default: -20 (-2.0 °)
Adjusts the print-drum Position-B stop position.
0942 Print Drum Position Range: -40 to +40 (-4.0 ° to +4.0 °) (+ moves drum forward in over-run direction D
B Adjustment from machine Position-B, which is 270 degrees from Position-A.)
Unit: 5 (0.5 °), Default: -20 (-2.0 °)
Sets the timer for the Replace Ink Cartridge message to come out after the
Ink sensor stops detecting the ink bead in the Print Drum. (When the ink
0943 Inking Time Adj. consumption amount from the cartridge is over X%, which is set by test mode D
(high volume) No. 0948)
Range: 1 to 60 (1 second to 60 seconds)
Unit: 1 (1 second), Default: 15 (15 seconds)
Sets the timer for the Replace Ink Bottle message to come out after the Ink
0944 Inking Time sensor stops detecting the ink bead in the Print Drum. D
(Replacement) Range: 5 to 60 (5 seconds to 60 seconds)
Unit: 1 (1 second), Default: 50 (50 seconds)
Sets the number of detection times for the overflow sensor to determine that an
0945 Ink Overflow ink overflow has occurred in the print drum. D
Detection Frequency Range: 1 to 200 (1 time to 200 times)
Unit: 1 (1 time), Default: 50 (50 times)
Sets the timer for the Replace Ink Cartridge message to come out after the
Ink sensor stops detecting the ink bead in the Print Drum. (When the ink
consumption amount from the cartridge is under X%, which is set by test mode
0946 Inking Time Adj. No. 0948) D
(low volume) Range: 1 to 60 (1 to 60 seconds)
Unit: 1 (1 time)
Default: 55 (55 seconds)
Drum rotation quantity while inking after the ink cartridge is pulled out and put
back.
0947 Inking Drum Rotation Range: 0 to 10 (0 to 10 rotations) D
Unit: 1 (1 rotation)
Default: 0 (0 rotations)
The X% selection relates to that of test modes No. 0943 and 0946.
Range: 1 to 100 (1 to 100%)
0948 Inking Time Setting D
Unit: 1 (1%)
Default: 25 (25%)
Sets the Clamp motor [stop] timing when the Clamp sensor status changes from
0952 Clamp Plate Position OFF to ON and then finally to OFF. D
Adj(Home Position) Range: 0 to 400 (0 millisecond to 400 microseconds)
Unit: 10 (10 millisecond), Default: 200 (200 microseconds)
Sets the Clamp motor [stop] timing when the Clamp sensor status changes from
0953 Clamp Plate Position OFF to ON. D
Adj(Open) Range: 350 to 950 (350 millisecond to 950 milliseconds)
Unit: 10 (10 milliseconds), Default: 550 (550 milliseconds)
Sets the HP (center) position of the vertical print position.
0970 Vertical Print Range: -50 to +50 (-5.0 mm to +5.0 mm) (+ values move the printed image up) D
Position HP Adj. Unit: 1 (0.1 mm), Default: 0 (0 mm)
Set the reduction ratio of Vertical Print Position movement.
0980 Vertical Print Pos Reduction ratio = 100% - setting value% D
Correction Range: 0 to 10 (0% to 10%)
Unit: 1 (1%), Default: 0 (0%)
* Test modes about [ 05: DRUM / PRINTING ] are described also in No.8200 - 8322 (Chapter 14-3-11).

14-3-6. Protected Area Test Modes

< With the machine in normal test mode at standby mode, enter 9874 and press the Start Key to enter into the
Protected Area Test Mode. >
Stops the print drum at position-A. (Transport position) And when the machine
is turned on next time, the machine displays [D40-585 Press the DRUM
1120 Position A U
(FACTORY) RELEASE Key and Check Installation Procedure] message until DRUM
RELEASE Key is pressed. (= Print drum stops at position B)
1198 MCTL Memory Initializes the memory on the MECHA-CTL-PCB. (This test mode is not included
Initialization in the test mode list on the panel display.) *
When the Sub panel sheet is changed to Inch type of the equipment,
reproduction size selection is changed to Inch type by this test mode selection.
1201 Metric/Inch Switch D
0: metric (default)
1: inch
Adjust the Vertical print home position.
1206 Vertical Home Pos Range: -50 to +50 (-5 mm to +5 mm) D
(Factory) Unit: 1 (0.1 mm, + to top direction)
Default: 0
Adjust the reading start position (erasing amount) of the vertical direction.
1220 Scanning Adj.1 Range: -70 to +30 (-5 mm to +5 mm) D
(Factory) Unit: 1 (0.1 mm, + is image to top direction)
Default: 0
Adjust the reading position of the horizontal position.
1221 Scanning Adj.2 Range: -15 to +15 (-1.5 mm to +1.5 mm) D
(Factory) Unit: 1 (0.1 mm, + is image to rear direction)
Default: 0
Adjust the reduction ratio of the vertical direction.
1222 Scanning Adj.3 Range: -40 to +60 (-5% to +5%) D
(Factory) Unit: 1 (0.1%, - is image reduction)
Default: 0
Adjusted the Panel contrast considering the value of test mode No.7135 as
zero. The contrast adjusted by test mode No.1231 is set as the level 5 of
1231 Panel Contrast Custom setting mode No.35. D
Adjustment Range: -21 to +21
Unit: 1, Default: 0
Sets the TPH master-making position to the center.
1233 TPH Horizontal Write Range: -23 to +23 (-2.3 mm to +2.3 mm) (+ values bring the master-making D
Position Adjust image to the left)
Sets TPH resistance.
1234 TPH Resistance Range: 1,200 to 2,300 (1,200 ohm to 2,300 ohm) D
Value Entry Unit: 1 (1 ohm), Default: 1,200 (1,200 ohm)
14-3-7. [ 06: Job Separator ] 3100 - 3171

Job Separator Tape
3100 Jammed tape is detected S
Jam Sensor
Job Separator Tape
3101 Tape is detected S
Detection Sensor
Job Separator Power
3102 Power is supplied to the Job separator S
Switch
Job Separator
3103 Job separator is connected S
Connection Signal
3140 Tape Output Outputs one tape. (The stamping action by Test Mode No. 3170 applies.) U
Sets number of times the Stamper stamps per one tape cut.
(This test mode is active only for stamping action check by serviceman when
using Test Mode No. 3140 to check tape output.) This test mode parameter
3170 Stamping Quantity setting is inactive in normal machine usage.) D
0: No stamping (default)
1: One stamping
2: Two stamping
Activates or deactivates the Tape Jam message while using the Job Separator.
3171 Tape Jammed 0: Does not indicate the jammed message on operation panel. D
Message 1: Indicates the jammed message on operation panel. (Default)

