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Cite this article as: PETROL. EXPLOR. DEVELOP., 2018, 45(5): 932–947. RESEARCH PAPER
XU Yun1, 2, *, LEI Qun1, 2, CHEN Ming3, WU Qi2, 4, YANG Nengyu4, WENG Dingwei1, 2, LI Deqi5, JIANG Hao1
1. Research Institute of Petroleum Exploration & Development, PetroChina, Beijing 100083, China;
2. The Key Laboratory of Reservoir Stimulation, PetroChina, Langfang 065007, China;
3. China University of Petroleum, Beijing 102249, China;
4. PetroChina Exploration and Production Company, Beijing 100007, China;
5. PetroChina Zhejiang Oilfield Company, Hangzhou 310023, China
Abstract: Based on the theoretical study and field application of volume stimulation in horizontal wells over the past 10 years, the core
connotation of volume stimulation was further interpreted. The implementation methods, design models and key issues were analyzed,
and the future development direction was put forward. The research shows that the multi-cluster limited entry technique can achieve ho-
mogenous growth of multiple fractures. The hybrid stimulation of “breaking by rock gel stimulation + carrying proppant by slick water”
plus small-particle proppant can reduce the fracture complexity near the well bore and increase stimulated reservoir volume (SRV) in the
far-field. The requirement of fracture conductivity in unconventional formations can be met by shear-sustained fractures and prop-
pant-transporting slick water. The optimum well spacing between a child well and a parent well should be determined by the stimulation
modes, injection volume and pressure drawdown. Reconstructing seepage field, stress field and stimulation targets is crucial for improv-
ing the stimulation results in a horizontal well. Reducing cluster spacing and well spacing is the basis for establishing development modes
of fracture-controlled reserves. Fracturing-design decision system based on “spatial-mode stimulation” and geology-engineering integra-
tion is an important research direction for volume stimulation techniques.
Key words: volume stimulation; multi-cluster limited entry; shear fracture; small particle size; tight spacing; spatial-mode stimulation;
restimulation of horizontal wells
Introduction turing theory. This discovery was the starting point for the
development of volume stimulation technology. In 2006,
Volume stimulation in horizontal well has become a key tech-
Mayerhofer[5] first proposed the concept of “stimulation of
nology for effective development of unconventional oil and gas
reservoir volume (SRV)”, followed by an in-depth analysis of
reservoirs[13]. Better understanding on the theory of volume
SRV in 2010 but did not include technical aspects[6]. In 2008,
stimulation technology has important significance for optimiz-
our research team first proposed the concept of “fracture net-
ing design and application of fracturing in the field. In this study,
work” fracturing technology in the industry. After one year of
we explain the core connotation, summarize the research re-
research and practice, an article[7] was published in 2009 to
sults and key technologies and look into the future development
elucidate the technology and its application effect. In January
direction of volume stimulation based on the theoretical study
2009, the author officially proposed the concept of “volume
and field application of this technology. The ultimate goal is
stimulation” technology in PetroChina. After more than one
to promote the application of this technology in a wider range.
year of research and summary, the first article was published
1. Overview in 2011[1], which clearly stated that volume stimulation tech-
nology is a major technological breakthrough. In 2013, the
1.1. The origin and core theory of this technology
theory and design method of volume stimulation technology
In 2002, through micro seismic monitoring, Maxwell[4] were initially established.
found that the fractures generated in the staged fracturing of Generally speaking, the volume stimulation technology is
horizontal well showed a complex network propagation ge- the general fracturing technology under modern theory. The
ometry in the plane and longitudinal direction, rather than the “fracture network” is the fracture geometry pursued by vol-
two-wing symmetric fractures stated by the traditional frac- ume stimulation, and the “fracture network” fracturing tech-
Increasing the producing degree of longitudinal sections of section increasing from 1 900 m at first to 5 700 m in 2016.
