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2020

S
School of Vocational
Engineering, Health and
Sciences (SVEHS)

C6130 – Advanced Diploma of Engineering

PROJECT BRIEF
for

Prepare mechanical models for


Computer-aided engineering (CAE)
&
Perform Engineering Activities

RMIT Code: OENG7338C National Code: MEM09155A

RMIT Code: EMPL5570C National Code: MEM22001A

Name: __________________________________ Group: _________________

ID: ________________________________

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1. Project Brief Outline


Welcome to the Advanced Diploma of Engineering Prepare Mechanical Models for
Computer-aided Engineering (CAE) Projects AND Perform Engineering Activities
courses. Please NOTE that this is a CLUSTERED COURSE. This Project Brief contains
detailed information that supports, and is additional to, the information outlined in
your Course Guide Part B. The Project Brief is prepared to provide you with detailed
information and guidelines to undertake the Prepare Mechanical Models for
Computer-aided Engineering (CAE) Projects and the Perform Engineering Activities
courses. Assessment Tasks and Final Grading Criteria are available online (Canvas)

2. a. Course Details – Assessment Due dates


Prepare Mechanical Models for Computer-aided Engineering (CAE) & Perform
Engineering Activities
Please note: Some dates may be altered due to unforeseen circumstances.

Program
C6130 Course Codes MEM09155A, MEM22001A
Code
Program Coordinator ‘s
Mechanical Alan Bucksh
Stream Name

Course Engineering Coordinator ‘s


+61 3 9925 4153
Name Project Phone

Semester, Coordinator ‘s
1, 2020 alan.bucksh@rmit.edu.au
Year E-Mail

Coordinator ‘s
Issue Date 28/11/2019 57.5. Reception
Office

Initial design
Due in Week This assessment will not contribute
and project
04 towards the final grading
plan

Interim
Due in Week This assessment will not contribute
project report
08 towards the final grading
and poster

Final Report
and Model Due in Week This assessment will contribute towards
Submission 15 the final grading
Date

Presentation
Due in Week
Teamwork
16
and Resume

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2. b. Table of Contents
1. Project Brief Outline .............................................................................................................................2

2. a. Course Details – Assessment Due dates ...........................................................................................2

2. b. Table of Contents .............................................................................................................................3

3. Introduction ..........................................................................................................................................5

4. Course Aims ..........................................................................................................................................5

5. Learning Outcomes:..............................................................................................................................6

6. Project Based Learning .........................................................................................................................7

7. Project Outcomes .................................................................................................................................7

8. Mentoring .............................................................................................................................................8

9. Reflective Journal .................................................................................................................................9

10. Teaching Schedule ......................................................................................................................... 10

11. Student Directed (self) Learning ................................................................................................ 11

11.1 Resources....................................................................................................................................... 11

12. Project Summary ........................................................................................................................... 12

12.1 The Challenge ............................................................................................................................ 12

12.2 Participation in Challenge .......................................................................................................... 12

12.3 Design Requirements ................................................................................................................ 13

12.3.1 Race Car Body .................................................................................................................... 13

12.3.2 Cost .................................................................................................................................... 13

12.3.3 Software Analysis............................................................................................................... 13

12.3.4 Your Tasks .......................................................................................................................... 13

12.3.5 Task 1 – Structural Design of the Race Car (Start of Product Life Cycle Management) .... 14

12.3.6 Task 2 – Manufacture of the Race Car............................................................................... 14

12.3.7 Task 3 – Assembly and trial run of the Race Car ............................................................... 15

12.3.8 Task 4 – Performance Testing and Competition ............................................................... 15

13. Phases of the Project ..................................................................................................................... 15

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14. Occupational Health & Safety ....................................................................................................... 17

15. Material Requirements.................................................................................................................. 17

16. Assessment .................................................................................................................................... 17

16.1 Overview of Assessment ........................................................................................................... 17

16.2 Assessment Tasks ...................................................................................................................... 18

16.2.1 Initial Design and Project Plan ........................................................................................... 18

16.2.2 Interim Project Report and Poster .................................................................................... 18

16.2.3 A. Final Project Report & Model ....................................................................................... 19

16.2.3 B. Final Project Report & Model ........................................................................................ 21

17. Presentation Due Week 16 ............................................................................................... 22

17.1 Participation and Teamwork - Ongoing ................................................................................. 24

17.2 Presentation of Printed Materials ............................................................................................. 24

18. Appendix ........................................................................................................................................ 26

18.1 Regulations ................................................................................................................................ 26

18.1.1 General Regulations .......................................................................................................... 26

18.1.2 Body and Side pod Regulations ......................................................................................... 27

18.1.3 Wheel and axle Regulations .............................................................................................. 27

18.1.4 Power plant Regulations.................................................................................................... 28

18.1.5 Aerofoil Regulations .......................................................................................................... 29

18.1.6 Vehicle Race track Information ......................................................................................... 29

18.1.7 Vehicle Repair Regulations ................................................................................................ 29