14-3-8. [ 01: SYSTEM / CNTRL PANEL ] (0001 - 0199) / 7000 - 7172

7000 24V IL output signal 24V-Interlock ON (24V output). S
Continuous master-making & printing with test mode master-making without
using original on the AF unit.
7050 Continuous Action U
The printing quantity is set by test mode No. 0147.
The test mode master-making type is selected by test mode No. 0148.
Displays the Panel program version.
7130 Panel program ver. C
Display the MECHA-CTL-PCB boot program version.
7131 Drive boot ver. C
Display the MECHA-CTL-PCB loader program version.
7132 Drive loader ver. C
Display the PANEL-CTL-PCB loader program version.
7133 Panel loader ver. C
Display the DSP program version.
7134 DSP ver. C
For displaying DSP version correctly, it is necessary to carry out scanning
movement with shading just before this test mode.
7135 Panel Contrast Display the default panel contrast setting value. (It cannot be changed.) D
Parameter It is depending on the LCD.
Select the display of Operation Panel when the jumper wire harness which is
7171 Yellow Ink Display cut depending on the ink color is yellow. D
Control 0: Yellow (default)
1: Brown
Select the display of error [A35-219 Master was left more than the definite
period of time], when the time from last movement to next movement of write
7172 Master Reset motor passed over [X]. D
Display Control [X]: The setting time of test mode No. 8322.
0: No Display (default)
1: display
* Test modes about [ 01: SYSTEM / CNTRL PANEL ] are described also in No.0001 - 0199 (Chapter 14-3-2).
14-3-9. [ 02: PROCESS / SCANNING ] (0200 - 0399) / 7450 - 7463

Adjust the Edge emphasis of horizontal direction with Line mode.
7450 Edge Emphasis Set Range: 0 to 6 (+ values emphasize the edge.) D
(Horizontal-Line) Unit: 1, Default: 4
Adjust the Edge emphasis of horizontal direction with Duo mode.
(Horizontal-Duo) Unit: 1, Default: 5
Adjust the Edge emphasis of horizontal direction with Pencil mode.
(Horizontal-Pencil) Unit: 1, Default: 6
Adjust the Edge emphasis of vertical direction with Line mode.
(Vertical-Line) Unit: 1, Default: 4
Adjust the Edge emphasis of vertical direction with Duo mode.
(Vertical-Duo) Unit: 1, Default: 3
Adjust the Edge emphasis of vertical direction with Pencil mode.
(Vertical-Pencil) Unit: 1, Default: 6
Adjust the Edge emphasis border point of vertical direction with Line mode and
7459 Edge Emphasis Point auto scanning level. D
(Vertical-ABC) Range: 0 to 255
Unit: 1, Default: 205
Adjust the Edge emphasis of under the border point of vertical direction with
Line mode and auto scanning level. The border point is set by test mode
7460 Edge Emphasis Set 1 No.7459. D
Unit: 1, Default: 0

Adjust the Edge emphasis of over the border point of vertical direction with Line
7461 Edge Emphasis Set 2 mode and auto scanning level. The border point is set by test mode No.7459. D
Unit: 1, Default: 2
Select the Moire smoothing Enable / Disable of horizontal direction at Photo
7462 Moire Smoothing mode or Duo mode. D
Selection 0 = Disable (Default)
1 = Enable
Select the Moire smoothing level of horizontal direction at Photo mode or Duo
7463 Moire Smoothing mode. Effective only when test mode No.7462 is [1: Enable]. D
Level Selection 0: Low (Weak)
1: High (Strong) Default
* Test modes about [ 02: PROCESS / SCANNING ] are described also in No.0200 - 0399 (Chapter 14-3-3).
14-3-10. [ 05: DRUM / PRINTING ] (0800 - 0999) / 8200 - 8322
8200 Master Loading Sen. Rotate Print Drum and stop at the Master loading sensor detection angle [D]. U
Detection Position [D]: From position A to 74.5 degree + test mode No.0940 setting value.
Automatically adjusts the Master loading sensor sensitivity by the following
steps.
1. Print Drum rotates to Master loading sensor detection angle [D] and stops.
8201 Master Loading [D]: From position A to 74.5 degree + test mode No.0940 setting value. U
Sensor Adjustment 2. Automatically adjusts the A/D value of Master loading sensor sensitivity from
75 to 105 (90±15).
3. When sensitivity adjustment is successful, a short buzzer (100ms) sounds
twice, and when it fails, a long buzzer (500ms) sounds once.
8280 Master Loading Displays the A/D value of the Master loading sensor (receive). C
Sensor (receive Dis.
Manually adjust the Master loading sensor sensitivity. When the setting value
is enlarged, the amount of luminescence of Master loading sensor (send) is
8321 Master Loading increase. D
Sensor (Send) Adj. Range: 0 to 1023
Unit: 1
Sets the period of [X].
[X]: Displays the error [A35-219 Master was left more than the definite period
8322 Master Reset of time], when the time from last movement to next movement of write motor D
Display Period passed over [X]. Effective only when test mode No.7172 is [1: Display].
Range: 1 to 100 (1 hour to 100 hour)
Unit: 1 (1 hour), Default: 24 (24 hour)
* Test modes about [ 05: DRUM / PRINTING ] are described also in No.0800 - 0999 (Chapter 14-3-6).

MEMO

CONFIDENTIAL CHAPTER 15: ELECTRICAL COMPONENTS
CHAPTER 15: ELECTRICAL COMPONENTS
CONTENTS
15-1. PCB Connector Layout ..................................................................64
15-1-1. Overall PCB Layout (Front side) ............................................64

15-1-2. Overall PCB Layout (Rear side) .............................................64
15-1-3. POWER SUPPLY UNIT Connector & Fuse Layout ...............65
15-1-4. Mecha-CTL-PCB Connector Layout ......................................66
15-1-5. PANEL-CLT-PCB Connector Layout .....................................66
15-1-6. USB-MEM-PCB Connector Layout ........................................67
15-1-7. USB-PC-PCB Connector Layout............................................67
15-2. Electrical components search table .............................................68
15-2-1. Sensor / Switch ......................................................................68

15-2-2. Motor / Solenoid / Others .......................................................69
15-3. Electrical components structural figure ......................................70
15-3-1. Rear Area (A) .........................................................................70

15-3-2. Paper Feed Area (B) ..............................................................71
15-3-3. Paper Ejection Area (C) .........................................................72
15-3-4. Print Drum Area (D) ...............................................................73
15-3-5. Master Removal Area (E).......................................................74
15-3-6. Master Making Area (F) .........................................................75
15-3-7. AF Area (G) ............................................................................76

CHAPTER 15: ELECTRICAL COMPONENTS CONFIDENTIAL
15-1. PCB Connector Layout
15-1-1. Overall PCB Layout (Front side)
LCD Module
PANEL-CTL-PCB
USB-MEM-PCB
15-1-2. Overall PCB Layout (Rear side)

POWER SUPPLY
MECHA-CTL-PCB
USB-PC-PCB

15-1-3. POWER SUPPLY UNIT Connector & Fuse Layout

F101
CN7
CN5 CN8 CN9 CN3
CN4 CN1 CN2
F102
F103
F001
CN6
Fuse No. System Symptom Connected Part

F001 Main Cannot Main Power Supply
250V/10A (Primary) Power ON
F101 24V-A T98-947 Suction Fan Copy Counter
250V/3.15A Pressure Solenoid Master Counter
Paper Feed Clutch Ink Motor
F102 24V-B T98-948 Elevator Motor Read Motor
250V/6.3A Clamp Motor Write Motor
Cutter Motor Vertical Print Position Motor
Master Compression Motor Load Motor
Paper Ejection Motor Separation Motor
Master Removal Motor Original Stripper Solenoid
F103 24V-OP Job Separator
250V/3.15A