layered or thick unconventional reservoirs has always been an For example, the company of Eclipse successfully imple-
important research topic in the field of reservoir stimulation. mented ultra-long horizontal well fracturing in Well Purple
Multi-layer fracturing with packer sliding sleeves and coiled Hayes1H in the Utica block[24]. The well has a depth of 8 244
tubing hydraulic sand blasting in vertical well, and multi-la- m, horizontal section length of 5 562 m, and vertical depth of
teral horizontal well fracturing are effective technical methods. 2 307 m. It took 17.5 d to finish its drilling, and 23.5 d to fin-
With the development of drilling technology, the drilling ish its fracturing. The fracturing had 124 stages, with each
speed has been greatly improved. For example, in the Eagle stage being 45.72 m. 5.3 stages with 5 clusters per each stage
Ford block, for typical wells 4 853 m deep and 2 198 m long were fractured per day. After the fracturing, the well had a
in horizontal length, it only takes 6.02 d to finish drilling from natural gas production of 14.16×104 m3/d and condensate
spud-in. Drilling costs have fallen from 60%80% of the cost production of 190.8 m3/d. According to the production data,
of completion to 21%34%. The speed of drilling has the EUR for 3 years would reach 2.76×108m3. The ultra-long
prompted the development of spatial-mode volume stimula- horizontal well can reduce the drilling and completion cost
tion technology (Fig. 2)[22], that is, a horizontal well is drilled per meter, improve the economic indicators of the well, re-
separately for each target layer, and multi-lateral horizontal duce the cost of fracturing and drilling by 20%30%, and
wells are no longer used. Compared with multi-lateral wells, increase the profit by 35%70%, compared with the short
multi-layer horizontal wells are simple in operation, high in horizontal well. By increasing the number of fractures cutting
efficiency, low in risk, and low in overall cost. This technol- matrix and the contact area between fractures and matrix, the
ogy applies the concept of “breaking up” reservoirs from ultra-long horizontal well can maximize the recovery rate of
plane to vertical direction by volume stimulation. With refer- reserves in the horizontal section, so as to delay the decline of
ence to the horizontal well development model in the wellpad the production, greatly increase the EUR, reduce cost and
mode, the horizontal sections are stacked in the longitudinal increase profit.
direction, the fractures are placed in a staggered pattern, so How to understand and apply volume stimulation technol-
network fractures can be created by the interference of effec- ogy, North America gives its own answer, that is, “tight spac-
tive stress generated in the longitudinal direction by the frac- ing, multi-dimension, super long horizontal well”, the core of
tures height propagation to greatly increase the reserve utili- that is to further shorten the seepage distance of fluid in the
zation rate of the longitudinal reservoirs. Farhan et al.[22] matrix to the fracture, greatly reduce the driving pressure dif-
found that when the Wolfcamp block was developed using ference, and increase the contact area between the matrix and
three stacked multi-layer horizontal wells, 78% of the wells the fracture. Volume stimulation has evolved from a two-di-
with production were of multi-layer completion. Field practice mensional plane to a multi-dimensional space, surpassing the
in the blocks of Eagle Ford and Niobrara shows that poor idea of “breaking up” the reservoir on the plane only. Accord-
reservoirs with no economic value of development interpreted ing to the theory of volume stimulation technology, Tuha Oil-
by the logging data, can reach development result similar to field has carried out tests in other types of reservoirs, and
good reservoirs after using reservoir simulation technology[23]. achieved good results, which is also a practice and proof for
Utra-long horizontal well fracturing technology has been the “maximum contact area, shortest distance, and smallest
attempted in North America since 2013, with the horizontal pressure difference” of core theory of volume stimulation.
fracture width to avoid sand screenout should ideally be 2 to 3 from closing. The proppant that continues to settle only in-
times the proppant particle size[40], so it is sensible to select creases the height of the sandbank under the condition of the
small particle size proppant to reduce the risk of sand screen- fracture width created by the stacking, which makes the dy-
out and increase the migration distance of proppant in the namic fracture width generated by the large injection rate ba-
fracture. sically the support fracture width, that is the reason why the
Since slickwater volume stimulation is likely to create slick water fracturing doesn’t need to pursue the higher sand
complex fractures, the small particle size proppant would not concentration. If a small particle size proppant or a small par-
only settle in the main fractures, but also enter the branch ticle size proppant with low density is selected, the proppant
fractures and micro fractures in the forms of corner support can be transported further in the fracture, which is more con-
and single particle support. This type of placement manner ducive for improving the stimulation effect.