18.1.8 Grievances ......................................................................................................................... 29

18.1.9 Race Regulations ............................................................................................................... 29

19. My Notes ............................................................................................................................... 30

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3. Introduction
The Engineering Project itself is a capstone project that encourages a holistic
approach to managing the technical and managerial aspects of a project,
utilising the multiple technologies and topics you have learnt. It provides you
with the opportunity to demonstrate your learning to internal and external
stakeholders, and, develop skills relevant to the industry and your future
employment. It will also provide you an opportunity to integrate and further
develop a range of technical and generic skills acquired in courses completed in
the program. You will also undertake several activities in this course to
enhance your communication and project management skills bearing in mind
the effects of latest technology trends, changing government policies in
industrial education and training and in manufacturing, to reflect such future
trends.

4. Course Aims
The main aim of this course is to simulate a real engineering environment
and provide you with Work Integrated Learning. This course is project
based and requires you to demonstrate technical skills, professional
capabilities and personal attributes at levels which are commensurate
with paraprofessional engineering practice as defined by organisations
such as Engineers Australia. It is also designed to develop and enhance
critical managerial skills such as forward planning, developing clear
objectives, managing risks using risk assessment tool such as a Risk
Matrix, report writing, and meeting timeframes and deadlines.
The project work in this course is equivalent to a two-month full-time task
that a new graduate may be expected to undertake shortly after starting
work as an engineering officer.
You will receive supervision from your teacher and may also have a
mentor. Your mentor could be an academic staff member, an industry
representative or/and a student completing a bachelor’s Degree program
in a similar discipline.
You are expected to perform your project work in a group to enhance
team work with a maximum of three persons in a group. Your group will
rotate the roles of each team member over the duration of the course, and
evidence will have to be provided in your written assignments. (Required
assessment criteria.)
You will strive to work with minimal guidance from your supervisor
and/or mentor. This project will need to be presented to a judging panel
in the final weeks of the semester.

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5. Learning Outcomes:
After completion of this course you are expected to achieve the following
learning outcomes:
 Ability to apply knowledge of basic science and engineering
fundamentals
 In-depth technical competence in at least one engineering discipline
 Ability to undertake problem identification, formulation and solution
 Ability to utilise a systems approach to design and operational
performance
 Ability to engage in design and execute designs to an appropriate
professional standard
 Ability to use appropriate manufacturing processes, techniques and
resources
 Ability to manage information and documentation
 Capacity for creativity and innovation

The course will also contribute significantly to the development of your


capabilities as follows:

 Ability to communicate effectively, not only with engineers but also


with the community at large
 Ability to function effectively as an individual and in multi-
disciplinary and multi-cultural teams, with the capacity to be a leader
or manager as well as an effective team member
 Understanding of the social, cultural, global and environmental
responsibilities of the professional engineer, and the principles of
sustainable design and development
 Understanding of and commitment to professional and ethical
responsibilities
 Expectation and capacity to undertake lifelong learning
 Ability to demonstrate professional attitudes

With regard to technically specific learning outcomes, you will be able to:
 Develop a surface/solid model using SolidWorks.
 Develop virtual wind tunnel model for fluid flow analysis (FEA)
 Run a stress and deflection analysis on the axle
 Develop CNC code or 3D printing data from 3D CAD model
 Operate CNC machine or a 3D Rapid prototyping machine to
manufacture the body

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6. Project Based Learning


Project Based Learning is centred on learning that emanates from a real
engineering project where the processes of learning (i.e. the planning and
time management aspects) are as important as, and aligned closely with,
the product of the learning (i.e. the end point or solution to the project).
In Project Based Learning, you will spend much of your time learning by:
 Identifying: Determining what you need to know
 Researching: Finding out what you need to know from the
library, Internet, colleagues, peers, etc
 Teaching: Teaching yourself and each other - and then
 Applying: Applying your new knowledge, and the knowledge you
have developed from previous courses

The primary aim of the exercise is learning, not only the completion of the
project on time – the project is the means to this end.
Project Based Learning encourages independent and interdependent
learning and a deeper understanding of the material rather than
superficial coverage. It will give you practice in tackling engineering
problems and defining your own gaps in understanding in the context of
those problems, the depth of your knowledge and your ability to
undertake unfamiliar challenges.

