PowerSafe’ SBS OPERATION GUIDE FOR HYBRID APPLICATIONS — Ener: RESERVE ho POWER ‘Power/Fun Solutions1. General Operating Instructions 1.1 Operating Temperature Range ‘The recommended operating temperature range for PowerSafe* SBS EON Technology™ battries in hybrid applications is 40°C to +50°C. ‘Optimum ite and performance are attained at +20°C, however, with the correct controls in place, cycle performance in hybrid applications I not impacted by elevated temperatures (providing that ‘the maximum battery temperature i not allowed to exceed +50°C), 12 storage PowerSsfe SBS EON Technology battery types have a shelf ie of 2 years when stored at 20°C Higher temperatures Increase the rate of sf discharge and reduce storage le Figure 1 gives the relationship between storage time, open circu voltage (OCV) and state of charge asa function of temperature 1.3 Freshening Charge PowerSafe SBS EON Technology batery types must be given 9 ‘toshing charge when the OCV approaches 2.10 Votscoll or whon| ‘maximum storage time is reached (whichever occurs fst ‘The freshening charge should be conducted using constant votage in ‘the range of 2.29 to 2.40 vats per eel for a period of 24 hours. The charge current should be limited toa value expressad numerically in Amps a8 10% ofthe 10 hour eapacty rating of the battery (le. 19 ‘Amps for SBS 190F1, ‘The maximum storage times between rettesh charge and recommended OCY audit froquoncy i givon in the table below. +10 450 8 6 +15 [459 24 6 120/68 2 4 125/977 7 4 £30 85, 2 2 125/195 EG 2 “oo [108 2 1.4 commissioning Prior to commencement of cycle duty the battery must be given a commissioning charge. This shall consist of 24 hours charge ata vollage equivalent 10240 Votscall with no load connected. 1.5 Fast Charging Fast charge techniques must be used fr frequent discharge cyl ‘applications. in such applications the rectifier output voltage should be st at 240 Votscal (20°C) 1.8 current Limit Innerent low internal resistance allows PoworSafo S8S EON Technology battery types to accept in-rush currents up to 600% Cre ‘amps eg. PowerSete SBS 100FIn-ush current upto 1140 Amps). For reliable eyele performance and to achieve maximum eyle ie potential the acceptable recharge current limit range is 0.1 to 1C12 ‘Amps (0.9. for PowerSafe SBS T0OF the recharge curent range Is. 19 Amps to 190 Amps per sri string 17 Disposal PowerSafe SBS EON Technology balteres ate recyclable. End of fe batteries must be packaged and transported according to prevaling ‘tansporation rules and regulations, End of Iie batteries must be ‘isposed of m compliance with local and national laws by a icensed beteryreeyter. 2. Cyclic Operation Guidelines 2.4 Cycle Performance PowerSate SBS EON Technology has been developed from proven ‘SBS Thin Plate Pure Lead (TPPL) technology to provide the addod capabily of delivering higher levels of cyclic performance as ‘Mustrated in igure 2. In order to achieve the cyte ite shown in igure 2 PowerSafe S85 EON Technology batteries must be returned ofl sat of charge sing the charge regime options recommended by EnerSys* prior to commoncament of the next discharge cycle Operating at partial state fof charge wil significantly reduce eyelet PowerSate* SBS EON Technology™ ‘cyte Lita 26 «Function of Depth af Discharge (C= Rate) (charge Using Optimum EON Technology Racommendstions 22 Discharge Depth o dseharge must be measured using an Ah counting device, with an accuracy =1% of fll ange of expected discharge cycle Currents. The elassifeation of the shunt should be minimum of 02. ‘low voltage disconnect should be used to protect the battery from abusive deep discharge (ypieally 1.75 Votseal). 