SUPPLEMENTARY SERVICE MANUAL

EDL16000E / 16000DE
EDL21000E / 21000DE

Q9C-28197-EA
331197
 FOREWORD
This Supplementary Service Manual has been
prepared to introduce electrical new service and
electrical new data for the EDL16000E,
EDL16000DE, EDL21000E, EDL21000DE. For
complete information, on service procedures, it
is necessary to use this Supplementary Service
Manual together with diesel engine workshop
manual:
DIESEL ENGINE WORKSHOP MANUAL:
(97897-01644) E.F.D. June 2002
NOTICE
This manual was written by the Yamaha Motor
Company primarily for use by Yamaha dealers
and their qualified mechanics. It is not possible
to put an entire mechanic’s education into one
manual, so it is assumed that persons using this
book to perform maintenance and repairs on
Yamaha generators have a basic understanding
of the mechanical concepts and procedures
inherent in generators repair. Without such
knowledge, attempted repairs or service to this
model may render it unfit to use and/or unsafe.
Yamaha Motor Company, Ltd. is continually
striving to improve all models manufactured by
Yamaha. Modifications and significant changes
in specifications or procedures will be forwarded
to all Authorized Yamaha dealers and will,
where applicable, appear in future editions of
this manual.
OE022
EDL16000E / 16000DE
EDL21000E / 21000DE
SUPPLEMENTARY SERVICE MANUAL
© 2007 by Yamaha Motor Co., Ltd.
1st Edition, March 2007
All rights reserved. Any reprinting or
unauthorized use without the written
permission of Yamaha Motor,
Co., Ltd. is expressly prohibited.
Printed in Japan.
HOW TO USE THIS MANUAL
Particularly important information is distin-
guished in this manual by the following notations:
The Safety Alert Symbol means ATTENTION!
BE ALERT!
YOUR SAFETY IS INVOLVED!
WARNING
Failure to follow WARNING instructions could
result in severe injury or death to the machine
operator, a bystander, or a person inspecting
or repairing the machine.
CAUTION:
A CAUTION indicates special precautions that
must be taken to avoid damage to the machine.
NOTE:
A NOTE provides key information that can
make procedures easier or clearer.
MANUAL FORMAT
All of the procedures in this manual are orga-
nized in a sequential, step-by-step format. The
information has been compiled to provide the
mechanic with an easy to read, handy refer-
ence that contains comprehensive explana-
tions of all inspection, repair, assembly, and
disassembly operations.
If this revised format, the condition of a faulty
component will precede an arrow symbol and
the course of action required to correct the
problem will follow the symbol, e.g.,
• Bearings
Pitting / Damage → Replace.
EXPLODED DIAGRAM
Each chapter provides exploded diagrams
before each disassembly section to facilitate
correct disassembly and assembly procedures.
 CONTENTS
ELECTRICAL
GENERATOR ASSEMBLY................................................................1
CHECKING OUTPUT VOLTAGE OF STATOR COIL .......................2
CHECKING EXCITER FIELD COIL RESISTANCE...........................3
CHECKING STATOR COIL RESISTANCE.......................................3
ROTOR FIELD COIL RESISTANCE .................................................3
EXCITER COIL RESISTANCE ..........................................................4
GENERATOR (EDL16000E / 16000DE) .............................................5
POWER SOURCE (EDL16000E / 16000DE) ......................................5
GENERATOR (EDL21000E / 21000DE) .............................................6
POWER SOURCE (EDL21000E / 21000DE) ......................................6
CONTROL FUNCTION ......................................................................7
CONTROL BOX .................................................................................8
CONTROL BOX (220 V) ....................................................................9
CONTROL BOX (240 / 120 V)........................................................... 11
AC OUTPUT TERMINAL (220 V) ....................................................13
AC OUTPUT TERMINAL (240 / 120 V).............................................14
PANEL WIRING DIAGRAM (220 V) ................................................17
PANEL WIRING DIAGRAM (240 / 120 V) ........................................18
WIRING DIAGRAM (220 V) .............................................................19
WIRING DIAGRAM (240 / 120 V)......................................................20
WIRING DIAGRAM (D.C 12 V) ........................................................21

