DBM MIX DESIGN

PROJECT :- FOUR LANNING OF RATAPANI STRETCH FROM KMS. 8+300 TO KMS. 20+680 ( LENGTH 12+380 KMS.)
OFOBEDULLAGANJ- ITARSI SECTION OF NH-46 (OLD NH-69) IN THE STATE OF MADHYA PRADESH.

CLIENT : NATIONAL HIGHWAY AUTHORITY OF INDIA

AUTHORITY ENGINEER : M/S LION ENGINEERING CONSULTANTS PVT. LTD.
EPC CONTRACTOR : M/S BANSAL CONSTRUCTION WORKS PVT. LTD.

Lab Job No: Date of Sampling: 4/30/2023

Location / Chainage : 11+300 LHS 100mtr Date of Testing : 5/1/2023
Source of Materials: Panjara Stone Quarry Sampled By : JOINTLY
Description of Materials : 37.5 mm. Tested By : JOINTLY

INDIVIDUAL GRADATION
Sample No : 1 Total Weight = 28520 gms.

IS Sieve Size in mm. Wt. Retained in gm. % Wt. Retained Cum % Retained % Passing Limit as per JMF

45 0 0.00 0.00 100.00

37.5 2563 8.99 8.99 91.01
26.5 21020 73.70 82.69 17.31
13.2 2950 10.34 93.03 6.97
4.75 1988 6.97 100.00 0.00
2.36 0 0.00 100.00 0.00
0.3 0 0.00 100.00 0.00
0.075 0 0.00 100.00 0.00
Pan 0 0
Sample No : 2 Total Weight = 24560 gms.
IS Sieve Size in mm. Wt. Retained in gm. % Wt. Retained Cum % Retained % Passing Limit as per JMF
45 0 0.00 0.00 100.00
37.5 2252 9.17 9.17 90.83
26.5 17925 72.98 82.15 17.85
13.2 2652 10.80 92.95 7.05
4.75 1612 6.56 99.52 0.48
2.36 120 0.49 100.00 0.00
0.3 0 0.00 100.00 0.00
0.075 0 0.00 100.00 0.00
Pan 0 0
Sample No : 3 Total Weight = 27456 gms.
IS Sieve Size in mm. Wt. Retained in gm. % Wt. Retained Cum % Retained % Passing Limit as per JMF
45 0 0.00 0.00 100.00
37.5 2058 7.50 7.50 92.50
26.5 20520 74.74 82.23 17.77
13.2 2842 10.35 92.58 7.42
4.75 1956 7.12 99.71 0.29
2.36 80 0.29 100.00 0.00
0.3 0 0.00 100.00 0.00
0.075 0 0.00 100.00 0.00
Pan 0 0

Remarks :
EPC Contractor's Representative Authority Engineer Representative
 PROJECT :- FOUR LANNING OF RATAPANI STRETCH FROM KMS. 8+300 TO KMS. 20+680 ( LENGTH 12+380 KMS.)
OFOBEDULLAGANJ- ITARSI SECTION OF NH-46 (OLD NH-69) IN THE STATE OF MADHYA PRADESH.

CLIENT : NATIONAL HIGHWAY AUTHORITY OF INDIA

AUTHORITY ENGINEER : M/S LION ENGINEERING CONSULTANTS PVT. LTD.
EPC CONTRACTOR : M/S BANSAL CONSTRUCTION WORKS PVT. LTD.
Lab Job No: Date of Sampling:
Location / Chainage : 11+300 LHS 100mtr Date of Testing :
Source of Materials: Panjara Stone Quarry Sampled By :
Description of Materials : 26.5 mm. Tested By :
INDIVIDUAL GRADATION
Sample No : 1 Total Weight = 24525

IS Sieve Size in mm. Wt. Retained in gm. % Wt. Retained Cum % Retained % Passing

45 0 0.00 0.00 100.00

37.5 0 0.00 0.00 100.00
26.5 650 2.65 2.65 97.35
13.2 18520 75.51 78.17 21.83
4.75 4652 18.97 97.13 2.87
2.36 592 2.41 99.55 0.45
0.3 98 0.40 99.95 0.05
0.075 12 0.05 100.00 0.00
Pan
Sample No : 2 Total Weight = 27580

IS Sieve Size in mm. Wt. Retained in gm. % Wt. Retained Cum % Retained % Passing

45 0 0.00 0.00 100.00

37.5 0 0.00 0.00 100.00
26.5 952 3.45 3.45 96.55
13.2 21542 78.11 81.56 18.44
4.75 4526 16.41 97.97 2.03
2.36 452 1.64 99.61 0.39
0.3 95 0.34 99.95 0.05
0.075 12 0.04 100.00 0.00
Pan
Sample No : 3 Total Weight = 25650

IS Sieve Size in mm. Wt. Retained in gm. % Wt. Retained Cum % Retained % Passing

45 0 0.00 0.00 100.00

37.5 0 0.00 0.00 100.00
26.5 752 2.93 2.93 97.07
13.2 19585 76.35 79.29 20.71
4.75 4635 18.07 97.36 2.64
2.36 652 2.54 99.90 0.10
0.3 12 0.05 99.95 0.05
0.075 8 0.03 99.98 0.02
Pan

Remarks :
EPC Contractor's Representative Authority Engineer Representative
20+680 ( LENGTH 12+380 KMS.)
OF MADHYA PRADESH.

4/30/2023
5/1/2023
JOINTLY
JOINTLY

gms.

Limit as per JMF

gms.

Limit as per JMF

gms.

Limit as per JMF

gineer Representative
 PROJECT :- FOUR LANNING OF RATAPANI STRETCH FROM KMS. 8+300 TO KMS. 20+680 ( LENGTH 12+380 KMS.)
OFOBEDULLAGANJ- ITARSI SECTION OF NH-46 (OLD NH-69) IN THE STATE OF MADHYA PRADESH.

CLIENT : NATIONAL HIGHWAY AUTHORITY OF INDIA

AUTHORITY ENGINEER : M/S LION ENGINEERING CONSULTANTS PVT. LTD.
EPC CONTRACTOR : M/S BANSAL CONSTRUCTION WORKS PVT. LTD.

Lab Job No: Date of Sampling:

Location / Chainage : 11+300 LHS 100mtr Date of Testing :
Source of Materials: Panjara Stone Quarry Sampled By :
Description of Materials : 10 mm. Tested By :

INDIVIDUAL GRADATION
Sample No : 1 Total Weight = 11705

IS Sieve Size in mm. Wt. Retained in gm. % Wt. Retained Cum % Retained % Passing

45 0 0.00 0.00 100.00

37.5 0 0.00 0.00 100.00
26.5 0 0.00 0.00 100.00
13.2 0 0.00 0.00 100.00
4.75 8825 75.40 75.40 24.60
2.36 2195 18.75 94.15 5.85
0.3 602 5.14 99.29 0.71
0.075 65 0.56 99.85 0.15
Pan 0 0
Sample No : 2 Total Weight = 9276
IS Sieve Size in mm. Wt. Retained in gm. % Wt. Retained Cum % Retained % Passing
45 0 0.00 0.00 100.00
37.5 0 0.00 0.00 100.00
26.5 0 0.00 0.00 100.00
13.2 0 0.00 0.00 100.00
4.75 6852 73.87 73.87 26.13
2.36 1852 19.97 93.83 6.17
0.3 502 5.41 99.25 0.75
0.075 65 0.70 99.95 0.05
Pan
Sample No : 3 Total Weight = 12490
IS Sieve Size in mm. Wt. Retained in gm. % Wt. Retained Cum % Retained % Passing
45 0 0.00 0.00 100.00
37.5 0 0.00 0.00 100.00
26.5 0 0.00 0.00 100.00
13.2 85 0.68 0.68 99.32
4.75 9425 75.46 76.14 23.86
2.36 2342 18.75 94.89 5.11
0.3 525 4.20 99.10 0.90
0.075 95 0.76 99.86 0.14
Pan

Remarks :

EPC Contractor's Representative Authority Engineer Representative

20+680 ( LENGTH 12+380 KMS.)
OF MADHYA PRADESH.

4/30/2023
5/1/2023
JOINTLY
JOINTLY

gms.

Limit as per JMF

gms.
Limit as per JMF

gms.
Limit as per JMF

gineer Representative
 PROJECT :- FOUR LANNING OF RATAPANI STRETCH FROM KMS. 8+300 TO KMS. 20+680 ( LENGTH 12+380 KMS.)
OFOBEDULLAGANJ- ITARSI SECTION OF NH-46 (OLD NH-69) IN THE STATE OF MADHYA PRADESH.