7. Project Outcomes
After the completion of this project work, you will be able to achieve the
following outcomes:
 Ability to employ knowledge learned in other technical courses in the
design and implementation of an engineering project
 Ability to solve engineering problems utilising sound engineering
methodologies safely with correct criteria for selecting it such as
different software, libraries, catalogues, etc.
 Development of intellectual resourcefulness and investigative skills
 Identify sustainability issues related to the manufacture of the models
 Development of skills in communicating with others both in writing
and verbally
 Appreciation of the range of activities required to initiate, plan and
execute a project
 Review features, functions and context of modelling including
imminent and future developments
 Development of project and time management skills
 The undertaking of a technical design project in a coherent and logical
manner culminating in project sign off
 Writing a project report in a fluent and coherent style
 Presentation of a technical project in a fluent and compelling way
 Development of teamwork skills

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8. Mentoring
Mentoring allows for interaction on an advisory basis (for example, teacher-
student), by having someone that encourages and assists in the learning
process. An effective mentor optimises and develops the project group whilst
also encouraging the integration of individual contributions within the group
environment. You can learn from a mentor’s expertise and experience. Your
mentor could be an academic staff member, an industry representative and/or a
student completing a Bachelor Degree program in a similar discipline.
Guest speakers may also be invited from the relevant industry and/or relevant
discipline from the Higher Education School. You will therefore benefit also
from the information delivered by the guest Speaker(s) to complete your
project. The mentoring and support mechanism is illustrated below:

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9. Reflective Journal
The purpose of a reflective journal is to record your project related activities to
keep on track. Your journal should be a reflective document that provides a
personal analysis of your individual participation/progress in the group project
and your assessment of the group interactions that have occurred during the
week.

Throughout the project, you will submit the Journal under the ASSESSMENTS
section of CANVAS, and report to your Project Supervisor weekly to report on
progress, raise issues and ask questions to ensure successful completion of your
project.

Dot points and actions from your weekly team meeting should be recorded. If
unavoidable circumstances prevent an individual in the group from attending
the weekly meeting, that individual must submit a written copy for each session
missed to ensure his/her team contribution and accountability is upheld.

In your weekly Journal report to your supervisor, you will discuss and report
on actions taken from previous meetings.

At the end of the semester, you will submit your aggregated journal that
comprises all weekly journal entries and actions recorded during the semester.

Your complete journal will be assessed and graded along with your overall
participation and team work.

Please note that a failure to complete weekly journal entries will result in a
loss of marks. The recorded grade will be Not Yet Satisfactory (NYS) and this
could lead to the final grade being Not Yet Competent (NYC).

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10. Teaching Schedule

Elements/Performance
Week Topic Delivered
Criteria Key milestones
Introduction and Overview of the Course, context of
computer modelling, sustainability issues, work
health and safety (WHS) and regulatory
Project work is
1 requirements, virtual / physical model parameters, 1.1 - 1.6
commenced
form, function and features, required model
generation processes, technical and professional
assistance.
Context of computer modelling, sustainability issues,
work health and safety (WHS) and regulatory
requirements, virtual / physical model parameters,
2 1.1 - 1.6
form, function and features, required model
generation processes, technical and professional
assistance. Continue work on task 1.
Interpret the requirements for the project.
Apply/Develop the design requirements and
3 parameters, Project Life Cycle Management, 2.1 - 2.6
Allocation, Strategic Assessment & submission.
Continue work on Task 1
Prepare, plan, and design concept proposal (Project Initial design
planning): Discuss design with owner/teacher. and Project Plan
4 2.1 - 2.6
Develop Gantt Chart, Introduction to Task2 (refer is due
section 10.3.6 for details of Task 2)
Status review, Develop component layout and design
5 methodology. Gather resources for the project. 2.1 - 2.6
Continue work on Task 2
Concept design review, modifications/alterations for
6 1.1 - 1.6, 2.1 - 2.6
manufacturing, Continue work on Task 2
Design for manufacture: Process Development & Begin
7 1.1 - 1.6, 2.1 - 2.6 ]
review, Continue work on Task 2 manufacturing
Manufacturing of components and build assembly.
Interim Project
8 Continue work on Task 2 (Phase 3 - Refer to Phase 1.1 - 1.6, 2.1 - 2.6
Report is due
section.)
9 Continue Manufacturing, Continue work on Task 2 1.1 - 1.6, 2.1 - 2.6
10 Develop Validation Process, Task 1 & 2 Review 3.1 - 3.4
Validate components and system, Tasks 1 & 2
11 2.1 - 2.6, 3.1 - 3.4
Review
Continue manufacturing, screen printing/ stickers,
12 2.1 - 2.6, 3.1 - 3.4
logo work, painting, etc.
13 Finish manufacturing and start assembly. (Tasks 2 & 2.1 - 2.6 Manufacturing

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3.) All manufacturing ceases this week. Prepare for ends


design analysis and design review.
Develop analysis report, Review design and
14 3.1 - 3.4 Testing begins.
manufacturing process. Work on Task 3.
Testing ends,
Conclusion: Commence work on Task 4, finish
15 3.1 - 3.4 Final project
testing. Prepare for presentation.
report due
Presentations
16 Presentation and Final Project Report submission 3.1 - 3.4
given

17 Feedback 1.1 – 3.4 Feedback

18 Feedback 1.1 – 3.4

11. Student Directed (self) Learning


Student directed hours involve completing activities such as reading online resources,
assignments, individual student-teacher course-related consultation. Students are required
to self-study the learning materials and complete the assigned out of class activities for the
scheduled non-teaching hours. The estimated time is a minimum of 20 hours outside the
class time.

