Scribd Logo
Upload

Welcome to Scribd!

  • Mobile Heavy Crane

    Uploaded by

    Govind Jadhav
    32 views38 pages

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Report this Document

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    32 views38 pages

    Mobile Heavy Crane

    Uploaded by

    Govind Jadhav

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 38
    INSPECTION AND MAINTENANCE Inspection and Maintenance Proper inspection and maintenance helps ensure safety and prolongs the ifeof your crane. To keep your crane in peak condition and maintain optimum performance, inspect and service it atthe recommended intervals. In ‘his way, you can prevent failures and detect problems inter eany stages. ‘Two recommended inspection and maintenance inter- vals are provided; one based on the hourmeter reading ‘and the other on calendar monthe; perform inspections ‘and maintenance according to whichever comes fist. ‘@The inspection intervals are based on the assumption that the crane is used under normal operating condi- tions. fit is used under severe or unusual condtions, shorten the intervals accordingly. ‘if you are unable to perform any inspection or mainte- nance work yourself, contact your nearest BQ-TADANO Alistibutor or dealer for assistance. " Perform before start of each Precparatonl napecton | ave tn “g |"00nours or | Portrm overy 100 hour or 8 |1 month once a month 2 [250 hours or | Pertorm every 250 hours or 8 [3 months every 3 months g 500 hours or Perform every 500 hours or 5 month every € montna [1,000 hours or [Perform every 1,000 hours 2 ltyear or once a you. § |2,000 hours or [Perform every 2,000 hours 4 |2yeas or ovory2 years. Inspection and Maintenance 140 Inspection and Maintenance Pre-Operational and Periodic Inspet ———i——§— A. Hryou neglect pre-operational and periodic inspections, you will not be able to detect prob- lems in their early stages or prevent consequent accidents. Make it habit to perform the recom ‘mended pre-operational and periodic inspections. Ityou find any abnormaitty, take corrective action immodiatoly. @For inspection and maintenance of tha optional heater itselt, refer to the separate heater operation and ‘maintenance manual. Pre | Pari inepecton system/Component Check Point [eran 100 hrs Insect month] Inclalation, exomal appoaranco e Pe PTo leneniesna Operation (abnormal sounds, overheating), olleaks | @ | @ Installation ele vsiem | Propeller shat [runout wom spces e Installation e Hyéraulio pump | Operation (abnormal eoundo, verhoating, ele ycrauic trapped ait.) oll leaks system ; instalation, extemal appearance ele Preteuicel [ove contamination, oaks ele Clean filters, tanks, and air breathers. e Swing lable |Instalation, extemal appearance ela (including swing | racks, deformation, etc.) beating) Swing mation e swing instalation extemal anpaarance e lsystom. "a . int [Operation, oil evel, oil leaks ele a Sg rae operate ele Installation e Pony et [Operation oliaks e [Boom Installation, extemal appearance ele Jetevatng |? [operation oaaks ele system Spontaneous retraction e Installation, extemal appearance ele Sc | iso Operation, ol ieaks ele lcoesash Wom ale plate e a Spontaneous retraction e som band Installation, extemal appearance ele sinale top Operation ele Pre-Operational and Periodic Inspection at Pre-Operational and Periodic inspection Fis [Rai Tapa SystervComponent Chock Point fpeaonl 100 fs Inspection month Winch motor and [Insalaion ele speed reducer | Operation, cil level, ol leaks e Instalation, external appearance ele Niowing _|Hookbiocks,_ [praton sheaves, [Conation of wire rope (rope socket, wedge) ele Sys | wire ropes Condition of safety latch ete Wire ope reeving ele Disordery winding [Instaation, external appearance ele prevention device | Operation e Movement of each overpadal ele crane | OPer8HNO COMES | Hoverent of acelerator evel | conto! instalation, extemal appearance lystem —_|cetectorvarves | Operation, ol eako ole Rolit valve pressure setting, condition of seal e installabon, external appearance e Angie meter operation ele inetallaon, external appearance ele Fars oven |Funtions (check but, automatic tp) ele cary (ann Operation (amps, buzzers, tc.) ele s External appearance of poo engin setecior devices I Oerwind instalation, external appearance e Jeutout davies [Operation ele Working area Installation, eviarmal appearance contol devices __ [Operation ele [camer safety device] Operation ele instalation, elemal appearance e lorane kiero [Operation, ol leaks ele [supporting [Jack cylinder spontaneous retraction e and instalation, extemal appearance e Jpostioning [BUDO IeVEIS [Conan of bubbles e on installation, extemal appearance (Operation, ol leaks ele amps installation, external appearance ° Operation ele