conforms to the early research consensus, that is: “Proppant
3. Design models for volume stimulation
setting in single layer has the best conductivity”[41], which is
an important reason why the complex fracture network has 3.1. Traditional fracturing model
better conductivity. Ely et al.[42] compared the production of
The design of hydraulic fracturing relies on theoretical
the Eagle Ford and Bakken blocks, and found that the
models and calculation methods. The early classic models
small-size quartz sand worked better than the large-size quartz
included mainly PKN, GDK models etc.[45], and later Settari
sand in fracturing. At present, the field test of smaller particle
and Palmer et al.[4647] developed them into a pseudo-three-di-
size proppant was carried out in Grassland block of Texas,
mensional model. The model considers the influence of the
North America[4344]. In the test, 11 horizontal wells were
inter-layer stress difference, but the fracture height equation
stage fractured with 3 clusters in each stage at an average in-
does not consider the vertical flow and the interlayer me-
jection rate of 8.6 m3/min. The concentration of proppant of
chanical properties. Therefore, when the thin interbed and
0.150 mm (100 mesh) and 0.425/0.212 mm (40/70 mesh)
perforation segments are high-stress layers, the fracture height
were both 300 kg/m3, and that of 0.045 mm (325 mesh) mi-
predicted by this model would have larger error. A full
cro-size silt was 12 kg/m3. Fracturing with the above method,
three-dimensional model established by Lee and Carter et
the cumulative gas production per well over 210 days in-
al.[4849] doesn’t use the fracture height equation but obtains
creased by 20%30%. Through experiment and numerical
the fracture width and the fluid pressure in the fracture by
simulation, Dahl et al.[43] pointed out that injecting small par-
coupling the two-dimensional flow equation of the fluid in the
ticle size proppants could increase the micro-fracture perme-
fracture with the three-dimensional linear elastic mechanics
ability of shale and enhance production.
model. In addition, the fracture boundary is determined by the
In the application of volume stimulation technology, slick
stress intensity factor of the discrete grid element to work out
water is generally used to expand the sweeping volume be-
the fracture length and height.
cause of its low viscosity. In this method, large fracturing
fluid volume is made use to supplement the energy, and large 3.2. Fracturing model for unconventional reservoirs
injection rate is used to carry sand to the distal end of the In recent years, the application of volume stimulation
fracture. The follow-up proppant migration and placement by technology has driven the development of unconventional
slickwater in the fracture is shown in Fig. 5. The proppant fracturing models. Although the unconventional fracturing
continuously settles with the liquid migration, and gradually model is still based on the theory of linear elastic fracture
spreads from the bottom of the fracture in the longitudinal mechanics, the problem solved is more complicated, such as:
direction to form a support for dynamic fractures. After the the propagation of multi-cluster fracture, shear fracture and
completion of the fracturing, it is not recommended to do bedding weak interface, as well as interaction between artifi-
rapid flowback or shut-in, as at a lower flowback rate, frac- cial fracture and natural fracture. The unconventional fractur-
turing fluid retained will support and stop the fracture ing model mainly means to solve two key problems: (1) the
description of natural fractures, including its geometric char-
acteristics, petrophysical and mechanical parameters, etc.; (2)
the propagation simulation of complex fractures, which in-
cludes the propagation form of artificial fractures after en-
countering natural fractures, as well as the propagation of
tensile fractures and shear slip fractures. At present, there are
four main types of propagation simulation solutions for com-
plex fractures: finite element, extended finite element, bound-
ary element and discrete element.
Hossain et al.[50] first proposed a method of modeling natu-
Fig. 5. Sand-carrying setting mode of slick water slug frac- ral fracture networks inversely based on fractal theory. The
turing. model considers the propagation of shear fractures and can be
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XU Yun et al. / Petroleum Exploration and Development, 2018, 45(5): 932–947
used for the analysis and design of slick water fracturing in used to simulate fracture propagation in strata with natural
the formation with natural fractures. The accuracy of the fractures.
model has been verified by micro-seismic monitoring results. Nassir et al.[64] advanced a fluid-solid coupling model for
Robert et al.[51] proposed a method based on discrete frac- hydraulic fracturing in reservoirs with natural fractures. The
ture network model (DFN) and productivity data to model the model uses the elastoplastic constitutive equation to describe
natural fracture network of the formation inversely. The model the shear and tensile deformation characteristics of natural
is mainly used for the morphological interpretation of frac- fractures and predicts the stimulated reservoir volume based
tures after fracturing and is not suitable for design analysis on the tensile failure and the molar Coulomb shear failure
before fracturing. criterion in three-dimensional space. Considering factors such
Olson[52] established a boundary element model for multi- as stratigraphic heterogeneity and elastoplastic deformation of
cluster fracture and natural fracture propagation. The model natural fractures, the model can be used for numerical simula-
considers the shear and tensile breaking of natural fractures tion of fracture propagation in the formation with natural
and can simulate the propagation of complex fracture under fractures.