15-1-4. Mecha-CTL-PCB Connector Layout
CN1 CN5 CN6

CN2
CN3
CN7
CN4
CN22
CN21
CN8
CN20
CN19
CN9
CN10
CN18
EEPROM
Drum Free Switch
CN15
CN13 CN12 CN11

CN16 CN14
15-1-5. PANEL-CLT-PCB Connector Layout

PANEL-CTL-PCB LCD Module CN7 CN8
BATTERY

15-1-6. USB-MEM-PCB Connector Layout
CN2 CN1
15-1-7. USB-PC-PCB Connector Layout
CN1 CN2

15-2. Electrical components search table
15-2-1. Sensor / Switch

Diagram Related
No. Components Type Section Fig No. Chapter Test Mode
1 AF Cover Set Sensor Interrupt Sensor AF G-06 16-1-3 0211
2 Clamp Sensor Interrupt Sensor Rear A-05 16-1-3 0803
3 Contact Image Sensor (CIS) Other AF G-02 16-1-3
4 Cutter Home Position Switch Switch / Button Master Making F-01 16-1-5 0403
5 Cutter Stop Position Switch Switch / Button Master Making F-05 16-1-5 0404
6 Ink Cartridge Set Switch Switch / Button Print Drum D-02 16-1-4 0811
7 Ink Motor FG Sensor Interrupt Sensor Print Drum D-06 16-1-4 0812
8 Ink Sensor / Overflow Sensor PCB Print Drum D-03 16-1-4 0809 / 0810
9 Lower Limit Sensor Interrupt Sensor Paper Feed B-05 16-1-7 0604
10 Main Motor FG Sensor Interrupt Sensor Rear A-11 16-1-7 0802
11 Master Compression HP Sensor Interrupt Sensor Master Removal E-05 16-1-8 0421
12 Master Disposal Box FULL Sensor Interrupt Sensor Master Removal E-06 16-1-8 0422
13 Master End Sensor Interrupt Sensor Master Making F-04 16-1-3 0402
0806 / 0940 /
14 Master Loading Sensor Reflective Sensor Master Removal E-01 16-1-3 8200 / 8201 /
8280
15 Master Making Unit Safety Switch Switch / Button Master Making F-08 16-1-7 0409
16 Master Positioning Sensor Reflective Sensor Master Making F-02 16-1-3 0400
17 Master Removal Motor FG Sensor Interrupt Sensor Master Removal E-03 16-1-8 0426
18 Master Removal Sensor Interrupt Sensor Master Removal E-02 16-1-8 0420
19 Master Removal Unit Safety Switch Switch / Button Master Removal E-07 16-1-7 0426
20 Original Detection Sensor Interrupt Sensor AF G-03 16-1-3 0201

21 Original IN Sensor Reflective Sensor AF G-01 16-1-3 0210
22 Paper Detection Sensor Reflective Sensor Paper Feed B-04 16-1-5 0600
23 Paper Ejection Motor FG Sensor Interrupt Sensor Paper Ejection C-02 16-1-6 0612
24 Paper Ejection Sensor Reflective Sensor Paper Ejection C-05 16-1-6 0606
25 Paper Sensor (Receive) Interrupt Sensor Paper Feed B-01 16-1-5 0605 / 0722
26 Paper Sensor (Send) Interrupt Sensor Paper Feed B-02 16-1-5 0605 / 0705
27 Position A Sensor Interrupt Sensor Rear A-04 16-1-3 0800
28 Power Switch Switch / Button Rear A-12 16-1-2 -
29 Print Drum Safety Switch Switch / Button Rear A-08 16-1-7 0820
30 Print Drum Set Sensor Interrupt Sensor Print Drum D-04 16-1-4 0836
31 Rear Cover Safety Switch L Switch / Button Rear A-06 16-1-7 0005
32 Rear Cover Safety Switch R Switch / Button Rear A-03 16-1-7 0005
33 RF Module Other Print Drum D-01 16-1-4 -
34 RF Module Other Master Making F-07 16-1-5 -
35 Upper Limit Sensor Interrupt Sensor Paper Feed B-03 16-1-3 0602
36 Vertical Print Position HP Sensor Interrupt Sensor Paper Feed B-07 16-1-7 0831

15-2-2. Motor / Solenoid / Others

Diagram Related
No. Components Type Section Fig No. Chapter Test Mode
1 Clamp Motor DC Motor Rear A-07 16-1-7 0863 / 0864
2 Copy Counter Other Rear A-01 16-1-7 0002 / 0155
3 Cutter Motor DC Motor Master Making F-10 16-1-5 0480
0682 / 0683 /
4 Elevator Motor DC Motor Paper Feed B-09 16-1-7 0776
0887 / 0926 /
5 Ink Motor DC Motor Print Drum D-05 16-1-4 0927
6 Load Motor Pulse Motor Master Making F-06 16-1-7 0464 / 0466
7 Main Motor DC Motor Rear A-09 16-1-2 0861
8 Master Compression Motor DC Motor Master Removal E-08 16-1-8 0490 / 0493
9 Master Counter Other Rear A-02 16-1-7 0002 / 0155
10 Master Removal Motor DC Motor Master Removal E-04 16-1-8 0470 / 0578
11 Original Stripper Solenoid Solenoid AF G-05 16-1-3 0263
0660 / 0755 /
0756 / 0757 /
12 Paper Ejection Motor DC Motor Paper Ejection C-03 16-1-6 0758 / 0759 /
0760
0688 / 0741 /
13 Paper Feed Clutch Clutch Paper Feed B-08 16-1-7 0742
14 Pressure Solenoid Solenoid Rear A-10 16-1-7 0886
15 Read Motor Pulse Motor AF G-04 16-1-7 0261 / 0262
16 Separation Fan Fan Motor Paper Ejection C-01 16-1-6 0662
17 Suction Fan Fan Motor Paper Ejection C-04 16-1-6 0661
0080 / 0081 /
0082 / 0083 /
0084 / 0085 /
0086 / 0521 /
18 Thermal Print Head (TPH) Other Master Making F-03 16-1-2 0524 / 0545 /
0552 / 0553 /
0560 / 0561 /
1233 / 1234
0900 / 0901 /
19 Vertical Print Position Motor Pulse Motor Paper Feed B-06 16-1-7 0970 / 0980
0462 / 0463 /
20 Write Motor Pulse Motor Master Making F-09 16-1-5 0466

15-3. Electrical components structural figure
15-3-1. Rear Area (A)

A-4
A-2 A-3 A-5
A-1 A-6
A-7
A-12
A-8
A-10 A-9
A-11
Diagram Related
Fig No. Components Type Chapter Test Mode
A-1 Copy Counter Other 16-1-7 0002 / 0155
A-2 Master Counter Other 16-1-7 0002 / 0155
A-3 Rear Cover Safety Switch R Switch / Button 16-1-7 0005
A-4 Position A Sensor Interrupt Sensor 16-1-3 0800
A-5 Clamp Sensor Interrupt Sensor 16-1-3 0803
A-6 Rear Cover Safety Switch L Switch / Button 16-1-7 0005
A-7 Clamp Motor DC Motor 16-1-7 0863 / 0864
A-8 Print Drum Safety Switch Switch / Button 16-1-7 0820
A-9 Main Motor DC Motor 16-1-2 0861
A-10 Pressure Solenoid Solenoid 16-1-7 0886
A-11 Main Motor FG Sensor Interrupt Sensor 16-1-7 0802
A-12 Power Switch Switch / Button 16-1-2 -

