7 Doc No: OMM50001621 ME technologies Rev: A Page.1 of 5 ‘OPERATION AND MAINTENANCE MANUAL FOR WECO UNJON WEAR GAUGE KIT Rev | ECNNo. | Date Reviewed Approved By A | sozam8 | toNovene Douglas, Don ‘Sotau, James RELEASED Summary: This manual provides the instructions necessary tex properly use the Ween: Union ‘Wear Gauge Kits. Instructions as well as kit part numbers are included. Tae aa aan ar al ha STRAIN AEG Ta 3 ie SOTA ARS bopory of Fc Tecrlopee ord ay habe oases one oe Paley amr ot enews wien atvoreaon by FE. smumnow ren aso Palaces S/n 18MiG Techn. Doc No: OMMS0001621 + Technologies Rev: A Page 2 of 15 1.0 PURPOSE OF THE WECO UNION GAUGE KIT Weeo Union Components are subjected to harsh environments as well as makeup and breakout routines that can cause wear at unpredictable rates. Although Weco Union Components were designed with some wear allowance, regular inspection of wear must be practiced to insure that component wear limits are not exceeded. Once the allowable wear on any component in the union assembly is exceeded, the part is not suitable for its maximum working pressure and must be discarded from service. The Weco Union Gauge Kit allows for inspection of critical component features to insure integrity at maximum working pressure. There are six union gauges in each kit contained within a portable case made of impact resistant materials. Proper use of these kits will reliably detect whether parts are worn past their allowable wear limits. The kit can also contain a Go ~ No Go Gauge to evaluate the wear on swivel joint ball races, 2.0 WECO UNION GAUGE KIT CONTENTS AND DESIGNATION Each kit includes six gauges designated as gauges 1 - 6 in Table 1 below. The gauge part names may be correlated to the specific gauge numbers in section 5.1 at the end of this manual. Each gauge has one component measurement area to check, except gauge #5, which is used twice: for the male hub thickness on a detachable sub, and for the wear on the retainer segments. ‘The No-Go gauges are designed to not screw into or go into an acceptable part. Detail application is given in the following pages. NOTE SFOS we Sr Wi SEN, CSET aN gS colada SORTS a rope of PC Tecrratgen, be rproduce, Saconnd, oF ace SE ay mare bet exorss writen authorton + munis ra sleae Malte TU+ IMC technologies Doc No: OMM50001621 Rev: A Page 3 of 15 Gauge Name Measurement Area Number Designation No-Go Plug Gauge Wing Nut Thread #1 No-Go Plug Gauge Wing Nut Thread Diameter #2 No-Go Ring Gauge Female Sub Thread #3 =| No-Go Ring Gauge Female Sub Thread Diameter #4 No-Go Hook Gauge for | Detachable Male Sub Shoulder, | #5 Segmented Male Sub _| Retainer Segment Flatness No-Go Hook Gauge for | Non-Detachable Male Sub #6 Standard Male Sub Shoulder Table 1 - Gauge Names and Designated Numbers ‘Sobpa to canadua rhe wd condos a onary, a donner ad al he Piarvalon coained teen we ha coriaenia ard oa aro ic Teche. tnd may nba orn, ado rads pi nary marr por expan wn aurea by FH + mmunsen rox avons = label! S/R ann eeeeeee eeeDoc No: OMMS50001621 FMC technologies Rev. A Page 4 of 15 3.0 GAUGE TESTING PROCEDURES IMPORTANT: All parts must be thoroughly cleaned before inspection. NOTE 3.1.1 GAUGE #1 - WING NUT TESTING PROCEDURE 1. Try to screw gauge # 1 into the wing nut until gauge # 1 is hand tight. 2. Count the number of turns it takes to unscrew gauge #1 out of the wing nut, 3. If gauge #1 goes around more than one full revolution without disengaging from the wing nut, the wing nut must be discarded due to excessively worn threads. 