the condition of stress interference. Later, Wu et al.[53] ex- Profit et al.[65] developed a staged multi-cluster fracturing
tended the model to consider the effect of perforation and simulator for tight gas reservoirs. The simulator achieves full
wellbore friction. Dahi-Taleghani et al.[54] studied the interac- coupling of geomechanics and fluid flow through adaptive
tion between hydraulic fractures and a single natural fracture mesh simulation technology. Considering fracture tensile,
based on the extended finite element method and established a shear or mixed failure modes, the model can simulate multi-
method to evaluate the difficulty of natural fracture and rock phase flow of fluid.
matrix failure using energy release rate. Moreover, they also Alfataierge[66] put forward a 4D/9C (four-dimensional/nine-
studied the extended morphology of fractures created by the component) microseismic interpretation method for analyzing
stimulation in formations where natural fractures with differ- the effectiveness of hydraulic fractures, and proposed a geo-
ent length and angle are evenly distributed[55]. The model can logical engineering integration simulation method by com-
be used to simulate the fracturing of reservoirs with natural bining 4D delayed multi-component seismic technology, mi-
fractures. croseismic interpretation and 3D hydraulic fracture simulation
Meyer et al.[56] used the orthogonal fracture model to de- technology in 2018. This method combines 3D geomechanical
scribe the natural fracture network. The model assumes the model with 3D fracture propagation simulator and can be used
shape of the fracture to be an orthogonal fracture ellipsoid to correct the simulation results of fracture propagation by
only, which is different from the actual situation. In the same seismic technology and microseismic interpretation[67]. Based
year, Maxwell et al.[57] proposed a method to model the ge- on the study of the Niborara strata in the Wattenberg gas field
ometry of natural fractures based on micro-seismic modified in Colorado, the effective length of the fracture is 60180 m,
model. This model combines micro-seismic events obtained which deviates from the locations of the micro-seismic events
from monitoring in horizontal well fracturing with geological to some extent. Therefore, the authors believe that the initial
modeling and 3D seismic data and pioneered the research of stimulation of the Niborara formation is insufficient, which
geological-engineering integration. means that the fracture spacing and well spacing need to be
Kresse et al.[58] proposed an unconventional fracture model further optimized by using the geological engineering integra-
(UFM). Based on the pseudo-three-dimensional model, the tion model.
model can be used to predict the intersecting pattern of the Chinese researchers have also carried out research on frac-
hydraulic fracture with natural fracture based on the hydraulic ture propagation models. Chen Mian[68] deduced the control-
fracture tip stress field established by Gu et al.[59]. Later a ling equations for hydraulic fracture activation and diverting
semi-analytical intersection criterion[60] considering the injec- in three-dimensional space and established an extended model
tion rate and viscosity was introduced into the model. At pre- of two-dimensional natural fractures. Zeng Qinglei et al.[69]
sent, the UFM model considers the stress interference of worked out a fluid-solid coupled finite element algorithm for
multi-cluster fracture propagation and the transport of prop- multi-cluster fracture propagation. His model considers per-
pant in the fractures. It can be combined with micro-seismic forating friction and wellbore friction. Wang Lixiang et al.[70]
monitoring to correct the results of fracture propagation, thus proposed a finite element and discrete element hybrid method
realizing numerical simulation of fracture propagation in for two-dimensional hydraulic fracture propagation and simu-
staged multi-cluster fracturing of multi-layer reservoirs[61]. lated the fracture propagation pattern of multi-cluster fractur-
Xu et al.[6263] proposed an extended model of multi-cluster ing in the formation with natural fractures. Guo et al.[71] in-
fracturing in horizontal wells. The model considers the effects troduced a pore elastic bonding unit and established a two-di-
of stress interference and friction between the fractures and mensional fluid-solid coupling finite element fracture propa-
can be used for fluid-solid coupling simulation of three-di- gation model. He also studied the effect of natural fractures on
mensional fracture propagation in multi-layer reservoirs. the hydraulic fracture propagation morphology. Zou et al.[72]
However, without considering natural fractures, it cannot be developed a finite element/discrete element model based on
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the random distribution of natural fractures in the formation mate recovery of the reservoir. Years of field practices have
and studied the fracture propagation pattern of shale forma- proved the tight cluster spacing can greatly shorten the dis-
tions. Xu Yun et al.[39] established a boundary element model tance of fluid seepage in the matrix, thus realizing volume
for multi-cluster fracture propagation and examined the de- stimulation of the reservoir with strong plasticity and large
flection law of multi-cluster fracture propagation. Chen Ming stress difference that is difficulty to form complex fractures.
et al.[7374] further discussed the factors controlling the deflec- At present, the cluster spacing has been gradually reduced
tion of fractures and how to create multi-fractures. Zhao Jin- from 20 m to 4.6 m[78] in North America, and the small cluster
zhou et al.[75] proposed a pseudo-three-dimensional multi- spacing has been widely used in horizontal well staged frac-
cluster hydraulic fracture extension boundary element model turing of all unconventional reservoirs, rather than reservoirs
and a perforation optimization method based on PKN model. hard to form fracture network only.
