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RENR7306-01

February 2009
FLUID POWER SYMBOLS
14 FF 19 GG BASIC COMPONENT SYMBOLS

MAIN AUX

25 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
PUMP
(2 - SECTION)
PUMP
(VARIABLE & PRESSURE
COMPENSATED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE

BB VALVE ENVELOPES VALVES


COMPENSATED)

VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

AA CONTROL VALVES CHECK VALVES


AB A B

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

CC FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

365C Excavator MEASUREMENT ROTATING SHAFTS

PILOT MANIFOLD Hydraulic System PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS
ELC1-UP
MEM1-UP
FEN1-UP
17 DD EE MCS1-UP
SOLENOID SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SERVO THERMAL DETENT

MANUAL CONTROL SYMBOLS


MCY1-UP
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL


SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HH HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

14 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE


DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW IN


BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

SWING PUMP GP MAIN PUMP GP © 2009 Caterpillar, All Rights Reserved Printed in U.S.A.

ELECTRICAL SYMBOLS TABLE


9 10 13
4 HYDRAULIC SYMBOLS (ELECTRICAL)

27 23
G
M
2 TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
1 Component Locations
Part Machine Schematic
(FLUID) (GAS / AIR)

(Dimensions: 34 inches x 28 inches)


Description
Number Location Location
25 Accumulator Gp 160-4138 1 E-4
Cylinder Gp - Boom Note A 2 F-6
Cylinder Gp - Bucket Note A 3 F-7

RENR7306-01
Cylinder Gp - Stick Note A 4 F-7 PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
(ADJUSTABLE) SWITCH
Filter Gp - Oil 185-0336 5 B-7
21 - Oil (Return) 259-0681 6 B-7
- Case Drain 6E-5534 7 B-7
ELECTRICAL SYMBOLS (ELECTRICAL)
22 - Oil (Return) 234-4454 8
9
B-7
B-6
Motor Gp - Piston (Hydraulic Fan) 225-4613
Motor Gp - LH Travel 147-5784 10 F-5
24 2 Motor Gp - RH Travel 147-5784 11 F-6 T
Motor Gp - Swing (Front) 234-4525 12 F-3
PRESSURE TEMPERATURE LEVEL FLOW
Motor Gp - Swing (Rear) 234-4527 13 F-4 SWITCH SWITCH SWITCH SWITCH
Pump - Gp - Piston (Main Hydraulic) 259-0782 14 B-5, E-1
Pump Gp - Gear (Pilot) 155-9222 15 B-4
WIRE NUMBER IDENTIFICATION CODES
14 15 16 11 5 12 Pump Gp - Piston (Fan Motor) 247-8968 16 B-4
Pump Gp - Piston (Swing) 259-0783 17 B-3
ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

17 18 19 28 7 6 8 20 26 3 Sensor As - Pressure (Swing Pump)


Sensor As - Pressure (Main Pump)
221-8869
221-8869
18
19
B-3
B-5
CURRENT STANDARD CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE


Swivel Gp 156-0622 20 E-5 INDICATES WIRE 135 IN HARNESS “AG”
Valve Gp - Check (Return) 201-9381 21 C-2 WIRE

201-9382 22 C-7

24 Page,
CIRCUIT NUMBER
Valve Gp - Control (Swing) 241-8928 23 E-4 325-AG135 PK-14 IDENTIFICATION WIRE COLOR

15 16 5 1 6 2 4 Valve Gp - Main Control


Valve Gp - Manifold & Reducing (Pilot Oil)
230-0081
140-0736
24
25
D-2 thru D-7
E-4, E-5
CIRCUIT NUMBER
IDENTIFICATION
WIRE
COLOR
WIRE GAUGE
325-PK
Valve Gp - Swing Cushion 116-3420 26 E-3
17 18 7 25 Valve Gp - Travel Counterbalance LH 143-8067 27 E-3 PREVIOUS STANDARD
Valve Gp - Travel Counterbalance RH 143-8067 28 E-4, E-5
WIRE WIRE COLOR
NOTE A: Check the parts manual for the correct cylinder part number.
325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)


IDENTIFICATION

9
14
19
Tap Locations
Pressure, Sampling, and Sensor
Tap Schematic
Description
Number Location
AA Pilot Pump Delivery Pressure E-4
10 11 13 8 21 12 BB Front Pump Power Shift Pressure B-6
CC Front Pump Load Sensing Pressure B-5

27 28 23 22 24 20 26 3 DD
EE
Front Pump Delivery Pressure
Rear Pump Delivery Pressure
B-5
B-5
FF Rear Pump Load Sensing Pressure B-4
GG Rear Pump Power Shift Pressure B-4
HH Swing Pump Delivery Pressure C-3
MACHINE COMPONENT LOCATIONS
7 6 5 4 3 2 1
MOTOR GP
MOTOR GP LH TRAVEL MOTOR GP DR1
RH TRAVEL 147-5784 SWING (REAR)
147-5784 234-4527
TRAVEL MOTOR - RIGHT TRAVEL MOTOR - LEFT
BUCKET CYLINDER STICK CYLINDER BOOM CYLINDER

