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365C Excavator Hydraulic System Pilot Manifold: FF GG
365C Excavator Hydraulic System Pilot Manifold: FF GG
February 2009
FLUID POWER SYMBOLS
14 FF 19 GG BASIC COMPONENT SYMBOLS
MAIN AUX
25 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
PUMP
(2 - SECTION)
PUMP
(VARIABLE & PRESSURE
COMPENSATED)
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
VALVE PORTS
ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
COMBINATION CONTROLS
ELC1-UP
MEM1-UP
FEN1-UP
17 DD EE MCS1-UP
SOLENOID SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SERVO THERMAL DETENT
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
UNIDIRECTIONAL UNIDIRECTIONAL
SWING PUMP GP MAIN PUMP GP © 2009 Caterpillar, All Rights Reserved Printed in U.S.A.
27 23
G
M
2 TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
1 Component Locations
Part Machine Schematic
(FLUID) (GAS / AIR)
RENR7306-01
Cylinder Gp - Stick Note A 4 F-7 PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
(ADJUSTABLE) SWITCH
Filter Gp - Oil 185-0336 5 B-7
21 - Oil (Return) 259-0681 6 B-7
- Case Drain 6E-5534 7 B-7
ELECTRICAL SYMBOLS (ELECTRICAL)
22 - Oil (Return) 234-4454 8
9
B-7
B-6
Motor Gp - Piston (Hydraulic Fan) 225-4613
Motor Gp - LH Travel 147-5784 10 F-5
24 2 Motor Gp - RH Travel 147-5784 11 F-6 T
Motor Gp - Swing (Front) 234-4525 12 F-3
PRESSURE TEMPERATURE LEVEL FLOW
Motor Gp - Swing (Rear) 234-4527 13 F-4 SWITCH SWITCH SWITCH SWITCH
Pump - Gp - Piston (Main Hydraulic) 259-0782 14 B-5, E-1
Pump Gp - Gear (Pilot) 155-9222 15 B-4
WIRE NUMBER IDENTIFICATION CODES
14 15 16 11 5 12 Pump Gp - Piston (Fan Motor) 247-8968 16 B-4
Pump Gp - Piston (Swing) 259-0783 17 B-3
ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
201-9382 22 C-7
24 Page,
CIRCUIT NUMBER
Valve Gp - Control (Swing) 241-8928 23 E-4 325-AG135 PK-14 IDENTIFICATION WIRE COLOR
9
14
19
Tap Locations
Pressure, Sampling, and Sensor
Tap Schematic
Description
Number Location
AA Pilot Pump Delivery Pressure E-4
10 11 13 8 21 12 BB Front Pump Power Shift Pressure B-6
CC Front Pump Load Sensing Pressure B-5
27 28 23 22 24 20 26 3 DD
EE
Front Pump Delivery Pressure
Rear Pump Delivery Pressure
B-5
B-5
FF Rear Pump Load Sensing Pressure B-4
GG Rear Pump Power Shift Pressure B-4
HH Swing Pump Delivery Pressure C-3
MACHINE COMPONENT LOCATIONS
7 6 5 4 3 2 1
MOTOR GP
MOTOR GP LH TRAVEL MOTOR GP DR1
RH TRAVEL 147-5784 SWING (REAR)
147-5784 234-4527
TRAVEL MOTOR - RIGHT TRAVEL MOTOR - LEFT
BUCKET CYLINDER STICK CYLINDER BOOM CYLINDER
PG DB DB
PR MOTOR GP
PD SWING (FRONT)
F X X 234-4525 F
T1
T1
T2
B L BR T2 BR B
PB PA PB PA
A A
BL3 AL3 AL4 BL4 M M
AR3 BR3
VALVE GP
CONTROL
AG BG BG AG (SWING)
241-8928 M1 M2
R
VALVE GP
SWING CUSHION
116-3420 LS
PF
A B B A
SP
VALVE GP B A
PR
RH TRAVEL BL1 BR1
VALVE GP SDr1 T P SDr2
COUNTERBALANCE AL1 AR1 LH TRAVEL
143-8067 COUNTERBALANCE
SWIVEL GP 143-8067 PF PR
156-0622
E LS1g LS1 M1
M1g M2g M2 LS2 LS2g E
SA1 P1 P2
PSA4
ACCUMULATOR GP SA2
PSA1
PSA3
PSA2
Pi3
Pi1
Pi4
Pi2
Pi5
160-4138
PAC PS1g PS2g
VALVE GP
MANIFOLD AND REDUCING
PS4 DR4
(PILOT OIL) PS1 PS2
Pi6
140-0736
DR2 DR3
PG
PS2 Qmax Qmin Qmax Qmin
PS3
AA
TOUT
DR5
DR2
DR1
DR6
DR4
DR3
PIN
aL2 aL3 aR3 DR1 aL4 bR1 bL1 R1 D1 M1g' S1 M2g' D2 R2
DOWN
OPEN
OUT
REV
REV
Part #239-8660, HPC-ON, Duplicated Load Signal
D D
TRAVEL(R)
TRAVEL(L)
BUCKET
BOOM
STICK
ATCH
VALVE GP
MAIN CONTROL
230-0081
CLOSE
FWD
FWD
(Dimensions: 34 inches x 28 inches)
UP
R1 LS R2
IN
bL2 bL3 bR3 bL4 aR1 aL1
DR5 PF DR4
VALVE GP
RENR7306-01
CHECK
PR
VALVE GP (RETURN)
CHECK 201-9381
(RETURN)
C 201-9382 C
BR3 AL4
BL2 AL2
BL3 AL3 AR3 BL4 BR1 AR1 BL1 AL1
HH
SENSOR AS
PRESSURE
FILTER GP A
OIL
(MAIN PUMP)
221-8869 CC PF
DD EE PR
FF SENSOR AS R T1 T2 G
L2 PRESSURE
185-0336 M2 LS2 M AS
LS1g LS1 LS2g
L3 P2
(SWING PUMP)
FILTER GP M1 SA1 P1
M1g M2g SA2 221-8869 PUMP GP
OIL (RETURN) DR
A SWING
B
BB GG
24 Page,
234-4454 DR1
PS1g PS2g 259-0783
FILTER GP
CASE DRAIN
6E-5534 MOTOR GP PS1 PS2
PISTON
(HYDRAULIC FAN)
225-4613 L1
B Qmax Qmin B
Qmax Qmin Qmax Qmin
PUMP GP
GEAR
L2
(PILOT)
PUMP GP
155-9222
PISTON
(MAIN HYDRAULIC)
R1 D1 M1g' S1 M2g' D2 R2 S DR S M1
259-0782 DR1
FILTER GP
OIL (RETURN)
259-0681 Part #230-2751 CHG 03, HPC-OFF, True Load Signal PUMP GP LINE PATTERNS
FAN MOTOR
247-8968 Pressure Line
Component Group
Attachment
7 6 5 4 3 2 1