E.G.S.

PILLAY ENGINEERING COLLEGE (Autonomous)

Approved by AICTE, New Delhi | Affiliated to Anna University, Chennai
Accredited by NAAC with „A‟ Grade | Accredited by NBA (CSE, EEE,
MECH,IT, ECE, CIVIL)

NAGAPATTINAM – 611002

B.E. MECHANICAL ENGINEERING

FullTimeCurriculumAnd Syllabus
Second Year – Fourth Semester

Course Maximum Marks

CourseName L T P C
Code CA ES Total
Theory Course

1901MA402 EngineeringMathematicsIII 3 2 0 4 40 60 100

Engineeringmetrology&
1902ME401 3 0 0 3 40 60 100
measurements
1902ME402 Thermal Engineering 3 2 0 4 40 60 100
1902ME403 ManufacturingTechnologyII 3 0 0 3 40 60 100
1901GEX04 BiologyforEngineers 3 0 0 3 40 60 100
LaboratoryCourse
1902ME451 Thermal Engineeringlab 0 0 2 1 50 50 100
Manufacturing
1902ME452 0 0 2 1 50 50 100
TechnologyIIlab
Engineeringmetrology&
1902ME453 0 0 2 1 50 50 100
measurements lab
1904GE451 LifeSkills:Verbal Ability 0 0 2 1 100 - 100

Audit Course
1901MCX02 Constitution ofIndia 2 0 0 0 - - -

L–Lecture|T–Tutorial|P–Practical|CA–ContinuousAssessment| ES –EndSemester
 B.E. – Mechanical Engineering | E.G.S. Pillay Engineering College (Autonomous) | Regulations 2019
Approved in IV Academic Council Meeting held on 25.05.2019

1901MA402 ENGINEERINGMATHEMATICSIII L T P C
3 2 0 4

MODULEI FOURIERSERIES 12Hours

Dirichlet‟sconditions–GeneralFourierseries – Odd andeven functions –Half rangesine series – Half range cosine
series–Parseval‟sidentity– Harmonic analysis.
MODULEII FOURIER TRANSFORMS 12 Hours
StatementofFourier integraltheorem–Fourier transformpair – Fouriersine and cosine transforms– Properties
– Transforms ofsimple functions – Convolution theorem–Parseval‟s identity
MODULEIII APPLICATIONSOF PARTIAL DIFFERENTIAL EQUATIONS 12 Hours
Classification of PDE–Solutions ofone dimensional wave equation–One dimensionalequation of heat
conduction– Steadystate solution of two dimensionalequation of heatconduction.
MODULEIV NUMERICAL DIFFERENTIATION 12 Hours
Approximation of derivatives using interpolation polynomials-Taylor‟sseriesmethod–Euler‟smethod -
Modified Euler‟smethod - Fourth orderRunge-Kuttamethod for solving firstorderequations
MODULE V NUMERICAL INTEGRATION 12 Hours
Numericalintegration using Trapezoidal, Simpson‟s1/3 rule– Romberg‟smethod- Two pointand three point
Gaussianquadrature formulae – Evaluation of double integrals byTrapezoidalandSimpson‟s1/3 rules.
Total: 60 Hours

References:
1. Veerarajan.T.,“TransformsandPartialDifferentialEquations”, Second reprint, TataMcGrawHill
EducationPvt. Ltd., New Delhi, 2012.
2. Grewal. B.S., “HigherEngineering Mathematics”, 42ndEdition, KhannaPublishers,Delhi, 2012.
3. Narayanan.S.,ManicavachagomPillay.T.KandRamanaiah.G“AdvancedMathematics for Engineering
Students”Vol. II&III, S.ViswanathanPublishersPvtLtd. 1998.
4. GrewalB.SandGrewalJ.S,Nummericalmethodsin Engineering andScience,6thedition,Khanna
puplishers,2004
5. Ramana.B.V.,“HigherEngineering Mathematics”, TataMc-GrawHillPublishing Company Limited, New
Delhi, 2008.
6. Glyn James, “Advanced Modern Engineering Mathematics”, 3rdEdition,Pearson Education, 2007.
7. Erwin Kreyszig, “AdvancedEngineeringMathematics”, 8th Edition, Wiley India, 2007.
8. RayWylie. C andBarrett.L.C, “AdvancedEngineeringMathematics” Tata McGrawHillEducationPvtLtd,Sixth
Edition,NewDelhi, 2012.
9. nptel.ac.in/courses/111105035, www.nptelvideos.in/2012/11/Mathematics.html
10.www.learnerstv.com/Free-maths-video lectures- ltv348-page1.html
 B.E. – Mechanical Engineering | E.G.S. Pillay Engineering College (Autonomous) | Regulations 2019 Approved in IV
Academic Council Meeting held on 25.05.2019

