M0109266

July 2019
Component Locations FLUID POWER SYMBOLS
Schem atic Machine
Description
Location Location BASIC COMPONENT SYMBOLS
Air Compressor Gp - Dryer Attachment D-8 1
Air Compressor Gp - Standard A-8 2 MAIN AUX

Air Dryer Gp - F-8 3 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
Block - Junction (Air Brakes LH) F-2 4 COMPENSATED)
Block - Junction (Air Brakes RH) F-2 5
Block - Junction (Parking Brake / Engaged SW) B-2 6
Block - Junction (Parking Brake) B-5 7 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT

32
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
Brake Gp - Parking B-2 8 COMPENSATED)

Brake Gp - Service LF F-1 9 VALVE ENVELOPES VALVES VALVE PORTS

Brake Gp - Service LR E-1 10
Brake Gp - Service RF F-2 11
Brake Gp - Service RR E-2 12
Gauge - Air (LH Brake Pressure) F-5 13 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

Gauge - Air (RH Brake Pressure) F-4 14 CONTROL VALVES CHECK VALVES
Governor As - Air Compressor A-7 15 AB A B
Governor As - Air Compressor (W/Dryer) D-7 16
Reservoir - Air D-5 17 P T P T
BASIC SPRING SHUTTLE PILOT
Sw itch As - Pressure (Air Brakes Left) D-4 18 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
Sw itch As - Pressure (Air Brakes Right) E-4 19
FLUID STORAGE RESERVOIRS
Sw itch As - Pressure (Parking Brake Engaged) A-2 20
Sw itch As - Pressure (Stop Light) E-3 21
Tank Gp - Air F-8 22
Valve - Air Relief (Air Tank Return G) C-7 23 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

12K, 120K, 120K2, 140K, 140K2

Valve - Air Relief (Air Tank) D-5 24
MEASUREMENT ROTATING SHAFTS
Valve - Drain (Air Tank Left) C-4 25
Valve - Drain (Air Tank Right) E-5 26
Valve As - Air (Parking Brake)
Valve As - Check (Reservoir Inlet Left)
B-3
C-6
27
28 and 160K Motor Grader PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

Air System
Valve As - Check (Reservoir Inlet Right) D-6 29
COMBINATION CONTROLS
Valve As - Vent (Air Compressor W/Dryer) E-7 30
Valve As - Vent (Air Compressor) A-7 31 19
Valve Gp - Air Control (Service Brake) C-3 32
Valve Gp - Check (Parking Brake) B-4 33 12K: 120K: 140K: 160K:
SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
Valve Gp - Solenoid (Parking Brake) B-4 34 JJA1-20099 SZN1-20099 SZL1-20099 SZM1-20099 OR MANUAL & PILOT PILOT OR MANUAL
SZP1-20099
MANUAL CONTROL SYMBOLS

120K2: 140K2:
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
SZS1-20099 SZW1-20099
RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

21 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

27 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

18
FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

© 2019 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.

BELOW OPERATOR COMPARTMENT RH OPERATOR CONSOLE

30 31 ELECTRICAL SYMBOLS TABLE

1 2 HYDRAULIC SYMBOLS (ELECTRICAL)

G
16 22 M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)

15 3

PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE

(Dimensions: 39 inches x 28 inches)

(ADJUSTABLE) SWITCH

WIRE NUMBER IDENTIFICATION CODES

9 11
ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

M0109266
23 24 CURRENT STANDARD CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE

INDICATES WIRE 135 IN HARNESS “AG”
WIRE

28 325-AG135 PK-14
CIRCUIT NUMBER
IDENTIFICATION WIRE COLOR
29
CIRCUIT NUMBER WIRE WIRE GAUGE
IDENTIFICATION COLOR 325-PK

25 12 PREVIOUS STANDARD

4 WIRE WIRE COLOR

5

30 Page,
26 325-PK-14 B A

10
CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)

17
IDENTIFICATION

MACHINE LH REAR VIEW MACHINE REAR VIEW MACHINE RH REAR VIEW

20

13

14 6 33

34
8 7

FRONT OPERATOR STATION MACHINE RH BOTTOM REAR VIEW MACHINE RH BELOW CAB VIEW
 8 7 6 5 4 3 2 1

DRYER ATTACHMENT
(22) TANK GP - (11) BRAKE GP -
AIR SERVICE RF
4358224 8W-4265 (160k)
351-0580 (140K / 140K2 /
120K /120K2) (9) BRAKE GP -

F
AH GG (13) GAUGE - ALERT INDICATOR
BRAKE AIR PRESSURE
(14) GAUGE - STOP 525-1242 (12K FRONT) SERVICE LF
8W-4265 (160k) F
AIR (LH BRAKE PRESURE) AIR (RH BRAKE PRESURE)
304-6958 304-6958 LIGHTS 351-0580 (140K / 140K2 / 120K /120K2)
525-1242 (12K FRONT)

RF LF
(3) AIR DRYER GP -
450-3729
(5) BLOCK - (4) BLOCK -
3 JUNCTION (AIR BRAKES RH) JUNCTION (AIR BRAKES LH)
198-5438 198-5438