15-3-2. Paper Feed Area (B)

B-1
B-2
B-3
B-9
B-8
B-4
B-7
B-6
B-5
Diagram Related
B-1 Paper Sensor (Receive) Interrupt Sensor 16-1-5 0605 / 0722
B-2 Paper Sensor (Send) Interrupt Sensor 16-1-5 0605 / 0705
B-3 Upper Limit Sensor Interrupt Sensor 16-1-3 0602
B-4 Paper Detection Sensor Reflective Sensor 16-1-5 0600
B-5 Lower Limit Sensor Interrupt Sensor 16-1-7 0604
0900 / 0901 /
B-6 Vertical Print Position Motor Pulse Motor 16-1-7 0970 / 0980
B-7 Vertical Print Position HP Sensor Interrupt Sensor 16-1-7 0831
0688 / 0741 /
B-8 Paper Feed Clutch Clutch 16-1-7 0742
0682 / 0683 /
B-9 Elevator Motor DC Motor 16-1-7 0776

15-3-3. Paper Ejection Area (C)

C-1
C-2
C-3
C-5
C-4
Diagram Related
C-1 Separation Fan Fan Motor 16-1-6 0662
C-2 Paper Ejection Motor FG Sensor Interrupt Sensor 16-1-6 0612
0660 / 0755 /
0756 / 0757 /
C-3 Paper Ejection Motor DC Motor 16-1-6 0758 / 0759 /
0760
C-4 Suction Fan Fan Motor 16-1-6 0661
C-5 Paper Ejection Sensor Reflective Sensor 16-1-6 0606

15-3-4. Print Drum Area (D)

D-1
D-3
D-2
D-4
D-5
D-6
Diagram Related
D-1 RF Module Other 16-1-4 -
D-2 Ink Cartridge Set Switch Switch / Button 16-1-4 0811
D-3 Ink Sensor / Overflow Sensor PCB 16-1-4 0809 / 0810
D-4 Print Drum Set Sensor Interrupt Sensor 16-1-4 0836
0887 / 0926 /
D-5 Ink Motor DC Motor 16-1-4 0927
D-6 Ink Motor FG Sensor Interrupt Sensor 16-1-4 0812

15-3-5. Master Removal Area (E)

E-4
E-3
E-5
E-2
E-1
E-8
E-6
E-7
Diagram Related
0806 / 0940 /
E-1 Master Loading Sensor Reflective Sensor 16-1-3 8200 / 8201 /
8280
E-2 Master Removal Sensor Interrupt Sensor 16-1-8 0420
E-3 Master Removal Motor FG Sensor Interrupt Sensor 16-1-8 0426
E-4 Master Removal Motor DC Motor 16-1-8 0470 / 0578
E-5 Master Compression HP Sensor Interrupt Sensor 16-1-8 0421
E-6 Master Disposal Box FULL Sensor Interrupt Sensor 16-1-8 0422
E-7 Master Removal Unit Safety Switch Switch / Button 16-1-7 0426
E-8 Master Compression Motor DC Motor 16-1-8 0490 / 0493

15-3-6. Master Making Area (F)

F-3
F-4 F-5
F-6
F-2
F-1
F-10
F-8
F-9
F-7
Diagram Related
F-1 Cutter Home Position Switch Switch / Button 16-1-5 0403
F-2 Master Positioning Sensor Reflective Sensor 16-1-3 0400
0080 / 0081 /
0082 / 0083 /
0084 / 0085 /
0086 / 0521 /
F-3 Thermal Print Head (TPH) Other 16-1-2 0524 / 0545 /
0552 / 0553 /
0560 / 0561 /
1233 / 1234
F-4 Master End Sensor Interrupt Sensor 16-1-3 0402
F-5 Cutter Stop Position Switch Switch / Button 16-1-5 0404
F-6 Load Motor Pulse Motor 16-1-7 0464 / 0466
F-7 RF Module Other 16-1-5 -
F-8 Master Making Unit Safety Switch Switch / Button 16-1-7 0409
0462 / 0463 /
F-9 Write Motor Pulse Motor 16-1-5 0466
F-10 Cutter Motor DC Motor 16-1-5 0480

15-3-7. AF Area (G)

G-2
G-3
G-1
G-4
G-6
G-5
Diagram Related
G-1 Original IN Sensor Reflective Sensor 16-1-3 0210
G-2 Contact Image Sensor (CIS) Other 16-1-3
G-3 Original Detection Sensor Interrupt Sensor 16-1-3 0201
G-4 Read Motor Pulse Motor 16-1-7 0261 / 0262
G-5 Original Stripper Solenoid Solenoid 16-1-3 0263
G-6 AF Cover Set Sensor Interrupt Sensor 16-1-3 0211

CONFIDENTIAL CHAPTER 16: WIRING DIAGRAMS
CHAPTER 16: WIRING DIAGRAMS
CONTENTS
16-1. Wiring Diagram...............................................................................78
16-1-1. Overall Block Diagram ..................................................................... 78

16-1-2. Power Supply .................................................................................. 79
16-1-3. MECHA-CTL-PCB CN1/2/8 [CIS / TPH / Other].............................. 80
16-1-4. MECHA-CTL-PCB CN5 [Print Drum]............................................... 81
16-1-5. MECHA-CTL-PCB CN3/9 [RF Module (Master) / Other] ................ 82
16-1-6. MECHA-CTL-PCB CN11 [Paper Ejection] ..................................... 83
16-1-7. MECHA-CTL-PCB CN7/10/12/14/18 [USB-PC-PCB / Other] ......... 84
16-1-8. MECHA-CTL-PCB CN13 [Master Removal].................................... 85
16-1-9. MECHA-CTL-PCB CN16/22 [Operation Panel / USB-MEM-PCB] .. 86
16-1-10. MECHA-CTL-PCB CN6 [Job Separator] ....................................... 87

Chapter 16-1-07
CN18 CN10 CN7
CN12
Chapter 16-1-06
CN11
CN14
16-1. Wiring Diagram
Chapter 16-1-08
CN13

16-1-1. Overall Block Diagram
CN9
Chapter 16-1-05
CN16
Chapter 16-1-09
CN3
MECHA-CTL-PCB
Main Motor Chapter 16-1-04
CN22
CN5
[ 78 ]
CN8
Chapter 16-1-03
CN3
CN2
CN20
CN1
POWER
CN7
CN1
SUPPLY
CN19
CN2
CN6
CN001
CN6 CN5
Chapter 16-1-10
CONFIDENTIAL
Power Switch
Main Motor Unit
M-OUT(-) -S
Main Motor M-OUT(+) CN3 GND
GND
GND
GND
GND
GND
CONFIDENTIAL
N.C
N.C
N.C
CN5 N.C
Main Motor FG Sensor N.C
Chapter 16-1-07 N.C
Vh
16-1-2. Power Supply
Vh
Vh
Vh
Vh
Vh
+S
TPH
GND
/PF
/TPH CTL
/24V-ON
SLEEP
CN20 /DA CLK CN2
/DA LAT POWER SUPPLY
/DA DAT
GND
PWM Chapter 16-1-03
GND
[ 79 ]
GND
+5V(ALWAYS)
+5V(ALWAYS)
CN19 GND
GND CN1
+24V-B
+24V-A
+24V-OP
MECHA-CTL-PCB CN001
N.C
N.C CN7 N.C
N.C Power Switch