11.1 Resources
a) RMIT University library for guidance on:
 Using the RMIT library catalogue
 Writing style
 Cover sheet for reports

b) YouTube:
 MS Project Tutorials
 SolidWorks Flow simulation
 Autodesk Flow or Computational Fluid Dynamics (CFD) tutorials

c) Software:
 SolidWorks
 Autodesk Flow
 MS Project

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12. Project Summary

12.1 The Challenge

Formula 1 (F1) in RMIT Engineering Schools is a multi-disciplinary


challenge in which teams of students deploy CAD/CAM software to
collaborate, design, analyse, manufacture, test, and then race miniature
gas powered F1 cars. The challenge inspires you to learn about physics,
aerodynamics, design, project management, manufacture, branding,
graphics, leadership/teamwork, media skills and financial strategy, and
apply them in a practical, imaginative, competitive and exciting way.
School of Vocational Engineering, Health and Sciences (SVEHS) at RMIT
University is participating in the F1 technology challenge, and your
Engineering Project will undertake this challenge, allowing you the
opportunity to develop your management, design and analytical skills
while working safely and sustainably.
The use of such tools is currently employed across many engineering
fields. The purpose of taking part in this challenge is to ensure that
students completing this design project have a skill set that is valid and
desirable in the mechanical engineering industry.

12.2 Participation in Challenge

You will be undertaking design using industry standard modelling and


manufacturing tools including CAD/CAM, CNC machining and Virtual
Prototyping. Students employing these will be able to design, test,
analyse, compare with older methods, and manufacture their own
creations using the very latest technology.
You will work in a team of 3 students with rotating roles, unless
otherwise informed, to complete this project. The F1 car challenge is to
develop a miniature F1 model and conduct performance testing of your
design. It must adhere to competition requirements that are available in
the Appendix (section 18) and be capable of testing within the RMIT
laboratory environment. Discuss with your mentor/supervisor if you
need external help or professional service/assistance.

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12.3 Design Requirements


Note: Competition Regulations are included in the Appendix (Section 18).

 To be created in Solidworks using typical components, assemblies,


and layouts
 All design specifications must meet the race car criteria, and refer to
the F1 university general regulations
 The completed F1 model must run on the testing track within the
RMIT laboratory space and accelerate to 100 km/hr before reaching
the end of the 20 Metre track. The time taken would generally be
under a second mark.

12.3.1 Race Car Body


The race car body is to be either prototyped using a 3D printer or
machined in CNC workshops at RMIT with the profile generated
in SolidWorks.

12.3.2 Cost
Cost is a major consideration in any project.
To minimise cost, carefully design the car in SolidWorks and all
the modifications should be tested using virtual prototype models
to reduce the number of physical prototype. You must not move
to manufacture without the approval of your supervisor.

12.3.3 Software Analysis


The design outcomes will be checked using SolidWorks
modelling and analysis software, therefore, you are encouraged to
use SolidWorks analysis software. You are to use Autodesk Flow
or CFD software for comparative analysis purposes. Instruction
on the use of the analysis software will generally be left to the
student. Use of YouTube and other sources of tutorials is highly
encouraged. Some assistance with the analysis will be given
during the course activities. Printouts (or screen dumps) of the
FEA (aerodynamics, stress, Deflections, etc) analysis are to be
included in the report.

12.3.4 Your Tasks


1. Design of the Race Car
2. Manufacture of the Race Car
3. Assembly of the Race car
4. Performance testing and competition
NOTE: Evidence of compliance with design regulations and OH&S
regulations MUST be provided with every step of TASKS 12.3.4
Note: Competition Regulations are included in the Appendix (Section 18).
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12.3.5 Task 1 – Structural Design of the Race Car (Start of Product


Life Cycle Management)
Your first task will be the design of the race car. This will be
completed in a virtual environment. Task 1 will include:
 Create a body profile from wire frame and expand to a
surface/solid model
 Create front and rear wing profiles from wire frame and
develop surface/solid model
 Create assembly of front and rear wings
 Calculate mass and overall dimensions
 Complete stress analysis of axle and modify if required.
 Complete flow analysis to check for Lift and drag coefficients
 Modify rear wing of the car body to achieve low lift
coefficients
 Review with your supervisor and make changes if required
 Create photo works assembly configurations
 Create realistic colour schemes to complement engineering
materials
 Render car assembly

12.3.6 Task 2 – Manufacture of the Race Car


You are required to address the manufacturing issues and its
environmental impact, if any.
 Transfer CAD modelling data to 3D printing or CNC
machining
 Generate CNC code or modify 3D printing data for the race
car body
 Carefully machine or 3D print the body components and
finish
 Machine the axle component, if required.
 Safe disposal of excess material / swarf, as per legislation.