GENERAL INFORMATION
MACHINE IDENTIFICATION ........................................................... 22
SERIAL NUMBER.......................................................................22
MACHINE SERIAL NUMBER .....................................................22
EDL16000E / 16000DE SPECIFICATIONS ...................................... 23
GENERAL SPECIFICATIONS....................................................23
DIMENSIONS .............................................................................23
ENGINE ......................................................................................23
GENERATOR .............................................................................23
ENGINE SERVICE DATA........................................................... 24
GENERATOR SERVICE DATA..................................................24
EDL21000E / 21000DE SPECIFICATIONS ...................................... 25
GENERAL SPECIFICATIONS....................................................25
DIMENSIONS .............................................................................25
ENGINE ......................................................................................25
GENERATOR .............................................................................25
ENGINE SERVICE DATA........................................................... 26
GENERATOR SERVICE DATA..................................................26
WIRING DIAGRAM (220V / 50Hz) ....................................................27
WIRING DIAGRAM (240-120 V / 60Hz) ............................................29
 ELECTRICAL
GENERATOR ASSEMBLY

Order Job / Part Q’ty Remarks

Disassembling the generator
Bracket 1
EX field coil assembly 1
Cover 1
Stator assembly 1
Bearing 1
Rectifier assembly 1
Rotor assembly 1

–1–
 CHECKING OUTPUT VOLTAGE
OF STATOR COIL
When the alternator is revolved at 3000 r/min.
(50 Hz)/3600 r/min. (60 Hz) with DC 12 V
connected on the exciter field coil (F+) –
(F–).
Terminals Generated voltage
(U) – (V) 220 V model:
Approx. 290 V
240 V model:
Approx. 290 V

CAUTION:
To perform this test, remove A.V.R.

When the alternator is revolved at 3000 r / min.

(50 Hz) / 3600 r / min. (60 Hz) with A.V.R and
other lead wire disconnected.
Terminals Generated voltage
(U) – (V) 220 V model:
Approx. 50 V
240 V model:
Approx. 50 V

–2–
 CHECKING EXCITER FIELD
COIL RESISTANCE
Check the resistance between (F+) – (F–)
terminals in the control panel.

Resistance (@ 20 °C)
24.70 Ω (23.96 ~ 25.44 Ω)

Out of specification → Repair wiring or

replace the coil.

CHECKING STATOR COIL

RESISTANCE
Check the resistance between (U) – (V),
terminals in the control panel.

U – V (50 Hz)
Resistance (@ 20 °C)
EDL16000E: 0.313 Ω (0.304 ~ 0.322 Ω)
EDL21000E: 0.227 Ω (0.220 ~ 0.234 Ω)

Out of specification → Repair wiring or

replace the coil.

U – V (60 Hz)
Resistance (@ 20 °C)
EDL16000DE: 0.347 Ω (0.334 ~ 0.357 Ω)
EDL21000DE: 0.203 Ω (0.197 ~ 0.209 Ω)

Out of specification → Repair wiring or

replace stator coil.

ROTOR FIELD COIL

RESISTANCE
Check the resistance between two termi-
nals on the rotor.

Resistance (@ 20 °C)
EDL16000E / DE: 9.37 Ω (9.09 ~ 9.65 Ω)

EDL21000E / DE: 11.00 Ω

(10.70 ~ 11.30 Ω)

Out of specification → Replace the rotor

–3–
 EXCITER COIL RESISTANCE
Check the resistance between (U) – (V),
(V) – (W), (W) – (U) terminals on the rotor.

Resistance (@ 20 °C)
0.700 Ω (0.679 ~ 0.721 Ω)

Out of specification → Replace the rotor

assembly.
(U) – (V)
(V) – (W)
(W) – (U)

(U) terminal
(V) terminal
(W) terminal

–4–
GENERATOR (EDL16000E / 16000DE)
Unit EDL16000E / 16000DE
A.C Output:
Rated Voltage V 220 120 / 240
Type Brush-less A.C generator self-exciting
Frequency Hz 50 60
Rated output kW 12.0 14.0
Maximum output kW 13.2 15.4
Rated voltage V 220 120 / 240
Rated current A 54.5 58.3
Number of pole 2
Phase 1 phase 2 wire / 1 phase 3 wire
Excitation method Self-excitation with magnetized
Voltage regulator A.V.R. (Automatic Voltage Regulator)
Power factor 1.0
Driving method Direct coupling
Safety device (type) N.F.B. (Non Fuse Breaker)
N.F.B capacity A 55 60
A.C Output method Terminal
Recommended battery capacity V / Ah 12 / 65 (65B26R)
Voltage fluctuation % Less than 2.5
Frequency fluctuation % Less than 5

POWER SOURCE (EDL16000E / 16000DE)