1902ME401 ENGINEERING METROLOGY&MEASUREMENTS L T P C

` 3 0 0 3

MODULEI CONCEPT OF MEASUREMENT 9 Hours

Introduction: Definition, Objectives, Elements of Measuring System, Accuracy and Precision - Units and
Standards-Characteristicsofmeasuringinstrument:Sensitivity,Stability,Interchangeability,Rangeofaccuracy,
Readability,Reliability,Backlash,RepeatabilityandReproducibility–Calibration-ErrorsinMeasurement: Static and
dynamic errors- Care ofMeasuring Instruments

MODULEII LINEAR AND ANGULAR MEASUREMENTS 9 Hours

LinearMeasurements:VernierCaliper,VernierHeightandDepthGauges,Micrometeranddepthmicrometer, Slipgauge,
limitgaugeanditsclassification- Comparator:Mechanical, PneumaticandElectrical types- Angular
Measurements:Bevelprotractor, Sine bar,Angle Decker,Autocollimator.

MODULEIII FORM MEASUREMENT 9 Hours

Thread Measurement: Terminologies, Errors - External Thread Measurement: Pitch Gauge, Tool Maker's
microscope,Floating Carriage micrometerwithOne, Two and Three wires-
InternalThreadMeasurement:TaperParallelsandRollersmethod.GearMeasurement:Terminologies,Errors,GearTooth
Verniercaliper,Profile Projector,Basepitchmeasuringinstrument,Involutestester,ParkinsonGearTester-
ExternalandInternal Radiusmeasurements-
Roundnessmeasurement:Circumferentialconfininggauge,AssessmentusingVblock and Rotating centres.

MODULEIV LASER AND ADVANCES IN METROLOGY 9 Hours

Interferometer:NPLFlatness,Laser,Michelson- ComputerAidedInspection- Digital Devices- MachineVision
System-CoordinateMeasuringMachine:Basicconcept,Types,Constructionalfeatures,Probes,Accessories- Surface
Roughness Measurement - Straightness Measurement - SquarenessMeasurement - Machine Tool Metrology.
MODULEV MEASUREMENT OF MECHANICAL PARAMETERS 9 Hours
MeasurementofForce-Principle,analyticalbalance,platformbalance,provingring.Torque-Pronybrake, hydraulic
dynamometer. MeasurementofPower:Linearand Rotational-Pressure Measurement:Principle, use of
elasticmembers,Bridgemangauge,Mcleodgauge,Piranigauge-TemperatureMeasurement:bimetallicstrip,
thermocouples, metal resistance thermometer, pyrometers.

References: Total: 45 Hours

1. Jain R.K. “Engineering Metrology”, KhannaPublishers, 2005.

2. Gupta. I.C., “EngineeringMetrology”, DhanpatraiPublications, 2005.
3. Charles ReginaldShotbolt, “Metrologyfor Engineers”,5th edition,
CengageLearning EMEA, 1990.
4. Backwith, Marangoni, Lienhard, “MechanicalMeasurements”,
PearsonEducation,2006.
5. https://nptel.ac.in/courses/112106179/
 B.E. – Mechanical Engineering | E.G.S. Pillay Engineering College (Autonomous) | Regulations 2019 Approved in IV
Academic Council Meeting held on 25.05.2019

1902ME402 THERMALENGINEERING L T P C
` 3 2 0 4

MODULEI GAS POWER CYCLES 1 2 Hours

Otto, Diesel, Dual, Braytoncycles, Calculation of mean effective pressure, and air standard efficiency -
Comparison ofcycles.