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12.3.7 Task 3 – Assembly and trial run of the Race Car


The Race Car must be assembled and pass initial tests to ensure it
will operate correctly, viz:
 Assemble axle, wheel, wings, CO2 cartridge and body
 Conduct a trial run

12.3.8 Task 4 – Performance Testing and Competition


Final performance testing and competition will demonstrate the
quality of your design and the manufacturing processes. Vehicles
will then be tested and competed against all other models
produced by students enrolled in the C6130 program.

13. Phases of the Project


Each project should be divided into phases. The following table provides
an overview of the different phases of the project as it would be
accomplished in industry. You are encouraged to follow steps to complete
these phases as they may be of assistance in the layout of your report.
Please note that as your project on this occasion does not require direct
industry sponsorship, and since you will not be liaising directly with
industry, you need to regard your supervisor as your industry client
(particularly at the Initial Design phase where you must ensure clear
project definition management is achieved).

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Phase Detail
1. Initial design The requirements of the client and the scope
of the design brief are discussed with the
client and are analysed

Initial design must include:


 Goals are identified
 Data exploration
 Concept generation - mapping,
brainstorming and developing design
concepts
 Best design concept is identified and
agreed
 Data analysis and project formulation
2. Initial design review During the design review you will discuss
with your supervisor and seek guidance
for further design and development stages

3. Design for manufacture Development for manufacture will include:

 Create 2D sketches
 Develop 3D CAD models using
SolidWorks
 Process design and development
 Product validation
 Develop testing plan
4. Component manufacture Component manufacture will include the
following:

 Develop code for CNC machining or


3D printing
 Machining/3D printing process
 Quality assurance
5. Design assembly Design assembly must be completed ensuring
quality of the final product

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Phase Detail
6. Design testing Testing will be completed to validate the
design. This will include both initial testing
to check the quality of manufacture, and
competition testing between all completed
designs

During this stage the testing plan developed


previously will be employed and you will
reflect on the use of this process

14. Occupational Health & Safety


You will be working with components that if dealt with unsafely may be
dangerous. It is accepted that students have fair warning and are
responsible for their own actions.
A Risk Analysis will be carried out at the beginning of the course to
ascertain the risks and dangers associated with tasks and how to best
control or eliminate them.
You will be provided safety instructions by the Technical Officer, and an
OH&S waiver must be signed before you commence your build phase.
Permission to use the workshop will be retracted from those who fail to
use the equipment in a safe and responsible manner.
Training in the correct use of the workshop equipment will be provided,
however the Technical Officer should be contacted for additional
assistance or instructions if required.

15. Material Requirements


You are not expected to purchase materials in order to complete the technical
component of your project as these will be provided by the School.

16. Assessment
16.1 Overview of Assessment
The assessment for the Engineering Project recognises and rewards good
professional practice such as appropriate interpersonal communication,
punctuality and demonstration of appropriate written and oral
communication skills. You are expected to act in a professional manner in
your dealings with staff and other students, and your presented work is
expected to be of a professional standard.
As stated throughout, and particularly in Sections 1 – 5, your assessment
takes both the technical success of your project (process and product) and
the managerial aspects of excellent engineering project delivery into
account.

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16.2 Assessment Tasks


For detailed instructions, please refer to the Assessment Tasks available
on Canvas. Generically, the assessment tasks and due dates are as follows:
Title Due
1 Initial design and Project Week 4
Plan
2 Interim Project Report and Week 8
Poster
3 Final Project Report, Model Week 15
completely Fabricated,
Machined & Assembled.
4. Presentation, participation Week 16
and teamwork

Note: Font requirements for EVERY Report:


Font Type: Arial
Font size: Min 10pts, Max 12pts.

16.2.1 Initial Design and Project Plan


o 2-5 pages of text, figures and a Gantt Chart [Due: Week 4]
 Submit your Initial Design (Brain storming)
 Submit a project plan.
 Submit a Gantt chart using MS Project, with a detailed breakdown of
the project plan. Milestones and critical paths must be indicated
 Compare software modelling against traditional methods. eg. Paper
and pencil methods to CAD; paper overlay method versus use of
layers in CAD to check fits and clearances
 Occupational health and safety concerns
 Effect of legislation and changing government policies on Industrial
Education and Training, etc.
 Industry 4.0

16.2.2 Interim Project Report and Poster


o 6-10 pages of text, figures and revised Gantt Chart [Due: Week 8]
The second assessment task is the Interim Project Report and a Poster.
The Interim Project Report must identify the current state of the project,
including what has or has not been achieved. Where timelines are falling
behind the initial schedule presented in the project definition, a
strategy for bringing the project in on time and a revised project plan
must be presented. The title page of the Interim Project Report should

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include: Interim Project Report, Project Title, Name, Student ID, Year,
Program Code, Stream (if applicable), and Course Code. You will also
prepare an A3 size Poster displaying your design and Gantt chart as per
project plan.

Please note that your Poster represents a key methodology for


communicating and disseminating project information to key
stakeholders such as senior executives and Board members in industry
settings. It provides an opportunity for you to develop skills in
presenting project information clearly and succinctly and be able to gain
interest and support of both engineering and “non-engineering” bodies.