Rated output
Frequency Power Source
EDL16000E / DE

50 Hz 220 V 12000 W

240 V 14000 W
60 Hz
120 V 7000 W

–5–
GENERATOR (EDL21000E / 21000DE)
Unit EDL21000E / 21000DE
A.C Output:
Rated Voltage V 220 120 / 240
Type Brush-less A.C generator self-exciting
Frequency Hz 50 60
Rated output kW 16.0 18.2
Maximum output kW 17.6 20.1
Rated voltage V 220 120 / 240
Rated current A 72.7 75.8
Number of pole 2
Phase 1 phase 2 wire / 1 phase 3 wire
Excitation method Self-excitation with magnetized
Voltage regulator A.V.R. (Automatic Voltage Regulator)
Power factor 1.0
Driving method Direct coupling
Safety device (type) N.F.B. (Non Fuse Breaker)
N.F.B capacity A 75
A.C Output method Terminal
Recommended battery capacity V / Ah 12 / 70 (75B31R)
Voltage fluctuation % Less than 2.5
Frequency fluctuation % Less than 5

POWER SOURCE (EDL21000E / 21000DE)

Rated output
Frequency Power Source
EDL21000E / DE

50 Hz 220 V 16000 W

240 V 18200 W
60 Hz
120 V 91000 W

–6–
CONTROL FUNCTION
Fuel tank cap
Control box
Radiator
Oil drain plug
Fuel filter
Generator assembly
Fuel tank
Fuel gauge
Battery housing
Battery (Not included in the package)
Oil filter
Reserve tank
AC output terminal
Oil filler cap
Exhaust outlet
Air filter
Fuel cock
Eye bolt
Radiator fan cover
Gum cap

–7–
CONTROL BOX
Warning signals
Voltmeter
Pilot light
AC switch (N.F.B)
Hour meter
AC output terminals
Main switch
Frequency meter
Ammeter
Voltage adjuster
Terminal (for engine
control)

–8–
CONTROL BOX (220 V)

Order Job / Part Q’ty Remarks

Disassembly control box
Panel 1
Panel 1
Panel cover 1
Main switch 1
Voltage adjuster 1
AC switch (N.F.B) 1
Pilot light 1
Ammeter 1
Frequency meter 1
Voltmeter 1
Hour meter 1
Warning signals 1
A.V.R 1

–9–
Order Job / Part Q’ty Remarks
Fuse holder 1
Fuse holder 1
Terminal 1 1
Terminal 2 1
Lamp timer 1
Timer relay 1
Emergency unit 1
CT 1

–10–
CONTROL BOX (240 / 120 V)

Order Job / Part Q’ty Remarks

Disassembly control box
Panel 1
Panel 1
Panel cover 1
Main switch 1
Voltage adjuster 1
AC switch (N.F.B) 1
Pilot light 1
Ammeter 2
Frequency meter 1
Voltmeter 1
Hour meter 1
Warning signals 1
A.V.R 1

–11–
Order Job / Part Q’ty Remarks
Fuse holder 1
Fuse holder 1
Terminal 1 1
Terminal 2 1
Lamp timer 1
Timer relay 1
Emergency unit 1
CT 2

–12–
AC OUTPUT TERMINAL (220 V)

Order Job / Part Q’ty Remarks

Disassembly AC output terminal
Panel 1
AC output terminals 2
Terminal (for engine control) 1
Cover 1
Cover 1

–13–
AC OUTPUT TERMINAL (240 / 120 V)

Order Job / Part Q’ty Remarks

Disassembly AC output terminal
Panel 1
AC output terminals 3
Terminal (for engine control) 1
Cover 1
Cover 1

–14–
Warning signals
Main switch
Fuse holder
A.V.R
Terminal 1
Lamp timer
Timer relay
Terminal 2
AC switch (N.F.B)
Ammeter
Pilot light
Frequency meter
Hour meter
Voltmeter
Voltage adjuster

–15–
–16–
 P
R3
W/R1.25
R3

$
#%
Y1.25


L2


L2
㧭 R1.25

L1.25
W/R1.25
Y1.25
CH L2
Wt Y3 2 4 7 9
W1.25 G/W1.25 㧝㧭 L2 
Y3 1 3 5 6 8 Y1.25
L1.25 B/R1.25 㧝㧭