Instalaton, exernal appearance e electical |swiches Openiee oe pane Instalaton, external appearance e Wioers (Operation “ele Wom or damaged blades Pre-Operational and Periodic Inspection 142 Pre-Operational and Periodic Inspection Pre | Penoae nepecin ‘System/Component Check Point joperational 100 hrs Ingpcten| 1 month [Oieais ele Pipes, hoses | Obstructions, wists, damage, wom hose, et. ele Loose support e rane Installation, external appearance ele Doo lock function e Operator's cab [Condition of seat adjusting mechanism e instalation, extemal appearance e Ore ents [Operation ele JComPonentsl aie condtioner | Check and wash condenser and check coolant amount [Clean interna air fiter [Check V-belt oil cooler aan external appearance $ Lubrication [Apply grease to each grease nipple e [Apoly grease to wire ropes, sheaves and side pates | @ | @ Extemal appearance [Onassis frame lust, cracks, deformation, twists, etc) ei? indication plates [External appearance e Pre-Operational and Periodic inspection 143 Pre-Operational and Periodic inspection Safety Parts Requiring Regular Replacement |A.Be sure to replace safety parts regularly. [Neglecting to replace the safety parts regularly ican cause accidents. ‘Some components of your machine use parts which wear with time, It is not always easy to determine when they should be replaced, even ifthe periodic inspection |s performed as recommended. For safety. such parts must be replaced regularly. The folowing table gives the replacement intervals forthe major safety parts. Contact your nearest BC-TADANO distributor or dealer to have these parts replaced at the regular intervals. ‘Satety pars requiring regular replacement Interval [Boom telescoping wire ropes. 4 years Safety Parts Requiring Regular Replacement a4 ‘Safety Parts Requiring Regular Replacement Greasing Iorice] ‘Using different brands of grease together can change the properties of the grease and have an ‘adverse effect on the machine. When you add grease, be sure to use the brand that is in the machine. lta different brand of grease must be used, take out all the remaining grease before adding the new grease. ‘@Dust in the grease causes premature wear of slid- Ing surfaces, and consequently, shortens the life of the crane. Always clean grease nipples and other surfaces before epplying grease. ‘The wire ropes should be cleaned using a wire brush, compressed alr, etc., before they are greased. Maintenance Table @ Lubricating wira ropes with an improper gear all, ‘cup grease or waste oll only shortens their Ife. Use rope grease or other grease that has properties sult- able for wire ropes. ‘@in addition to the areas listed in the "Maintenance Table", the following areas should also be lubricat- ed with grease to protect them from rusting and ensure smooth movement. * Hydraulic cylinder rods (boom elevating cylinder, Jack cylinder, etc) that are exposed to air when the cylinder is in a fully retracted position + Links and sliding sections that were coated with grease before shipment from the factory Foe Chak tava No. Grease Points and Method a en 100 ne 1 | Side and bottom surfaces of boom Coat {4 points| e 2 | Slide plate (top surface of boom) Inject [8 points| e 3] Side pate (botiom surface of boom) | Tiect [6 ode] . 4 [Boom botiom end Trjeet_[t pie e [Wire rope for win) Cont | pin e 8 Coat _|2 points) e J Inject [3 poinis| e 3 Coat_[t pit e ® Trjct [2 pein e 76 Tryon ]e pn . 11 | Front jack oat inject | pan e 12 [Bievaung Gninaer rect pane . 13 | Pin (for jib head sheave) Inject _|1 point e 14 [Fin or single top sheave) Tnect_[ pnt e 15 | Main hook block (5:00) inject pai e 76 | Main hook block (20on) inject _|T point e 57 | Aiary nook block (45-00) inject pan e 18 | Propelier shaft Inject _[3 points} e Greasing Greasing 145 @ — oncoawoee 1) Every 100hs (once a mont) 146 Greasing @D Telescooiamade!| | D pray Teascoina mea! | | @ sop suraca crvoom) | @ Fight and it bation INOTICE] ‘Using ditterent brands of gear oll together can change the properties of the gear oll and have an adverse effect on the machine, When gear oll is ‘added, be sure to use the same brand that is in the ‘machine. Ia different brand of oll must be used, re- ‘move all the remaining gear oll before adding the new oll, Caan the araa areuind tha plugs hatara removing them to prevent dust and other foreign matter from er tering. ‘Clean the plugs and plug holes, and wrap sealing tape ‘around the plugs before installing and tightening the plugs. Maintenance Table ~Checkinioval ————SSS—=*d uo] Component and Rested Operation |e Tne’ Toa | tons | Pat he | 5 [100 “Tmonth [3 monthe|6 monthe|_tyear 3 [creck onever |Z points | | . e 2 s > (© : First replacement only Gear O11 tae Gear Olt Winch Speed Reducer Oil Level Check - +--+ ++ Every 500 Hours or Every 6 Months Winch Speed Reducer Oil Replacement --: - - Every 1,000 Hours or Once a Year | AA The speed reducer is very hot immediately after operating. Let the speed reducer cool down until it [can be touched with your bare hand before por- {forming maintenance work on It Checking Oil Level 1. Set the crane on a level surface. 