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Car Engine System
Car Engine System
MODULE 3
(Car Engine System)
METELEC 2
M.E. TECHNICAL ELECTIVE 2
(AUTOMOTIVE ENGINEERING)
■At the end of the chapter, the learner should be able to:
– Identify the different types of lubrication system;
– Understand the purpose of lubrication system; and
–Understand working principle of the engine lubrication system .
Engine Lubrication System
• Considered to give a flow to the clean oil at the accurate temperature,
with a appropriate pressure to each part of the engine
• Used to introduce oil, grease and other lubricants to moving machine
parts
• The lubricants reduce friction between parts, and therefore increase the
longevity of all components. Without lubrication, most machines would
overheat or suffer extreme damage.
Lubricants
• A lubricant is a substance, usually organic, introduced to
reduce friction between surfaces in mutual contact, which ultimately
reduces the heat generated when the surfaces move.
• It may also have the function of transmitting forces, transporting foreign
particles, or heating or cooling the surfaces.
SAE Viscosity Grades
• SAE - Society of Automotive Engineers
• Oils can be separated into multigrade oils and monograde oils.
Purpose of Lubrication System
1. Lubricate
2. Seals
3. Cleans
4. Cools
5. Absorbs shock
6. Absorbs contaminants
Purpose of Lubrication System
• Lubricate
– Reduces friction by creating a thin film between moving parts
• Seals
– The oil helps form a seal between the piston
rings and cylinder walls, reducing Blow-By
-internal oil leak
Purpose of Lubrication System
• Cleans
– As it circulate through the engine, the oil picks up metal particles
and carbon, and brings them back down to the pan.
• Cools
– Picks up heat when moving through the engine and then drops
into the cooler oil pan, giving up some of the heat.
Purpose of Lubrication System
• Absorbs shock
– When heavy loads are imposed on the bearings, the oil helps cushion
the load.
• Absorbs contaminants
– The additives in oil helps in absorbing the contaminants that enter
the lubrication system.
Engine Lubrication System Types
• Petroil or Mist Lubrication (Petrol and Oil Premix)
• Autolube
• Splash
• Pressure Fed or Force Feed
– Wet sump
– Dry sump
Mist Lubrication System
• Used when crankcase lubrication is not suitable.
• Oil is mixed with the fuel
– Usually ratio of 2% to 5%
• In two stroke engine, as the charge is compressed in the
crankcase, it is not possible to have the lubrication oil in the
pump hence mist lubrication is used in practice
Oil and fuel mixture is inducted through the
carburetor
■At the end of the chapter, the learner should be able to:
– Identify the different types of engine cooling system;
– Understand the purpose of engine cooling system; and
–Understand working principle of the engine cooling system .
What is a Cooling System?
• 4 cylinder vehicle, 50mph, will produce 4000 controlled
explosions per minute
• Controlling high temperature produced is the job of the
engine’s cooling system
NECESSITY OF COOLING SYSTEM
• Combustion of air and fuel in IC Engines
• 1500 C – 2000 C
– may result to burning of oil films. Thus, oxidized lubricants will cause
piston seizure
– may result to distortion of engine due to thermal stresses set up.
• 150 C – 200 C
– engine will work most efficiently. Too much cooling will reduce the
thermal efficient
Notes to Consider
• About 20-25% of total heat generated is used for producing
brake power
• Cooling system is designed to remove 30-35% of total heat
• Remaining heat is lost in friction and carried away by exhaust
gases
Requirements of Efficient Cooling System
• Capable of removing about 30% of total heat generated in the
combustion chamber
• Should remove heat at a fast rate when the engine is hot
Types of Cooling System
• Air Cooling System
• Water Cooling System
Air Cooling System
• In this type of cooling system, the heat, which is conducted to
the outer parts of the engine, is radiated and conducted away
by the stream of air, which is obtained from the
atmosphere. In order to have efficient cooling by means of
air, providing fins around the cylinder and cylinder head
increases the contact area.
Air Cooling System
Fin
• The fins are metallic ridges, which
are formed during the casting of
the cylinder and cylinder head.
• Heat generated due to combustion
in the engine cylinder will be
conducted to the fins and when
the air flows over the fins, heat will
be dissipated to air.