CN6
Chapter 16-1-07 N.C
CN18
RLY+
N.C RLY-
N.C Chapter 16-1-09 N.C
+24VBIL
Main Motor Relay Drive

GND
GND
+24VA(LED+)
LED-
CLK GND GND
GND Master Positioning Sensor OUTPUT
FS CN1 +5VS +5VS Master Positioning Sensor
CIS GND GND
N.C Master End Sensor
+3.3VS +5VS GND
GND GND
VIDEO OUTPUT Master End Sensor
Original Detection Sensor +5VS
+5V(ALWAYS)
Original Stripper Solenoid
+24VB
GND
Original IN Sensor
+5VS GND
GND OUTPUT Original Detection Sensor
AF Cover Set Sensor +5VS
+5VS
CN8 GND
Upper Limit Sensor
+5VS CTL
GND +24VB Original Stripper Solenoid

Master Loading Sensor
+5VS
GND
Position A Sensor GND
+5VS OUTPUT
GND +5VS Original IN Sensor
Clamp Sensor
+5VS
+5VS
Master Loading Sensor(E) GND
Master Loading Sensor(Ca) OUTPUT AF Cover Set Sensor
-S +5VS +5VS
GND N.C
GND
GND
GND
GND Chapter
GND GND
Vh MECHA-CTL-PCB OUTPUT Upper Limit Sensor
Vh 16-1-02 +5VS
Vh N.C
[ 80 ]
Vh N.C
Vh N.C
Vh GND
+S OUTPUT
+5VS Position A Sensor
GND
16-1-3. MECHA-CTL-PCB CN1/2/8 [CIS / TPH / Other]
OUTPUT Clamp Sensor

+5VS
N.C N.C
N.C N.C
N.C N.C
N.C N.C
TPH
CODE2
CODE3 +5VS
CODE0 (E)
/STB1 (Ca) Master Loading Sensor
/LATCH1 +5VS
GND
GND
+5VS
/STB2
/LATCH2
/STB3
/LATCH3
/STB4
/LATCH4
DATA4 CN2
CLK4
DATA3
CLK3
DATA2
CLK2
+5VS
+5VS
GND
DATA1
CLK1
CODE1
THERM
CODE4
CONFIDENTIAL
Print Drum
GND
OUTPUT Ink Motor FG Sensor
+5VS
CONFIDENTIAL
(+)
(-) Ink Motor
OUTPUT
N.C Ink Cartridge Set Switch
GND
MECHA-CTL-PCB GND
Overflow Sensor
Ink Sensor
Thermistor Ink Sensor / Overflow Sensor
+5VS
N.C N.C
N.C N.C
GND
Ink Motor FG
+5VS
Ink Motor (+) GND
Ink Motor (-) OUTPUT Print Drum Set Sensor
Ink Cartridge Set Switch +5VS
GND
GND
Overflow Sensor
16-1-4. MECHA-CTL-PCB CN5 [Print Drum]
Ink Sensor
Thermistor
+5VS
GND
[ 81 ]
Print Drum Set Sensor RF-PCB; 1ch ANT-PCB
CN5 +5VS
+5VS
HEL-TxD N.C N.C
HEL-RxD +5VS
HEL-RUN GND CN2 CN1
N.C RxD RF Module
HEL-RESET TxD CN1
GND N.C RESET
Print Drum Connection Signal RUN

GND
Drum Color Detection Signal 1
GND
GND
GND


GND
OUTPUT
+5VS
Paper Detection Sensor
MECHA-CTL-PCB
CTL
N.C
+5VS
Paper Sensor (Send)
GND
Paper Detection Sensor
+5VS OUTPUT
+5VS N.C
Paper Sensor (Send) +5VS
Paper Sensor (Receive)
+5VS
Paper Sensor (Receive)
GND OUTPUT
Cutter Stop Position Switch GND
Cutter Stop Position Switch
GND
Cutter Home Position Switch
GND OUTPUT
CN9 Cutter Motor 2 GND Cutter Home Position Switch

Cutter Motor 1
N.C
Write Motor A
Write Motor B CTL 2
N.C CTL 1 Cutter Motor
N.C
Write Motor /A
Write Motor /B
N.C
N.C A
N.C B
Write Motor
/A
/B
[ 82 ]
RF-PCB; 1ch ANT-PCB
+5VS +5VS
HEL-TxD GND
HEL-RxD RxD
HEL-RUN TxD CN1 RF Module
16-1-5. MECHA-CTL-PCB CN3/9 [RF Module (Master) / Other]
CN3 N.C RESET

/HEL-RESET RUN CN2 CN1
GND
CONFIDENTIAL
+
GND
N.C
Separation Fan
PWM
MECHA-CTL-PCB
Suction Unit
CONFIDENTIAL
+
Separation Fan + GND
GND N.C Suction Fan
N.C N.C
Separation Fan PWM
Suction Fan +
GND
Paper Ejection Motor + +
CN11 Paper Ejection Motor - - Paper Ejection Motor
GND
Paper Ejection Motor FG
+5VS
GND
Paper Ejection Sensor GND
+5VS OUTPUT Paper Ejection Motor FG Sensor
+5VS
GND
OUTPUT
+5VS
Paper Ejection Sensor
[ 83 ]
16-1-6. MECHA-CTL-PCB CN11 [Paper Ejection]

+5VS
MECHA-CTL-PCB
Rear Cover Safety Switch L
Elevator Motor
Elevator Motor OUT1
Elevator Motor OUT2
Clamp Motor OUT1
Clamp Motor OUT2
Clamp Motor N.C +5VS OUTPUT
+24VA GND
Paper Feed Clutch CN12 GND Rear Cover Safety Switch R
+24VA Rear Cover Safety Switch
Master Counter +5VS
+24VA GND
Copy Counter N.C
Paper Feed Clutch Master Removal Unit Safety Switch
+5VS
GND +5VS
CN18 N.C
Master Making Unit Safety Switch
+5VS OUTPUT
GND Master Removal Unit Safety Switch
N.C
Master Counter Print Drum Safety Switch
N.C
N.C +5VS

+24VBIL
Main Motor Relay Drive
OUTPUT
Master Making Unit Safety Switch
Copy Counter +5VS
OUTPUT
Print Drum Safety Switch
GND
OUTPUT Lower Limit Sensor
+5VS
Load Motor
[ 84 ]
Load Motor A
Load Motor B
Load Motor /A GND
Load Motor /B Lower Limit Sensor GND
Read Motor A CN10 +5VS OUTPUT
Read Motor B GND +5VS
Read Motor /A V.P.P.HP Sensor
Read Motor /B +5VS Vertical Print Position HP Sensor
V.P.P.Motor A A
V.P.P.Motor B B
Read Motor N.C