W1.25
W/G1.25
19
W/G1.25 G1.25 㧝㧭
G/R1.25
R1.25 㧝㧭

G/W1.25 W1.25 㧝㧭
1 2 3 4 㧭㧚㨂㧚㧾

Y1.25 Y1.25 Y1.25 Y1.25

5 6 7 8 G/L1.25 G/L1.25 㧝㧭 W/R1.25 㧭C
Y1.25 㧝㧭

Y1.25

G/R1.25
W/B1.25 㧝㧭

㧞㧭

LMFC㧧㧮8
Op

R1.25-4
L1.25

LMFC㧧㧮1.25
LMFC㧧㧮8
5 5
W1.2 Y1.25 R1.2 P1.25
5 5 5
Gy1.2 O1.2 Br1.2 P1.25

Y1.25
L1.25
L1.25

F- F+ 4 3 200 E3 6 7
㧙 B1.25

TMED630820F
W1.25
F- F+
㧸㧮1.25 Gu
PANEL WIRING DIAGRAM (220 V)

㧗 㧳1.25 Go

Y3 V N U

B/R1.25

–17–
W1.25
R1.25

V N U
W1.25
W/R1.25
3
6

W1.25
㧯㨀 B1.25
2
5

G/W1.25
1
4

Y1.25
K L
LMFC㧧㧮8

Y1.25
Y1.25
L1.25
L1.25
㨁 㨁 W2
W/B1.25 4 3 㧮
R1.25-6 㧺㧚㧲㧚㧮
G1.25 2 1
㨂 㨂 L2
㧮

B. . . . . . . Black P ...... Purple G/R . . . . Green / Red Warning signals AC switch (N.F.B)
Br . . . . . . Brown R...... Red G/W . . . . Green / White Main switch Fuse holder
G ...... Green W. . . . . . White W/B . . . . White / Black Voltmeter Terminal 2
Gy. . . . . . Gray Y ...... Yellow W/G . . . . White / Green Frequency meter A.V.R
L. . . . . . . Blue B/R . . . . Black / Red W/R . . . . White / Red Ammeter Terminal 1
O ...... Orange G/L . . . . Green / Blue Pilot light Lamp timer
Voltage adjuster Timer relay
Hour meter
 P
R3
W/R1.25
R3

AC
Y1.25

50
L2

B 19
.
㧭 R1.25

.
94
;
CH L2
Wt Y3 2 4 7 9
W1.25 G/W1.25 㧝㧭 L2 50
Y3 1 3 5 6 8 Y1.25
L1.25 B/R1.25 㧝㧭

W1.25
W/G1.25
19
W/G1.25 G1.25 㧝㧭
G/R1.25
R1.25 㧝㧭

G/W1.25 W1.25 㧝㧭
1 2 3 4 㧭㧚㨂㧚㧾

Y1.25 Y1.25 Y1.25 Y1.25

5 6 7 8 G/L1.25 G/L1.25 㧝㧭 W/R1.25 AC
Y1.25 㧝㧭

Y1.25

G/R1.25
W/B1.25 㧝㧭

㧞㧭

LMFC㧧㧮8
Op

L1.25

LMFC㧧㧮1.25
LMFC㧧㧮8
5 5
W1.2 Y1.25 R1.2 P1.25
5 5 5
Gy1.2 O1.2 Br1.2 P1.25

Y1.25
L1.25
L1.25

F- F+ 4 3 200 E3 6 7
㧙 B1.25

TMED630820F
W1.25
F- F+
㧸㧮1.25 Gu
㧗 㧳1.25 Go

Y3 V N U

B/R1.25
PANEL WIRING DIAGRAM (240 / 120 V)

–18–
R1.25 V N U
W1.25
W1.25
R1.25

W/R1.25
3
6

L1.25
W1.25 㧯㨀 B1.25
2
5

G/W1.25
1
4

Y1.25
K L
LMFC㧧㧮8

Y1.25
Y1.25
L1.25
L1.25
㨁 㨁 㧯㨀 W2
W/B1.25 4 3 㧮
R1.25-6
G1.25 2 1
㨂 㧺㧚㧲㧚㧮 㨂 K L L2
㧮

B. . . . . . . Black W. . . . . . White Warning signals Pilot light Terminal 2

Br . . . . . . Brown Y ...... Yellow Main switch Voltage adjuster A.V.R
G. . . . . . . Green B/R . . . . Black / Red Voltmeter Hour meter Terminal 1
Gy . . . . . . Gray G/L . . . . Green / Blue Frequency meter AC switch (N.F.B) Lamp timer
L....... Blue G / W. . . . Green / White Ammeter Fuse holder Timer relay
O. . . . . . . Orange W/B . . . . White / Black
P. . . . . . . Purple W / G. . . . White / Green
R. . . . . . . Red W/R . . . . White / Red
 B
# Hz 㧸 㨂
Y Y
L L