4. If gauge #1 disengages from the wing nut before it completes one full revolution, the nut is not worn past its’ allowable wear limit and may still be ised. dig into the flanks of the thread and make the wing nut appear to be good. Tapping the gauge will help center it to give a true indication of the wing nut's condition. In addition, if the flank of the lead-in thread CAUTION — of the wing nut is rolled over due to wear, the gauge might not start. Vv ifthe wing nut is severely worn, the gauge may cock sideways and cauce * The mut ms be DISCARDED etl oes ad CSPGHGRE TT COATT, is Coe a a Hs STRAIN Cad ra ae He naa a BS opt ot PUG Temci, andr oaducn, acne rae eon a ree wen aorta FHMc Technologies Doc No: OMM50001621 Rev: A Page 5 of 15 3.1.2 GAUGE #2 - WING NUT TESTING PROCEDURE . Try to slide gauge # 2 into the threads of the wing nut. . Try to locate the groove on gauge # 2 while the gauge is fully engaged in the wing nut. 3. Ifthe groove is not visible at full engagement, the wing nut must be discarded since the minor diameter exhibits excessive wear. {f the groove is visible at full engagement, the wing nut may be sed since the minor diameter does not exhibit excessive wear. » s CAUSE *2 The nut must be DISCARDED —Suaps saclr d cpaon fo Ta cone, a man and ae infamy Sad Parl a He SOOO and LTS fan. Ps Tecnagan, ord ayn opr, ened ode pe ny mame rr eres wen ode FU + pmunsto roe maeriStae t= Palak, D/O IUDMC technologi Doc No: OMMS0001621 FMC technologies Rev: A Page 6 of 15 3.1.3. GAUGE #3 - FEMALE SUB TESTING PROCEDURE 1, Try to screw gauge # 3 onto the female sub until gauge # 3 is hand tight. 2. Count the number of tums it takes to unscrew gauge # 3 from the female sub. . If gauge #3 goes around more than one full revolution without disengaging from the female sub, the female sub must be discarded due to excessively worn threads. 4. If gauge # 3 disengages from the female sub before it completes one full revolution, the female sub is not wom past its’ allowable wear limit and may still be used. e GAUGE #3 GAUGE #3 The female sub must be DISCARDED lea reo a Sone ie eee te a yy oe mam aon ane Pen pe + many men ae SSi Doc No: OMM50001621 FMC technologies Rev: A Page 7 of 15 344 GAUGE # 4 - FEMALE SUB TESTING PROCEDURE . Try to slide gauge # 4 over the threads of the female sub . Try to locate the groove on gauge # 4 while the gauge is fully engaged over the female sub. . Ifthe groove is not visible at full engagement, then the female sub must be discarded since the minor diameter exhibits excessive wear. . If the groove is visible at full engagement, then the female sub may be used since the minor diameter does not exhibit excessive wear. y 2 * GAUGE *4 GAUGE "4 The female sub must be DISCARDED ‘Saja cared ove and condone oe vaya document and aie Warman coated pawn ashe sraarica and ane cs FG econ and may nt rereduond, Sedo made pic ay marr por expres wine aaron by FuDoc No: OMM50001621 FMC technologies Rev: A Page 8 of 15 3.1.5 GAUGE #5 - MALE SUB TESTING PROCEDURE (DETACHABLE) 1, Try to slide gauge # 5 over the male sub shoulder as described in the drawing below. 2. Ifthe hook slides over the shoulder and the length of gauge # 5 lines up parallel to the face of the male sub, the sub must be discarded. 3. If the hook does not slide over the shoulder when the length of gauge #5 is flush with the face of the male sub, the sub does not exhibit excessive wear and may be used. GAUGE *5 SAUCE "5 The mole sub must be DISCARDED bj i spiacvl Ws ad CORAUGRG ea CATR, BOGUT aE w a Ronan Strid Naar wo a SOWA a ove rotor of PME Technologies, and ray not be reprsuced, Salons, fad pasa any mame oro exrens wren aorta by EMC + masse von amr Paine H/S/a009 10:08/ i Doc No: OMM50001621 f FMC rechnologies Rev: A Page 9 of 15 3.1.6 GAUGE #6 - MALE SUB TESTING PROCEDURE (STANDARD NON- DETACHABLE) - Try to slide gauge # 6 over the male sub shoulder as described in the drawing below. Ifthe hook slides over the shoulder and the length of gauge # 6 lines up Parallel to the face of the male sub, the sub must be discarded, 'f the hook does not slide over the shoulder when the length of gauge # 6 is flush with the face of the male sub, the sub does not exhibit