Wu Qi et al.[76] expounded the application of geological-en- The reasonable matching of tight cluster spacing and well
gineering integration technology in shale gas development spacing is the key to the volume stimulation of well groups
and demonstrated the promising application prospect of this from wellpad. In 2017, Pioneer[78] reduced the fracture cluster
technology. However, the current fracture propagation simula- spacing and stage length of its horizontal wells; for horizontal
tion in China is mainly based on two-dimensional model, and wells with the same length, if the well spacing is constant,
there is no three-dimensional model. The research on geo-
tight spacing will lead to an increase in single well injection
logical-engineering integration mainly relies on foreign soft-
volume and sand addition (Fig. 6). Although the amount of
ware. Our research team is carrying out relevant research with
injected fracturing fluid volume and sand addition of a well
the help of national research projects and is expected to
increased, the ratio of proppant to injection volume did not
strengthen the construction of the volume stimulation optimi-
change much and was between 95.4 and 110.9 kg/m3. Taking
zation design platform for the geology-engineering integration
fracturing with two clusters in one stage as an example, if the
of unconventional reservoirs in China, so as to promote the
injected fluid volume is 2 000 m3, the amount of fluid injected
advancement of China’s unconventional reservoir simulation
per fracture is 1 000 m3; if the number of clusters is increased
technology.
to 4, the injected fluid volume of each fracture is 500 m3,
The research progress at home and abroad tells us that: on
which will lead to insufficient length of the created fractures,
the one hand, the volume stimulation design model can accu-
large area not fractured between the two wells, and reduction
rately describe the strata with natural fractures, characterize
of the utilization rate of reserves, this goes against the original
the relationship between artificial fractures and natural frac-
tures to ensure the matching between main fractures, branch intention of fully fracturing the reserves. Therefore, the tight
fractures and network fractures; on the other hand, it is also spacing mode requires shortening the well spacing, deploying
able to efficiently and accurately calculate the tensile-shear infill wells, or increasing the injected fluid volume.
propagation of complex fractures. The integration of geome- Similarly, increasing the number of clusters will result in an
chanical modeling, microseismic monitoring and hydraulic increase in proppant of single stage, assuming that the length
fracture simulation is an important development direction for of a stage is 60 m, each stage has three clusters with the clus-
future model research, while fractal damage mechanics is the ter spacing of 20 m, and the injected proppant is 120 t, then
basis for studying fracture initiation and constructing new the proppant per fracture is 40 t. If tight spacing is used, the
fracturing mechanics theory. clusters of each stage would increase to 6 with a cluster spac-
ing of 10 m. According to the arithmetic comparison, then this
4. New progress and key issues of volume stage requires 240 t of proppant, which seems to be the major
stimulation technology
reason behind the increase of proppant usage in each stage in
4.1. Volume stimulation methods for greatly increasing foreign countries. However, when the cluster spacing is re-
utilization rate of reserves duced from 20 m to 10 m, the amount of oil and gas con-
trolled by each fracture will be reduced by half, and the re-
4.1.1. Tight spacing mode and optimization of fracturing
quired fracture conductivity should be changed. Whether the
volume
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XU Yun et al. / Petroleum Exploration and Development, 2018, 45(5): 932–947
which means that the injected fluid volume and sand volume Distance from the bottom of the Average test
Wells
must increase. (2) If the well spacing is reduced, the number Wufeng Formation/m production/104 m3
of clusters is constant, the required fracture length will be 38 10 24.69
815 14 22.22
shorter, which means the amount of injected fluid and sand
1520 5 16.38
will reduce. (3) If the well spacing is reduced, the number of
>20 7 8.73
clusters is increased, the required fracture length will be
shorter, which means the injected fluid volume will reduce (or direction is limited, which overthrew the traditional fracturing
unchanged), and the amount of injected sand will increase. theory that the fracture height isn’t limited and prompted peo-
The change of well spacing and cluster number is the basic ple to study the effects of horizontal bedding and weak sur-
factor determining the increase or decrease of injected fluid face on fracture propagation[7980]. Finding new ways to im-
volume and sand volume. Good understanding of the essence prove the effective utilization rate of vertical reserves has
of "less fluid and more sand" in North America is the key to become an important research direction at present and in the
the application of tight spacing technology. future.