MODULEII INTERNAL COMBUSTIONENGINES 12 Hours

Classification-Componentsandtheirfunction.Valvetimingdiagramandporttimingdiagram-actualand theoreticalp-
Vdiagramoffourstrokeandtwostrokeengines.SimpleandcompleteCarburettor.MPFI,Diesel
pumpandinjectorsystem.BatteryandMagnetoIgnitionSystem-PrinciplesofCombustionandknockinginSI and
CIEngines.LubricationandCooling systems.Performancecalculation.

MODULEIII STEAM NOZZLES AND TURBINE 12 Hours

Flow of steamthrough nozzles, shapes ofnozzles, effectoffriction, criticalpressureratio, supersaturated
flow.ImpulseandReactionprinciples,compounding,velocitydiagramforsimpleandmulti-
stageturbines,speedregulations–Governors.

MODULEIV AIR COMPRESSOR 12Hours

Classificationandworkingprincipleofvarioustypesofcompressors,workofcompressionwithandwithout
clearance,Volumetricefficiency,IsothermalefficiencyandIsentropicefficiencyofreciprocatingcompressors,
Multistage air compressorand intercooling –workof multistage air compressor

MODULEV REFRIGERATION AND AIR CONDITIONING 12Hours

Refrigerants-Vapourcompressionrefrigerationcycle-superheat,subcooling–Performancecalculations- working
principle of vapourabsorption system, Ammonia –Water, Lithium bromide – water systems
(Descriptiononly).Airconditioningsystem-Processes,TypesandWorkingPrinciples.-ConceptofRSHF,
GSHF, ESHF-Cooling Load calculations.
Total: 60 Hours

REFERENCES:
1. Rajput.R. K., “ThermalEngineering” S.ChandPublishers, Ninth edition
2.Sarkar,B.K,”ThermalEngineering” Tata McGraw-HillPublishers, 2007
3.Arora.C.P, ”RefrigerationandAir Conditioning ,” Tata McGraw-HillPublishers 1994
4. GanesanV..” InternalCombustion Engines” ,Third Edition, Tata Mcgraw-Hill2007
5.Rudramoorthy, R, “ThermalEngineering“,TataMcGraw-Hill, NewDelhi,2003
 B.E. – Mechanical Engineering | E.G.S. Pillay Engineering College (Autonomous) | Regulations 2019 Approved in IV
Academic Council Meeting held on 25.05.2019

1902ME403 MANUFACTURINGTECHNOLOGY-II L T P C
3 0 0 3
MODULE I METAL CUTTING THEORY 9 Ho rs
Intro
duction Orthogonal,Oblique Cutting and types of chip formation. Mechanismsof metalcutting-Shear plane, Stress,
Strain and cutting forces. MerchantsCircle - Deriving the forces, calculations. Cutting tool- Properties, materials,
wear, single point toolnomenclature, tool life and its calculations. cutting fluids -Types and its properties.

MODULE II LATHE, SEMI AUTOMATS AND AUTOMATS 9 Hours

Introduction-Types-CentreLathe-Construction, specification, operations. Mechanisms-Head stock driven using
allgeared type and thread cutting. Work holdingdevices-Centres, chucks,carrier with catch plate and face plates.
Calculation of machining time-Capstan and turret lathes - Introduction, turret indexing and bar feeding
mechanism. Automats-single spindle, multispindle and their types.

MODULE III MILLING MACHINE AND GEAR CUTTING MACHINES 9 Hours

Milling- Introduction, types, up milling, down milling, operations, andnomenclature ofplain milling cutter.
Indexing -simple and differential indexing methods. Gearcutting-gearmilling, gearshaperandgearhobber.

MODULE IV RECIPROCATING MACHINES,DRILLING AND BORING MACHINES 9 Hours

Shaper,PlanerandSlotter - Introduction, types, specification and quick return mechanisms. Drilling- Introduction,
types, construction of universaldrillingmachine, specification, types of drills and nomenclature of twistdrill.
Introduction to horizontalboring machine.