SWING MOTOR - RIGHT PG1 PG2 SWING MOTOR - LEFT

PG DB DB
PR MOTOR GP
PD SWING (FRONT)
F X X 234-4525 F
T1
T1

T2
B L BR T2 BR B
PB PA PB PA
A A
BL3 AL3 AL4 BL4 M M
AR3 BR3
VALVE GP
CONTROL
AG BG BG AG (SWING)
241-8928 M1 M2
R
VALVE GP
SWING CUSHION
116-3420 LS

PF
A B B A
SP
VALVE GP B A
PR
RH TRAVEL BL1 BR1
VALVE GP SDr1 T P SDr2
COUNTERBALANCE AL1 AR1 LH TRAVEL
143-8067 COUNTERBALANCE
SWIVEL GP 143-8067 PF PR
156-0622
E LS1g LS1 M1
M1g M2g M2 LS2 LS2g E
SA1 P1 P2

PSA4
ACCUMULATOR GP SA2

PSA1
PSA3

PSA2
Pi3

Pi1
Pi4

Pi2
Pi5
160-4138
PAC PS1g PS2g
VALVE GP
MANIFOLD AND REDUCING
PS4 DR4
(PILOT OIL) PS1 PS2

Pi6
140-0736
DR2 DR3

PG
PS2 Qmax Qmin Qmax Qmin
PS3

AA

TOUT

DR5

DR2

DR1
DR6

DR4

DR3
PIN
aL2 aL3 aR3 DR1 aL4 bR1 bL1 R1 D1 M1g' S1 M2g' D2 R2

DOWN
OPEN

OUT

REV

REV
Part #239-8660, HPC-ON, Duplicated Load Signal
D D

TRAVEL(R)
TRAVEL(L)
BUCKET

BOOM

STICK
ATCH

VALVE GP
MAIN CONTROL
230-0081
CLOSE

FWD

FWD
(Dimensions: 34 inches x 28 inches)

UP

R1 LS R2

IN
bL2 bL3 bR3 bL4 aR1 aL1

DR5 PF DR4
VALVE GP
RENR7306-01

CHECK
PR
VALVE GP (RETURN)
CHECK 201-9381
(RETURN)
C 201-9382 C
BR3 AL4
BL2 AL2
BL3 AL3 AR3 BL4 BR1 AR1 BL1 AL1

HH
SENSOR AS
PRESSURE
FILTER GP A

OIL
(MAIN PUMP)
221-8869 CC PF
DD EE PR
FF SENSOR AS R T1 T2 G
L2 PRESSURE
185-0336 M2 LS2 M AS
LS1g LS1 LS2g
L3 P2
(SWING PUMP)
FILTER GP M1 SA1 P1
M1g M2g SA2 221-8869 PUMP GP
OIL (RETURN) DR
A SWING
B
BB GG
24 Page,

234-4454 DR1
PS1g PS2g 259-0783
FILTER GP
CASE DRAIN
6E-5534 MOTOR GP PS1 PS2
PISTON
(HYDRAULIC FAN)
225-4613 L1
B Qmax Qmin B
Qmax Qmin Qmax Qmin
PUMP GP
GEAR
L2
(PILOT)
PUMP GP
155-9222
PISTON
(MAIN HYDRAULIC)
R1 D1 M1g' S1 M2g' D2 R2 S DR S M1
259-0782 DR1
FILTER GP
OIL (RETURN)
259-0681 Part #230-2751 CHG 03, HPC-OFF, True Load Signal PUMP GP LINE PATTERNS
FAN MOTOR
247-8968 Pressure Line

Pilot / Load Sensing Pressure

Drain / Return Lines

Component Group

Attachment

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS Air Line


MAIN PUMP OUTPUT
PILOT PUMP OUTPUT CALLOUTS
FAN PUMP OUTPUT
SWING PUMP OUTPUT YY Taps (Pressure, Sampling, Sensor - by letter)
A TRAVEL SPEED CONTROL CIRCUIT
A
RIGHT HAND TRAVEL MOTOR CONTROL CIRCUIT 52 Components (By number)
MAIN PUMP LOAD SENSE CIRCUIT
SUPPLY LINE THIS SCHEMATIC IS FOR THE 365C EXCAVATOR
DRAIN / RETURN TO TANK
DRAIN / RETURN TO SUPPLY
MEDIA NUMBER: RENR7306-01
SWING BRAKE CONTROL CIRCUIT PART NUMBER: 230-2751, CHANGE: 04, VERSION: HE
SWING MOTOR CONTROL CIRCUIT
HPC OFF, TRUE LOAD SIGNAL
MAIN PUMP LOAD SENSE PRESSURE
BOOM CYLINDER CONTROL CIRCUIT PART NUMBER: 239-8660, CHANGE: 00, VERSION: HE
BUCKET CONTROL CIRCUIT HPC ON, DUPLICATED LOAD SIGNAL
STICK CYLINDER CONTROL CIRCUIT
LEFT HAND TRAVEL MOTOR CONTROL CIRCUIT Components are shown installed on a fully operable machine.

Refer to the appropriate Service Manual for Troubleshooting, Specifications.

7 6 5 4 3 2 1

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