CLIENT : NATIONAL HIGHWAY AUTHORITY OF INDIA

AUTHORITY ENGINEER : M/S LION ENGINEERING CONSULTANTS PVT. LTD.
EPC CONTRACTOR : M/S BANSAL CONSTRUCTION WORKS PVT. LTD.

Lab Job No: Date of Sampling: 4/30/2023

Location / Chainage : 11+300 LHS 100mtr Date of Testing : 5/1/2023
Source of Materials: Panjara Stone Quarry Sampled By : JOINTLY
Description of Materials : Stone DUST Tested By : JOINTLY

INDIVIDUAL GRADATION
Sample No : 1 Total Weight = 1000 gms.

IS Sieve Size in mm. Wt. Retained in gm. % Wt. Retained Cum % Retained % Passing Limit as per JMF

45 0 0.00 0.00 100.00

37.5 0 0.00 0.00 100.00
26.5 0 0.00 0.00 100.00
13.2 0 0.00 0.00 100.00
4.75 22 2.20 2.20 97.80
2.36 156 15.60 17.80 82.20
0.3 564 56.40 74.20 25.80
0.075 155 15.50 89.70 10.30
Pan
Sample No : 2 Total Weight = 1000 gms.
IS Sieve Size in mm. Wt. Retained in gm. % Wt. Retained Cum % Retained % Passing Limit as per JMF
45 0 0.00 0.00 100.00
37.5 0 0.00 0.00 100.00
26.5 0 0.00 0.00 100.00
13.2 0 0.00 0.00 100.00
4.75 28 2.80 2.80 97.20
2.36 156 15.60 18.40 81.60
0.3 575 57.50 75.90 24.10
0.075 146 14.60 90.50 9.50
Pan
Sample No : 3 Total Weight = 1000 gms.
IS Sieve Size in mm. Wt. Retained in gm. % Wt. Retained Cum % Retained % Passing Limit as per JMF
45 0 0.00 0.00 100.00
37.5 0 0.00 0.00 100.00
26.5 0 0.00 0.00 100.00
13.2 0 0.00 0.00 100.00
4.75 26 2.60 2.60 97.40
2.36 142 14.20 16.80 83.20
0.3 585 58.50 75.30 24.70
0.075 154 15.40 90.70 9.30
Pan .

Remarks :

EPC Contractor's Representative Authority Engineer Representative

 PROJECT :- FOUR LANNING OF RATAPANI STRETCH FROM KMS. 8+300 TO KMS. 20+680 ( LENGTH 12+380 KMS.)
OFOBEDULLAGANJ- ITARSI SECTION OF NH-46 (OLD NH-69) IN THE STATE OF MADHYA PRADESH.

CLIENT : NATIONAL HIGHWAY AUTHORITY OF INDIA

AUTHORITY ENGINEER : M/S LION ENGINEERING CONSULTANTS PVT. LTD.
EPC CONTRACTOR : M/S BANSAL CONSTRUCTION WORKS PVT. LTD.

Lab Job No: Date of Sampling: 4/30/2023

Location / Chainage : 11+300 LHS 100mtr Date of Testing : 5/1/2023
Source of Materials: Panjara Stone Quarry Sampled By : JOINTLY
Description of Materials : hydrated lime Tested By : JOINTLY

INDIVIDUAL GRADATION
Sample No : 1 Total Weight = 100 gms.

IS Sieve Size in mm. Wt. Retained in gm. % Wt. Retained Cum % Retained % Passing Limit as per JMF

45 0 0.00 0.00 100.00

37.5 0 0.00 0.00 100.00
26.5 0 0.00 0.00 100.00
13.2 0 0.00 0.00 100.00
4.75 0 0.00 0.00 100.00
2.36 0 0.00 0.00 100.00
0.3 2 2.00 2.00 98.00
0.075 10 10.00 12.00 88.00
Pan
Sample No : 2 Total Weight = 100 gms.
IS Sieve Size in mm. Wt. Retained in gm. % Wt. Retained Cum % Retained % Passing Limit as per JMF
45 0 0.00 0.00 100.00
37.5 0 0.00 0.00 100.00
26.5 0 0.00 0.00 100.00
13.2 0 0.00 0.00 100.00
4.75 0 0.00 0.00 100.00
2.36 0 0.00 0.00 100.00
0.3 3 3.00 3.00 97.00
0.075 9 9.00 12.00 88.00
Pan
Sample No : 3 Total Weight = 100 gms.
IS Sieve Size in mm. Wt. Retained in gm. % Wt. Retained Cum % Retained % Passing Limit as per JMF
45 0 0.00 0.00 100.00
37.5 0 0.00 0.00 100.00
26.5 0 0.00 0.00 100.00
13.2 0 0.00 0.00 100.00
4.75 0 0.00 0.00 100.00
2.36 0 0.00 0.00 100.00
0.3 3 3.00 3.00 97.00
0.075 10 10.00 13.00 87.00
Pan .

Remarks :
EPC Contractor's Representative Authority Engineer Representative
 PROJECT :- FOUR LANNING OF RATAPANI STRETCH FROM KMS. 8+300 TO KMS. 20+680 ( LENGTH 12+380
KMS.) OFOBEDULLAGANJ- ITARSI SECTION OF NH-46 (OLD NH-69) IN THE STATE OF MADHYA PRADESH.

CLIENT : NATIONAL HIGHWAY AUTHORITY OF INDIA

AUTHORITY ENGINEER : M/S LION ENGINEERING CONSULTANTS PVT. LTD.
EPC CONTRACTOR : M/S BANSAL CONSTRUCTION WORKS PVT. LTD.
Lab Job No: Date of Sampling: 4/30/2023
Location / Chainage 11+300 LHS 100mtr Date of Testing : 5/1/2023
Source of Materials: Panjara Stone Quarry Sampled By : JOINTLY
Description of Materia37.5MM,26.5MM,10MM & Stone Dust Tested By : JOINTLY
INDIVIDUAL PERCENTAGE GRADATION
Sample No : 1
IS Sieve Size in Hydrated
37.5 mm. 26.5 mm. 10 mm. Stone Dust
mm. lime
45 100.00 100.00 100.00 100.00 100.00
37.5 91.01 100.00 100.00 100.00 100.00
26.5 17.31 97.35 100.00 100.00 100.00
13.2 6.97 21.83 100.00 100.00 100.00
4.754 0.00 2.87 24.60 97.80 100.00
2.36 0.00 0.45 5.85 82.20 100.00
0.300 0.00 0.05 0.71 25.80 98.00
0.075 0.00 0.00 0.15 10.30 88.00
Sample No : 2
IS Sieve Size in Hydrated
40 mm. 20 mm. 10 mm. Crusher Dust
mm. lime
45 100.00 100.00 100.00 100.00 100.00
37.5 90.83 100.00 100.00 100.00 100.00
26.5 17.85 96.55 100.00 100.00 100.00
13.2 7.05 18.44 100.00 100.00 100.00
4.754 0.48 2.03 26.13 97.20 100.00
2.36 0.00 0.39 6.17 81.60 100.00
0.300 0.00 0.05 0.75 24.10 97.00
0.075 0.00 0.00 0.05 9.50 88.00
Sample No : 3
IS Sieve Size in Hydrated
40 mm. 20 mm. 10 mm. Crusher Dust
mm. lime
45 100.00 100.00 100.00 100.00 100.00
37.5 92.50 100.00 100.00 100.00 100.00
26.5 17.77 97.07 100.00 100.00 100.00
13.2 7.42 20.71 99.32 100.00 100.00
4.754 0.29 2.64 23.86 97.40 100.00
2.36 0.00 0.10 5.11 83.20 100.00
0.300 0.00 0.05 0.90 24.70 97.00
0.075 0.00 0.02 0.14 9.30 87.00

Remarks :
EPC Contractor's Representative Authority Engineer Representative
 PROJECT :- FOUR LANNING OF RATAPANI STRETCH FROM KMS. 8+300 TO KMS. 20+680 ( LENGTH
12+380 KMS.) OFOBEDULLAGANJ- ITARSI SECTION OF NH-46 (OLD NH-69) IN THE STATE OF MADHYA
PRADESH.

CLIENT : NATIONAL HIGHWAY AUTHORITY OF INDIA

AUTHORITY ENGINEER : M/S LION ENGINEERING CONSULTANTS PVT. LTD.

EPC CONTRACTOR : M/S BANSAL CONSTRUCTION WORKS PVT. LTD.

