Operating and Service Manual

TR-6-C

1650x600
2018 Rev A

675 Jaycee Drive • Valmont Industrial Park • Hazle Township, PA 18202

Telephone (800) 456-3420 • (570) 459-3426 • Fax (570) 455-2442
TABLE OF CONTENTS TRC-6 1650x600
Chapter 1 - Introduction and Safety Procedure
EAM Mosca Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Identification Plate Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Application Principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Machine Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Machine and Operating Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
General Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Safety Regulations for Specific Operational Phases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Precautions Against Particular Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Safe Operating Principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 11

Chapter 2 - Operator Set-up and Preventative Maintenance

Strap Spool Installing and Threading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Strap Threading Instructions for Optional Dual Dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Strap Threading Instruction for Automatic Coil Changer (Left Hand Dispenser) . . . . . . . . . . . 2-4
Strap Threading Instruction for Automatic Coil Changer (Right Hand Dispenser) . . . . . . . . . . 2-5
Strap Cutting Device Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Daily Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 10
Maintenance Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 10
Maintenance Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 10
Gen II Knife Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 11
Gen III Knife Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 13

Chapter 3 - Operator and Technical Information

Operating and Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Control Panel Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Control Panel Detail Additional Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Fault Code List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Fault List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Ultrasonic Generator Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Fault Class Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Chapter 4 - Troubleshooting
Troubleshooting List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Chapter 5 - Shipping Procedure

Shipping Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Chapter 6 - Parts Identification

Sealer Component Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
4130-190000-00 (5mm Strap) 4130-200000-00 (6mm Strap)
4130-210000-00 (8mm Strap) 4130-220000-00 (9mm Strap)
4130-230000-00 (10mm Strap) 4130-240000-00 (12mm Strap)
Sealer Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
4130-190100-00 10/04/2015
Gripper Assembly with Gen II or Gen III Knife Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
4130-070300-00 07/19/2012
Left Gripper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
4130-010330-00 03/12/2018
Sonotrode Assembly with Gen II or Gen III Knife Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 11
4130-070350-00 05/01/2014
Sonotrode Assembly with Gen III Knife Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 13
4130-070350-00 03/12/2018
Right Gripper with Gen III Knife Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 15
4130-070360-00 03/26/2015

TRC-6 TOC-1
TABLE OF CONTENTS TR-C-6 1650x600
Gen III Knife Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 17
4130-070362-00 08/25/2016
Sealer Mounting Plate Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 19
4130-010400-00 03/16/2018
Cam Follower Lever Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 21
4130-010620-00 04/11/2012
Strap Guide Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 23
4130-010700-00 (5mm Strap) 4130-020700-00 (6mm Strap)
4130-030700-00 (8mm Strap) 4130-040700-00 (9mm Strap)
4130-050700-00 (10mm Strap) 4130-060700-00 (12mm Strap)
Feed/Pull Back Motor Assembly (5-6mm Strap) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 27
4130-020800-00 07/18/2012
Feed/Pull Back Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 29
4130-040800-00 (8-9mm Strap)
4130-060800-00 (10-12mm Strap)
Feed/Pull Back Pressure Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 31
4130-020900-00 (5-6mm Strap)
4130-040900-00 (8-9mm Strap)
Feed/Pull Back Pressure Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 34
4130-060900-00 (10-12mm Strap)
Pressure Roller Detail Assembly (5-6mm Strap) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 37
4130-020910-00 03/13/2018
Pressure Roller Detail Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 39
4130-040910-00 (8-9mm Strap)
4130-060910-00 (10-12mm Strap)
Strap Tension Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 41
4130-021000-00 (5-6mm Strap)
4130-041000-00 (8-9mm Strap)
4130-061000-00 (10-12mm Strap)
Tension Lever Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 43
4130-021100-00 (5-6mm Strap)
4130-041100-00 (8-9mm Strap)
4130-061100-00 (10-12mm Strap)
Tension Roller Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 45
4130-021110-00 (5-6mm Strap)
4130-041110-00 (8-9mm Strap)
4130-061110-00 (10-12mm Strap)
Strap Drive Pressure Arm Assembly (5-6mm Strap) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 47
4130-021200-00 11/26/2015
Strap Drive Pressure Assembly (8-9mm Strap) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 49
4130-041200-00 11/26/2015
Strap Drive Pressure Assembly (10-12mm Strap) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 51
4130-061200-00 11/26/2015
Slide Plate Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 53
4130-010200-00 04/05/2012
Slide Plate Lever Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 55
4130-010600-00 04/10/2012
Slide Plate Return Lever Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 57
4130-010610-00 09/14/2011
Machine Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 59
1022-040100-00 03/13/2018
Lower Machine Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 61
1022-440100-00 03/13/2018

