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2014 - Effects of Rapeseed Oil Addition
2014 - Effects of Rapeseed Oil Addition
1, 2014 101
B. Gokalp*
Engineering Faculty,
Department of Mechanical Engineering,
Kocaeli University, 41040, Kocaeli, Turkey
E-mail: burak.gokalp1@kocaeli.edu.tr
*Corresponding author
1 Introduction
Biodiesel has received much attention in the past decade owing to its ability to replace
fossil fuels, which are more likely to run out within a century. Especially, the
environmental issues concerned with the exhaust gases emission by the usage of fossil
fuels also encourage the usage of biodiesel, which has proved to be ecofriendly far more
than fossil fuels. Biodiesel is known as a carbon neutral fuel because carbon present in
the exhaust was originally fixed from the atmosphere (Srivathsan et al., 2008). One of the
most common methods in producing biodiesel is transesterification of vegetable oil,
waste animal fats and waste restaurant greases (yellow grease) with a short-chain alcohol.
These oils are identified as one of the future contenders to fulfil the demand gap
produced by the depletion of fossil diesel fuels (Ma and Hanna, 1999; Zheng et al., 2006,
2007). High-purity methyl ester can be achieved by transesterification of fresh vegetable
oils with methanol in the presence of an alkaline catalyst (Dmytryshyn et al., 2004).
Transesterification of rapeseed oil produces ester whose properties are comparable
with those of the conventional diesel fuels (Lang et al., 2001a). Rapeseed oil is a low
erucic acid, which is now the second largest oilseed crop after soybean and the third
largest vegetable oil after soybean oil and palm oil. Rapeseed contains approximately
40% oil (Ackman, 1990; Lang et al., 2001b).
In comparison with the conventional diesel fuels, biodiesel is 100% renewable.
However, this proportion is reduced to around 90% (if the balance is made in mass) or
95% (if the balance is made in carbon mass) when fossil alcohol (usually methanol) is
used. The life-cycle analyses of CO2 emissions should be accounted for to evaluate the
impact of biodiesel on the global greenhouse effect (Beer et al., 2001; Toyota Motor
Corporation, 2006; Sheehan et al., 1998). Biodiesel fuel can effectively reduce engine-out
emissions of particulate matter, carbon monoxide (CO) and unburned hydrocarbons in
modern four-stroke compression–ignition engines (Beer et al., 2001; Lapuerta et al.,
2008a; Graboski and McCormick, 1998).
Nevertheless, low-temperature combustion strategies, such as homogeneous charge
compression–ignition enabling technologies and smokeless diesel combustion, offer a
promising solution to simultaneously reduce the formation of NOx and particulate matter.
Many investigators have studied the performance and exhaust emissions of diesel
engines using various biodiesel (Usta, 2005; Almeida et al., 2002; Kalligeros et al., 2003;
Canakcı and Van Gerpen, 2001; Altıparmak et al., 2007; Nwafor, 2004). Rakopoulos
et al. (2008a) conducted an evaluation of the use of sunflower and cottonseed oil methyl
esters (biodiesels) of Greek origin as supplements in the diesel fuel at blend ratios
Effects of rapeseed oil addition to a diesel fuel 103
2 Energy balances
In this study, five species were taken into account (CO, CO2, O2, H2O and N2) in the
calculation of internal energy and specific heats for the first- and second-law analyses.
All species were assumed to behave as perfect gases. The fuels used in comparison
are diesel (C14,09H24,78) with a lower heating value (LHV) of 42,640 kJ/kg, B100
(C18,74H34,43O2) with an LHV of 37,388 kJ/kg, B50 with an LHV of 40,014 kJ/kg,
B20 with an LHV of 41,589 kJ/kg and B5 with an LHV of 42,377 kJ/kg. Ambient
temperature, Te, was assumed to be equal to 25°C. Table 1 shows the standard
environment considered in the second-law analysis.
The thermodynamic system is shown in Figure 1. In this system, it is assumed that air and
fuel enter the combustion chamber and the combustion products leave the system as
exhaust gases to the atmosphere. Cooling water enters and exits the system and
lubricating oil re-circulates in the control volume. It is assumed that heat exchange occurs
only between the engine and environment.
Figure 1 The engine as a thermodynamic open system (see online version for colours)
where W s is the shaft power, m f LHV is the fuel input power, Q w is the rate of heat
transfer to the coolant, W f is the friction power, E ex is the exhaust power and Q env is the
rate of heat transfer to the environment. Q env was calculated by using energy balance
equation (equation (1)) since it is the only unknown in equation.