Lab Job No: Date of Sampling: 4/30/2023

Location / Chai 11+300 LHS 100mtr Date of Testing : 5/1/2023

Source of MateriPanjara Stone Quarry Sampled By : JOINTLY

Description of M37.5 mm,26.5mm,10mm & Stone Dust Tested By : JOINTLY

AVERAGE PERCENTAGE Passing

IS Sieve Size
37.5mm. 26.5mm. 10 mm. Stone Dust
in mm.

45 100.00 100.00 100.00 100.00

37.5 91.45 100.00 100.00 100.00

26.5 17.64 96.99 100.00 100.00

13.2 7.14 20.33 99.77 100.00

4.754 0.26 2.51 24.87 97.47

2.36 0.00 0.32 5.71 82.33

0.300 0.00 0.05 0.79 24.87

0.075 0.00 0.01 0.12 9.70

Remarks :

EPC Contractor's Representative Authority Engineer Representative

 MS. 20+680 ( LENGTH
THE STATE OF MADHYA

Hydrated
lime

100.00

100.00

100.00

100.00

100.00

100.00

97.33

87.67
 PROJECT :- FOUR LANNING OF RATAPANI STRETCH FROM KMS. 8+300 TO KMS. 20+680 ( LENGTH 12+380 KMS.) OFOBEDULLAGANJ- ITARSI
SECTION OF NH-46 (OLD NH-69) IN THE STATE OF MADHYA PRADESH.

CLIENT : NATIONAL HIGHWAY AUTHORITY OF INDIA

AUTHORITY ENGINEER : M/S LION ENGINEERING CONSULTANTS PVT. LTD.
EPC CONTRACTOR : M/S BANSAL CONSTRUCTION WORKS PVT. LTD.
Lab Job No: Date of Sampling: 4/30/2023
Location / Chainage : 11+300 LHS 100mtr Date of Testing : 5/2/2023
Source of Materials: Panjara Stone Quarry Sampled By : JOINTLY
Description of Materials : DBM Tested By : JOINTLY
BLENDING
37.5mm. = 20%
26.5 mm. = 20%
Description of Proportion 10 mm. = 21%
Crusher Dust. = 37%
Hydrated lime = 2%
Specified Limit as per
AVERAGE PERCENTAGE GRADATION BLENDING MORT&H
Total
IS Sieve 37.5 26.5mm Crusher Hydrate
37.5 26.5 Crusher Hydrate 10 mm. Lower Upper
Size in 10 mm. mm. . Dust d lime Mid Limit
mm. mm. Dust d lime Limit Limit
mm. 20% 20% 21% 37% 2% 100%
45 100.00 100.00 100.00 100.00 100.00 20.00 20.00 21.00 37.00 2.00 100.00 100 100 100
37.5 91.45 100.00 100.00 100.00 100.00 18.29 20.00 21.00 37.00 2.00 98.29 95 97.5 100
26.5 17.64 96.99 100.00 100.00 100.00 3.53 19.40 21.00 37.00 2.00 82.93 63 78 93
13.2 7.14 20.33 99.77 100.00 100.00 1.43 4.07 20.95 37.00 2.00 65.45 55 65 75
4.75 0.26 2.51 24.87 97.47 100.00 0.05 0.50 5.22 36.06 2.00 43.84 38 46 54
2.36 0.00 0.32 5.71 82.33 100.00 0.00 0.06 1.20 30.46 2.00 33.72 28 35 42
0.300 0.00 0.05 0.79 24.87 97.33 0.00 0.01 0.17 9.20 1.95 11.32 7 14 21
0.075 0.00 0.01 0.12 9.70 87.67 0.00 0.00 0.02 3.59 1.75 5.37 2 5 8

PERCENTAGE PASSING
JMF GRAPH
120

100100.00
100
98.29 100
97.5
95
93

82.93
80
78
75

65.45
65
63
60
54 55

46
43.84
42
40
38
35
33.72
28
21 20
14
11.32
8 7
5.37
5
2
0
0.01 0.1 1 10 100

IS SIEVE SIZE IN MM.

LOWER LIMIT MID LIMIT UPPER LIMIT PERCENTAGE PASSING

Remarks :
EPC Contractor's Representative Authority Engineer Representative
 PROJECT :- FOUR LANNING OF RATAPANI STRETCH FROM KMS. 8+300 TO KMS. 20+680 ( LENGTH 12+380 KMS.) OFOBEDULLAGANJ-
ITARSI SECTION OF NH-46 (OLD NH-69) IN THE STATE OF MADHYA PRADESH.

CLIENT : NATIONAL HIGHWAY AUTHORITY OF INDIA

AUTHORITY ENGINEER : M/S LION ENGINEERING CONSULTANTS PVT. LTD.
EPC CONTRACTOR : M/S BANSAL CONSTRUCTION WORKS PVT. LTD.

Lab Job No: Date of Sampling: 4/30/2023

Location / Chainage : 11+300 LHS 100mtr Date of Testing : 5/2/2023
Source of Materials: Panjara Stone Quarry Sampled By : JOINTLY
Description of Materials : DBM Tested By : JOINTLY
DBM JOB MIX FORMULA
IS Sieve Size in Percentage Permisible Lower Limit as per Upper Limit as per
JMF Lower Limit JMF Upper Limit
mm. Passing Variation MORT&H MORT&H
45 100.00 100 100 100 100
37.5 98.29 ± 8 90 100 95 100
26.5 82.93 ± 8 75 91 63 93
13.2 65.45 ± 7 58 72 55 75
4.75 43.84 ± 6 38 50 38 54
2.36 33.72 ± 5 29 39 28 42
0.300 11.32 ± 4 7 15 7 21
0.075 5.37 ± 2 3 7 2 8

JMF GRAPH OF MODIFIED DENSE BITUMINOUS MACADAM MIX DESIGN

110

PERCENTAGE PASSING
100
100.00
100 100
98.29
95
93
91 90 90

82.93
80
75 75
72
70
65.45
63
60
58
54 55
50 50

43.84
42
39 40
38
33.72
29 30
28

21 20
15
11.32 10
8
7 7
5.37
3
2
0
0.01 0.1 1 10 100
JMF LOWER LIMIT

JMF UPPER LIMIT

MORT&H LOWER LIMIT

MORTH UPPER LIMIT

IS SIEVE SIZE IN MM.
PERCENTAGE PASSING

Remarks :

EPC Contractor's Representative Authority Engineer Representative

PROJECT :- FOUR LANNING OF RATAPANI STRETCH FROM KMS. 8+300 TO KMS. 20+680 ( LENGTH 12+380 KMS.)
OFOBEDULLAGANJ- ITARSI SECTION OF NH-46 (OLD NH-69) IN THE STATE OF MADHYA PRADESH.

CLIENT : NATIONAL HIGHWAY AUTHORITY OF INDIA

AUTHORITY ENGINEER : M/S LION ENGINEERING CONSULTANTS PVT. LTD.
EPC CONTRACTOR : M/S BANSAL CONSTRUCTION WORKS PVT. LTD.

DBM MIX DESIGN SPECIFICATION

Tollerance As
Specification Job Mix Formula Approved
Is Sieve % Of Passing Per MORTH
As Per MORTH Lower limit Upper Limit Tollerance
Table 500 -13
45 100.00 100 - 100 100 100

37.5 98.29 95-100 ±8 90 100 95-100

26.5 82.93 63-93 ±8 75 91 75-91

13.2 65.45 55-75 ±7 58 72 58-72

4.75 43.84 38-54 ±6 38 50 38-50

2.36 33.72 28-42 ±5 29 39 29-39

0.300 11.32 7-21 ±4 7 15 7- 15

0.075 5.37 2-8 ±2 3 7 3-7

Bitumen OBC - 4.3 % Min - 4.0 % (+/-) 0.3 % 4 4.6 4.0 - 4.60

Remarks :

EPC Contractor's Representative Authority Engineer Representative

 PROJECT :- FOUR LANNING OF RATAPANI STRETCH FROM KMS. 8+300 TO KMS. 20+680 ( LENGTH 12+380 KMS.)
OFOBEDULLAGANJ- ITARSI SECTION OF NH-46 (OLD NH-69) IN THE STATE OF MADHYA PRADESH.

CLIENT : NATIONAL HIGHWAY AUTHORITY OF INDIA

AUTHORITY ENGINEER : M/S LION ENGINEERING CONSULTANTS PVT. LTD.

EPC CONTRACTOR : M/S BANSAL CONSTRUCTION WORKS PVT. LTD.

