You are on page 1of 1

PT.

KLK DUMAI Production Date : May 25, 2023


DAILY PRODUCTION FATTY ACID PLANT Report Date : May 26, 2023
May-23 Prepare by : Ryan Utama Putra
Checked by : Edih S
1. PRODUCTION PLANT 1 PLANT 2 PLANT 6

FEED PLANT 1 TODAY MTD YTD FEED PLANT 2 TODAY MTD YTD FEED PLANT 6 TODAY MTD YTD
CPKO (MT) - 12,315.180 105,569.332 SWEET WATER (MT) 24.873 3,709.457 40,367.716 FEED OIL -SPKFA (MT) 614.598 12,344.981 97,610.876
RBDPKO (MT) - - 9,017.218 TREATED SW (MT) 23.629 3,523.986 38,273.049 FEED OIL -SPKRFA (MT) - 721.096 6,693.966
CPKOLEIN (MT) - - - FEED TO P6 (MT) 614.598 13,066.077 104,304.842

RDPKFA P6 (MT) 185.913 814.283 6,478.313 DPKFA(MT) 556.351 11,096.574 87,084.920


FEED TO PLANT 1 (MT) 185.913 13,129.463 121,064.863 DPKRFA (MT) - 598.507 5,526.921

SPKFA (MT) 21.102 11,711.280 99,889.194 PLANT 3 RESIDU (MT) 44.109 805.004 6,362.842

SRBDPKFA (MT) - - 7,853.172 FEED PLANT 3 TODAY MTD YTD L.END (MT) 19.082 464.295 4,016.911
SPKOLEOIN (MT) - - - TREATED SW (MT) 23.629 3,535.246 38,463.977 L.END RESIDUE (MT) - 17.844 262.471
SPKRFA (MT) 157.872 701.976 6,601.337 CRUDE GLYCERINE (MT) 51.024 1,782.277 16,437.302 PITCH (MT) - 95.989 760.852
FATTY ACID PRODUCE (MT) 178.974 12,413.256 114,343.703 CG YIELD (%) 27.45% 13.57% 13.58% DPKFA + L.END Yield (%) 93.628% 93.061% 92.641%

SKFA / SRBDPKO / SPKOLEOIN / SPKRFA YIELD (%) 96.268% 94.545% 94.448% FA + CG YIELD (%) 123.71% 108.12% 108.03% PITCH + L.END RESIDUE Yield (%) 0.000% 0.871% 0.981%

SWEET WATER (MT) 27.585 3,720.339 40,339.693 RESIDU Yield (%) 7.177% 6.161% 6.100%
SW YIELD(%) 14.838% 28.336% 33.321%

2. QUALITY RAW MATERIAL FATTY ACID SWEET WATER TREATED SW CG DPKFA RESIDUE
FFA (%) 4.17

M & I (%) 0.32 0.52 10.11 0.34 0.29


AV (MqKOH/gr) 204.39 261.71

SV (MqKOH/gr) 211.44 262.63

IV (I2/100 gr) 17.51 17.49 17.69


DOS (%) 96.67

COLOUR (RED) 5.50 1.50


GLYCERINE / PURITY (%) 39.10 37.82 88.86

PH 7.22 8.77
TDS (ppm) 220.00

FA&E (ml NaOH 0.5n/50 gr) 0.45 0.38

PLANT 1 PLANT 2 PLANT 6


3. UTILITIES
TODAY MTD YTD TODAY MTD YTD TODAY MTD YTD
STEAM (kg) 74,000.00 3,513,000.000 25,053,000.00 HCL (kg) 140.00 2,463.000 18,821.50 STEAM (kg) 19,000.00 495,000.000 5,059,000.00

(Kg /mt Raw Material) 398.04 267.57 206.94 (Kg /mt SW) 5.63 0.66 0.47 (Kg /mt SPKFA) 30.91 37.88 48.50