MODULE V BROACHING AND FINISHING PROCESSES 9 Hours

Broaching- Introduction, types and toolnomenclature. Finishing processes -Grinding-Introduction, types, grinding
wheel-specification, selection, glazing, loading,dressing and truing. Fine finishing processes -Honing,
lapping, polishing,buffing and super finishing.
Total 45 Hours
References:
1. J.P. Kaushish, ManufacturingProcesses,PrenticeHallIndiaLearning PrivateLimited., NewDelhi, 2013.
2. SeropeKalpakjian and Steven RSchmid, ManufacturingEngineeringandTechnology,PearsonEducation
Limited., NewDelhi, 2013.
3. P.N. Rao, ManufacturingTechnology-MetalCuttingandMachineTools,TataMcGrawHillPublishing
CompanyPrivateLimited.,NewDelhi, 2013
4. S. K. HajraChoudhury, Elements ofWorkshopTechnology. Vol. II, Media Promoters &PublishersPrivate
Limited., Mumbai, 2013.
5. P.CSharma, ManufacturingTechnology- II, S. Chand &CompanyLimited. NewDelhi, 2012.
6. http://nptel.ac.in/courses/112105126
B.E. – Mechanical Engineering | E.G.S. Pillay Engineering College (Autonomous) | Regulations 2019 Approved in IV Academic Council
Meeting held on 25.05.2019
 B.E. – Mechanical Engineering | E.G.S. Pillay Engineering College (Autonomous) | Regulations 2019 Approved in IV
Academic Council Meeting held on 25.05.2019

1901GEX04 BIOLOGY FOR ENGINEERS L T P C

` 3 0 0 3
Module I Biology Introduction and its Classification 7 Hours
Introduction to Biology, fundamental differences between science and engineering by drawing a comparison between eye and
camera, Bird flying and aircraft. Exciting aspect of biology - need to study biology- Discussion about biological observations
of 18th Century - major discoveries. Examples from Brownian motion and the origin of thermodynamics - original
observation of Robert Brown and Julius Mayor.
Classification - morphological, biochemical or ecological. Hierarchy of life forms at phenomenological level. classification
based on (a) cellularity- Unicellular or multicellular (b) ultrastructure- prokaryotes or eucaryotes. (c) energy and Carbon
utilization -Autotrophs, heterotrophs, lithotropes (d) Ammonia excretion – aminotelic, uricoteliec, ureotelic (e) Habitata-
acquatic or terrestrial (e) Molecular taxonomy- three major kingdoms of life. Model organisms for the study of biology-
E.coli, S.cerevisiae, D. Melanogaster, C. elegance, A. Thaliana, M. musculus
Module II Genetics and Macromolecular analysis 10 Hours
Genetics - Newton‟s laws to Physical Sciences”- Mendel‟s laws, Concept of segregation and independent assortment.
Concept of allele. Gene mapping, Gene interaction, Epistasis. Meiosis and Mitosis - part of genetics. Concepts of
recessiveness and dominance. Concept of mapping of phenotype to genes. Single gene disorders in humans.
Complementation using human genetics.
Macromolecular analysis: analyses of biological processes at the reductionistic level Proteins- structure and function.
Hierarch in protein structure. Primary secondary, tertiary and quaternary structure. Proteins as enzymes, transporters,
receptors and structural elements.
Module III Biomolecules and Enzymes 10 Hours
Biomolecules - Molecules of life. monomeric units and polymeric structures. Sugars, starch and cellulose. Amino acids and
proteins. Nucleotides and DNA/RNA. Two carbon units and lipids.
Enzymes - monitor enzyme catalyzed reactions. Enzyme catalyzereactions. Enzyme classification. Mechanism of enzyme
action -two examples. Enzyme kinetics and kinetic parameters. RNA catalysis.
Information Transfer - The molecular basis of coding and decoding genetic information - universal Molecular basis of
information transfer. DNA - genetic material. Hierarchy of DNA structure- from single stranded to double helix to
nucleosomes. Concept of genetic code. Universality and degeneracy of genetic code. Gene in terms of complementation and
recombination.
Module IV Metabolism and Microbiology 8 Hours
Metabolism: principles of energy transactions. Thermodynamics to biological systems. Exothermic and endothermic versus
endergonic and exergoinc reactions. Concept of Keq and its relation to standard free energy. Spontaneity. ATP - energy
currency. Breakdown of glucose to CO2 + H2O (Glycolysis and Krebs cycle) - synthesis of glucose from CO2 and H2O
(Photosynthesis). Energy yielding and energy consuming reactions. Concept of Energy charge
Microbiology Concept of single celled organisms. Concept of species and strains. Identification and classification of
microorganisms. Microscopy. Ecological aspects of single celled organisms. Sterilization and media compositions. Growth
kinetics.
Module V Bio-inspired Engineering 10 Hours
Introduction to biologically-inspired designs (BID for Biomedical and Non-biomedical applications): Human-organs-on-
chips; Muscular Biopolymers; Bio-optics; Nanostructures for Drug Delivery; Genetic Algorithms; Artificial neural networks;
Swarm intelligence algorithms; Biosensors: role in medical diagnostics (Sensium digital plaster); environmental monitoring;
Bio-filters; Bio-robotics; 3D Bio-printing; Self healing concrete.
Total: 45 Hours
REFERENCES:
1. Biology for Engineers, Rajiv Singal , CBS Publishers and Distributors Pvt Ltd; First Edition edition (4 June 2019).
2. Biology for Engineers, Wiley Editorial, Wiley (2018).
3. Principles of Soft Computing, S. N. Sivanandam, S. N. Deepa, Wiley; Third edition (2018).
4. Computational Medicine: Tools and Challenges, ZlatkoTrajanoski, Springer; 2012 edition (19 September 2012).
5. Health Informatics - E-Book: An Interprofessional Approach, Ramona Nelson, Nancy Staggers, Elsevier; 2 edition (December 8,
2016).
6. Biology for Engineers, G.K..Suraishkumar, Oxford University Press
7. Biology for Engineers, Arthur T. Johnson, CRC Press
 B.E. – Mechanical Engineering | E.G.S. Pillay Engineering College (Autonomous) | Regulations 2019 Approved in IV
Academic Council Meeting held on 25.05.2019