WORKSHEET FOR VOLUMETRIC ANALYSIS OF COMPACTED PAVING MIXTURE

Specific Gravity G Composition % by Wt. of total mix
DESCRIPTION
Symbol Apparent Bulk Effective T-1 T-2 T-3 T- 4 T-5

Coarse Aggregate (37.5mm) G-1 2.905 2.859 2.882 P-1 20 20 20 20 20

Coarse Aggregate (26.5mm) G-2 2.872 2.826 2.849 P-2 20 20 20 20 20

Fine Aggregate (10mm) G-3 2.883 2.809 2.846 P-3 21 21 21 21 21

Fine Aggregate (Dust) G-4 2.790 2.659 2.724 P-4 37 37 37 37 37

Hydrated Lime G-5 2.642 2.642 2.642 P-5 2 2 2 2 2

Total Aggregate Gs - - - Ps 97 96.5 96 95.5 95

Bitumen Content Gb 1.021 Pb 3 3.5 4 4.5 5

Bulk Specific Gravity of aggregate Gsb 2.761 2.761 2.761 2.761 2.761

Maximum Specific Gravity of paving Mix Gmm 2.666 2.645 2.623 2.602 2.582

Bulk Specific Gravity of compacted mix Gmb 2.446 2.474 2.486 2.512 2.475

Voids in Mineral Aggregate =100-((Gmb*Ps)/Gsb)) VMA 14.07 13.53 13.56 13.11 14.84

Air Voids in the compacted mix=(Gmm-Gmb)/Gmm)*100) Va 8.26 6.45 5.23 3.47 4.13

Voids Filled with Bitumen (Vma-Va)/Vma)*100) Vfb 41.28 52.33 61.41 73.53 72.16

Remarks :

EPC Contractor's Representative Authority Engineer Representative

PROJECT :- FOUR LANNING OF RATAPANI STRETCH FROM KMS. 8+300 TO KMS. 20+680 ( LENGTH 12+380 KMS.)
OFOBEDULLAGANJ- ITARSI SECTION OF NH-46 (OLD NH-69) IN THE STATE OF MADHYA PRADESH.

OPTIMUM BINDER CONTENT

BITUMEN STABILITY FLOW
GMB ( gm/cc ) Va ( % ) VMA ( % ) VFb ( % )
CONTENT ( Kg ) ( mm )
3.0 2.446 8.26 14.07 41.28 2565 3.1
3.5 2.474 6.45 13.53 52.33 3160 3.5
4.0 2.486 5.23 13.56 61.41 3654 3.6

4.5 2.512 3.47 13.11 73.53 3568 4.60

5.0 2.475 4.13 14.84 72.16 3465 5.20

BITUMEN CONTENT Vs GMB BITUMEN CONTENT Vs Va

12.000
2.550
11.000
10.000
2.500
GMB

9.000
8.000

Va
2.450
7.000
6.000
2.400
5.000
4.000
2.350 3.000
2.000
2.300 3.0 3.5 4.0 4.5 5.0
3.0 3.2 3.4 3.6BITUMEN
3.8 4.0CONTENT
4.2 4.4 4.6 4.8 5.0 BITUMEN CONTENT

BITUMEN CONTENT Vs VMA

BITUMEN CONTENT Vs VFb
16.0
80.0

15.0 75.0
70.0
VMA

14.0
VFb

65.0

13.0 60.0
55.0
12.0
50.0

11.0 45.0
40.0
10.0
35.0 3.0 3.2 3.4 3.6 3.8 4.0 4.2 4.4 4.6 4.8 5.0
3.0 3.2 3.4 3.6 3.8 4.0 4.2 4.4 4.6 4.8 5.0
BITUMEN CONTENT BITUMEN CONTENT

BITUMEN CONTENT Vs STABILITY BITUMEN CONTENT Vs FLOW

4300 5.5
STABILITY

4100
5.0
3900
FLOW

3700 4.5
3500
4.0
3300
3100 3.5
2900
3.0
2700
2500 2.5
3.0 3.5 4.0 4.5 5.0 5.5 3.0 3.2 3.4 3.6 3.8 4.0 4.2 4.4 4.6 4.8 5.0
BITUMEN CONTENT BITUMEN CONTENT

Optimum Binder Content = ( 4.5+4.3+4.4+4.3+4.1+4.2 )/6 = 4.3% say=4.3%

REMARKS :
EPC Contractor's Representative Authority Engineer Representative
 PROJECT :- FOUR LANNING OF RATAPANI STRETCH FROM KMS. 8+300 TO KMS. 20+680 ( LENGTH 12+380 KMS.)
OFOBEDULLAGANJ- ITARSI SECTION OF NH-46 (OLD NH-69) IN THE STATE OF MADHYA PRADESH.

CLIENT : NATIONAL HIGHWAY AUTHORITY OF INDIA

AUTHORITY ENGINEER : M/S LION ENGINEERING CONSULTANTS PVT. LTD.
EPC CONTRACTOR : M/S BANSAL CONSTRUCTION WORKS PVT. LTD.
Lab Job No : Date od Sampling : 4/30/2023
Source of Materials 11+300 LHS 100mtr Date of Casting : 5/4/2023
Aggregate Panjara Stone Quarry Date of Testing : 12/28/2021
Bitumen IOCL Vadodara Sampled By : Jointly
Tested By : Jointly

MARSHALL TEST DATA (Hot Bin ) (ASTM : D -1559 )

Proving Ring Calibration Factor = 8.184 kg / Div

% Of
Bitumen Wt.In Wt.In S.S.D.W Bulk
Sr.No Volume Stability
by Wt. Air Water t In Air Density
Of Mix
Volume
Corrected
Gmb Reading Load Correcti Flow
Load
on
1 4475.0 2660.0 4485.0 1825.0 2.452 340 2782.6 0.92 2560 3.10

2 3.0 4484.0 2642.0 4490.0 1848.0 2.426 375 3069.0 0.90 2762 2.90

3 4465.0 2660.0 4475.0 1815.0 2.46 315 2578.0 0.92 2372 3.20

Average 2.446 2565 3.07

1 4496.0 2686.0 4504.0 1818.0 2.473 402 3290.0 0.92 3027 3.50

2 3.5 4433.0 2654.0 4443.0 1789.0 2.478 410 3355.4 0.95 3188 3.40

3 4412.0 2635.0 4420.0 1785.0 2.472 420 3437.3 0.95 3265 3.60

Average 2.474 3160 3.50

1 4102.0 2460.0 4110.0 1650.0 2.486 430 3519.1 1.09 3836 3.80

2 4.0 4110.0 2465.0 4120.0 1655.0 2.483 400 3273.6 1.09 3568 3.60

3 4202.0 2524.0 4212.0 1688.0 2.489 410 3355.4 1.06 3557 3.50

Average 2.486 3654 3.63

1 4306.0 2596.0 4311.0 1715.0 2.511 420 3437.3 1.03 3540 4.80

2 4.5 4259.0 2565.0 4262.0 1697.0 2.51 420 3437.3 1.03 3540 4.40

3 4315.0 2605.0 4321.0 1716.0 2.515 430 3519.1 1.03 3625 4.60

Average 2.512 3568 4.60

1 4269.0 2565.0 4285.0 1720.0 2.482 490 4010.2 1.00 4010 5.20

2 5.0 4286.0 2562.0 4290.0 1728.0 2.48 380 3109.9 1.00 3110 5.10

3 4288.0 2563.0 4304.0 1741.0 2.463 400 3273.6 1.00 3274 5.30

Average 2.475 3465 5.20

Remarks :

EPC Contractor's Representative Authority Engineer Representative

PROJECT :- FOUR LANNING OF RATAPANI STRETCH FROM KMS. 8+300 TO KMS. 20+680 ( LENGTH 12+380 KMS.)
OFOBEDULLAGANJ- ITARSI SECTION OF NH-46 (OLD NH-69) IN THE STATE OF MADHYA PRADESH.

CLIENT : NATIONAL HIGHWAY AUTHORITY OF INDIA

AUTHORITY ENGINEER : M/S LION ENGINEERING CONSULTANTS PVT. LTD.
EPC CONTRACTOR : M/S BANSAL CONSTRUCTION WORKS PVT. LTD.
U N IT W E IG H T i n g m / c c .

TEST PROPERTIES CURVES FOR HOT MIX DESIGN DATA BY THE MARSHALL METHOD

Bitumen vs VMA
15.00

VMA in %
14.50
Bitumen vs Unit weight
2. 600 14.00
2. 550
13.50
2. 500

2. 450
13.00

2. 400 12.50
2. 350
12.00
2. 300
3.0 3.5 4.0 4.5 5.0 5.5
3.0 3. 5 4.0 4.5 5.0 5.5 6.0

BITUMEN CONTENT in % BITUMEN CONTENT in %

ST A B ILIT Y in K g.