excessive wear and may be used. x» 2 GAUGE #6 GAUGE "6 The mole sub must be DISCARDED ‘Saige sacresia iars and conions 1 We convary, fis ceva ahd al he ermal Gained hai wee SonhGonal aT ara Popa ot FM Tecomotogles, and may not be repodien,dscosed, or made pute hay manner pra nexroce wien aufoteman by aes tsuAsto von moictng =" Paisuae TSI 8 ee SSS—SS——i Doc No: OMMS9001621 Z MC technologies Rea a Ree 3.1.7 GAUGE #5 & #6 - MALE SUB TESTING PROCEDURE NOTE: The gauge has to correctly fit on both sides of the sub shoulder to provide valid test results. NOTE The position of the gauge as shown is not correct. See drawing on previous page. NOTE: This test must be performed on at least three different equidistant locations around the hub. NOTE Se a once soy ea alg Sesto ine mn nora eS propery of FNC T ne opoace deed, or math punch yaa pcre apes wie auraon by PRC, + unser ania aes ISO oS- Doc No: OMM50001621 Z FMC technologies Rev A Page 11 of 15 3.1.8 GAUGE # 5 - SEGMENT TESTING PROCEDURE - Slide each retainer segment into the hook of gauge # 5 as described in the drawing below. 2. Ifeither surfaces A or B, or both do not line up parallel to gauge #5, the segment must be discarded. 3. If both surfaces A or B line up parallel to gauge # 5, the ‘segment may be used. Gauge * 5 Gauge * 5 _t * e Examples of Exaggerated Wear The Retainer Segments must be DISCARDED SIRT sec ir ad coaion th sonar, Gocuent an al he STN cenaned haven ae Ha conden an ae zope Pc Tecrog, ard ey nebe rpadund Scon, ae pu ay Manabe wen attain by FC + sauce ron wore 1 masons 1/3/00) SeDoc No: OMM50001621 4 FM Crechnologies So eat 4.0 SWIVEL JOINT BALL RACE TESTING PROCEDURE The GO-NO GO gauge evaluates the wear: of Chiksan Swivel Joint ball races. 80 ENo- KNURL ON NO GO END. iL oy GAUGE. SWIVEL JOINT BALL RACE CLEARANCE: CLEARANCE INO CLEARANCE. Ty260" sauce o SANG WITH, IE THERE 1S no cucanaace Indicates Seve. SWE SMEGING WITH, wren using The Sh5‘Gd JOINT BALL RACE SUEARANE. mV Tae yg REN USING BALL RACE is S ACCEPTABLE: SOAGNIEE: dO Tienes ROY AgcEPT A Race TS Sritt AccE=TABLE. Ee a ae Pe SO i RTA A GHIRGT SONS TEE STS poverty of FC Tesologie ae "MProdut, lot or mode puch any mane ro wxxess wien adtonatan oreFMC technologies Doc No: OMMS50001621 Rev: A Page 13 of 15 44 Swivel Joint Ball Race Gauge Part Numbers 1. 1"& 194" 1502 Swivel Joints 510949 2. 2" & 3" 1502 and 2° 2002 Swivel Joints P509249 3. 4° 1502 & 3” 2002 Swivel Joints P519429 4. 4" 602 Swivel Joints PS43279 5. 4” 1002 Swivel Joints 543280 5.0 GAUGE TESTING CONCLUSION The end user is responsible for the frequency of gauge testing. The frequency of tests should be proportional to the amount of makeups and breakouts that occur on a regular basis. When in doubt that a given part is past its allowable wear, always use the conservative approach and discard the part in question. 5.1 GAUGE CALIBRATION Each kit contains copies of the calibration record for each of the gauges and it is the responsibility of the end user to insure that the calibration of the gauges is kept current. 5.2 PART NUMBERS Gauge Kit Assembly for 1" Figure 1502 Weco Union P517221 Case, Carrying (with foam inserts) P517220 Gauge #1 No-Go Plug Gauge for Wing Nut Thread P517214 Gauge #2 No-Go Plug Gauge for Wing Nut Thread Diameter P517215, Gauge #3 No-Go Ring Gauge for Female Sub Thread P517216 Gauge #4 No-Go Ring Gauge for Female Sub Thread Diameter P517217 Gauge #5 No-Go Hook Gauge for Segmented Male Sub P517218 Gauge #6 No-Go Hook Gauge for Standard Male Sub P517219 Tapes sescal re aSonond Sa SOTO, GSM a a HALON TST TOE oe Pe TORTS apna Pu Tearoagan oprsuce,daoeee, ade pus ay anwar protean aot by PC ‘and may nt suns rou wong 6" Palabas 1/09 eas“? EWI. Technologies Rev: A Page 16 of 18 Gauge Kit Assembly for 4" Figure 1002 Weco Union P515428 Case, Carrying (with foam inserts) P515425 Gauge #1 No-Go Plug Gauge for Wing Nut