Table of Contents General Notes ... : cece 2 Calibration Procedure 3 Cover Removal and Installation 4 MainDisplay Board Removal and Installation . 4 Customer Display Board Removal and Installation . 4 A/D Board Removal and Installation Load Cell Assembly Removal and Installation .. Battery Removal and Installation 5 Parts List Exploded View Drawing BERKEL INCORPORATED One Berkel Drive LaPorte, Indiana 46350-2594 219/326-7000. Fax 219/324-2928 (800) 348.0251 Form No, 4396NIU98 Printed in USA Berkel Incorporated Part No. 3175-09110General Notes DO NOT SOLDER ON ANY BOARD WITH POWER CONNECTOR ON. . DO NOT SOLDER ON BATTERY WITH POWER CONNECTOR ON A/D BOARD When putting cover back on be sure to justify Keyboard cable to the left side of the connector as there may be one more pin on the connector than on the cable. . On left side of board there is a header with three rows of pins. The cable connector with two rows of pins plugs into the two rows on the header nearest the center of the board. The single row connector plugs on the row of pins nearest the outside edge of the board. . The power cable has a locking tab. Care must be used to release the tab as the con- nector is removed. Page 2Calibration Procedure A. Zero Adjustment . Turn scale on. . Level scale using four adjustable feet. (Fig. 1 Item A) . Remove shipping screw. (Fig. 1 Item B) Turn machine off. . Hold down “0” key while turning on machine. . Internal value will now be displayed in Price/lb window. . Adjust VR4 until display reads 12,500 plus or minus 50 counts. (Fig. 2) Note: VR4 is the pot. located nearest the keyboard behind the adjustment cover in the scale base. . Apply a small amount of weight to platter and make sure number decreases. Depress “0” key to return scale to normal operation. NOQeona on B. Span Adjustment Start with scale leveled, and the weight display indicating 0.00 2. Place thirty pounds on the platter and note error. A reading of 29.96 would equal an error of -0.04. If the scale indicates OL, use 29 Ib. Remove weight from scale. Multiply error from step 2 above by .5. (.5x-0.04=-0.02) . Adjust VR3 to display, in weight window, the result of step 4 with no weight on platter. (-0.02) (Fig. 2) Note: VR3 is the pot. located nearest the customer display behind the adjustment cover in the scale base. 6. Depress “Z” key to zero scale. 7. Repeat steps 2 through 6 until 30 pounds reads 30.00. aboFigure 1 Figure 2 ‘ep of scale Span + @. Front of sedeCover Removal and Installation Remove power adapter from scale. Remove platter and set aside. Tum scale upside down and remove four Phillips head screws - one near each foot. Tum scale over. Lift up keyboard side of cover enough to unplug keyboard cable from display/main board. Remove cover and set aside. To install reverse above procedure Aeon 2 NOTE: When putting cover back on be sure to justify keyboard cable to the left side of the connector as there may be one more pin on the connector then on the cable. Main/display Board Removal and Installation Remove cover. Lift main board off six retaining posts. Unplug connector from right upper side of board. Unplug two connectors from left edge of board. To install board reverse above procedure. NOTE: On left side of board there is a header with three rows of pins. The cable connector with two rows of pins plugs into the two rows on the header nearest the center of the board. The single row connector plugs on the row of pins nearest the outside edge of the board. Customer Display Board Removal and Installation 1. Remove cover. 2. Lift board and remove two cables from the board. 3. To install board reverse above procedure. NOTE: The cable with the single row of pins goes on the three row header on the row nearest the edge of the board Page 4A/D Board Removal and Installation Remove cover. Remove Main/Display board. Unplug power cable at back left comer of board. en NOTE: The power cable has a locking tab. Care must be used to release the tab as the connector is removed. 4. Remove four screws holding A/D board to bottom of scale. 5. Record the color and location of wires from load cell and unsolder cable. NOTE: DO NOT SOLDER ON BOARD WITH POWER CONNECTOR ON. 6. To install reverse above procedure. Load Cell Assembly Removal and Installation Remove cover. Remove four screws holding bottom lower cross to base assembly. Cut wire wrap holding load cell cable to base. Unplug power cable at back left comer of A/D board, sens NOTE: The power cable has a locking tab. Care must be used to release the tab as the connector is removed. 5. Record the color and location of wires from load cell and unsolder cable. NOTE: DO NOT SOLDER ON BOARD WITH POWER CONNECTOR ON. 6. To install reverse above procedure. Battery Removal and Installation Remove cover. Unplug power cable at back left corner of A/D board. Remove four screws holding bottom lower cross to base assembly Set load cell assembly beside the scale. Remove two screws holding battery bracket and remove bracket. Unsolder leads from load cell Onewona NOTE: DO NOT SOLDER ON BATTERY WITH POWER CONNECTOR ON A/D BOARD Page SItem No. 1 3 4,10,15,16,45 6 7 8 9 11,13 12 14 18,35,32,33 19 2 22 23 24 25 26 27 29 30 31 32 33 36 37 38 39 40,47 at 50 51 NS NS 10 15 16 "1 13 Part Number 1111-00111-1 1210-04601-0 4975-09459 3410-23006-0 3410-26813-0 3410-26826-0 3410-18015-4 4975-09460 4504-00110-5 4510-13000-8 4975-09461 5516-10000-0 5523-16044-4 6422-16006-4 5523-06032-1 5523-08041-1 5523-10040-1 5523-12042-1 5523-16042-1 5524-06131-1 §524-14131-2 5527-07040-1 5701-15630-2 5702-11100-0 7990-30600-4 7999-50122-2 7999-61710-1 4503-28100-0 4975-09462 4510-18000-0 1170-00202-1 5524-04080-3 6807-30000-0 4975-09432 1220-05314-2 4501-50000-8 4530-0060J-8 4640-0060J-8 4500-00010-8 4505-00000-1 Description Power Switch Rechargable Battery 6V/4AH Top Cover Cable, 6 pin 10" Cable, 13 pin 10.7" Cable, 26 pin 10.7" Cable, 15 pin 7" Base assembly Adjusting Feet Buckle Plug Load Cell assembly Battery Hold Down Clamp Screw, Lower Cross M4*18 Screw, Load Cell M6"16 ‘Screw, A/D Brd TP2 3°6 Screw, Lower Cross M4*8 Screw, Load Cell Stp M4*10 Screw, TP2 4"12 Screw, TP2 Cover/base 4°16 Washer 6*13 4/4 Spring Washer (Black) Nut 4*7 Alum. Upper Cross Alum. Lower Cross Rear Display Board AM9501 Main Board AM9617-AD A to D Board Adjustment Cover Platter Plastic Plug Power Socket Washer 4*8*0.3 Dust Cover Power Adapter Cover Parts Membrane Keyboard Top Cover Front Panel Rear Panel Base Parts Base Level Page 6