Bitumen vs VFB
80.00
Bitumen Content Vs Stability
VFB in %

4000
70.00
3600
60.00
3200

2800 50.00

2400
40.00
2000
30.00
1600
3.0 3.5 4.0 4.5 5.0 5.5
3.0 3.5 4.0 4.5 5.0 5.5
BITUMEN CONTENT in %
BITUMEN CONTENT in %
AIR VOID S in %

FLOW in mm.

BITUMEN VS FLOW
Bitumen Vs Airvoids 8.0
12.00
11.00 7.0
10.00
6.0
9.00
8.00 5.0
7.00 4.0
6.00
3.0
5.00
4.00 2.0
3.00 3.0 3.5 4.0 4.5 5.0 5.5
3.0 3.5 4.0 4.5 5.0 5.5 6.0 BITUMEN COMTENT in %
BITUMEN CONTENT in %

Remarks :
EPC Contractor's Representative Authority Engineer Representative
PROJECT :- FOUR LANNING OF RATAPANI STRETCH FROM KMS. 8+300 TO KMS. 20+680 ( LENGTH
12+380 KMS.) OFOBEDULLAGANJ- ITARSI SECTION OF NH-46 (OLD NH-69) IN THE STATE OF
MADHYA PRADESH.

CLIENT : NATIONAL HIGHWAY AUTHORITY OF INDIA

AUTHORITY ENGINEER : M/S LION ENGINEERING CONSULTANTS PVT. LTD.

EPC CONTRACTOR : M/S BANSAL CONSTRUCTION WORKS PVT. LTD.

NARROW RANGE OF ACCEPTABLE BITUMEN CONTENT

ALL CRITERIA PASS

VMA

VA

VFB

DENSITY

STABILITY

FLOW
3.0 ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###

BITUMEN %

PASSING

TOO LOW

TOO HIGH

REMARKS :

EPC Contractor's Representative Authority Engineer Representative

 PROJECT :- FOUR LANNING OF RATAPANI STRETCH FROM KMS. 8+300 TO KMS. 20+680 ( LENGTH 12+380 KMS.)
OFOBEDULLAGANJ- ITARSI SECTION OF NH-46 (OLD NH-69) IN THE STATE OF MADHYA PRADESH.

CLIENT : NATIONAL HIGHWAY AUTHORITY OF INDIA

AUTHORITY ENGINEER : M/S LION ENGINEERING CONSULTANTS PVT. LTD.

EPC CONTRACTOR : M/S BANSAL CONSTRUCTION WORKS PVT. LTD.

Lab Job No : RFI No :

Source of Aggregate Panjara Stone Quarry Date of Sampling 4/30/2023
Chainage / Location11+300 LHS 100mtr Date of Testing 5/1/2023
Type of Aggregate : ANGULAR Sampled By : Jointly
Collected From : STOCK YARD Tested By : Jointly

ELONGATION AND FLAKINESS INDEX

TOTAL WEIGHT OF FLAKINESS GAUGE ELONGATION GAUGE

SIEVE RANGE(mm) AGGREGATE(gms) PASSING(gm) RETAINED(gm) RETAINED (gm)

(A) (B) ( C) (D)

63 - 50 -- -- -- --

50 - 40 -- -- -- --

40 - 25 -- -- -- --

40 - 31.5 2056 185 -- --

31.5 -25 1852 285 1567 325

25 - 20 1663 317 1346 298

20 - 16 1550 286 1264 152

16 - 12.5 1110 133 977 242

12.5 - 10 641 131 510 125

10 - 6.3 361 85 276 131

TOTAL 9233 1422 7811 1273

FLAKINESS INDEX in % (B/A) X 100 = 15.40

ELONGATION INDEX in % (D/C) X 10 = 16.30

COMBINED FI & EI in % = 31.70

REMARKS :

EPC Contractor's Representative Authority Engineer Representative

 PROJECT :- FOUR LANNING OF RATAPANI STRETCH FROM KMS. 8+300 TO KMS. 20+680 ( LENGTH 12+380 KMS.)
OFOBEDULLAGANJ- ITARSI SECTION OF NH-46 (OLD NH-69) IN THE STATE OF MADHYA PRADESH.

CLIENT : NATIONAL HIGHWAY AUTHORITY OF INDIA

AUTHORITY ENGINEER : M/S LION ENGINEERING CONSULTANTS PVT. LTD.

EPC CONTRACTOR : M/S BANSAL CONSTRUCTION WORKS PVT. LTD.

OPTIMUM BINDER CONTENT DETERMINATION

A) Binder Content at Maximum Density :- 4.50%

B) Binder Content at 4.0% air Voids :- 4.30%

C) Binder Content at 13.7% VMA :- 4.40%

D) Binder Content at 70 % VFB :- 4.30%

E) Binder Content at Maximum Stability :- 4.10%

F) Binder Content at 3 mm. FLOW :- 4.20%

(4.5+4.3+4.4+4.3+4.1+4.2)
Optimum Binder Content =
6

Note :- Air Voids MORT & H Specification Limit Is 3 - 5 % .Average Value 4.0% taken for OBC

Remarks :

EPC Contractor's Representative Authority Engineer Representative

0+680 ( LENGTH 12+380 KMS.)
OF MADHYA PRADESH.

INATION

.= 4.3% say =4.3%

er Representative
PROJECT :- FOUR LANNING OF RATAPANI STRETCH FROM KMS. 8+300 TO KMS. 20+680 ( LENGTH
12+380 KMS.) OFOBEDULLAGANJ- ITARSI SECTION OF NH-46 (OLD NH-69) IN THE STATE OF
MADHYA PRADESH.

CLIENT : NATIONAL HIGHWAY AUTHORITY OF INDIA

AUTHORITY ENGINEER : M/S LION ENGINEERING CONSULTANTS PVT. LTD.

EPC CONTRACTOR : M/S BANSAL CONSTRUCTION WORKS PVT. LTD.

DETERMINATION OF VISCOSITY (IS 1206 -1978 )

SAMPLE LOCATION STOCK YARD DATE OF SAMPLING 4/30/2023
SOURCE OF MATERIALS IOCL DATE OF TESTING 5/1/2023
BITUMEN GRADE VG-40 PROPOSED USE DBM

Trial 1 2 3

Pouring Tempeture 0C 135OC 135OC 135OC

Test temperature 0C 1400C 1300C 1200C

Size Of orifice 4 mm

Viscosity in (Sec ) 38 60 76

Viscosity in (CST ) 501.6 792 1003.2

Note :- 1 Sec = 400 CST for 10 mm Orifice

1 Sec = 13.2 CST for 4.0 mm Orifice

Remarks :- Specification limit @ 135 0C is 400 CST (Minimum) As per IS: 73 -2013
EPC Contractor's Representative Authority Engineer Representative
PROJECT :- FOUR LANNING OF RATAPANI STRETCH FROM KMS. 8+300 TO KMS. 20+680 ( LENGTH 12+380 KMS.) OFOBEDULLAGANJ-
ITARSI SECTION OF NH-46 (OLD NH-69) IN THE STATE OF MADHYA PRADESH.

CLIENT : NATIONAL HIGHWAY AUTHORITY OF INDIA

AUTHORITY ENGINEER : M/S LION ENGINEERING CONSULTANTS PVT. LTD.

EPC CONTRACTOR : M/S BANSAL CONSTRUCTION WORKS PVT. LTD.

Lab Job No : Date of Sampling 4/30/2023

Source of Materials IOCL Date of Testing 5/3/2023

Grade of Bitumen VG-40 Sampled By : Jointly

Used For DBM Tested By : Jointly

TEMPERATURE VISCOSITY RELATION GRAPH

TEMPERATURE 0C 140 130 120

VISCOSITY IN CST 501.6 792 1003.2

VISCOSI TI IN CST

TE MPE RATURE V S VISCOSITY

La bora tory Co mp a ction Rang e

1 0000
La bo ra tory m ixing ra n ge

1 000

100

10

1
12 0

1 40

15 0

1 60

17 0

1 90

20 0
130

180

TEMPERATURE I N CENTIGRADE

AS PER MANUAL SERIES NO -2

LABORATORY MIXING RANGE -150-190 CST TEMPERATURE AT REQUIRED CST - 1750C -1850C

LABORATORY COMPACTION RANGE -250-310 CST TEMPERATURE AT REQUIRED CST - 1580C -1680C

Remarks : Viscosity of @135 0C

600 CST
EPC Contractor's Representative Authority Engineer Representative
 PROJECT :- FOUR LANNING OF RATAPANI STRETCH FROM KMS. 8+300 TO KMS. 20+680 ( LENGTH
12+380 KMS.) OFOBEDULLAGANJ- ITARSI SECTION OF NH-46 (OLD NH-69) IN THE STATE OF MADHYA
PRADESH.