B
U k l
㨁 K L B 㨁
N
㧺
V
B 㨂 B 㨂
WIRING DIAGRAM (220 V)

B
2A
Y
W VR
R
L
L
7 P

–19–
6 P

E Br

200 R
3 O
EX. 4 Y
F+
B F+ Gy
F-
B F- W

.$ )

GuGo
B ...... Black O. . . . . . Orange Main coil Ex. field coil Frequency meter
Br . . . . . . Brown P...... Purple Field coil A.V.R CT
G ...... Green R...... Red Surge absorber Voltmeter AC switch (N.F.B)
Gy . . . . . Gray W. . . . . . White Rectifier Ammeter Voltage adjuster
L. . . . . . . Blue Y...... Yellow Ex. armature coil Pilot light Fuse
LB . . . . . Light blue
 $
# # Hz 㧸 㨂
; ;
. .

$ M N
U
㨁 - . $ 㨁
N
㧺 $ 㧺
V M N
$ 㨂 - . $ 㨂

$
WIRING DIAGRAM (240 / 120 V)

2A
;
9 VR
4
.
.
2

–20–
7
6 2

E $T

200 4

3 1
EX. 4 ;
F+
$ F+ )[
F-
$ F- 9

.$ )

Gu Go

B ...... Black O. . . . . . Orange Main coil Ex. field coil Frequency meter
Br . . . . . . Brown P...... Purple Field coil A.V.R CT
Gy . . . . . Gray R. . . . . . Red Surge absorber Voltmeter AC switch (N.F.B)
L. . . . . . . Blue W ..... White Rectifier Ammeter Voltage adjuster
LB . . . . . Light blue Y...... Yellow Ex. armature coil Pilot light Fuse
 1 2 6 5 4
3 4 3 2 1
W/R G/W Y
W2 W/B 1.25 1.25 1.25 
1.25 W1.25 B1.25
B
L2 G 1.25
1.25
M6 R2
L W1.25
IG B/R1.25
Y1.25
L2

ST W2 G/R1.25 M4
B/R R G G/L W G/W Y
B M8 1.25 1.25 1.25 1.25 1.25 1.25 1.25 W/B
W/G1.25

1A
1A
1A
1A
1A
1A
1A
1A
Y Y Y Y Y
1.25 1.25 1.25 1.25 1.25
R2 W/R L Y
1.25 L2 L2 1.25 1.25
WIRING DIAGRAM (D.C 12 V)

MLFC22
W/G1.25 Water temperature lamp
L2 G/L1.25
G/R1.25 Oil pressure lamp
W1.25 Battery charge lamp
R3 G/W1.25
R3 R3 L2 Y1.25 W/R1.25 Glow lamp
W/B1.25
W/R Y3 M4
 1.25

Y1.25

W1.25

G/R1.25
W/G1.25

–21–
MLFC22
B 50 Y3
AC 19 R1.25
L1.25

B AC 19 50
OFF
ON
GLOW
START 2 4 7 9
1 3 5 6 8
AcGu
AcGo
B1.25
R3 B2 L2 Y3 W/R W/G G/R W Y G
1.25 1.25 1.25 1.25 1.25 1.25

P N 50 19 AC Wt Op CH Gu Go

B. . . . . . . Black G/L . . . . Green / Blue Starter Glow lamp timer Warning lamp
G. . . . . . . Green G/R . . . . Green / Red Alternator Hour meter Glow plug
L....... Blue G / W. . . . Green / White Main switch Solenoid Fuse
R. . . . . . . Red W/B . . . . White / Black Fuse Oil pressure switch Battery
W ...... White W / G. . . . White / Green Relay Water temperature Emergency unit
Y. . . . . . . Yellow W/R . . . . White / Red switch
B / R. . . . . Black / Red
GENERAL INFORMATION
MACHINE IDENTIFICATION
SERIAL NUMBER
The serial number is stamped label
which is affixed to the generator as shown.
NOTE:
The first three characters of this number
are for model identification, the remaining
digits are the unit production number.

MACHINE SERIAL NUMBER

Q9C* – ******
NOTE:
Designs and specifications are subject to
change without notice.