3 Exergy balance
Maximum extractable shaft power, Ws ,max , was formulated for the equivalent
thermodynamic open system as shown in Figure 1:
T T
W s ,max = m a ba + m f b f − W f − Q ex + Q w 1 − e + Q env 1 − e (6)
Tw Tw
Tw =
(Tw,in + Tw,out )
. (7)
2
In this system, two heat exchanges occur: one with the cooling circuit at constant
temperature, Tw , and the other one with the environment at constant temperature, Te.
In equations (6) and (7), it is assumed that surface temperature of the engine is equal to
the average coolant temperature.
The flow availability associated with fuel was given (Moran and Shapiro, 2000)
for hydrocarbon liquid fuels of general type CmHn as
n 0.042
b f = LHV 1.04224 + 0.011925 − . (8)
m m
The exergy of the exhaust gas flow can be divided into two main components as follows:
where etm is the thermo-mechanical exergy and ekim is the chemical exergy. The total
exergy for species contained in one mole of gas mixture is
n n xip
bex = ∑ xi hi (T ) − hi (T0 ) − T0 [ si (T ) − si (T0 ) ] + ∑ RT0 ln (10)
i =1 i =1 xi0 p0
where n is the number of species. The maximum amount of power that can be extracted
from an exhaust stream at a given condition can be defined as
The maximum extractable shaft power W s ,max is written in the following form
where the second term in the right-hand side states the total irreversibility (availability
destruction) of the system. S p is the rate of entropy production owing to irreversibility
within the control volume. It can be easily seen from equation (12) that the maximum
extractable shaft power W is achieved when the processes within the control volume
s ,max
are reversible. It also shows the reversible limit of the system. The second-law efficiency
of the engine was defined as
W W
η II = s = 1 − lost . (13)
Ws ,max Ws ,max
The lost power, which occurs owing to irreversibility of the system, is formulated as
It is clear from equation (12) that magnitude of the power loss depends on the choice
of the standard environment temperature.
Effects of rapeseed oil addition to a diesel fuel 107
It must be noted that the sign of Qi must be taken as negative since heat transfer occurs
from the system to the environment. Irreversibility of the system, I, was calculated from
the following equation (11)
T T
I = Te S p = Te (m ex sex − m a sa − m f s f ) + W f + Q w e + Q env e (17)
Tw Tw
The first term at the right side of equation (17) accounts for the internal irreversibility
of the system, the second term represents irreversibility arising from total friction, the
third and the last terms represent irreversibility owing to the heat transfer processes
across the system boundary.
5 Experimental set-up
Table 2 The accuracies of the measurements and the uncertainties in the calculated results
Temperatures ±1°C
CO ±0.5%
HC ±10 ppm
CO2 ±0.5%
NOx 300 ppm
Smoke meter ±5%
Calculated results Uncertainty
BSFC max. ±2%
BTE max. ±2%
Pressure ±1 bar
Crank angle encoder ±1°
Engine speed ±1 rpm
Effects of rapeseed oil addition to a diesel fuel 109
The fuel consumption was measured by gravimetric method with an AVL 733 S model
fuel meter, for which a closed graduated cylinder having a total volume of 250 cm3 was
previously filled with fuel and, while the engine was operated in the prescribed
conditions, graduated cylinder was opened and a record of the time required for the given
amount of fuel to be consumed was obtained. The volumetric flow rate of the intake air
was measured using a rotary-type flow meter. A surge tank located between the air flow
meter and intake manifold was used for damping out the pulsations produced by the
engine, thus obtaining a steady air flow. The exhaust gas temperature was measured
using a thermocouple connected to the exhaust pipe just downstream of the exhaust
manifold. The cooling water temperatures at the inlet and outlet of the engine block were
measured using ‘Pt 100’ thermocouples.
A MOBYDIC (5000 + 5100 combined) portable combustion analyser was used for direct
volumetric analysis of the O2, CO, NOx and CO2 contents in the exhaust gas and of the
exhaust gas and ambient temperatures. A Bosch GMBH-ETD02050A model smoke
meter was used to measure the opacity in the exhaust gas by drawing 1.80 l of exhaust
gas through a paper filter. The biodiesel used in this study was provided from a local
producer that uses a transesterification process, which was catalysed by potassium
hydroxide (1.0% by weight of oil). Then, biodiesel was analysed by an established
research institution following the ASTM D6751 standard, a test specification for neat
rapeseed oil. Additionally, ASTM D5291 was applied to obtain the C/H/O ratios. The
important properties of neat rapeseed oil are presented in Table 4.