CN7 N.C Vertical Print Position Motor
V.P.P.Motor /A /A
V.P.P.Motor /B /B
+24VA
Pressure Solenoid
GND
Main Motor FG +24VA
+5VS CTL Pressure Solenoid
16-1-7. MECHA-CTL-PCB CN7/10/12/14/18 [USB-PC-PCB / Other]
USB-PC-PCB
GND
OUTPUT Main Motor FG Sensor
VBUS +5VS
D-
CN2 CN1 D+
CN14
N.C
GND POWER SUPPLY
CN3 Main Motor
N.C
N.C CN7 Main Motor Unit
CONFIDENTIAL
Master Removal Unit
GND
OUTPUT Master Disposal Box FULL Sensor
+5VS
MECHA-CTL-PCB
CONFIDENTIAL
GND
OUTPUT Master Compression HP Sensor
+5VS
GND
Master Disposal Box FULL Sensor
+5VS
GND
Master Compression HP Sensor
+5VS
GND GND
Master Removal Sensor OUTPUT Master Removal Sensor
CN13 +5VS +5VS
GND
Master Removal Motor FG Sensor
+5VS
Master Removal Motor +
Master Removal Motor -
Master Compression Motor OUT2
Master Compression Motor OUT1 GND
OUTPUT Master Removal Motor FG Sensor
+5VS
[ 85 ]
+
16-1-8. MECHA-CTL-PCB CN13 [Master Removal]
- Master Removal Motor

OUT2
OUT1 Master Compression Motor

Operation Panel Unit
PANEL-CTL-PCB
/CS
/RES
D/I
RD//WR
E
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7 LCD MODULE
FFC +3.3VS
GND

MECHA-CTL-PCB VOUT
CAP3+
GND CAP1-
GND CAP1+
N.C CAP2+
CAP2-
WAKEUP SENSOR
WAKEUP SW V1
SLEEP V2
V3
CONNECT CN7
CN22 READY V4
RXD V0
TXD
+5VS
+5VS
GND
[ 86 ]
RLY+ LCD BKLT
RLY- CN9 CN12 +5VS BACKLIGHT
N.C
Chapter 16-1-02 Power Switch

RLY+
RLY-
USB-MEM-PCB
16-1-9. MECHA-CTL-PCB CN16/22 [Operation Panel / USB-MEM-PCB]
+5VS
D-
D+ CN1 CN2
CN16 N.C
GND
CONFIDENTIAL
CONFIDENTIAL CHAPTER 16: WIRING DIAGRAMS
16-1-10. MECHA-CTL-PCB CN6 [Job Separator]
JOB SEPARATOR
SORTER DETECTION
N.C
TAPE DETECTION
TAPE JAM
+24V-OP
/STAMP
/START
/BUSY
+5VS
GND
GND
GND
N.C
MECHA-CTL-PCB
CN6
GND

CHAPTER 16: WIRING DIAGRAMS CONFIDENTIAL
MEMO

CONFIDENTIAL CHAPTER 17: OTHER PRECAUTIONS
CHAPTER 17: OTHER PRECAUTIONS
CONTENTS
17-1. Custom Setting Mode ....................................................................89
17-2. Printer Driver ..................................................................................91
17-3. Firmware .........................................................................................91
17-3-1. How to confirm the firmware version ......................................91

17-3-2. Firmware download preparation.............................................91
17-3-3. How to perform the firmware download .................................91
17-3-4. How to perform the firmware download
(The machine does not have the USB slot) .....................................92
17-3-5. Trouble shooting of the firmware download ...........................92
17-3-6. Corresponding LEDs ..............................................................93
17-3-7. LED lighting pattern................................................................94
17-4. Replacing major PCBs...................................................................95
17-4-1. Replacing the MECHA-CTL-PCB...........................................95

17-4-2. Replacing the PANEL-CTL-PCB ............................................96
17-5. Replacing the Battery ....................................................................96

CHAPTER 17: OTHER PRECAUTIONS CONFIDENTIAL
17-1. Custom Setting Mode

It can be set the following items. Refer to the user's manual for setting procedure.
(The following lists are also described to the user's manual.)
: initial settings (factory default)
Item Parameter Selection
Items
No. 0 1 2 3 4 5
Print Speed
01 Level 1 Level 2 Level 3 Level 4 Level 5
Change the initial setting for the print speed.
Auto-Process
02 Change the initial setting for “AUTO OFF ON
PROCESS”.
Scanning Level
03 Level 1 Level 2 Level 3 Level 4 Level 5 Auto
Change the initial setting for the scanning level.
2-Up Mode scan waiting time
04 Change the initial setting for 2-Up Mode scan None 15s 30s
waiting time (seconds).
Auto Clear Time
05 Select the waiting period required to make the None 3 mn 5 mn
machine automatically clear settings.
Minimum Print Q’ty
Specify the minimum number of pages to be
printed from one master. If a number lower than
the specified minimum number is entered, the 10 20 30 40 50
06 0 page
master-making process is not executed. You pages pages pages pages pages
can lock and prevent this setting from being
changed. For more information, consult your
dealer.
Beep Sound
Customize the beep sound ON/OFF setting
during key operation or during error occurrence.
• Level 2
The beep sounds at all preset occasions such
as when a key is operated and when an event
07 occurs or ends. Level 2 Level 1 Level 0
• Level 1
The beep sounds only when an error occurs,
when item setting has completed, when a pull-
out operation is enabled.
• Level 0
No beep sounds at any occasion.
ADF Semi-Auto
With “ON” selected, if an original exists in the
Original Tray after printing, the next master-
making process is executed followed by Proof,
08 OFF ON
and then machine operation is stopped.
Important!:
• If the “AUTO PROCESS” is ON, ADF Semi-
Auto will be ignored.
Job Separation
09 Select “ON” when using Job Separator OFF ON
(optional).
Idling Action
Sets up for idling.
Idling action prevents the machine from printing
the first several pages with faint ink after the
Print Drum (Cylinder) has been exchanged or
the machine has not been used for an extended
period of time. Idling action before the master-
10 OFF ON
making process assures consistent print quality
from the start. Turn the “Idling Action” ON to
use the idling action of the machine.
Important!:
• When you turn “Idling Action” ON and when
the first master-making has finished, “Idling
Action” is turned OFF automatically.
Paper Ejection Adjustment
Change the initial setting for the air blow
11 setting. If printing paper sticks to the print OFF Low Medium High
drum (cylinder) frequently, select a higher level
setting.
2-Up Printing Paper Setting A4/ B4/
12 Set the printing paper size. Letter Legal