1902ME451 THERMAL ENGG.LABORATORY L T P C

0 0 2 1

LISTOFEXPERIMENTS:
1. Port timing and valve timing diagramof ICengines.
2. Determination of flash pointand fire pointof the given oilsample.
3. Determination of dynamicviscosityof the given oilsample using Red wood viscometer
4. Performance on 4-Stroke dieselengine with mechanical loading.
5. Performance on 4-Stroke dieselengine with electrical loading
6. Performance on 4-Stroke dieselengine with hydraulic loading.
7. Heatbalance teston 4-Stroke dieselengine with mechanical loading.
8. Morse teston multi-cylinderpetrolengine.
9. Retardation teston 4-Strokedieselengine with mechanical loading.
10.Performance of two stagereciprocating air compressor.
11.Determination of CoefficientofPerformance of refrigeration system
12.Determination of CoefficientofPerformance ofAir-conditioning system.
Total:30 Hours

REFERENCES:
1. Rajput.R. K., “Thermal Engineering” S.ChandPublishers, Ninth edition
2. Sarkar, B.K,”ThermalEngineering” TataMcGraw-HillPublishers, 2007
3. Kothandaraman.C.P.,Domkundwar.S,Domkundwar.A.V., “Acourse in thermal
engineering,”DhanpatRai&sons,Fifth edition, 2002
4. Arora.C.P,”Refrigerationand Air Conditioning ,”TataMcGraw-HillPublishers 1994
B.E. – Mechanical Engineering | E.G.S. Pillay Engineering College (Autonomous) | Regulations 2019 Approved in
IV Academic Council Meeting held on 25.05.2019

1902ME452 MANUFACTURING TECHNOLOGY LABORATORY– II L T P C

0 0 2 1

LISTOFEXPERIMENTS:
1. Contour milling using vertical millingmaching.
2. Spur gearcutting in milling machine
3. Geargenerationin hobbingmachine
4. Geargeneration in gearshaping machine
5. Horizontalsurfacegrinding
6. Cylindricalgrinding
7. Tool angle grinding with tooland CutterGrinder
8. Measurementof cutting forces in Milling.
9. SquareHead Shaping
10.HexagonalHeadShaping
11.Verticalsurface grinding
12.Make a v-block using planner machine.
13.Nomenclature ofcutting toolusing Toolmakers microscope
Total:30 Hours
REFERENCES:
1. P.N. Rao, ManufacturingTechnologyvol.I, Tata McGraw-HillPublishingCompanyrivate
Limited, NewDelhi,2010.
2. SeropeKalpakjian, Steven R.Schmid, ManufacturingEngineering andTechnology, Pearson
Education Limited, NewDelhi,2013.
3. J.P. Kaushish, ManufacturingProcesses,PrenticeHallof IndiaLearning Private Limited, New
Delhi,2013.
4. P.C.Sharma, ManufacturingTechnology- I, S Chandand CompanyPrivateLimited, New
Delhi,2010.
5. http://nptel.ac.in/courses/112107144/1.
B.E. – Mechanical Engineering | E.G.S. Pillay Engineering College (Autonomous) | Regulations 2019 Approved in
IV Academic Council Meeting held on 25.05.2019