23 Recharge (Optimum cycle te igure 2)is achieved by controling the amount of recharge back int the battery toe level where 103% of discharged ‘Ahi returned, Controlled recharge ean be achieved by An counting Using a device eapable of measuring float curont equivalent to 100mA/OOAN of installed battery capac. ‘Alteratwvely where An courting during recharge isnot avaiable, tis possible to calculate the required recharge time based upon the following formula echargo time (hrs) = {(alscharged An*03) | recharge current limit)*2+1 Example PowerSate SBS 180F discharge to 0% dapth of discharge removes 152A, With» current imi of 0.SCi0 A (95 Amps), he ime to sechaige the battery is Time (nes) 2128241 25641 .5hve Inleaton of time to tll state of enarge using the above formula for various depts of discharge and curent fmits is show in figure 3 “ma to Fal Stato of Charge [As 2 Function of Curent Limit and Depth of Discharge (echorge 240Vp2)‘The time to reach tll state of charge Is influenced by battery temperature and charge voltage during the recharge. 1) Where Ah counting i used to control the recharge tle.108% of dischargod Ah is returned) the battery votage can be maintained ata constant 2.40 Voitsell provided that the batery temperature is controlled at o below +50°C discharged Ah returned. 2) Where time formula recharge is used, temperature compensation for charge voltage should be applied atthe rates shown in igure 4 Fast Charge Tomporature Correction Where rectfior voltago cannot be adjusted to valuos >240 Votscall ta componsate for temperatures below 20°C, the time to ful state of charge will be increased, For adeitional information and guidance on this, please contact your EnerSys* representative, 3. General Specifications [AL he end of controlled recharge the battery can raver to ether lscharge mode, or where the battery is used to provide mains back up the voltage should be reduced to fost voltage level of 2.28 Vole 24 Data Recording In order for the warranty tobe valid tho user must provide, by means ‘of routine regular data logging, the folowing date 1) The numberof eyeles performed and the dopth of aischarge ‘dod") ofeach cycle. 2) The duration ofeach discharge and charge cycle, and the Ah in and ot 23} Ful dotalls of tho recharge voltaglcurrent profile for the lat 50 cycles. 4) A full history of tho ambiant and battery surface temperature, ‘ecorded at regular intervals throughout battary operation and ite '5) The time and date of each “event” (an “event is defined a the sar (stop ofthe battery discharge, the startistop of the battery recharge, the start stop of any generator input power or other input power source, et). Warning In hybrid applications itis important that the maximum ‘temperature ofthe battery in operation doesnot exceed +50"C. Continuous charge at 2 40vots/cell wil signfcantiy reduce the battery ite, “| Une oh nam ne wu swine tear em ewan “are ore a a a gC seer 262622) .0S 9788264019. 420 8007.0 sisevF 12 «622s GA A191 «1800 7.0 MoM sescn 2 92 «91 «0951S SCTOSSA~264— AROS 2300S sescF 1292S. 164~ 1051256101 78020005 MOM SBS 100 12 100 100 095 «156 +=«108—=SA2S 287.2210 SBS 100F 12 100 100295 «156 += 108=S 828? S92. ses 170F 2 70170561 22.1—125—= 978311157 340040 MOM. SBS 190F 12 190 -190+~=«S61.—«22.1~=«128—=—CSIGSC2A GOO 1323 8008S MGM. s8S.410 2 410 410 -200«7.9 2082280247251. MEM. 4, Connectors PowerSafe* SBS. SBSB14,C11, 100 SBS BIE. CIF, 100F, SBS 410 Gonnector ‘708, 190F ype Part No. $8 B14, C11 2205-8919 ‘SBS BIde CHE 2205-8881 ‘SBS 100 22058750 a : ‘SBS 100F 22058749 ‘SBS 170F & 190F 2205-8760 ‘SBS 410 2205-9687 (A) ‘SBS 410 2205-8865 (B)= Enerss PO. Box 14145 Reading, PA 19612-4145 USA ‘Tet 1-610-208-1001 Tica 8 627 Fax: +1.610.372.8613, EnerSrs Europe Zivien Satzrtand EnorSs Asia Guangdong, Ching Tol 188-755-2609 3699 EnorSvs Lid Rake Lane, Ciitonsunetion, Swinton, Manchester Ma eLR, UK. Tot ott (161 7944611 Fx: 248 (O61 727 3808 Contac coo SSIS SW A SE ca Pubsication No: EN-SBS-EON-OGH-002 - September 2009 - Subject to revisions without prior notice, ERO,