Criteria for marks for the Interim Project Report and Poster will be
awarded by the supervisor as follows:
 New role of each team member and work undertaken by each member
(10%)
 A clear description of work completed, work in progress and work yet
to be commenced. A discussion on the results obtained so far. (20%)
 A statement on the progress of the project in relation to the Gantt chart
presented in project plan. If the project is behind schedule, the student
must indicate measures to be taken to put the project back on track.
(20%)
 A statement on whether resources are available in a timely manner. A
description of problems associated with resources such as Occ health
and safety issues, if any, and how they may affect the project, and
actions to be taken to overcome/manage those issues, taking
sustainability issues into account. (30%)
 The Poster should be submitted as an A3 size which would be
displayed to the students and staff. The Poster should outline key
results of the project including design as per project plan. Only
limited text should be used on the poster. The minimum size font for
A3 size poster should be 16 Pts. (20%)

16.2.3 A. Final Project Report & Model


(a) Report [Due Week 15]
Update your Interim Project Report based on the comments you may
have received from your supervisor/co-coordinator and prepare a Final
Project Report. New roles and experiences of each member MUST be
recorded. The Final Project Report must be submitted as specified in the
Teaching Schedule. It is expected that the document will be between 3000
and 5000 words in length and that it will be laid out in the manner
specified below. Supervisor(s) will award marks for the formal Final
Project Report, which will be subject to moderation by other staff
members.

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The format, appearance and writing style of the report must comply with
the specifications outlined in the resource package.

The main body of the report (containing the major design tasks) should
relate to the order in which the component parts of the project were
undertaken or would logically be undertaken in a design office. (Refer to
Section 14 - Phases of the Project)
The Final Project Report should include:
 Title page – Final Project Report, Project Title, Name, Student ID,
Year, Program Code, Stream (if applicable) and Course Code
 Summary (a brief description of work and key results)
 Acknowledgements
 Introduction
 Table of contents
 Nomenclature, List of abbreviations
 List of Figures
 Main body of report that clearly illustrates and verifies completion
of all the required tasks for this project (Detailed)
 Various Roles of each team member over the period of the course
and their experiences
 Occupational Health and Safety (precautions taken/to be taken)
relative to CAE and Perform Engineering Activities courses.
 Conclusions
 References
 Appendices

RMIT uses an online service called Turnitin to help educate you about
academic integrity in your writing through the detection of plagiarism, so
make sure you understand and avoid plagiarism at all costs.
Plagiarism is defined by RMIT as “the presentation of the work, idea or
creation of another person as though it is your own. It is a form of
cheating and is a very serious academic offence that may lead to
expulsion from the University. Plagiarised material can be drawn from,
and presented in, written, graphic and visual form, including electronic
data, and oral presentations. Plagiarism occurs when the origin of the
material used is not appropriately cited.
Examples of plagiarism include:
 Copying sentences or paragraphs word for word from one or more
sources, whether published or unpublished, which could include
but is not limited to books, journals, reports, theses, websites,
conference papers, course notes, etc without proper citation
 Closely paraphrasing sentences, paragraphs, ideas or themes
without proper citation

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 Piecing together text from one or more sources and adding only
linking sentences
 Copying or submitting whole or parts of computer files without
acknowledging their source

 Copying designs or works of art and submitting them as your


original work
 Copying a whole or any part of another student’s work
 Submitting work as your own that someone else has done for
you.”
http://www.rmit.edu.au/browse/Our%20Organisation%2FBusiness%2F
For%20Staff%2FPlagiarism/

Turnitin is an online service that will compare your report to the internet
and to a large database of reports written by other students. Papers in the
database may also be checked now and in the future for the purposes of
both detecting plagiarism and detecting the enabling of plagiarism. You
can find more information about accessing Turnitin at the following
websites:

http://www.rmit.edu.au/academicintegrity/studentprocedures

http://www.rmit.edu.au/browse;ID=kkc202lwe1yv

In line with this important RMIT plagiarism policy, your Final Project
Report should be submitted to Turnitin by the due date as a Word
document and include a scanned statement of authorship. Submit your
document as:
MEM14061A _yourstudentnumber_ yourfullname

You must also provide an electronic copy of your Final Project Report
(Microsoft Word document or other format as agreed by your supervisor)
and three printed copies of your Final Project Report to your supervisor
for assessment, and for further staff moderation.