TR-6-C TOC-2
TABLE OF CONTENTS TRC-6 1650x600
Upper Machine Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 63
1022-260100-00 03/13/2018
Standard Caster Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 65
1020-050100-00 07/22/2015
Left Hand Castor Outrigger Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 67
50-01868 04/28/2016
Right Hand Castor Outrigger Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 69
50-01867 04/28/2016
Dispenser Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 71
4130-500000-00 04/10/2012
Dispenser Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 73
4403-070200-00 09/16/2013
Accumulator Fill Components Assembly (Standard) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 75
4130-300000-00 (5mm Strap)
4130-310000-00 (6mm Strap)
4130-330000-00 (8 & 9mm Strap)
4130-350000-00 (10 & 12mm Strap)
Accumulator Fill Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 79
4130-300100-00 (5mm Strap)
Accumulator Fill Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 81
4130-310100-00 (6mm Strap)
Accumulator Fill Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 83
4130-330100-00 (8 & 9mm Strap)
4130-350100-00 (10 & 12mm Strap)
Idler Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 87
4130-300140-00 06/14/2016
Accumulator Fill Cover Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 89
1020-390100-00 03/13/2018
Accumulator Assembly (5mm Strap) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 91
1022-100100-00 09/07/2016
Accumulator Strap Guide Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 95
1022-10110-00 (5mm Strap)
Accumulator Strap Guide Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 97
1022-100210-00 (6mm Strap)
Accumulator Strap Guide Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 99
1022-100410-00 (8 & 9mm Strap)
Accumulator Strap Guide Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 101
1022-100610-00 (10 & 12mm Strap)
Accumulator Flange Bushing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 103
1652-070230-00 04/01/2005
Strap Track - Outer Frame Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 105
1022- 130100-00 03/14/2018
Strap Track - Opener Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 107
1022-130200-00 08/22/2014
Control Bar Assembly - Bottom Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 109
1022-130220-00 03/01/2013
Control Bar Assembly - Bottom Right. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 111
1022-130230-00 03/13/2014
Opener Lever Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 113
4135-130240-00 06/29/2012

TRC-6 TOC-3
TABLE OF CONTENTS TR-C-6 1650x600
Opener Bar Assembly - Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 115
4137-130250-00 04/01/2012
Opener Bar Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 117
4136-130260-00 04/01/2012
Strap Track - Inner Frame Assembly (5-9mm Strap) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 119
1022-1320000-00 03/01/2013
Strap Track - Inner Frame Assembly (10-12mm Strap) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 121
1022-132400-00 03/04/2015
Strap Track Bearing Block Assembly - Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 123
4131-132020-00 11/01/2012
Strap Track Bearing Block Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 125
4131-132010-00 11/01/2012
Strap Track - Frame Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 127
1022-130300-00 05/01/2015
Compactor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 129
1022-770300-00 10/16/2015
Compactor Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 131
1022-770310-00 04/07/2015
Compactor Clamp Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 133
1022-770212-00 04/01/2015
Compactor Timing Belt Assembly - Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 135
1022-770230-00 03/14/2018
Compactor Timing Belt Assembly - Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 137
1022-770220-00 02/01/2014
Front Compactor Bar Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 139
1022-770260-00 03/14/2018
Rear Compactor Bar Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 141
1022-770270-00 03/14/2018
Infeed Conveyor Components Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 143
1052-210200-00 07/27/2015
Infeed Conveyor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 145
1052-210210-00 07/04/2014
Center Conveyor Assembly - Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 147
1052-210230-00 02/01/2014
Center Conveyor Assembly - Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 149
1052-210220-00 02/01/2014
Table Support Assembly - Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 151
1052-210212-00 07/01/2015
Table Support Assembly - Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 153
1052-210211-00 03/14/2018
Exit Conveyor Components Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 155
1052-220200-00 03/15/2018
Exit Conveyor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 157
1052-220210-00 03/15/2018
Pneumatic Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 159
1020-290200-00 12/08/2015
Air Gun Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 161
1050-0176 12/14/2009
Air Hose Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 163
1652-150220-00 06/07/2005

TR-6-C TOC-4
TABLE OF CONTENTS TRC-6 1650x600
Pneumatic Shut Off Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 165
0660-290700-00 01/01/2013
Strap Cutting Device Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 167
0660-140220-00 12/01/2008
Infeed Conveyor Drive Mounting Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 169
1050-430100-00 11/19/2014
Infeed Conveyor Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 171
1050-430110-00 09/01/2014
Exit Conveyor Drive Mounting Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 173
1050-430200-00 11/19/2014
Exit Conveyor Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 175
1050-430210-00 09/01/2014
Idler Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 177
1052-430113-00 12/01/2013
Tension Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 179
1052-430114-00 12/01/2013
Electrical Enclosure Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 181
4403-470200-00 03/16/2018
Electrical Enclosure - Infeed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 183
1050-471000-00 03/01/2014
Component Plate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 185
4405-480110-00 07/03/2014
Power Supply Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 187
1150-480100-00 11/02/2015
Transformer Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 189
1020-500100-00 08/01/2015
Electrical Enclosure Cover Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 191
1050-490200-00 05/05/2015
Interlock Assembly - Upstream. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 193
4403-490510-00 05/14/2014
Interlock Assembly - Downstream . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 195
4403-490810-00 Base Machines Only
4403-490820-00 Pro Machines Only
Interlock Mounting Plate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 197
4403-491000-00 with Upstream and Downstream Interlocks
4403-491600-00 with Upstream and Downstream Interlocks and E-Stop Interlock
Foot Pedal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 199
2201-000000-00 01/18/2002
Standard B15 Photo Control Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 201
4181-780100-00 02/07/2013
Cable and Sensor Sets for Standard TR-6-C Machines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 203
08/28/2014