–22–
EDL16000E / 16000DE SPECIFICATIONS
GENERAL SPECIFICATIONS
DIMENSIONS
UNIT 220 V/ 50 Hz 120 / 240 V / 60 Hz
Overall length × Overall width ×
mm 1380 × 700 × 930
Overall height
Dry weight kg 340

ENGINE
Vertical, Liquid cooled,
Type
4–cycle diesel engine
Total displacement cm3 1001
Number of cylinder-Bore × Stroke mm 3 – 76 × 73.6
Compression ratio 23 : 1
Rated output kW (PS) / rpm 14.0 (19.0) / 3000 16.5 (22.5) / 3600
Operating hours Hr 17 14.8
Cooling system Pressurized Radiator, Forced circulation with water pump
Cooling water (coolant) capacity 5.1 (Radiator: 2.0 + cylinder block: 3.1)
Fuel Automobile Type Diesel fuel No.2-D (ASTMD975)
Fuel tank capacity (Full) 80
Engine oil grade API service CD or CE, SAE: 10W–30
Engine oil capacity 5.1
Lubrication system Forced lubrication with trochoide pump
Air cleaner type Filter-paper cyclone
Starting system Electric starter (with glow plug)
Noise level
Measured at rated operation db A 79 83
from 7 m distance

GENERATOR
Type Brushless AC generator self-exciting
Frequency Hz 50 60
Rated output kW 12.0 14.0
Maximum output kW 13.2 15.4
Rated voltage V 220 120 / 240
Rated current A 54.5 60.0
Number of pole 2
Phase 1 phase 2 wire / 1 phase 3 wire
Excitation method Self-excitation with magnetized
Voltage regulator A.V.R (Automatic Voltage Regulator)
Power factor 1.0
Driving method Direct coupling
Safety device (type) N.F.B (Non Fuse Breaker)
N.F.B. capacity A 55 60
AC Output method Terminal
Recommended battery capacity V/Ah 12 / 65 (65B26R)
Voltage fluctuation % Less than 2.5
Frequency fluctuation % Less than 5

–23–
ENGINE SERVICE DATA
UNIT 220 V/ 50 Hz 120 / 240 V / 60 Hz
Model D1005
Type Vertical Liquid cooled 4-cycle diesel engine
Number of cylinders 3
Bore × Stroke mm 76 × 73.6
Total displacement cm3 1001
Rated output kW (PS) / rpm 14.0 (19.0) / 3000 16.5 (22.5) / 3600
Idling speed (without the load) rpm 3850
Combustion chamber Spherical type (E-TVCS), Indirect injection
Fuel injection pump BOSCH MD type mini. pump
Governor Centrifugal Ball Mechanical Governor
Direction of rotation Counter-clockwise (viewed from flywheel)
Injection nozzle BOSCH DN-0PD mini. Nozzle, Throttle type
Injection timing 19° before T.D.C.
Injection order 1–2–3
Injection pressure Mpa (kg / cm2) 13.73 (140)
Compression ratio 23 : 1
Lubrication system Forced lubrication with trochoid pump
Oil Pressure Indication Electrical Type Switch
Lubricating filter Full Flow Paper Filter (Cartridge Type)
Cooling system Pressurized Radiator, Forced circulation with water pump.
Electric starter
Starting system
V-kW 12-1.0
Starting support device by Glow Plug in Combustion Chamber
Recommended battery capacity V/Ah 12 / 65 (65B26R)
Generator for Battery charging V-W 12-480
Fuel Automobile Type Diesel fuel No.2-D (ASTMD975)
Engine oil API service CD or CE, SAE: 10W-30
Engine oil capacity 5.1
Weight kg 89 (Only engine)
Application General Power Source
Fuel consumption ratio g / kW•h (g / PS•h) 285 (210)
Cooling water (coolant) capacity 5.1 (Radiator: 2.0 + Cylinder block: 3.0)
Reservoir tank capacity Upper level: 0.6, Lower level: 0.1
Ambient temperature range °C (°F) –15 ~ 40 (5 ~ 104)

GENERATOR SERVICE DATA

220 V/ 50 Hz 120 / 240 V / 60 Hz
Coil resistance (Ω ± 10% at 20°C)
Stator Main coil - 0.313 0.347
Rotor Main field coil 9.37 9.37
Rotor Exciter armature coil U-V, V-W, W-U 0.700 0.700
Exciter field coil - 24.70 24.70
Stator main coil generated voltage (AC-V)
• Without A.V.R. (Disconnected all lead wire)
• Engine should be operated at rated speed.
• - Approx. 50 Approx. 50

–24–
EDL21000E / 21000DE SPECIFICATIONS
GENERAL SPECIFICATIONS
DIMENSIONS
UNIT 220 V/ 50 Hz 120 / 240 V / 60 Hz
Overall length × Overall width ×
mm 1380 × 700 × 930
Overall height
Dry weight kg 370