16.2.3 B. Final Project Report & Model


b.Assessment of Model [Due Week 15]
 Styling and Aerodynamic performance
 Car body manufacturing from single block
 Colour schemes matching with graphic rendering
 Vehicle within regulations and specifications
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17. Presentation Due Week 16

You will give an individual oral presentation (as part of the team) in front
of staff and fellow students. The presentation will be assessed by
academic staff or/and industry representatives attending the
presentation. The presentation requirements are:

 5-6 minutes of oral/visual presentation by the team, as a whole


 No more than 2 minutes of oral/visual presentation of your
contribution to the technical and managerial aspects of the group
project and answer questions
 All members of a group must present individually. However group
members are encouraged to work together and complement each
other by presenting the material as a complete project
 Oral presentations must clearly outline the project, it’s rationale and
deliverables

The following assessment template (Page 23) will be used by staff to


assess your presentation:

Presentation Assessment template:

0 = Missed
1 = Met requirements to an acceptable standard
2 = Met requirements to a good standard
3= Met requirements to a very good standard
4= Met all requirements to a standard of excellence

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C6130 – Advanced Diploma of Engineering


Final Presentation Assessment Sheet – Semester 1, 2020
RMIT Course Codes: OENG7338C, EMPL5570C
National Codes: MEM09155A, MEM22001A
Course Names: Prepare Mechanical Models for Computer Aided Engineering, Perform
Engineering Activities (Clustered)

Student Name: _____________________ Student ID: ___________________

The presentation was arranged in a logical


sequence and flowed from one topic to the 0 1 2 3 4
next.
Slides used contained key points only,
were easily readable, pleasant in
0 1 2 3 4
appearance, relevant to the point of
discussion and appropriate in number.
The presentation addressed all significant
features of the project requirements and 0 1 2 3 4
did not include superfluous material.
The presenter(s) demonstrated an
understanding of the design process and
0 1 2 3 4
justified/explained design decisions where
appropriate
The presentation was completed in a
timely fashion. It was not significantly
over or under time, all presenters arrived 0 1 2 3 4
at the beginning of the session and
remained until the end.
In general, each of the presenters :
 Varied his/her tone of voice and
placed emphasis where necessary
 Used proper grammar and avoided
slang and excessive use of clichés
0 1 2 3 4
 Was enthusiastic/Sounded
interesting/captivated the
audience/did not read from notes
 Was appropriately dressed and
groomed
Responsiveness and accuracy in answering
questions and queries 0 1 2 3 4

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TOTAL SCORE = / 28

17.1 Participation and Teamwork - Ongoing


Regular completion of the reflective journal weekly project update entries,
attendance at regular meetings with your supervisor attendance at regular
meetings with your supervisor and your participation in the project team
will be graded. Marks will be deducted for:
 not completing weekly journal entries
 unprofessional behaviour (such as missing, or being late for
appointments
 missing deadlines without notification of difficulties
 failure to respond to emails

17.2 Presentation of Printed Materials

The following specific requirements for all printed work must be adhered
to:
 Use A4 size paper, bound with a plastic comb or wire binding with a
plastic transparent front cover and card back
 Attach a cover sheet as required.
 Your presentation or report is to be prepared using a word processor,
a CAD package, and software applications as appropriate. You may
choose to use handwriting for calculations; these must be legible and
neatly presented
 The front page must provide full details about the team, members,
and the project
 Drawings included as an appendix are to be A3 size, clearly
numbered, folded and inserted (bound) inside the back cover. Try to
be economical in the number of drawing sheets you submit
 Ensure that your commentary contains clear references to the
appropriate drawings
 Failure to adhere to any of these specific requirements or
unprofessional presentation of assessable material will result in a loss
in marks
 Failure to submit on time will result in a loss of 10% of achieved marks
per day late (working and non-working)
 You must fully acknowledge the work of others – whether they be
members of your group or academic and/or industry references.

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Plagiarism is the presentation of the work, idea or creation of another


person as though it is your own. More information about RMIT
policies on Plagiarism is available here :

http://www.rmit.edu.au/browse;ID=sg4yfqzod48g1

Further information relating to the penalties for plagiarism, which


range from a notation on your student file to expulsion from the
University, is contained in “Regulation 6.1.1 - Student Discipline” and
is available here:

http://www.rmit.edu.au/browse;ID=1db54sd7vspz

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18. Appendix

18.1 Regulations
18.1.1 General Regulations
 All cars must be designed using a CAD/CAM package. This
package must satisfy all challenge entry criteria and allow students
to produce a 3D graphic rendering and 3rd angle orthographic
projection. The CAM package should allow students to simulate
CNC processes so students can show evidence of the process in
their portfolio. CNC workshops and CAD/CAM packages are
available at your university laboratories. 3D software can also be
used to produce the car body.

 All cars must be designed within the specified dimensions and


regulations. Only a limited amount of hand finishing is allowed.
e.g. removal of machining scallops and other marks. All cars
should be complete and finish painted to a high standard

 Only two cars from each Group are permitted

 Each team must provide two identical cars at the competition

 Each car design must leave enough space on the side pods for the
Fl in university logo decal. The logo sticker will be supplied by
the university

 Each team must produce a design portfolio of work including


initial ideas, design development, manufacturing and evidence of
testing. There should also be evidence of CAM or 3D printing
within the portfolio. These must be presented in accordance with
the requirements for printed assessment later in this document.
Please note, only the first 20 sheets of the portfolio will be marked

 An orthographic projection, including plan, side and end


elevations, along with 3D rendering must be included in the
portfolio, both completed by a CAD package. The orthographic
must include detailed dimensions to illustrate regulation
requirements

 The official length of the track, from start to finish, is 20 metres. It


may be altered to 18 metres depending on availability of location.