5 (10) BRAKE GP -
SERVICE LR
E 8W-4265 (160k) E
351-0580 (140K / 140K2 / 120K /120K2)
525-7453 (12K REAR)
4 (30) VALVE AS - RR
(26) VALVE - LR
VENT (AIR COMPRESSOR W/DRYER)
DRAIN (AIR TANK RIGHT)
5F-5434
9D-6663
(19) SWITCH AS - (21) SWITCH AS -
PRESSURE PRESSURE (STOP LIGHT)
1 - COMPRESSOR CONNECTION
2 - RESERVOIR CONNECTION (AIR BRAKES RIGHT) 3E-2026 (12) BRAKE GP -
3 - PURGE RESERVOIR CONNECTION 114-9281
SERVICE RR
4 - EXHAUST CONNECTION 8W-4265 (160k)
5 - CONTROL (18) SWITCH AS - 351-0580 (140K / 140K2 /
PRESSURE 120K /120K2)
(24) VALVE -
(AIR BRAKES LEFT) 525-7453 (12K REAR)
1 AIR RELIEF (AIR TANK)
114-9281
2G-1034
1 - INLET
2 2 - OUTLET (17) RESERVOIR -
1 - AIR DISCHARGE 2 1
2 - GOVERNOR PORT AIR
(16) GOVERNOR AS - 8W-8575
(1) AIR COMPRESSOR GP - AIR COMPRESSOR
D DRYER ATTCH (W/DRYER) D
149-4915 205-7187 (29) VALVE AS -
DRYER ATTACHMENT CHECK (RESERVOIR INLET RIGHT)
7D-6936

12 22
A RIGHT

11 21
H
LEFT
(23) VALVE -
AIR RELIEF (AIR TANK RETURN G) (25) VALVE -
(28) VALVE AS - DRAIN (AIR TANK LEFT)
2G-1034
CHECK (RESERVOIR INLET LEFT) 9D-6663 (32) VALVE GP -
7D-6936 3
AIR CONTROL (SERVICE BRAKE)
G 8X-2650
C C
1 2
11 - PRIMARY SUPPLY
12 - SECONDARY SUPPLY
AH GG 21 - PRIMARY DELIVERY
(Dimensions: 39 inches x 28 inches)

1 - INLET 22 - SECONDARY DELIVERY

2 - OUTLET 3 - EXHAUST PORT
STANDARD SYSTEM
W/O DRYER ATTACHMENT
M0109266

(7) BLOCK -
JUNCTION (PARKING BRAKE)
5T-8285

(27)VALVE AS -
(34) VALVE GP - AIR (PARKING BRAKE)
30 Page,

SOLENOID (PARKING BRAKE) 253-4347 Do not operate or work on this product unless you have
read and understood the instruction and warnings in the
NOTE A 185-0008 relevant Operation and Maintenance Manuals and
B relevant service literature. Failure to follow the instruc- B
(33) VALVE GP - (6) BLOCK - (8) BRAKE GP - tions or heed the warnings could result in injury or
death. Proper care is your responsibility.
CHECK (PARKING BRAKE) JUNCTION (PARKING BRAKE PARKING
6D-1432 / ENGAGED SW) 9W-5132
(31) VALVE AS -
5T-8285
VENT (AIR COMPRESSOR) HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
5F-5434 PARKING BRAKE PILOT SUPPLY
3 MAIN COMPRESSOR OUTPUT
SERVICE BRAKE CIRCUIT
PARKING BRAKE CIRCUIT
ELECTRICAL CIRCUITS

1 2
1

2
LINE PATTERNS
Pressure Line
1 - INLET
2 - OUTLET 1 - SUPPLY Pilot / Load Sensing Pressure
2 - DELIVERY Drain / Return Lines
3 - EXHAUST
Air Line

1 3 Component Group
(20) SWITCH AS -
CALLOUTS
2 NOTE B PRESSURE (PARKING BRAKE ENGAGED)
455-9255 YY Taps (Pressure, Sampling, Sensor - by letter)
2 1 DL DL D Connectors (By letter)
A Callout Number Component
A
(15) GOVERNOR AS - (Machine Location from (52) VALVE GP - CONTROL Name

(2) AIR COMPRESSOR GP - Component LocationsTable)

138-1234 Part Number
AIR COMPRESSOR
STANDARD
205-7187 NOTE A: WHEN IGNITION KEY IS TURNED ON
149-4915
1 - RESERVOIR PORT VALVE OPENS TO ALLOW AIR FLOW.
1 - AIR DISCHARGE 2 - UNLOADER PORT THIS SCHEMATIC IS FOR THE 12K, 120K, 120K2, 140K, 140K2 AND 160K AIR SYSTEM
2 - GOVERNOR PORT 3 - EXHAUST PORT MEDIA NUMBER: M0109266
NOTE B: WHEN SHIFTER IS IN PARK
NO AIR FLOWS THROUGH VALVE. ALERT INDICATOR SCHEMATIC PART NUMBER: 348-7098, CHANGE: 00, VERSION: -
P PARK BRAKE ENGAGED Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

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