Corrective &Preventive Action Regarding Observation on Mudguard Rear Right Hand

Drg.No. Lv2/ICV, 2510-001448(675-47-SB124) During the QA

Sr.No. Observations CAPA
01. Welding defect like blow holes, Pinholes observed 100% Assy.,havebeen checked
inthe asSy. before foam filling to avoid pinholes
blowholes by pouringof water &DDP
test.
02. Fillet size observed 6 to 7.5mnm as against 3 mm. As Per Governing Drg. We Have
already disCussed with welding QA
Team of Fronius Welding, Ador
03.
Welding& Lincoln Welding.
Uneven edges observed in the assy 100%Assy, have been
grinded(Deburred) to remove
uneven edges before foam fillin

04. Mounting Nut is fouling on assy during fitment on 100%stores have been rectified by
fixture usingmock up fixture &there is no
fouling of nut observed.
05. Poor Workmanship Observed on Fitment of Rivet Rivetting quality have been
improved by using Rivetting
Machine &100% checking have
06. been done
Curvature &holes of strip to Drg. No.575-47-117 is
Rectification have been done byY
not matching with template/mating assy.
07.
07. Dimensions of Trough to Drg.No. 675-47-99 found using Mock Up Fixture,
95 to 98 as against 90mm
100% Troughwhich has been usedin
assy, have been properly cut &
deburred to maintain height of
03. 90mm.
Dimensions of Trough to Drg.No. 675-47-101 found 100% Trough which
104 to 107 as against 95mm has been used in
assy. have been properly cut&
deburred to maintain height of
09 Dimensions of sub assy 675-47-sb127 found 95mm.
100%Sub assy.(675-47-sb127) which
9.77mm as against 6mm has been used in assy. have been
properly taRred &welded In welding
fixture to maintain dimension 5nmm
10. Dimensions of sub assy 675-47-sb126found to6mm.
100% Sub assy.(675-47-sb126 which
3.83mmas against 6mm hasbeen used In assy. have been
properly tagged &welded in welding
fixture to maintain dimension 5mm
to6mm