Thread 515414 Gauge #2 No-Go Plug Gauge for Wing Nut Thread Diameter 515415 Gauge #3 No-Go Ring Gauge for Female Sub Thread 515416 Gauge #4 No-Go Ring Gauge for Female Sub Thread Diameter P515417 Gauge #5 No-Go Hook Gauge for Segmented Male Sub 515421 Gauge #6 No-Go Hook Gauge for Standard Male Sub 515422 Gauge Kit Assembly for 4” Figure 1502 Weco Union P519647 Case, Carrying (with foam inserts) 519646 Gauge #1 No-Go Plug Gauge for Wing Nut Thread P519640 Gauge #2 No-Go Plug Gauge for Wing Nut Thread Diameter P519641 Gauge #3 No-Go Ring Gauge for Female Sub Thread P519642 Gauge #4 No-Go Ring Gauge for Female Sub Thread Diameter P519843 Gauge #5 No-Go Hook Gauge for Segmented Male Sub P519644 Gauge #6 No-Go Hook Gauge for Standard Male Sub 519645 Gauge Kit Assembly for 2” Figure 2002 Weco Union 534144 Case, Carrying (with foam inserts) 534295 Gauge #1 No-Go Plug Gauge for Wing Nut Thread 534283 Gauge #2 No-Go Plug Gauge for Wing Nut Thread Diameter 534290 Gauge #3 No-Go Ring Gauge for Female Sub Thread 534291 Gauge #4 No-Go Ring Gauge for Female Sub Thread Diameter P534292 Gauge #5 No-Go Hook Gauge for Segmented Male Sub 534293 Gauge #6 No-Go Hook Gauge for Standard Male Sub 534294 Gauge Kit Assembly for 3" Figure 2002 Weco Union 534142 Case, Carrying (with foam inserts) P534302 Gauge #1 No-Go Plug Gauge for Wing Nut Thread 534296 Gauge #2 No-Go Plug Gauge for Wing Nut Thread Diameter 534297 Gauge #3 No-Go Ring Gauge for Female Sub Thread 534298 Gauge #4 No-Go Ring Gauge for Female Sub Thread Diameter P534299 Gauge #5 No-Go Hook Gauge for Segmented Male Sub 534300 Gauge #6 No-Go Hook Gauge for Standard Male Sub 534301 ‘SDRC Tw cSTERC ars and anions ore carvany, ia doce oda th Fstaalon coated hare ae te snide and asus zope EMG Teco nd may tata reed Scan, ad pn any mane pro express wien aur y FUi Doc No: OMM50001621 FMC technologies Rev: A Page 14 of 15 Gauge Kit Assembly for 1 1/2" Figure 1502 Weco Union 514693 Case, Carrying (with foam inserts) 514692 Gauge #1 No-Go Plug Gauge for Wing Nut Thread 514686 Gauge #2 No-Go Plug Gauge for Wing Nut Thread Diameter 514687 Gauge #3 No-Go Ring Gauge for Female Sub Thread 514688 Gauge #4 No-Go Ring Gauge for Female Sub Thread Diameter 514689 Gauge #5 No-Go Hook Gauge for Segmented Male Sub 514690 Gauge #6 No-Go Hook Gauge for Standard Male Sub 514691 Go-No Go Gauge for Swivel Joint ball race wear 510949 Gauge Kit Assembly for 2" Figure 1502 Weco Union 508967 Gauge #1 No-Go Plug Gauge for Wing Nut Thread 509242 Gauge #2 No-Go Plug Gauge for Wing Nut Thread Diameter Ps09244 Gauge #3 No-Go Ring Gauge for Female Sub Thread 509245 Gauge #4 No-Go Ring Gauge for Female Sub Thread Diameter 509246 Gauge #5 No-Go Hook Gauge for Segmented Male Sub 509247 Gauge #6 No-Go Hook Gauge for Standard Male Sub 509248 Go-No Go Gauge for Swivel Joint ball race wear 509249 Gauge Kit Assembly for 3" Figure 1502 Weco Union 504281 Case, Carrying (with foam inserts) 504280 Gauge #1 No-Go Plug Gauge for Wing Nut Thread 504272 Gauge #2 No-Go Plug Gauge for Wing Nut Thread Diameter 504273 Gauge #3 No-Go Ring Gauge for Female Sub Thread 504274 Gauge #4 No-Go Ring Gauge for Female Sub Thread Diameter 504275 Gauge #5 No-Go Hook Gauge for Segmented Male Sub 504276 Gauge #6 No-Go Hook Gauge for Standard Male Sub 504277 Gauge Kit Assembly for 4” Figure 602 Weco Union P517206 Case, Carrying (with foam inserts) 517205 Gauge #1 No-Go Plug Gauge for Wing Nut Thread P517199 Gauge #2 No-Go Plug Gauge for Wing Nut Thread Diameter 517200 Gauge #3 No-Go Ring Gauge for Female Sub Thread P517201 Gauge #4 No-Go Ring Gauge for Female Sub Thread Diameter, P517202 Gauge #5 No-Go Hook Gauge for Segmented Male Sub P517203 Gauge #6 No-Go Hook Gauge for Standard Male Sub 517204 Sa aaa FSO SOT Na ae aN re asa Deere nen eaaa sy PHC, opr oF Temas aa may be rere “oma pub may manne pro sxress wien author by FMC, + ns rx ver ls a