The faster drilling in North America has made the drilling
4.1.2. Fracture height control and spatial-mode stimulation
cost drop significantly. Many companies have begun to ex-
Field practice and research have shown that the hydraulic plore spatial stimulation development model, seeking to break
fractures can intersect with bedding surfaces (Fig. 7) in sev- the limitations of well trajectory and fracture height, thus im-
eral ways, including passing, terminating, slipping, and com- proving the stimulation effect on reservoir profile. Carrizo has
municating high-angle fractures. Slipping is the main mecha- implemented a spatial stimulation project in the Niobrara
nism controlling fracture height propagation. When the frac- formation[23]. The projected included 47 wells with horizontal
turing fluid is lost along the bedding surface, the pressure in section of 1 426 m and horizontal section space of 90100 m.
the fracture would reduce and the bedding slippage causes the The wells are arranged in 3 layers, Fig. 8 shows a side view of
flow friction of fluid to increase, both of which would make the horizontal wells stacked in three layers (i.e. toe end posi-
artificial fracture fail to pass through the bedding, limiting the tion of horizontal section of each horizontal well). The wells
fracture propagation in height. Similarly, in slick water frac- of layers A and C are in the same façade in the vertical direc-
turing, the proppant continuously settles along the direction of tion, and the wells in layer B are misplaced, we called this as
fracture height and rapidly deposits at the bottom of the frac- three-dimensional staggered zipper fracturing technology. The
ture to prevent the fracture from expanding downward. Moni- order of fracturing is from left to right: C1—C2—B1—A1—
toring shale gas horizontal wells with inclinometer, Xiu Nail- C3—B2—A2—A3—…… The method can make the first
ing et al.[14] found that vertical fracture volume makes up 90% fracturing well generate an additional stress field at the bot-
of the total fracture volume at most, but for some sections, tom. Due to the dislocation fracturing of different layers, the
this is only 50% to 60%. The artificial fracture system consists additional stress generated by the fracturing can increase the
of vertical and horizontal fractures, indicating that the artifi- complexity of the adjacent layer fractures, thereby improving
cial fractures have the characteristics of extending in the hor- the stimulation effect of the longitudinal small layers.
izontal bedding. The shale gas field data of PetroChina (Table Energen[81] applied the same volume stimulation technology
1) shows that the position of the horizontal well section in the to the Wolfcamp formations in Delaware and Midland Basin.
high-quality reservoir is closely related to the stimulation In the second quarter of 2017, they placed 8 and 10 wells on
effect, and the propagation of the fracture in the height two vertical layers respectively in their own block. These
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XU Yun et al. / Petroleum Exploration and Development, 2018, 45(5): 932–947
Fig. 8. Schematic diagram for the fracturing section of the horizontal wells in the Niobrara Formation.
wells with horizontal section of 2 2813 210 m were fractured diagnosis test, Wang et al.[86] found the conductivity of the
at 45 m a stage and the cluster spacing of 9 m, with the self-supporting fracture under the closed stress of 15 MPa was
amount of injected proppant of 2.5 to 3.0 t/m and injected (1070)×103 μm2·cm. In addition, Sierra et al.[87] concluded
fluid volume of 6.47.1 m3/m. The maximum production of that increasing the seepage area was the key to increasing the
the 18 wells 30 days after fracturing reached 300 t/d. productivity of shale gas reservoirs with a matrix permeability
Although the current drilling in China speed is low in speed of less than 500×109 μm2.
and high in cost, making it hard to implement spatial stimula- In recent years, the conductivity experiments conducted by
tion, this technology is an effective means for the develop- PetroChina Research Institute Petroleum Exploration and
ment of tight reservoirs of multi-layer systems in Sichuan, Development show that (Fig. 9): under the same conditions,
Changqing and Xinjiang and is an important development the conductivity of tensile fracture is the lowest and most af-
direction in the future. Especially in the context of limited of fected by the closure stress; the shear fracture has a high con-
mineral right area and the shortage of undiscovered high- ductivity due to the support of the rough surface of the frac-
quality reserves, this technology is the best choice for tapping ture; under the 20 MPa closing stress, the conductivity of the
potential and improving utilization rate of existing proven shear fracture is about two orders of magnitude higher than
reserves. Xinjiang Oilfield has designed a two-layer spatial- that of the tensile fracture. Characterized by permeability, the
mode development well pattern and carried out pilot test, non-proppant shear fracture permeability is 25.18×103 μm2 at
which will provide useful experience for China to further ex- a closure stress of 50 MPa, which is significantly higher than
plore and promote the application of this technology. the shale reservoir with nano-darcy level permeability. There-
4.2. Key factors in optimizing design fore, no proppant fractures are still effective fractures. Simi-
larly, in the conductivity experiment of fractures supported
4.2.1. Shear fractures can greatly improve the conductivity with proppant, we reached a similar conclusion: the conduc-
of fractures tivity of shear fracture is the highest when the same concen-
Many researchers at home and abroad have studied the re- tration of proppant is added.