ELECTRICITY (kWh) 4,400.00 122,657.000 1,045,524.00 SODA ASH (Kg) 90.00 2,405.000 22,756.00 ELECTRICITY (kWh) 7,300.00 199,100.000 1,732,382.00
(kWh / mt Raw Material) 23.67 9.34 8.64 (Kg/mt SW) 3.62 0.65 0.56 (kWh / mt SPKFA) 11.88 15.24 16.61

HP BOILER - SOLAR (L) - - - Magnafloc (Gram) 800.00 26,000.800 298,200.80 NG TOH (M³) 9,851.25 205,036.240 1,705,904.49

(L / mt Raw Material) - - - (Gram/mt SW) 32.16 7.01 7.39 (M³ / mt SPKFA) 16.03 15.69 16.35

NATURAL GAS (M³) 1,498.50 99,805.990 939,213.69 Sodium Aluminate 4.00 134.000 1,501.00 BWRO CT 122.00 1,294.000 11,188.00

(M³ / mt Raw Material) 8.06 7.60 7.76 (Kg / mt SW) 0.16 0.04 0.04 (M³ / mt SPKFA) 0.20 0.10 0.11

BWRO (M³) 90.00 4,812.000 278,033.00 PLANT 3 DEMIN WATER (M³) 90.00 1,974.000 17,136.00
(M³/mt Raw Material) 0.48 0.37 2.30 TODAY MTD YTD (M³ / mt SPKFA) 0.15 0.15 0.16

DEMIN WATER (M³) 28.00 1,628.000 13,457.00 NaOH (kg) 63.00 1,822.300 15,889.70
(M³/mt Raw Material) 0.15 0.12 0.11 (Kg/mt CG) 2.67 0.52 0.41

4. REMARKS
*/ Plant 1 Downtime 16.5 hours due to HPBO Under Maintenance
*/ P3 Low Flowrate due to Low Raw material Stock
*/ P6 Downtime In Normal Operation

5. STOCK AND SHIPMENT RAW MATERIAL SPKFA SPKRFA SRBDPKFA SW TSW CG DPKFA RDPKFA L.END RESIDUE PITCH
O/P STOCK OF THE MONTH (MT) 6,115.107 3,255.979 327.114 - 98.000 100.406 795.585 5,799.977 258.454 292.254 129.557
YESTERDAY STOCK (MT) 2,804.801 3,215.774 150.122 - 106.170 89.146 1,186.898 4,184.270 390.979 239.508 67.030
PRODUCED (MT) - 21.102 157.872 - 27.585 23.629 51.024 575.433 44.109 - -

INCOMING / SHIPMENT (MT) 1,499.301 - - - - 599.948 2,599.988 - - -


FEED to P1 / P6 / P2 / P3 / P6 (MT) - 614.598 - 24.873 23.629 - 185.913
TOTAL TODAY STOCK (MT) 4,304.102 2,622.278 307.994 - 108.882 89.146 637.974 2,159.715 249.175 239.508 67.030

6. SHIPMENT FATTY ACID CG DPKFA PITCH

SHIPMENT/MTD - 1,940.000 15,800.000 229.106

SHIPMENT/YTD 15,900.000 16,390.000 90,290.000 768.106

7. LOCAL DESPATCHES / SHIPMENT TODAY MTD TODAY MTD TODAY MTD TODAY MTD
SHIPMENT/MTD - - 599.948 1,939.888 2,599.988 15,799.638 - 229.106
SHIPMENT/YTD 15,899.532 16,384.426 90,287.497 767.316

8. OUTSTANDING COMMITMENT
SHIPMENT/MTD - 0.112 0.362 -

SHIPMENT/YTD 0.468 5.574 2.503 0.790


PLANT 1 PLANT 2 PLANT 3 PLANT 6

OIL PROCESS TODAY MTD TODAY MTD TODAY MTD TODAY MTD

185.913 13,129.463 24.873 3,709.457 23.629 3,535.246 614.598 13,066.077


PLANT 1 PLANT 3 PLANT 6

DOWNTIME TODATE MTD TODATE MTD TODATE MTD

16.5 46.0 - 17.0 - 28.0

You might also like