CLIENT : NATIONAL HIGHWAY AUTHORITY OF INDIA

AUTHORITY ENGINEER : M/S LION ENGINEERING CONSULTANTS PVT. LTD.

EPC CONTRACTOR : M/S BANSAL CONSTRUCTION WORKS PVT. LTD.

Lab Job No Date of Sampling 4/30/2023

Source of Materals Panjara Stone Quarry Date of Testing 5/3/2023

Location / Chainage 11+300 LHS 100mtr Sampled By : Jointly

Collect From : Stock Yard Tested By : Jointly

DETERMINATION OF EFFECTIVE SPECIFIC GRAVITY OF COMBINED

AGGREGATE

BULK SPECIFIC APPARENT SPECIFIC EFFECTIVE SPECIFIC

SIZE OF MATERIAL
GRAVITY GARVITY GRAVITY
37.5 mm 2.859 2.905 2.882

26.5mm 2.826 2.872 2.849

10 mm 2.809 2.883 2.846

Dust 2.659 2.790 2.724

- - - -

A) Gse = Pmm-Pb/((Pmm/Gmm)-(Pb/Gb))

Gse = 100-4.3/((100/2.611)-(4.3/1.030))

Gse= 2.804
B) Gsb =P1+P2+…..+Pn/((P1/G1)+(P2/G2)+…..(Pn/Gn))
Gsb =20+20+21+39/((20/2.859)+(20/2.826)+(21/2.809)+(39/2.659))
Gsb= 2.761

C) Gsa =P1+P2+…..+Pn/((P1/G1)+(P2/G2)+…..(Pn/Gn))
Gsa = 20+20+21+39/((20/2.905)+(20/2.872)+(21/2.883)+(39/2.790))
Gsa = 2.848

REMARKS :
EPC Contractor's Representative Authority Engineer Representative
 PROJECT :- FOUR LANNING OF RATAPANI STRETCH FROM KMS. 8+300 TO KMS. 20+680 ( LENGTH 12+380 KMS.) OFOBEDULLAGANJ-
ITARSI SECTION OF NH-46 (OLD NH-69) IN THE STATE OF MADHYA PRADESH.

CLIENT : NATIONAL HIGHWAY AUTHORITY OF INDIA

AUTHORITY ENGINEER : M/S LION ENGINEERING CONSULTANTS PVT. LTD.

EPC CONTRACTOR : M/S BANSAL CONSTRUCTION WORKS PVT. LTD.

Source of Aggregate Panjara Stone Quarry Date of Sampling 4/30/2023

Chainage / Location 11+300 LHS 100mtr Date of Testing 5/3/2023

Type of Aggregate : ANGULAR Sampled By : Jointly

Tested By : Jointly

AGGREGATE IMPACT VALUE (IS: 2386 PART -IV)

Sieve Range:12.5mm to 10mm No. of Blows:15 Height of Fall: 380mm

Description/Trail No: 1 2

Weight of container (gm) 703 703

Weight of container + Aggregate (gm) 1050 1060

(a) Weight of Aggregate before Testing (gm) 347 357

(b) Weight of Aggregate retained on 2.36mm sieve (gm) 290 294

(c) Weight of Aggregate passing on 2.36mm sieve (gm) 57 63

Aggregate Impact Value (%) c/a * 100 16.4 17.6

AVERAGE AIV ( % ) 17.04

EPC Contractor's Representative Authority Engineer Representative

 0 NATIONAL HIGHWAY AUTHORITY OF INDIA

PROJECT :- FOUR LANNING OF RATAPANI STRETCH FROM KMS. 8+300 TO KMS. 20+680 ( LENGTH 12+380
KMS.) OFOBEDULLAGANJ- ITARSI SECTION OF NH-46 (OLD NH-69) IN THE STATE OF MADHYA PRADESH.

CLIENT : NATIONAL HIGHWAY AUTHORITY OF INDIA

AUTHORITY ENGINEER : M/S LION ENGINEERING CONSULTANTS PVT. LTD.
EPC CONTRACTOR : M/S BANSAL CONSTRUCTION WORKS PVT. LTD.

DENSE BITUMINOUS MACADAM MIX DESIGN

Design Mix for Dense Bituminous Macadam has been arrived based on the Trial Mix
INTRODUCTION :- conducted at site Laboratory at Km11+700 LHS 100 mtr Inside.

SOURCE OF MATERIALS :- The Following Material were used

Sr.No Type of Aggregate Source

1 37.5 mm Coarse Aggregate
2 26.5 mm Coarse Aggregate Panjra Stone Quarry Bansal
3 10.0 mm Coarse Aggregate Crusher
4 Stone Dust fine Aggregate
5 Bitumen (VG-40) IOCL

PHYSICAL PROPERTIES OF COARSE AGGREGATE :- TABLE (500-8) AS PER MORTH

Test
MORT & H specification
Sr.No Description Of Test Test Method Result
Limit (Table No -500-18)
Observed
1 Combined Flakiness & Elongation Indice IS : 2386 Part 1 31.70 Max 35 %
2 Aggregate Impact value IS : 2386 Part 4 17.0 Max 27%
3 Water Absorption (Combined ) IS : 2386 Part 3 0.69 Max 2%
4 Retained Stability ASTM:D-1559 89.32% Minimum 80%
Minimum Retained Coating
5 Coating & Stripping Value IS : 6241 98%
95 %

BLENDING OF AGGREGATE :-
Sieve Analysis were carried out for each individual crushed aggregate
The Average Grading were adopted for blending together the combined grading .
A series of blending were made to get different combined grading and Marshall properties Test were
carried out on different grading to find out the best suited properties.
The Proportion of aggregate used is as given below :-

Sr.No Size Of aggregate from Hot Bins % Used by the weight of dry aggregate

1 37.5 mm coarse Aggregate 20%

2 26.5 mm coarse Aggregate 20%
3 10.0 mm coarse Aggregate 21%
4 Crusher Dust fine Aggregate 37%
5 Hydrated Lime 2%
EPC Contractor's Representative Authority Engineer Representative
 PROJECT :- FOUR LANNING OF RATAPANI STRETCH FROM KMS. 8+300 TO KMS. 20+680 ( LENGTH 12+380 KMS.)
OFOBEDULLAGANJ- ITARSI SECTION OF NH-46 (OLD NH-69) IN THE STATE OF MADHYA PRADESH.

CLIENT : NATIONAL HIGHWAY AUTHORITY OF INDIA

AUTHORITY ENGINEER : M/S LION ENGINEERING CONSULTANTS PVT. LTD.

EPC CONTRACTOR : M/S BANSAL CONSTRUCTION WORKS PVT. LTD.

DENSE BITUMINOUS MACADAM MIX DESIGN

Bitumen Of penetration Grade VG-40 as per IS Code Specification for Paving Bitumen IS :73
BITUMEN VG-40
(2013 ) was used .

The Bitumen was tested in our Laboratory and results are As follows

Sr.No Description Of test Test Method Observed Specific Llimit

1 Penetration value of bitumen IS : 1203 43.7 35 minimum

2 Ductility IS : 1208 95.7 Not Less than 25 cm

3 Specific Gravity IS : 1202 1.03 0.99 Min

4 Softening Point IS : 1205 55.8 50 0C

5 Viscosity (Industrial ) at 135 0C IS : 1206 600 Minimum 400 CST

The Marshall Properties of DBM mix at 4.0 % Binder Content selected for Job mix duly observed
at Laboratory are as follows

Sr.No Description of property Observed Result Morth Specification

1 Binder Content (% ) 4.30% 4.0 % (Minimum)

2 Bulk Density (g/cc) 2.504 ______

3 Air Voids (%) 4.10% 3-5,

4 Voids In mineral Aggregate (% ) 13.2 11 minimum

5 Voids Filled With Bitumen (% ) 68.94 65 -75

6 Marshall Stability (Kg) 3594 2025

Marshall Quotient (Kg) 9

7 Marshall Flow (mm) 3.90 3 -minimum

CONCLUSION :- The Above properties indicates that bitumen mix to Requirements of MORTH Section
505 Can be achived by adopting the Proposed combined aggrggate Grading with 4.3 %
Bitumen Content
EPC Contractor's Representative Authority Engineer Representative
 PROJECT :- FOUR LANNING OF RATAPANI STRETCH FROM KMS. 8+300 TO KMS. 20+680 ( LENGTH
12+380 KMS.) OFOBEDULLAGANJ- ITARSI SECTION OF NH-46 (OLD NH-69) IN THE STATE OF MADHYA
PRADESH.
CLIENT : NATIONAL HIGHWAY AUTHORITY OF INDIA
AUTHORITY ENGINEER : M/S LION ENGINEERING CONSULTANTS PVT. LTD.
EPC CONTRACTOR : M/S BANSAL CONSTRUCTION WORKS PVT. LTD.