lationship between shear fracture and conductivity. A study by If the three stresses of the reservoir meet the conditions for
Ramurthy et al.[82] showed that the number of fractures per the formation of shear fracture (σH>σv>σh), or the shear slip
meter was logarithmically proportional to the increase in per- can be induced by large injection rate of slick water, and con-
meability, and the high-hardness rock can maintain high sidering the support effect of the fracturing fluid on the frac-
self-supporting fracture conductivity; on the basis of the for- tures under the low flowback rate, the proper reduction of the
mation of self-supporting fractures, hydraulic fracturing amount of proppant in the optimization design can reduce
should pursue high complexity of fractures rather than high costs and increase profit.
conductivity of the main fractures. Sharma et al.[83] analyzed
the fluid loss characteristics, interwell pressure and productiv-
ity, and concluded that fracturing of unconventional reservoir
would form a large number of self-supporting shear fractures.
Shear fractures allow the nano-darcy level reservoir to have
sufficient conductivity, which will help increase production.
Through numerical simulation, Weng et al.[84] studied the
permeability of shear fracture induced by hydraulic fracturing.
They found that shearing could significantly improve the
conductivity of natural fractures, and the conductivity of shear
fractures could reach 600×103 μm2cm. Wu et al.[85] per-
formed a shear fracture conductivity experiment on rock sam-
ples from the Eagle Ford Basin. The experimental results
show that when the closure stress is 28 MPa, the conductivity Fig. 9. Relationship between conductivity and closure stress of
of the shear fracture is 3×103 μm2·cm. Through the fracture different fractures.
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research can be set aside for now, their experience and the
concept of reducing well spacing can be learned, which com-
bines with tight spacing, can realize the full use of reserves
with one-time development, to greatly reduce development
costs.
was drilled 50 m away from an oil well, and the analysis of high-plastic material, the fracture would find a new opening
cores taken from the well showed that the reservoirs still had and extending path, thereby realizing the stimulation of the
the original oil saturation. The conclusion was that the propor- un-fractured area. Moreover, domestic high water cut oilfields
tion of unflooded reservoirs reached 48%. Therefore, to tap can be re-fractured by similar technique.
the potential of unutilized reserves by repeated re-fracturing Re-fracturing in the form of volume stimulation is to re-
of old wells, it should be ensured that the injected fracturing build the seepage field, stress field, and stimulated object to
fluid of the child-well uniformly spread on both sides of the tap the potential of the old well and improve the benefit of the
horizontal section, to this end, reconstructing the seepage field well group.
is crucial. In the fracturing of the mother well, large injection
5. Conclusions
rate and large liquid storage energy repeated fracturing, mul-
tiple rounds of water injection to supplement the energy of the Volume stimulation technology has experienced nearly 10
formation, or temporary plugging diverting technology can be years of development and practice since it was proposed for-
adopted. In the fracturing of child-well, water injection and mally. Combining the latest theoretical research progress and
volume stimulation can be selected to change the main seep- application status, as well as the authors’ research and field
age direction and improve the stimulation effect of the not practice experience in the past years, this article explains the
stimulated area. The Well Group 56-101H in the Santanghu essence of horizontal well volume stimulation, and makes it
Block of the Tuha Oilfield adopted the well group model, in clear the “maximum, shortest, smallest” stimulation mecha-
which the synergy effect of the well group has rendered high nism is the key to volume stimulation technology and the ba-
production of the fracturing wells in the old area, benefit to sis for the application of this technology in a wider range of
the adjacent wells, and good development effect. The oil pro- fields. Meanwhile, the tight spacing and spatial-mode stimula-
duction after fracturing was 63 t/d, which was 3.5 times high- tion is the expansion and sublimation of the application of the
er than that of the adjacent well. At the same time, four old volume stimulation technology. In the future, through the
wells in the well group were benefited, and their daily technical methods of tight spacing and decreasing well spac-
production nearly doubled (from 13.8 t to 25.8 t). Therefore, ing, the development model of “fracture-controlled” recover-
according to the cumulative production of the parent-well, able reserves will be established, overthrowing the fixed ideas
calculating the deficit volume and pressure drop range of the of traditional well-controlled reserves calculation and devel-
reserve, determining the scale of the storage liquid, and re- opment, and guiding the effective application of volumetric
constructing the stress field and the seepage field with the re-fracturing technology to achieve the recovery of unutilized
corresponding technology, can reduce the “traction” effect of reserves. This will be an important direction for the future
the parent-well on the fractures of the child-well, so as to pro- development and application of volume stimulation technol-
tect the parent-well and improve the stimulation effect of the ogy, and it is also an important technical guarantee for sus-
child-well. tainable development.