As concerned with the engine performance, a measurement methodology was
employed such that for each type of fuel utilised, the engine speed was initially set at
1000 rpm. At the full load, the power output and torque were measured on the monitoring
equipment available at the test bench. The engine speed was then increased to 1200 rpm
and this procedure was repeated for other engine speeds. The determination of the
power and torque curves was conducted following this technique by varying speed
from 200 rpm to 2000 rpm. First, diesel fuel was used as fuel at the diesel engine.
110 E. Buyukkaya et al.
Then, the mixtures of diesel and biodiesel having 5, 20 and 70% volumetric proportions
of biodiesel were named as B5, B20 and B70, respectively. Finally, pure biodiesel fuel
was used as fuel at the diesel engine.
6 Experimental results
All tests were performed under steady-state conditions. The brake-specific fuel
consumption (BSFC), brake thermal efficiency (BTE), mechanical efficiency (ME),
exhaust gas temperature and exhaust emissions, such as CO, CO2 and NOx, have been
investigated.
The BSFC, the fuel consumption rate ( m f ) per unit effective power ( Pe ), was
calculated as
3600 m f
BSFC = . (18)
Pe
Figure 4(a) shows the variations in the BSFC of the test engine with engine speed at
full-load condition. At 1400 rpm, the BSFCs diesel and B100 fuels were 232 g/kWh and
251 g/kWh, respectively. BSFCs of the B5, B20, B70 and B100 fuels were observed to
be higher by 2.5, 3, 5.5 and 7.5% than that of the diesel fuel, respectively. The higher fuel
consumption of the B100 and their blends could be primarily related to LHV of the B100.
A large majority of authors reported that they found increases in biodiesel fuel
consumption in proportion to the biodiesel content in the blends and to the loss of heating
value (Lapuerta et al., 2008a; Ming et al., 2008; Ramadhas et al., 2004a, 2005; Raheman
and Phadatare, 2004a). Labeckas and Slavinskas (2006) claimed that the higher fuel
consumption of the blends could be related to the lower, on average, by 12.5% of net
heating value of rapeseed oil methyl ester. Another reason for the increase in BSFC with
biodiesel would be a change in the combustion timing caused by the biodiesel’s higher
cetane number as well as injection timing changes.
Effects of rapeseed oil addition to a diesel fuel 111
Figure 4 Variations of (a) the BSFC; (b) the BTE; (c) the power output and (d) the engine torque
with engine speed at full load
(a) (b)
(c) (d)
It is also seen that the BSFC increases slightly with the increase in the percentage of the
rapeseed oil in blend fuels. On the other hand, starting at the minimum BSFC point,
increasing or decreasing speed at a constant load increases BSFC as a result of mainly the
reduced engine volumetric efficiency. It is generally accepted that fuel consumption is
proportional to volumetric energy density of the fuel based on the lower and net heating
value (Graboski and McCormick, 1998).
The BTE indicates the energetic performance of the engine and is defined as the ratio
of the power output to the fuel energy input as
Pe
BTE = (19)
m f LHV
where LHV is the Lower Heating Value of the fuel. BTE of the engine fuelled
with diesel, B5, B20, B70 and B100 fuels is shown in Figure 4(b). It is observed
that soybean methly ester (SME) yields maximum BTE values. It is noticed that the
use of oxygen-rich biodiesel promotes a better combustion, thus improving the thermal
efficiency, compared with D2, where LHV is the lower heating value of the fuel. The
BTE is defined as the actual brake power per cycle divided by the amount of chemical
energy as indicated by the LHV of the fuel (Canakcı and Van Gerpen, 2001). It is noticed
112 E. Buyukkaya et al.
that the use of oxygen-rich biodiesel promotes a better combustion, thus improving the
thermal efficiency, compared with the other blends. At full load, BTE increases with
increasing engine speed up to 2000 rpm. At 2000 rpm, the BTE values are 0.427, 0.425,
0.425, 0.424 and 0.423 for B20, B5, B70, B100 and diesel fuels, respectively. At
2100 rpm, the BTE decreased for all fuels. The reason is insufficient air causing
incomplete combustion of the fuel. The BTE obtained with B100 and their blends close
to that of the one obtained with the diesel fuel. Labeckas and Slavinskas (2006) tested a
4750 cc engine under different steady modes using 5, 10, 20, 35% blends and pure
rapeseed-oil biodiesel. They obtained higher BTEs with 5–10% blends compared with the
others. On the other hand, Ramadhas et al. (2005b) obtained higher BTEs with 10% and
20% blends. This improved efficiency was explained by authors with increased lubricity
of these blends when compared with diesel fuel.