MANUFACTURING AND ROLLING TEMPERATURE

TABLE 500 - 5 AS PER MORT& H

DESCRIPTION TEMPERATURE 0 C

Grade of Bitumen VG-40

Bitumen Mixing ( 0c ) 150 - 165

Aggregate mixing ( 0c ) 150 - 170

Mixed Material ( 0
c) 165 MAXIMUM

Rolling ( 0c ) 100 MINIMUM

Laying ( 0
c) 150 MINIMUM

REMARKS :

EPC Contractor's Representative Authority Engineer Representative

 PROJECT :- FOUR LANNING OF RATAPANI STRETCH FROM KMS. 8+300 TO KMS.
20+680 ( LENGTH 12+380 KMS.) OFOBEDULLAGANJ- ITARSI SECTION OF NH-46 (OLD
NH-69) IN THE STATE OF MADHYA PRADESH.

CLIENT : NATIONAL HIGHWAY AUTHORITY OF INDIA

AUTHORITY ENGINEER : M/S LION ENGINEERING CONSULTANTS PVT. LTD.
EPC CONTRACTOR : M/S BANSAL CONSTRUCTION WORKS PVT. LTD.

DUCTILITY TEST as per IS : 1208-1978

Lab Ref. No. : Date of Sampled : 4/30/2023

Sample Location :HOT MIX PLANT STORAGE TA Date of Tested : 5/3/2023

Source of Material IOCL Vadodara Bitumen Grade :VG-40

Pouring Temperature in oC : 1350c

Test Temperature in oC : 27.0 oC

Specified period of cooling (Minutes)

a) In Air : 30 min (spec : 30 - 40min)
b) In water bath before trimming : 30 min (spec : 30min)
c) In water bath after trimming : 90 min (spec : 85 - 95min)
d) Rate of pull : 50 mm/ min (spec : 50 + 2.5mm/min)

Briquette Number Mean Value

Test Property
1 2 3 (cm)

Ductility in cm. 96 95 96 95.7

Remarks:Specification Limit 25cm (Minimum ) As per IS : 73 - 2013

EPC Contractor's Representative Authority Engineer Representative
 CLIENT : NATIONAL HIGHWAY AUTHORITY OF INDIA
AUTHORITY ENGINEER : M/S LION ENGINEERING CONSULTANTS PVT. LTD.
EPC CONTRACTOR : M/S BANSAL CONSTRUCTION WORKS PVT. LTD.
BITUMEN PENETRATION TEST (IS : 1203-1978 )
RFI NO : DATE OF SAMPLING 4/30/2023

SOURCE OF SAMP : IOCL Vadodara DATE OF TESTING 5/3/2023

REF :
Pouring Temperatu :1350C
PERIOD OF COOLING IN ATMOSPHERE : 1 Hr
Room Temperature : 25 C
O

PERIOD OF COOLING IN WATER BATH : 1 Hr

Actual Test Temper: 25 C
O

SAMPLE No.: 1 SAMPLE No.: 2

DESCRIPTION
TEST TEST TEST MEAN TEST TEST TEST MEAN
PENETROMETER DIAL READINGS 1 2 3 VALUE 1 2 3 VALUE
1 ) INITIAL 0 0 0 0 0 0
2 ) FINAL 45 44 45 44.7 42 44 42 42.7
PENETRATION VALUE 45 44 45 42 44 42

REMARKS : APPROVED / REJECTED

EPC Contractor's Representative Authority Engineer Representative

 PROJECT :- FOUR LANNING OF RATAPANI STRETCH FROM KMS. 8+300 TO KMS. 20+680
( LENGTH 12+380 KMS.) OFOBEDULLAGANJ- ITARSI SECTION OF NH-46 (OLD NH-69) IN THE
STATE OF MADHYA PRADESH.

CLIENT : NATIONAL HIGHWAY AUTHORITY OF INDIA

AUTHORITY ENGINEER : M/S LION ENGINEERING CONSULTANTS PVT. LTD.
EPC CONTRACTOR : M/S BANSAL CONSTRUCTION WORKS PVT. LTD.
SOFTENING POINT OF BITUMEN (IS : 1205 -2013 )
RFI NO : DATE OF SAMPLING 4/30/2023

SOURCE OF SAMPLE : IOCL DATE OF TESTING 5/3/2023

REFERENCE : MANUFACTURER : IOCL

BITUMEN GRADE :VG-40 PERIOD OF COOLING : 15 Minutes

IN WATER BATH
LIQUID USED IN THE B : WATER

PERIOD OF COOLING : 30 Minutes in air

OBSERVATIONS :

SAMPLE No.1 SAMPLE No.2

MEAN VALUE OF
TESTING ACTIVITY BALL No. BALL No.
SOFTENING POINT
1 2 1 2

TEMP. AT WHICH
SAMPLE TOUCHES
560C 55.6 0C - - 55.8 0C
BOTTOM PLATE ( IN
CENTIGRADE)

REMARKS Specification
: Limit 50 0C as per IS 73-2013
EPC Contractor's Representative Authority Engineer Representative
 PROJECT :- FOUR LANNING OF RATAPANI STRETCH FROM KMS. 8+300 TO KMS. 20+680 ( LENGTH
12+380 KMS.) OFOBEDULLAGANJ- ITARSI SECTION OF NH-46 (OLD NH-69) IN THE STATE OF MADHYA
PRADESH.

CLIENT : NATIONAL HIGHWAY AUTHORITY OF INDIA

AUTHORITY ENGINEER : M/S LION ENGINEERING CONSULTANTS PVT. LTD.

EPC CONTRACTOR : M/S BANSAL CONSTRUCTION WORKS PVT. LTD.

Lab Job No Sample Recevied on 4/30/2023

Used For : DBM Date of Testing 5/3/2023
Size of Aggregate : 20 mm To 12.5 mm
Source of Aggregate panjara stone Quarry Sampled By : Jointly
Grade of Bitumen : Bitumen VG-30 Tested By : Jointly

STRIPPING VALUE OF AGGREGATES ( IS : 6241 )

SL. NO. DESCRIPTION SAMPLE 1 SAMPLE 2
1 Time of mixing 10.30am (ON-03-05-2023) 10.45am (ON-03/05/2023)
2 Temp of aggregate before mixing 1500C 1500C
3 Temp of Bitumen Before Mixing 1600C 1600C
4 Time of placing in water bath 12.30pm 12.45pm
5 Temp of water bath 40 C
0
400c
6 Time of visual inspection 12.30pm (on-04/05/2023) 12.45pm(ON-04/05/2023)
7 Stripping value ( Coating ) 98% 98%

Remarks:Specified minimum retained Coating 95%

EPC Contractor's Representative Authority Engineer Representative

 PROJECT :- FOUR LANNING OF RATAPANI STRETCH FROM KMS. 8+300 TO KMS. 20+680 ( LENGTH
12+380 KMS.) OFOBEDULLAGANJ- ITARSI SECTION OF NH-46 (OLD NH-69) IN THE STATE OF MADHYA
PRADESH.

CLIENT : NATIONAL HIGHWAY AUTHORITY OF INDIA

AUTHORITY ENGINEER : M/S LION ENGINEERING CONSULTANTS PVT. LTD.

EPC CONTRACTOR : M/S BANSAL CONSTRUCTION WORKS PVT. LTD.

INSPECTION AND TESTING

Lab Job No : RFI No :
Chainage / Location 11+300 LHS 100mtr Date of Sampling 4/30/2023
Type of Aggregate : 37.5mm. Date of Testing 5/2/2023
Collected From Panjara Stone Quarry Sampled By : Jointly
Used For : DBM Tested By : Jointly

SPECIFIC GRAVITY AND WATER ABSORPTION TEST OF COARSE AGGREGATE

Description/Trail No: I II MEAN

A. Wt.of Density Basket 1252 1252
B. Wt. of Density Basket + Sample in Water 2346 2410
C. Wt. of S.S.D.Aggregate 1677 1776

D. Wt.of Oven dry sample 1668 1766

1. Bulk Specific Gravity (D/(C-(B-A)) 2.861 2.858 2.859

2. Apparent Specific Gravity (D/(D-(B-A)) 2.906 2.905 2.905

3. Water absorption ( (C-D)/D))*100 0.540 0.566 0.553

4. Effective Specific Gravity {(1)+(2)}/2 2.882

EPC Contractor's Representative Authority Engineer Representative

 PROJECT :- FOUR LANNING OF RATAPANI STRETCH FROM KMS. 8+300 TO KMS. 20+680 ( LENGTH
12+380 KMS.) OFOBEDULLAGANJ- ITARSI SECTION OF NH-46 (OLD NH-69) IN THE STATE OF MADHYA
PRADESH.