ENGINE
Vertical, Liquid cooled,
Type
4–cycle diesel engine
Total displacement cm3 1335
Number of cylinder-Bore × Stroke mm 4 – 76 × 73.6
Compression ratio 23 : 1
Rated output kW (PS) / rpm 18.8 (25.5) / 3000 22.0 (30.0) / 3600
Operating hours Hr 12.9 11.1
Cooling system Pressurized Radiator, Forced circulation with water pump
Cooling water (coolant) capacity 6.0 (Radiator: 2.0 + cylinder block: 4.0)
Fuel Automobile Type Diesel fuel No.2-D (ASTMD975)
Fuel tank capacity (Full) 80
Engine oil grade API service CD or CE, SAE: 10W–30
Engine oil capacity 6.0
Lubrication system Forced lubrication with trochoide pump
Air cleaner type Filter-paper cyclone
Starting system Electric starter (with glow plug)
Noise level
Measured at rated operation db A 81 85
from 7 m distance

GENERATOR
Type Brushless AC generator self-exciting
Frequency Hz 50 60
Rated output kW 16.0 18.2
Maximum output kW 17.6 20.1
Rated voltage V 220 120 / 240
Rated current A 72.7 75.8
Number of pole 2
Phase 1 phase 2 wire / 1 phase 3 wire
Excitation method Self-excitating with magnetized
Voltage regulator A.V.R (Automatic Voltage Regulator)
Power factor 1.0
Driving method Direct coupling
Safety device (type) N.F.B (Non Fuse Breaker)
N.F.B. capacity A 75
AC Output method Terminal
Recommended battery capacity V/Ah 12 / 70 (75B31R)
Voltage fluctuation % Less than 2.5
Frequency fluctuation % Less than 5

–25–
ENGINE SERVICE DATA
UNIT 220 V/ 50 Hz 120 / 240 V / 60 Hz
Model V1305
Type Vertical Liquid cooled 4-cycle diesel engine
Number of cylinders 4
Bore × Stroke mm 76 × 73.6
Total displacement cm3 1335
Rated output kW (PS) / rpm 18.8 (25.5) / 3000 22.0 (30.0) / 3600
Idling speed (without the load) rpm 3850
Combustion chamber Spherical type (E-TVCS), Indirect injection
Fuel injection pump BOSCH MD type mini. pump
Governor Centrifugal Ball Mechanical Governor
Direction of rotation Counter-clockwise (viewed from flywheel)
Injection nozzle BOSCH DN-0PD mini. Nozzle, Throttle type
Injection timing 19° before T.D.C.
Injection order 1–3–4–2
Injection pressure Mpa (kg / cm2) 13.73 (140)
Compression ratio 23 : 1
Lubrication system Forced lubrication with trochoid pump
Oil Pressure Indication Electrical Type Switch
Lubricating filter Full Flow Paper Filter (Cartridge Type)
Cooling system Pressurized Radiator, Forced circulation with water pump.
Electric starter
Starting system
V-kW 12-1.2
Starting support device by Glow Plug in Combustion Chamber
Recommended battery capacity V/Ah 12 / 70 (75B31R)
Generator for Battery charging V-W 12-480
Fuel Automobile Type Diesel fuel No.2-D (ASTMD975)
Engine oil API service CD or CE, SAE: 10W-30
Engine oil capacity 6.0
Weight kg 110.0 (Only engine)
Application General Power Source
Fuel consumption ratio g / kW•h (g / PS•h) 285 (210)
Cooling water (coolant) capacity 6.0 (Radiator: 2.0 + Cylinder block: 4.0)
Reservoir tank capacity Upper level: 0.6, Lower level: 0.1
Ambient temperature range °C (°F) –15 ~ 40 (5 ~ 104)

GENERATOR SERVICE DATA

220 V/ 50 Hz 120 / 240 V / 60 Hz
Coil resistance (Ω ± 10% at 20°C)
Stator Main coil - 0.227 0.203
Rotor Main field coil 11.0 11.0
Rotor Exciter armature coil U-V, V-W, W-U 0.700 0.700
Exciter field coil - 24.70 24.70
Stator main coil generated voltage (AC-V)
• Without A.V.R. (Disconnected all lead wire)
• Engine should be operated at rated speed.
• - Approx. 50 Approx. 50