Figure 4(c) shows the variation in engine power at full load for different fuels.
The results show that there are no noticeable differences in the measured engine power
output between diesel and B5 fuels. However, the measured engine power for other
blends is lower than that of the diesel fuel. Maximum reduction in engine power for B20,
B70 and B100 fuels is 6, 8 and 10 kW, respectively. LHV of the rapeseed oil is
responsible for this reduction. Similar results were reported by Kaplan et al. (2006),
who compared sunflower-oil biodiesel and diesel fuels at full and partial loads and at
different engine speeds in diesel engine. Their results showed a power reduction between
5% and 10%. They also explained this power reduction with LHV of the biodiesel.
Figure 4(d) shows the variation in engine torque at full load for different fuels.
Maximum torque was obtained at 1600 rpm for each kind of fuel. At 1600 rpm, power
and torque of the diesel and B5 fuels were almost imperceptible. At higher speeds, the
torque delivered with B5 fuel was higher approximately 2 Nm, on average, than the
torque delivered by diesel fuel. But, a more pronounced torque drop was observed for
B20, B70 and B100 fuels, and the average torque drop between diesel and B20, B70 and
B100 fuels is 19.7, 32 and 38.7 Nm, respectively. At the speed of 1800 rpm, the
maximum difference of the measured torques between diesel and B20, B70 and B100
fuels was found to be 2.2, 4 and 5%, respectively.
Figure 5(b) shows the exhaust gas temperature traces for different fuels. The exhaust
gas temperature depends on the energy density of fuel and the combustion efficiency. The
exhaust gas temperature from burning SME and D2/SME blends was increased because
of the O2 content of SME. Exhaust temperatures are affected by ignition delay.
A biodiesel that has a slightly lower cetane rating results in a longer ignition delay
and slower burning rate (Nwafor, 2004). Higher ignition delay results in a delayed
combustion and higher exhaust temperature. The gas temperature also presented
variations when the injection system was inspected because of the improved performance
of the diesel engine (Almeida et al., 2002). It can be seen from the figure that biodiesel
fuel and its blends give higher exhaust gas temperatures than diesel fuel for all of the
engine speeds. The exhaust gas temperature reached its maximum level at B100 since
rapeseed oil content increased.
The NOx emissions of the engine for diesel, B5, B20, B70 and B100 fuels are shown
in Figure 5(c). It is known that NOx formation is dependent on volumetric efficiency,
combustion duration and especially temperature arising from high activation energy
needed for the reactions involved. Although the exhaust gas temperatures increased,
Effects of rapeseed oil addition to a diesel fuel 113
the NOx emissions were observed to decrease with the increase in engine speed
(Figure 5(b) and (c)). The reaction time of each engine cycle was thereafter reduced so
that the residence time of the gas temperature within the cylinder was shortened. This led
to lower NOx emissions under higher engine speeds. The increase in NOx emissions was
proportional to the amount of biodiesel. In the case of pure biodiesel, the increase in NOx
emission was 12% compared with the diesel fuel. There were also 6 and 9% increase in
NOx emissions for B20 and B70, respectively. Similar conclusions were drawn by other
authors in the literature (Lapuerta et al., 2008b; de Almeida Silvio et al., 2002; Marshall
et al., 1995; Nwafor et al., 2000). Data from the soybean diesel study of Graboski et al.
have been re-analysed to gain a greater understanding of the increase in NOx emissions.
The NOx emission is clearly dependent on speed and load. Analysis of the test results
shows that the maximum NOx emissions increase proportionally to the mass percent
of oxygen in the SME (Graboski and McCormick, 1998; Kalligeros et al., 2003).
On the other hand, fuel density is known to affect emissions of NOx from the diesel
engine. The NOx increase occurred because the fuel injectors inject a constant volume or
larger mass for the more dense fuel, a given speed and load (Graboski and McCormick,
1998). However, Dorado et al. (2003) indicated a decrease in NOx emissions using waste
olive oil methyl ester instead of diesel fuel.