How to achieve effective segmentation is the biggest pro-
blem in the current horizontal well re-fracturing. Double- Nomenclature
packer fracturing tool and coiled tubing fixed-point fracturing,
difficult to increase injection rate, are limited in working C— correction factor, ranging from 0.56 to 0.89;
range, making it unable to meet the needs of volume stimula- Di— perforation diameter corresponding to the ith fracture, mm;
tion. Whereas the re-fracturing by ball dropping or temporary dp— particle diameter of proppant, m;
plugging agent can’t achieve effective sealing and thus realize FCD— dimensionless conductivity;
the reconstruction of the stimulation object, so they all belong g— gravity acceleration, m/s2;
to the general fracturing category. At present, the main Kf, Km— permeability of fractures and matrix, mm2;
method for re-fracturing the wellbore is the expansion tube kh— dimensionless horizontal stress difference coefficient;
technology[98], in which the horizontal section is completely Lf — half length of the fracture, m;
sealed by the expansion tube, and then re-fractured. This N— number of fractures;
method has certain advancement. However, this technology ni — number of perforations for the ith fracture;
still has the problem of new fractures propagating towards old pw,i — the bottom hole pressure of the ith fracture, Pa;
fractures. Therefore, the authors proposed an idea of re-frac- Q0— injection rate in fracturing, m3/min;
turing: First, the seepage field and the stress field were Qi — injection rate of the ith fracture, m3/min;
changed by means of energy storage, so that the direction of U — rock strain energy per unit injection time, J/min;
the new fractures would not be affected by the old fractures; v — settling rate of proppant, m/s;
the second was to inject degradable high-intensity temporary W — rock fracture energy per unit time, J/min;
c
plug agent into the formation, the agent would completely seal Wf — energy consumed by the flow friction in the fracture per unit
the old fractures, realizing the re-fracturing of the wellbore. time, J/min;
When the re-opened expansion fracture encounters the old WI — overcoming the energy of additional stress generated by
fracture, since the old fracture is blocked by high-strength and other fractures per unit time, J/min;
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XU Yun et al. / Petroleum Exploration and Development, 2018, 45(5): 932–947
Wp — energy consumed by perforating friction per unit time, J/min; stimulation processes can help achieve and control branch
W0 — energy to overcome the far field stress per unit time, J/min; stimulation and increase stimulated reservoir volume for un-
wf — fracture width, mm; conventional reservoirs. SPE 142959, 2011.
x,y—rectangular coordinate system, m; [14] XIU Nailing, YAN Yuzhong, DOU Jingjing, et al. Fracture
μ — fluid viscosity, Pa·s; monitoring by surface tiltmeter in horizontal-well A pad in
ρ — density of liquid or sand carrying liquid, kg/m3; Changning, Sichuan. Petroleum Geology and Engineering,
2016, 30(5): 124–126.
ρf — fluid density, kg/m3;
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ρp — proppant density, kg/m3;
misapplied concept?. SPE 168596, 2014.
σH, σh — maximum and minimum horizontal principal stress, Pa;
[16] SHELLEY R, SHAH K, UNDERWOOD K, et al. Utica well
σv — overlying rock pressure, Pa;
performance evaluation: A multiwell pad case history. SPE
σI,i,j — the ith fracture interfered by the stress caused by the jth
181400, 2016.
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τ — the tortuosity of the proppant filling fracture, dimensionless; growth with stage sequencing. SPE 184057, 2016.
f — fracture porosity, %. [18] THEERAPAT S, AZRA N T. Evaluation of multistage hydrau-
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