CLIENT : NATIONAL HIGHWAY AUTHORITY OF INDIA

AUTHORITY ENGINEER : M/S LION ENGINEERING CONSULTANTS PVT. LTD.
EPC CONTRACTOR : M/S BANSAL CONSTRUCTION WORKS PVT. LTD.

INSPECTION AND TESTING

Lab Job No : RFI No :
Chainage / Location 11+300 LHS 100mtr Date of Sampling 4/30/2023
Type of Aggregate : 26.5 mm. Date of Testing 5/2/2023
Collected From Panjara Stone Quarry Sampled By : Jointly
Used For : DBM Tested By : Jointly

SPECIFIC GRAVITY AND WATER ABSORPTION TEST OF COARSE AGGREGATE

Description/Trail No: I II MEAN

A. Wt.of Density Basket 1252 1252

B. Wt. of Density Basket + Sample in Water 2277 2279

C. Wt. of S.S.D.Aggregate 1582 1584

D. Wt.of Oven dry sample 1573 1575

1. Bulk Specific Gravity (D/(C-(B-A)) 2.824 2.828 2.826

2. Apparent Specific Gravity (D/(D-(B-A)) 2.870 2.874 2.872

3. Water absorption ( (C-D)/D))*100 0.572 0.571 0.572

4. Effective Specific Gravity {(1)+(2)}/2 2.849

EPC Contractor's Representative Authority Engineer Representative

 PROJECT :- FOUR LANNING OF RATAPANI STRETCH FROM KMS. 8+300 TO KMS. 20+680 ( LENGTH
12+380 KMS.) OFOBEDULLAGANJ- ITARSI SECTION OF NH-46 (OLD NH-69) IN THE STATE OF MADHYA
PRADESH.

CLIENT : NATIONAL HIGHWAY AUTHORITY OF INDIA

AUTHORITY ENGINEER : M/S LION ENGINEERING CONSULTANTS PVT. LTD.
EPC CONTRACTOR : M/S BANSAL CONSTRUCTION WORKS PVT. LTD.

INSPECTION AND TESTING

Lab Job No : RFI No :
Chainage / Location 11+300 LHS 100mtr Date of Sampling 4/30/2023
Type of Aggregate : 10mm. Date of Testing 5/2/2023
Collected From Panjara Stone Quarry Sampled By : Jointly
Used For : DBM Tested By : Jointly

SPECIFIC GRAVITY AND WATER ABSORPTION TEST OF COARSE AGGREGATE

Description/Trail No: I II MEAN

A. Wt.of Density Basket 1252 1252

B. Wt. of Density Basket + Sample in Water 2212 2151

C. Wt. of S.S.D.Aggregate 1482 1390

D. Wt.of Oven dry sample 1469 1377

1. Bulk Specific Gravity (D/(C-(B-A)) 2.814 2.804 2.809

2. Apparent Specific Gravity (D/(D-(B-A)) 2.886 2.881 2.883

3. Water absorption ( (C-D)/D))*100 0.885 0.944 0.915

4. Effective Specific Gravity {(1)+(2)}/2 2.846

EPC Contractor's Representative Authority Engineer Representative

 PROJECT :- FOUR LANNING OF RATAPANI STRETCH FROM KMS. 8+300 TO KMS. 20+680
( LENGTH 12+380 KMS.) OFOBEDULLAGANJ- ITARSI SECTION OF NH-46 (OLD NH-69) IN THE
STATE OF MADHYA PRADESH.

CLIENT : NATIONAL HIGHWAY AUTHORITY OF INDIA

AUTHORITY ENGINEER : M/S LION ENGINEERING CONSULTANTS PVT. LTD.
EPC CONTRACTOR : M/S BANSAL CONSTRUCTION WORKS PVT. LTD.

Lab Job No : Date of sampling : 4/30/2023

11+300 LHS
Chainage / Location : Date of testing : 5/2/2023
100mtr
Description of Materials : Stone Dust Sampled By : Jointly
Source of materials : panjara stone quarrTested by : Jointly
Sample No : 1&2

SPECIFIC GRAVITY AND WATER ABSORPTION TEST OF COARSE AGGREGATE

Description/Trail No: I II MEAN

A. Wt.of Saturated surface dry sample 466 508

B. Wt. of Pycnometer + Sample + Water 1554 1581

C. Wt. of Pycnometre + filled with water 1260 1261

D. Wt.of Oven dry sample 458 499

1. Bulk Specific Gravity (D/(A-(B-C)) 2.663 2.654 2.659

2. Apparent Specific Gravity (D/(D-(B-C)) 2.793 2.788 2.790

3. Water absorption ( (A-D)/D))*100 1.747 1.804 1.775

4. Effective Specific Gravity {(1)+(2)}/2 2.724

Remarks :

EPC Contractor's Representative Authority Engineer Representative

 PROJECT :- FOUR LANNING OF RATAPANI STRETCH FROM KMS. 8+300 TO KMS. 20+680 ( LENGTH 12+380 KMS.)
OFOBEDULLAGANJ- ITARSI SECTION OF NH-46 (OLD NH-69) IN THE STATE OF MADHYA PRADESH.

CLIENT : NATIONAL HIGHWAY AUTHORITY OF INDIA

AUTHORITY ENGINEER : M/S LION ENGINEERING CONSULTANTS PVT. LTD.
EPC CONTRACTOR : M/S BANSAL CONSTRUCTION WORKS PVT. LTD.

Types of Mix : DBM Date of sampling 4/30/2023

Chainage / Location : 11+300LHS Date of testing 5/7/2023

MARSHALL TEST DATA (RETAINED STABILITY ) (ASTM : D -1559 )

Proving Ring Calibration Factor 8.184 kg / Div

% Of Bitumen Wt.In Wt.In S.S.D.W Bulk

Sr.No Volume Stability
by Wt. Of Mix Air Water t In Air Density

Volume
Correcte
Gmb Reading Load Correcti Flow
d Load
on
1 4165.0 2502.0 4170.0 1668.0 2.497 410 3355.4 1.06 3557 3.80

2 4.3 4155.0 2506.0 4161.0 1655.0 2.511 420 3437.3 1.09 3747 3.90

3 4156.0 2501.0 4160.0 1659.0 2.505 390 3191.8 1.09 3479 4.00

Average MARSHALL STABILITY AT 600C FOR 30 MIN. 2.504 3594 3.90

1 4152.0 2502.0 4170.0 1668.0 2.489 370 3028.1 1.06 3210 3.80

2 4.3 4161.0 2505.0 4161.0 1656.0 2.513 380 3109.9 1.06 3297 3.50

3 4145.0 2501.0 4160.0 1659.0 2.498 360 2946.2 1.06 3123 3.70

Average MARSHALL STABILITY AT 600C FOR 24 HRS 2.500 3210 3.67

MARSHALL STABILITY AT 600C FOR 24 HRS

RETAINED STABILITY = MARSHALL STABILITY AT 600C FOR 30 MIN
X 100

3210
RETAINED STABILITY = 3594
X 100 .= 89.32% > 80%

Remarks :
EPC Contractor's Representative Authority Engineer Representative
1637-1665 1.09

1666-1694 1.06

1695-1723 1.03

1724-1752 1
 PROJECT :- FOUR LANNING OF RATAPANI STRETCH FROM KMS. 8+300 TO KMS.
20+680 ( LENGTH 12+380 KMS.) OFOBEDULLAGANJ- ITARSI SECTION OF NH-46 (OLD
NH-69) IN THE STATE OF MADHYA PRADESH.

CLIENT : NATIONAL HIGHWAY AUTHORITY OF INDIA

AUTHORITY ENGINEER : M/S LION ENGINEERING CONSULTANTS PVT. LTD.
EPC CONTRACTOR : M/S BANSAL CONSTRUCTION WORKS PVT. LTD.

RFI No. :
Source of Materals panjara stone quarry Date of Sampling 4/30/2023
Location / Chainage 11+300 LHS 100mtr Date of Testing 5/5/2023
Collect From : Stock Yard Sampled By : Jointly
Used For Materals : DBM Tested By : Jointly

Binder Content GMM = 100/((Ps/Gse)+(Pb/Gb))

3.0 2.666

3.5 2.645

4.0 2.623

4.5 2.602

5.0 2.582

REMARKS :

EPC Contractor's Representative Authority Engineer Representative