1902ME453 ENGINEERINGMETROLOGY&MEASUREMENTS LABORATORY L T PC

0 0 21
LISTOFEXPERIMENTS:
1. Comparing the accuracyofVernierCaliper, VernierHeightGauge,VernierDepthGauge and
Micrometer to check the various dimensions ofa given specimen.
2. Checking the dimensional limits of ten similarcomponents usingMechanicalComparator.
3. Measurementof taperangleof a given specimen byusingSinebar.
4. Measurementof screw thread specifications byFloatingCarriage Micrometer.
5. Measurementof gear tooth specifications byusingGearToothVernierCalliper.
6. Measurementofgear tooth specifications byusing Tool Maker‟sMicroscope
7. Differentiate the work piecebyits Surface Roughness value
8. Measurementof Straightness ofa given job byusing Autocollimator
9. Temperature measurementbyusing Thermocouple.
10.Measurementof force usingForce Measuring Setup.
11.Measurementof Torqueusing Torque Measuring Setup
12.Measurementof Displacementusing LVDT.
13.Measurementof bore diameterusing TelescopicGauge
Total:30Hours
REFERENCES:

1. JainR.K., “Engineering Metrology”,Khanna Publishers,2005

2. Alan S.Morris, “The Essence ofMeasurement”,PrenticeHallof India, 1997
3. Beckwith, Marangoni, Lienhard, “MechanicalMeasurements”,PearsonEducation,2006.
4. Donald Deckman, “IndustrialInstrumentation”, WileyEastern, 1985.
B.E. – Mechanical Engineering | E.G.S. Pillay Engineering College (Autonomous) | Regulations 2019 Approved in
IV Academic Council Meeting held on 25.05.2019

1904GE451 LIFESKILLS:VERBALABILITY L T P C
0 0 2 1

MODULEI VOCABULARY USAGE 6 Hours

Introduction-SynonymsandAntonymsbasedonTechnicalterms–SinglewordSubstitution–Newspaper,Audioand
video listening activity.

MODULEII COMPREHENSION ABILITY 6 Hours

SkimmingandScanning–SocialSciencepassages–BusinessandEconomicspassages–
latestpoliticalandcurrentevent based passages –Theme detection– Deriving conclusionfrompassages.

MODULEIII BASIC GRAMMAR AND ERROR DETECTION 6 Hours

Parallelism–Redundancy–Ambiguity–Concord-CommonErrors–SpottingErrors–Sentenceimprovement–
Error Detection FAQinCompetitive exams.

MODULEIV REARRANGEMENT AND GENERAL USAGE 6 Hours

Jumble Sentences–Cloze Test - Idioms and Phrases–Active and passive voice – Spelling test.

MODULEV APPLICATION OF VERBAL ABILITY 6 Hours

Business Writing-Business Vocabulary-Delivering Good /BadNews-Media Communication-EmailEtiquette–
Report
Writing-Proposal writing – Essaywriting–Indexing –Marketsurveying.
TOTAL: 30 HOURS

REFERENCES:

1.ArunSharma andMeenakshiUpadhyav,HowtoPrepareforVerbalAbilityandReadingComprehensionforCAT,
McGrawHill Publication, Seventh Edition 2017
2. RSAggarwalandVikasAggarwal,Quick Learning Objective GeneralEnglish ,S.ChandPublishingHouse,
2017

3. Dr.K.Alex ,SoftSkills, S.ChandPublishing House,ThirdRevise Edition, 2014

4. Raymond Murphy, EssentialEnglishGrammarin Use, Cambridge Universitypress, NewDelhi,Third
Edition ,2007