Things to consider:
• Total area of the fin surfaces
• Velocity and amount of cooling air
• Temperature of the fins and of the cooling air
• Thermal conductivity of metal used for fins
ADVANTAGES DISADVANTAGES
• Its design of air-cooled engine is simple. • Comparatively it is less efficient.
• It is lighter in weight than water-cooled • It is used in aero planes and motorcycle
engines due to the absence of water engines where the engines are exposed to
jackets, radiator, circulating pump and the air directly
weight of the cooling water.
• It is cheaper to manufacture.
• It needs less care and maintenance.
• This system of cooling is particularly
advantageous where there are extreme
climatic conditions in the arctic or where
there is scarcity of water as in deserts.
• No risk of damage from frost, such as
cracking of cylinder jackets or radiator
water tubes.
• In case of water cooling system there are
leakages, but in this case there are no
leakages.
• Coolant and antifreeze solutions are not
required.
Water Cooling System
• In this method, cooling water jackets are provided around the
cylinder, cylinder head, valve seats etc. The water when circulated
through the jackets, it absorbs heat of combustion. This hot water
will then be cooling in the radiator partially by a fan and partially
by the flow developed by the forward motion of the vehicle. The
cooled water is again recirculated through the water jackets.
Types of Water Cooling System
• Direct or non-return system
• Thermo-Siphon system
• Hopper system
• Pump/forced circulation system.
Direct or Non-Return System
• This is suitable for large installations and where plenty of water
is available. The water from a storage tank is directly supplied
to the engine cylinder. The hot water is not cooled for reuse
but simply discharges. The low H.P. engine, coupled with the
irrigation pump is an example.
Thermo-Siphon System
■At the end of the chapter, the learner should be able to:
– Identify the basic types of engine fuel injection system;
– Identify engine fuel injection system parts and function; and
–Understand working principle of the engine fuel injection system .
ENGINE FUEL INJECTION SYSTEM
• Fuel injection, in an internal-combustion engine, is the introduction of
fuel into the cylinders by means of a pump rather than by the suction
created by the movement of the pistons.
TRIVIA
• Air fuel ratio of 14.7:1 is the ideal ratio for lowest emissions
-Storage of fuel
-Filling
-Provide a method for
determining level of fuel in tank
FUEL FILTER
• Direct injection
Throttle body injectors or Single Point Injectors
(TBI)
• Single-point injection was a first step before the more complex multi-point systems
came about. Not as precise as the systems that have evolved, TBI metered fuel
better than a carburetor and was less expensive and easier to service.
Throttle body injectors or Single Point Injectors
(TBI)
Port or Multipoint fuel injection (MPFI)
• Multi-point fuel injection has a separate injector nozzle for each cylinder, just
outside its intake port, which is why the system is sometimes called port injection.
Delivering the fuel vapor this close to the intake port ensures that it will be drawn
completely into the cylinder. The primary advantage is that MPFI meters fuel more
precisely than TBI, achieving the desired air/fuel ratio. MPFI lessens the possibility
that fuel will condense in the intake manifold.
Port or Multi-point fuel injection (MPFI)
Sequential fuel injection (SFI)
• Sometimes called sequential port fuel injection (SPFI) or timed injection, SFI is a
type of multi-port injection. Though basic MPFI uses multiple injectors that spray
their fuel at the same time or in groups. Sequential fuel injection triggers each
injector nozzle independently and is timed like spark plugs. SFI sprays the fuel
immediately before or as the intake valve opens.
Sequential fuel injection (SFI)
Direct injection
• Direct injection delivers fuel directly into the combustion chambers, past the valves.
More common in diesel engines, direct injection is gaining popularity in gasoline
engine designs and is sometimes called DIG or direct injection gasoline. As with
other systems, fuel metering is even more precise, and the direct injection gives
engineers another variable to influence how combustion occurs in the cylinders.
Direct injection
Direct Gasoline Injection
Direct Gasoline Injection
• Singal, R.K. (2014). “Internal Combustion Engines.” S. K. Kataria & Sons
• Singal, R.K. (2015). “IC Engines and Compressors.” S. K. Kataria & Sons
• Motor Vehicles and the Environment by Harrington & McConnell (2003)
• DOE Oil Supply/Demand Report Full Year 2017
• CO2 Emissions from Fuel Combustions (2017) by International
Energy Agency (IEA)
• Global Energy and CO2 Status Report (2017) by International
Energy Agency (IEA)