Original Scanning Mode Default Setting

13 Change the initial setting for the Image Line Photo Duo Pencil
Processing Mode.
Energy Saving Mode
You can select the Energy Saving Mode type.
Note:
• When the machine is in the Sleep Mode, only
the [WAKE UP] key is lit on the control panel. Auto
15 OFF Auto
When the machine is in the Sleep Mode and Power-
Sleep
receives data from a PC, it is automatically OFF
activated. To activate the machine manually,
press the [WAKE UP] key or place an original
on the ADF.
Energy Setting
The machine enters the Energy Saving Mode
16 if it is not used for a certain period of time. Set 5mn 15mn 30mn 60mn 90mn
the time that must elapse before the machine
enters the Energy Saving Mode.
Reserve Period
Specify the amount of time for blocking
17 OFF 15s 30s 60s
document data output from a computer when
the machine is not operated.
Print Count Hold Setting
Select whether or not to return the number of
pages displayed in the Quantity Display to the Do Not
18 set amount. For example, when the number of Return
Return
print pages is set to 10, the display will show “0”
after printing for “Do Not Return” and will return
to “10” for “Return”.
2-Up Print Hold Setting
Select whether or not to set 2-Up to OFF
after 2-Up printing is finished. For “Do Not Do Not
19 Return
Return”, 2-Up is set to OFF after 2-Up printing Return
is finished, and for “Return”, the 2-Up printing
settings are left on.
First Print Vertical Position Setting
Changes the first print printing position
20 OFF ON
according to the settings of the [PRINT
POSITION] Keys.
Displayed Language 0: English, 1: Chinese, 2: Indonesian, 3: French,
21 Select the language displayed on the screen. 4: Spanish, 5: Portuguese, 6: Russian (Will be added later.)
Total Print Count Display The total number of printed copies is shown on the Total Print
30 The total number of pages printed with the Count Display.
machine is displayed.
Total Master Count Display The total number of generated masters is shown on the Total
31 The total number of masters generated with the Master Count Display.
machine is displayed.
0: Level 1 (Light)
Display Density ·
35 The LCD display density can be set at one of 9 4: Level 5 (Standard)
available levels. ·
8: Level 9 (Dark)
LCD Brightness Level 1 Level 3 Level 5
36 The brightness of the LCD can be set at one of Level 2 Level 4
(Dim) (Standard) (Bright)
5 levels.
Reset to Default Setting
99 Reset all Custom Setting mode settings to the Cancel OK
initial settings (factory default).

17-2. Printer Driver

The printer driver of this model uses CD xxx u. (Ex. CD102u)
Refer to the user’s guide for installation procedure.
17-3. Firmware
17-3-1. How to confirm the firmware version

Method of confirmation
Firmware Description On-board place System Note
Test
config-print Other
mode
[TM_0095]
Drive It controls a MECHA-CTL-PCB V No.0130 Test mode It is a target of usual update in service
mechanism. screen with maintenance.
press [P] key. PNUM_Version X.XX for CV3x30/1865
PNNM_Version X.XX for CV1855
Drive It boots first at the MECHA-CTL-PCB V No.7131 - -
boot machine start-up.
Drive It is a base MECHA-CTL-PCB V No.7132 - -
loader program for
booting Drive
firmware.
Sub It is a computation MECHA-CTL-PCB V No.0126 - -
processor firmware.
FPGA It is a image MECHA-CTL-PCB V - - Field Programmable Gate Array
processing
program. (D600)
DSP It is a image MECHA-CTL-PCB V No.7134 - Digital Signal Processor
processing
program.
Panel It controls a panel PANEL-CTL-PCB V No.7133 Test mode It is a target of usual update in service
display. screen with maintenance.
press [P] key. PNUP_Version X.XX for CV3x30/1865
PNNP_Version X.XX for CV1855
Panel It is a base PANEL-CTL-PCB V No.7133 - -
loader program for
booting Panel
firmware.
17-3-2. Firmware download preparation

1. Prepare the USB memory contains that the MECHA-CTL-PCB firmware or the PANEL-CTL-PCB firmware or
both.
2. In CV1855 (China model), prepare USB-MEM-PCB and the cable for connection with the USB memory.
17-3-3. How to perform the firmware download

(1) Turn OFF the machine power.
(2) Insert the USB memory containing the correct machine firmware to the USB slot beside the operation panel.
(3) Turn ON the machine power while pressing the [WAKE UP] key. (Or activate test mode No.90)
Caution: Since the firmware is not contained in PCB of spare part, test mode No.90 are not activated.
(4) Confirming that the downloading ended in success, turn OFF the machine power and remove the USB memory
from the USB slot. The confirmation of the downloading process can be made by watching the four LEDs shown
on the chapter 17-3-5.

17-3-4. How to perform the firmware download (The machine does not have the USB slot)
If the machine does not have the USB slot beside the operation panel, It is necessary to prepare the
PLATE;USB-MEM-PCB BRACKET(058-37021-008).
(1) Turn OFF the machine power and detach the Rear Cover. (M3x8 screws; 5 pcs)
(2) Unplug the Connector (Black) from CN14 and plug to CN16.
(3) Unhook two reusable bands on this black cable and unplug from the PCB;USB-PC.
(4) Plug PLATE;USB-MEM-PCB BRACKET to the black cable.
CN16 CN14
the PCB;USB-PC
reusable bands
(5) Insert the USB memory containing the correct machine firmware to the PLATE;USB-MEM-PCB BRACKET.
(6) Turn ON the machine power while pressing the [WAKE UP] key. (Or activate test mode No.90)
Caution: Since the firmware is not contained in PCB of spare part, test mode No.90 are not activated.
(7) Confirming that the downloading ended in success, turn OFF the machine power and remove the USB memory
from the PLATE;USB-MEM-PCB BRACKET. The confirmation of the downloading process can be made by
watching the four LEDs shown on the chapter 17-3-5.
17-3-5. Trouble shooting of the firmware download

If the following three cases, the downloading process will not take. The red ERROR LED1 blinks and nothing
happens. In this case, turn OFF the machine power and remove the USB memory. Turn the machine power
back ON and resume normal operation with the existing machine firmware.
• There is the firmware of the same version number as the machine in the USB memory.
• There is no firmware in the USB memory.
• There is the firmware of different model in the USB memory.

17-3-6. Corresponding LEDs

Need to check the following four LEDs for firmware download status.
LED lighting pattern is refer to Chapter 17-3-6.

17-3-7. LED lighting pattern

MECHA-CTL-PCB PANEL-CTL-PCB
Download Status Details LED1 LED2 LED3 LED4
(Red) (Green) (Green) (Green) Buzzer
ERROR STATUS MODE WAKE UP
Just after a start up - Off Off Off Off -
Boot error Invalid Firmware and Downloader Flash Flash Flash Off -
Start up Downloader Lit Off Off - -
During start up
Start up Downloader task Lit Lit Off - -
Initial setup Lit Lit Lit
Data checking Slow flash Off Off
Firmware on PANEL-CTL-PCB Slow flash Slow flash Off
Firmware on MECHA-CTL-PCB Slow flash Off Slow flash
Firmware on MECHA-CTL-PCB and Slow flash Slow flash Slow flash
During PANEL-CTL-PCB
Flash -
Downloading Downloader on MECHA-CTL-PCB Slow flash Lit Slow flash
Downloader on MECHA-CTL-PCB and Lit Slow flash Lit
Firmware on PANEL-CTL-PCB
Downloader and Firmware on MECHA- Lit Lit Slow flash
CTL-PCB
Downloader and Firmware on MECHA- Lit Slow flash Slow flash
CTL-PCB / Firmware on PANEL-CTL-PCB
Firmware on PANEL-CTL-PCB Off Slow flash Off
Successful Downloader and Firmware on MECHA- Off Off Slow flash Pip, Pip,
CTL-PCB Lit
completion Pip • • •
All [Downloader and Firmware on MECHA-
CTL-PCB / Firmware on PANEL-CTL-PCB] Off Slow flash Slow flash
Communication error 1 between MECHA- Flash Lit Off
CTL-PCB and PANEL-CTL-PCB
Communication error 2 between MECHA- Flash Lit Lit
CTL-PCB and PANEL-CTL-PCB
Access error of USB memory Flash Off Off
File data error Flash Flash Off
in Firmware of PANEL-CTL-PCB
File data error Flash Off Flash
in Firmware of MECHA-CTL-PCB
No effective file data in MECHA-CTL- Flash Flash Lit
PCB and PANEL-CTL-PCB
Access error
in internal ROM of microcomputer on Flash Lit Flash
PANEL-CTL-PCB
Access error Off Flash Lit
in mounted ROM of PANEL-CTL-PCB
Access error
Error occurred in internal ROM of microcomputer on Lit Flash Off Lit Peep • • •
MECHA-CTL-PCB
Access error Off Flash Off
in mounted ROM of MECHA-CTL-PCB
Access error Lit Flash Lit
in EEPROM of MECHA-CTL-PCB
Initialize error in USB controller of Off Flash Flash
MECHA-CTL-PCB
Software error Lit Flash Flash
in Downloader of MECHA-CTL-PCB
File size error 1 Lit Lit Flash
File size error 2 Lit Off Flash
File size error 1 Off Lit Flash
File size error 2 Off Off Flash