2. Remove the level plug and check the ail evel ‘There is no need to add oil ifthe ol level comes to the bottom ofthe plug hol. flow, remove the filer plug and ‘add ol through the filer plug hole. ‘3. Install and tighten the level and filler plugs. Replacing Oil 1, Set the crane on a level surface. 2. Place an oil pan under the drain plug to catch the ol 3. Remove the drain, filler and level plugs, and drain the oil. AL Afor all of the cil hae drained out, inctall and tighton the drain plug. 5. Pour fresh gear oll through the filler plug hole unti it begins to come out of the level plug hole. 6. Install and tighten the filer and level plugs. Gear Oi! 440 Gear Ol! Swing Speed Reducer Oil Level 2. Remove the drain plug and attach a hosa to the + Every 500 Hours ‘vent. Remove the filer and level plugs to draln the ol. or Every 6 Months ‘Swing Speed Reducer Oil ‘3. After all of the oll has drained out, remove the hose, Install and tighten the drain plug. Checking Oil Level = ee 1. Set the crane as follows: 4. Pour fresh gear oll through the filer plug hole until i (1) Support the crane on extended outriggers in a level ‘begins to come out of the level plug hole. position, (2) Raise the boom to an angle where t does not hinder 5+ _Inetall and tighten the filer and level plugs. maintenance work. 2. Remove the level plug and cick the ol fevel. ‘There is no need to add oil if the oll comes to the bottom ‘of the lavel plug hole. If low, remove the filer plug and ‘add oll through the filer plu hole. 3. install and tighten the level and filer plugs. Replacing Oil 1. Set the crane as follows: (1) Support the erane on extended outriggers in a level position (2) Raise the boom to an angle where it does not hinder the maintenance work. Gear 11 Gear Olt Hydraulic System a — A The hydraulic olt and hydraulic equipment become very hot immediately after an operation, Let them cool down before starting maintenance ‘work on them. A Some hydraulle components remain highly Dressurized inside even after the engine has been ‘stopped. Their careless disassembly will cause ‘serious bodily inuries. Do not attempt to disassemble hydraulic components, pipings and couplings. (NOTICE) Using different brande of hydraulic oll together ‘can change the properties of the oll and have an adverse effect on the machine. When you add ‘hydraulic oll, be sure to use the brand that Is in the ‘machine. Ita different brand of oll must be used, be ‘sure to take out all the remaining hydraullc oll before adding the new oil, Maintenance Table ‘@ Replacement interval depends on the brand ofthe hydraulic ‘Contact your noarest BO- TADANO dietributor or doalor fo below. ‘Pit the crane ts operated for a ong time with the hhydraulle olf at a temperature exceeding 60°C, the oll wil rapidly deteriorate, shortening ite ofthe hydraulic components. ‘When the oll temperature Is over 60°C, the oll cooler should be used to control the oll temperature even If within the operating temperature range. @ The hydraulic oll is less fluld when its tempera- ture is low. Hf, In cold weather, the crane Is operated with a heavy load at high speed without allowing It ‘to warm up, the hydraulic components could be damaged. When the ambient temperature Is low, do. ‘ot start crate operation right away. Instead, let the crane warm up eufflaently; until the oll temperature rises to approximately 20°C. ‘@8e sure to handle the hydraulic pipes caretully. ‘Handling the pipes incorrectly can cause oil leaks or the hydraulic components to maifunction. Whenever 4 pipe has to be removed, be eure to consult the nearest BO-TADANO distributor or desler. ‘@ Dust, foreign matter, water, etc. In the hydraulic oil tank or pipes could cause a machine failure. ‘Keep these parts tree of dust when working on them. ollin use, 3 roplacing tho lino fitere numbered trom 6 to 7 on the let Y toy 3 months| 6 months|_1 year | 2years [Check ol levell 1 point e 1 [Hydraulic oil tank 773" [6 |Line filter (winch brake circuit) | Replace 1 point e (1: Tank capacity (12): Total capacity _O: Fist replacement only (C3). Win Uw tydrauic ol other tan BQ-TADAND Hycrauic ON Is used, replace the ol every 1,000 hours or 7 years, ‘Hydraulic System 451 Hydraulle System Oil Level Check (Hydraulic Oil Tank) Once a Day Oil Replacement (Hydraulic Oil Tank) +++ Every 2,000 Hours or Every 2 Years +++ Every 1,000 Hours or Every 1 Years NOTICE] ‘Attar the hydraulic oll has been replaced, tha hye

    You might also like