Figure 5(d) shows the CO emission of the engine as a function of engine speed at
full-load traces for different fuels. This emission resulted from incomplete oxidation of
the fuel. Biodiesel fuels containing around 11% oxygen by weight enhance conditions to
get nearly complete combustion, and thus cause more CO2 formation rather than CO
(Ramadhas et al., 2005c). It was observed that the CO emission decreased with the
increase in engine speed. At low engine speeds, the CO emissions of the B5, B20, B70
and B100 are 12, 25, 31 and 35% lower than that of diesel fuel, respectively. This
decrease may be due to the oxygen content of the blends and pure biodiesel. Poor
atomisation and uneven distribution of small portions of fuel across the combustion
chamber, along with a low gas temperature, may cause local oxygen deficiency and
incomplete combustion (Roskilly et al., 2008). The highest CO emission of 900 ppm was
measured for diesel fuel at 1000 rpm. The CO emissions are shown to decrease more
rapidly for all fuels from 1000 rpm to1400 rpm. Reduced CO emissions were maintained,
probably, thanks to oxygen inherently present in the biofuel, which makes it easier to be
burnt at higher temperature in the cylinder. Similar results can be found in other studies
(Roskilly et al., 2008; Raheman and Phdatare, 2004b).
The variations of HC emissions for diesel and biofuels are shown in Figure 5(e).
The emission of unburned HC is negligibly small for all the fuels. The HC emissions of
B20, B70 and B100 fuels were lower than that of diesel fuel. The increased gas
temperature and the higher cetane number as responsible for this decrease may be
explained. The higher temperature of the burned gases prevented condensation of the
heaviest hydrocarbons in the sampling line, suggesting proper conditions for HC
emission analysis. The higher cetane number of biodiesel causes a decrease in HC
emissions owing to the decrease in combustion delay (Monyem et al., 2001).
Figure 6(a) shows the variation of cylinder pressure with crank angle for diesel, neat
rapeseed oil and its blends at 2000 rpm and full-load conditions. From this figure, it is
clear that the peak cylinder pressure is decreased with the increase in rapeseed oil
addition in the blends. However, the combustion process of the test fuels is similar,
114 E. Buyukkaya et al.
and their blends (Kanoglu et al., 2008). In this study, the ignition delay was calculated in
terms of the crank angle between the start of fuel injection and the start of combustion.
The ignition delays for B0, B5, B20, B70 and B100 fuels were found as 8.5, 7.75, 7.25,
6.50 and 5.75° CA, respectively. The ignition delay slightly decreased with the use of
biodiesels. Biodiesel usually includes a small percentage of diglycerides having higher
boiling points than diesel. However, the chemical reactions during the injection of
biodiesel at high temperature resulted in the breakdown of the high molecular weight
esters. These complex chemical reactions led to the formation of gases of low molecular
weight. Rapid gasification of this lighter oil in the fringe of the spray spreads out the jet,
and thus volatile combustion compounds ignited earlier and reduced the delay period.
Figure 5 Variations of (a) the smoke opacity; (b) the exhaust gas temperature; (c) the NOx
emissions; (d) the CO emissions (e) and the HC emissions with engine speed at full load
(a) (b)
(c) (d)
(e)
116 E. Buyukkaya et al.
Figure 6 Variations of (a) the cylinder gas pressure and (b) the heat release rate with respect
to CA and fuel type
(a) (b)
The experimental measurements shown in Figures 7–14 show the exergy analysis of the
fuels in the engine.
Figures 7–14 show the exergy analysis of the fuels in the engine. Figure 7 shows specific
chemical exergies of the fuels. Because B100 and B50 fuels have lower heat capacity,
their chemical exergy gives the minimum levels. In most reported studies, fuel
consumption is calculated from the CO2 emissions and an analysis of the fuel carbon
Effects of rapeseed oil addition to a diesel fuel 119
8 Conclusion
and decreases the system efficiency. One of the most important sources of this decrease is
the exergy destruction by exhaust gas and heat transfer. For avoiding these losses, EGR
systems can be used to reduce the in-cylinder temperatures after combustion process and
thus to reduce heat transfer.
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Nomenclature
B Flow availability (kJ/kg)
E ex Exhaust power (kW)
etm Thermo-mechanical exergy (kJ/kmol)
ekim Chemical exergy (kJ/kmol)
H Specific enthalpy (kJ/kg)
I Total irreversibility (kW)
LHV Lower heating value
m Mass flow rate (kg/s)
MEXP Maximum extractable power
N Engine speed (rpm)
n f Fuel molar rate (kg/s)
η II Second-law efficiency
ε Compression ratio
o
∆H pr Enthalpy of the products (kJ/kg)