17-4. Replacing major PCBs
17-4-1. Replacing the MECHA-CTL-PCB

(2) Remove the Rear Cover. (M3x8 screws; 5 pcs)
(3) Unplug all the Connectors and remove the PCB from the machine. (M3x8 screws; 4 pcs)
(4) Remove EEPROM from the existing MECHA-CTL-PCB and put onto the new MECHA-CTL-PCB.
(5) Attach the new MECHA-CTL-PCB on the machine and plug all the Connector. (M3x8 screws; 4 pcs)
Caution: Wire harness connection with CN14 and CN16. Do not cross the CN14 cable and the CN16 cable.
(6) Insert USB memory to USB slot and download the machine firmware. (Refer to Chapter 17-3-3)
If the machine does not have the USB slot beside the operation panel, Refer to Chapter 17-3-4.
(7) After the firmware downloading is successfully completed, turn ON the machine power and confirm that the
machine goes into normal operating condition.
EEPROM
CN16 CN14

17-4-2. Replacing the PANEL-CTL-PCB

(2) Remove the Front Cover. (M3x8 screws; 7 pcs)
(3) Remove the PANEL UNIT from the machine and unplug two Connectors. (M3x8 screws; 3 pcs)
(4) Unplug the LCD’s Connector and remove the PANEL-CTL-PCB from the PANEL UNIT. (M3x8 screws; 15 pcs)
(5) Remove the battery from the existing PANEL-CTL-PCB and put onto the new PANEL-CTL-PCB.
(6) Attach the PANEL-CTL-PCB to PANEL UNIT and plug the LCD’s Connector. (M3x8 screws; 15 pcs)
(7) Plug two Connectors and attach the PANEL UNIT on the machine. (M3x8 screws; 3 pcs)
(8) Insert USB memory to USB slot and download the machine firmware. (Refer to Chapter 17-3-3)
(9) To set the correct time on the machine, use test mode No.171 [Clock Setting (YEAR)], 172 [Clock Setting (MONTH
& DATE)] and 173[Clock Setting (HOUR & MINUTE)]. And activate test mode No.101 [Clock Adjustment
Confirm] at the end for the activation of the new time setting made by the previous test mode 171, 172 and 173.
(10) Turn ON the machine power and confirm that the machine goes into normal operating condition.
BATTERY
17-5. Replacing the Battery

Replace the battery on the PANEL-CTL-PCB with the machine power ON. (Remove the Front Cover and can
access it.)
* If the battery is removed from the machine with the machine power OFF, in certain conditions the internal clock
of the machine initializes to programmed default and clock adjustment becomes necessary.

MEMO

2015.6
CV3x30 / 18x5 SERIES

Technical Manual
(Revision 1.0)
Published April 2015
Reproduction and duplication prohibited.
Edited and published by: Overseas Technical Department,
Riso Kagaku Corporation.
The contents of this manual are subject to change

without notice to permit product improvements.

CV Series Technical Manual - All - Rev1.0

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CV Series Technical Manual - All - Rev1.0

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RISO SQUARE WEB VERSION

Copyright : 2015 Riso Kagaku Corporation

RISO INTERNATIONAL GROUP

CHAPTER 02: MACHINE SUMMARY ............................................................ 11

CHAPTER 03: MAIN DRIVE

CHAPTER 04: FIRST PAPER FEED

CHAPTER 05: SECOND PAPER FEED

CHAPTER 06: PRESSURE

CHAPTER 07: PAPER EJECTION

CHAPTER 08: PRINT DRUM .......................................................................... 17

CHAPTER 09: CLAMP

CHAPTER 10: MASTER REMOVAL .............................................................. 19

CHAPTER 11: ORIGINAL SCANNING .......................................................... 23

CHAPTER 12: MASTER MAKING ................................................................. 25

CHAPTER 13: ERROR MESSAGES .............................................................. 31

CHAPTER 14: TEST MODE ........................................................................... 45

CHAPTER 15: ELECTRICAL COMPONENTS .............................................. 61

CHAPTER 16: WIRING DIAGRAMS .............................................................. 75

CHAPTER 17: OTHER PRECAUTIONS ........................................................ 87

CONFIDENTIAL CHAPTER 01: MAINTENANCE

CHAPTER 01: MAINTENANCE

1-1. Work Precautions...............................................................................5

1-1-1. Inspection ...................................................................................5

1-2. JIGs .....................................................................................................7

1-3. Installation location ...........................................................................7

1-4. Installation Procedure .......................................................................8

1-5. Recommended consumption period of RISO consumable............8

1-6. Exterior Cover Removal ....................................................................9

1-6-1. Front Cover ................................................................................9

1-7. Opening the PCB Bracket ...............................................................10

[1] CV3x30/18x5 series - Revision 1.0

CHAPTER 01: MAINTENANCE CONFIDENTIAL

• Be careful to avoid getting neckties, clothing, long hair, or similar articles

• Never work on the machine while it is operating.

• Be careful to avoid injuries caused by springs or sharp edges of sheet

CV3x30/18x5 series - Revision 1.0 [2]

CONFIDENTIAL CHAPTER 01: MAINTENANCE

1. Never let the battery short-circuited.

[Replacement of the Lithium Battery]

[Remplacement de la batterie au lithium] < French >

[Battery Directive 2006/66/EC]

CHAPTER 01: MAINTENANCE CONFIDENTIAL

1. Always disconnect electrical supply before placing hands in the ma-

II. Protection of the machine:

3. Always connect electrical connectors firmly.

II. Protection of the electrical components:

Wire harness connector

Press the ends.

Press the center, firmly.

CV3x30/18x5 series - Revision 1.0 [4]

CONFIDENTIAL CHAPTER 01: MAINTENANCE

1-1. Work Precautions

1-1-3. Assembly and Installation

(Protrusions and holes for positioning parts Half

[Standard Tool list]

Type Tip size Shaft length, etc. Type Remarks

Nut driver 8 mm (100 mm - 150 mm) Soldering iron 20 W - 30 W

[5] CV3x30/18x5 series - Revision 1.0

CHAPTER 01: MAINTENANCE CONFIDENTIAL

1-1-5. Electrical system work

1-1-6. Sensor types

Reflective (prism) types Reflective types

1-1-7. Switch types