–26–
 GENERATOR CONTROL BOX LOAD CENTER

B
A Hz L V
Y Y
L L
B
k l
K L B U

U N V
B
B V

Gu Go
VR

EX.
B

N 50 19 AC Wt Op CH
B

P
B
W Gy Y O R Br P P

F- F+ 4 3 200 E3 6 7
WIRING DIAGRAM (220V / 50Hz)

+ -
W B

–27–
ENGINE

M6 R
L W
IG B/R

W/G Water temperature lamp

G/L
1 2 6 5 4 G/R Oil pressure lamp
ST W W Battery charge lamp
G/W
3 4 3 2 1 W/R
W/B Glow lamp
B M8
W W/B W/R G/W Y
W/G G/R LY B
L G
M4

PULL
R

HOLD
R
- +
R L
W/R
W Y
W/B Y G/W W G/L G R B/R
R B 50
EDL20000TE W/G
AC 19 Y
Body Base 16000E / 16000DE M4 Y G/R
Fuse:50A 2A 1A
Y Y Y Y Y
EDL26000TE B AC 19 50
W/R OFF
21000E / 21000DE Y LLL ON
2 4 7 9 W/R GLOW
Fuse:65A START
1 3 5 6 8

B L
 Main coil Relay COLOR CODE
Field coil Glow lamp timer B ...... Black
Surge absorber Hour meter Br . . . . . . Brown
Rectifier Solenoid G...... Green
Ex.armature coil Oil pressure switch Gy . . . . . Gray
Ex.field coil Water temperature switch L. . . . . . . Blue
A.V.R. Warning signals O...... Orange
Voltmeter Glow plug P ...... Purple
Ammeter Fuse R ...... Red
Pilot light Battery W. . . . . . White

–28–
Frequency meter Emergency unit Y ...... Yellow
CT Terminal B/R . . . . Black / Red
AC switch (N.F.B) Ground earth G/L . . . . Green / Blue
Voltage adjuster G/R . . . . Green / Red
Fuse BOLT SIZE G / W. . . . Green / White
Starter . . . . . ø8 W/B . . . . White / Black
Alternator . . . . . ø6 W / G. . . . White / Green
Main switch W/R . . . . White / Red
. . . . . ø4
Fuse
 GENERATOR CONTROL BOX LOAD CENTER

B
A A Hz L V
Y
Y
B L L
k l
K L B U
B N

U N V
B k l
K L B V

Gu Go
VR

EX.
B
B

P N 50 19 AC Wt Op CH
B
W Gy Y O R Br P P

F- F+ 4 3 200 E3 6 7

+ -
W B
WIRING DIAGRAM (240-120 V / 60Hz)

–29–
ENGINE

M6 R
L W
IG B/R

W/G Water temperature lamp

G/L
1 2 6 5 4 G/R Oil pressure lamp
ST W W G/W Battery charge lamp
3 4 3 2 1 W/R W/B Glow lamp
B M8
W W/B W/R G/W Y
W/G G/R LY B
L G

M4

PULL
HOLD
R

R
- +
R L
W/R
W Y
W/B Y G/W W G/L G R B/R
R B 50
EDL20000TE W/G
AC 19 Y
Body Base 16000E / 16000DE M4 Y G/R
2A 1A
Fuse:50A
Y Y Y Y Y
EDL26000TE B AC 19 50
OFF
21000E / 21000DE Y LLL W/R ON
2 4 7 9 W/R GLOW
Fuse:65A START
1 3 5 6 8

B L
 Main coil Relay COLOR CODE
Field coil Glow lamp timer B ...... Black
Surge absorber Hour meter Br . . . . . . Brown
Rectifier Solenoid G...... Green
Ex.armature coil Oil pressure switch Gy . . . . . Gray
Ex.field coil Water temperature switch L. . . . . . . Blue
A.V.R. Warning signals O...... Orange
Voltmeter Glow plug P ...... Purple
Ammeter Fuse R ...... Red
Pilot light Battery W. . . . . . White

–30–
Frequency meter Emergency unit Y ...... Yellow
CT Terminal B/R . . . . Black / Red
AC switch (N.F.B) Ground earth G/L . . . . Green / Blue
Voltage adjuster G/R . . . . Green / Red
Fuse BOLT SIZE G / W. . . . Green / White
Starter . . . . . ø8 W/B . . . . White / Black
Alternator . . . . . ø6 W / G. . . . White / Green
Main switch W/R . . . . White / Red
. . . . . ø4
Fuse
PRINTED ON RECYCLED PAPER PRINTED IN JAPAN
07.03 × 1
(E)
ITP