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 All cars will be checked for safety, and that the screw eyes/plastic
inserts are secure. If the supervisor is not satisfied with the safety
of the vehicle or a rule infringement has occurred with one vehicle,
teams will be allowed to submit the second car. If not, points
deducted from the overall team score. If the supervisor is
dissatisfied with safety, testing will not be allowed to carry on.

 Supervisor(s) assess areas such as safety, aerodynamics,


engineering, aesthetics, quality and accuracy of manufacture, at
race times and team presentation. Please refer to the marking
criteria. Overall winners will be determined by combining point
scores from each category in the challenge

 Tolerance for all dimensions: ± 0.1mm

18.1.2 Body and Side pod Regulations


 Full Body Length min 130mm / max 140mm (Measured between
front and rear extremities of the body)

 Body height above the track min: 3mm/max 10mm. (Measured


normal from track surface to the lowest point)

 Width at side pods min 5O mm/max 65mm. (Measured from side


to side of the car body viewed from the side)
 Each side pod MUST present a complete rectangular projected
surface when viewed from the side measuring not less than 50mm
wide x 15mm high.
 Length of the side pods min 6O mm/max 85mm. (Measured from
Top View of the car body.)
 Total car width including wheels is: Min: 60mm / Max: 85mm
measured between outside edges of the wheel or body: whichever
is widest
 Body weight without the C02 cartridge, MAX: 55 Grams
 Maximum body height (Including aerofoils): 60 mm
 The car body including side pods and rear wing must be
manufactured using PLA/ABS.
 No implants or hidden voids in the car body are allowed
 A driver cockpit/ driver is optional

18.1.3 Wheel and axle Regulations


 F1 car must have 4 wheels: two at the front and two at the rear and
all wheels must be cylindrical

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 Front wheel diameter min 26mm/max 34mm (measured from


extreme outer edges of the wheel)
 Front wheel width min 15mm/max 19mm (At surface contact
point measured between the extreme edges)
 Rear wheel: Same as front wheel, unless supplied by RMIT
University with others
 Rear wheel width: Same as front wheel, unless supplied by RMIT
University with others

 All wheels MUST touch the racing surface at the same time across
the full contact width of the wheel. (Camber not allowed.)
 Wheel dimensions must be consistent with the whole
diameter/circumference of the wheel (Tyre tread not allowed.)
 Manufactured wheel can be used as long as they fit within the
specifications
 The wheels are not allowed to be inside the car body and 100% of
the wheel should be visible from the top view and side view
 Ball/Roller bearings may be used in lieu of the supplied bushes.
RMIT University is not responsible for any incurred costs by you.
 Centre distance of wheels to be at a minimum of 85mm, and not
exceeding 95mm, being central within the body.

18.1.4 Power plant Regulations


Note: University will provide CO2 cartridge
 CO2 cartridge chamber diameter min 19.1mm/max 19.9mm, length
64 – 66mm. Weight 28.6g – 30.2g
 Lowest point of chamber to the track surface min 22.5 mm/ max 30
mm (measured from track surface to lowest surface part of the CO2
chamber)
 Depth of the hole min 50mm/max 60mm
 Minimum 1.5 mm Wall thickness around the cartridge. Clear space
surrounding the CO2 cartridge under 1.5mm will not be allowed to
race and will result in loss of marks accordingly

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18.1.5 Aerofoil Regulations


 The design of the completed race car should resemble an actual F1
car through inclusion of an aerofoil on the front nose of the car and
aerofoil of the rear of the car
 The front and rear foils, and the car body MUST be manufactured
from a single piece of material.
 Front/Rear aerofoil span min 40mm/max 65mm
 Front and rear Aerofoil chord min 15mm/max 25mm
 Front Aerofoil thickness min 1.5mm/max 12mm
 Rear Aerofoil Thickness min 1.5mm/ max 12mm
 Whole of the front Aerofoil when viewed from the side must be in
front of the centre line of the front axle
 Whole of the rear Aerofoil when viewed from the side must be
behind the centre line of the rear axle
 The bottom surface of the aerofoil must be higher than the highest
point of the rear wheel when measured normal to the track surface

18.1.6 Vehicle Race track Information


 Track width is 300 mm wide and 20 metres long. A 50 mm high
side walls are built for safety

18.1.7 Vehicle Repair Regulations


 No repair or maintenance is allowed half an hour before the race
 If there is any damage to the race vehicle, the backup car may be
used

18.1.8 Grievances
Any grievance must be lodged with the supervisor

18.1.9 Race Regulations


Team members need to be at the race track during their scheduled
race time. Each car will be raced once in each lane of the race track.
Single fastest time, start line to finish line, recorded by each team
will be used to determine the marks.

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19. My Notes

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