TRC-6 TOC-5
INTRODUCTION & SAFETY PROCEDURES
Chapter 1

TR-6-C Sonixs 1-1

INTRODUCTION & SAFETY PROCEDURES
EAM Mosca Contact Information

Headquarters
EAM Mosca Corporation Phone: (800) 456-3420
Valmount Industrial Park Phone: (570) 459-3426
675 Jaycee Drive Fax: (570) 455-2442
Hazleton Township, PA 18202
U.S.A.

EAM-Mosca (Canada) Ltd. Phone: (800) 663-6392

170 William Smith Drive Phone: (905) 665-8225
Whitby, Ontario L1N9N3
Canada

EAM-Mosca de Mexico Tel: 52 81 83333-7080

AV LAS TORRES No. 800 Fax: 52 81 83333-8541
Col. Los Morales
San Nicolas de los Garza NL 66440

Technical Support
Technical Service: (800) 456-3420 or (570) 459-3426
Training: (800) 456-3420 or (570) 459-3426
Fax: (570) 455-2442
email: service@eammosca.com

Visit us at http://www.eammosca.com

TR-6-C Sonixs 1-2

 INTRODUCTION & SAFETY PROCEDURES
Identification Plate Description
FIGURE 1. Machine Name Plate

Included in this manual are assembly drawings with complete parts lists. When requesting service please
refer to the identification plate that is found on or near the electrical component box.
1. Contact EAM Mosca technical service department.
2. Give the Model Number, Serial Number and Year.
3. Give correct part number, found in the parts list, along with a complete description.

TR-6-C Sonixs 1-3

INTRODUCTION & SAFETY PROCEDURES
Application Principles
• A fully automatic strapping machine.
• Best suited for all types of packages as in; printed material, cartons, etc.

Machine Description

• Standard 6 Modular sealer construction allows tool-less removal of parts for quick cleaning and
maintenance.

• Fully automatic strapping machine for polypropylene strapping.

• Tension loss minimal by placing sealer closer to conveyor table.

• Strap Tension adjustable in 1% increments from 10-60 lbs.

• Bundles convey on conveyor table.

• Strap width: 5mm - 12mm

• Low wear, low friction, positive four point cam operated strap track system.

• Hinged roller conveyors remove for servicing.

• Quick strap spool exchange.

• Automatic strap loop eject when bundle not in place.

TR-6-C Sonixs 1-4

 INTRODUCTION & SAFETY PROCEDURES
Machine and Operating Elements
Photo: 1080-079-001

2
12

10 9
8

7
3

6
11 1

Machine and Operating Elements

1. Machine Base 7. Electrical Enclosure
2. Strap Track 8. Strap Line
3. Dispenser Cover 9. Conveyor Swing Table
4. Double Compactor 10. Control Panel
5. Roller Casters with Brake 11. Strap Spool
6. Roller Caster 12. Emergency Stop

TR-6-C Sonixs 1-5

INTRODUCTION & SAFETY PROCEDURES
General Safety Instructions
Key Rules
• Before start-up, read the operating and safety instructions.

• Always keep the operation instructions within easy reach at the side of the machine/system.

• Observe the maintenance schedules specified or described in the operating instructions.

• The machine is built in accordance with state of the art technology and the accepted rules of industrial
safety. Yet, danger to life and limb of the operator or third person, as well as damage to the machine
and other resources, may still occur.

• Operate this machine/system only while it is in perfect condition and in accordance with the
specifications contained in this manual.

• Be aware of hazards and safety issues and adhere to these operating instructions.

Immediately Correct Any Malfunctions That Could Prove Detrimental To Safety, Or Have
Someone Else Correct It.

Organizational Measures
• In addition to the operating instruction, observe and teach generally applicable legal and other binding
regulations for the prevention of accidents and for the protection of the environment.

• All operating personnel must wear protective hair covering to contain long hair; no loose clothing or
jewelry, including rings, may be worn. Injury may result from getting caught or pulled by the
machinery.

• Whenever necessary, or as required by regulation, use personal protective gear.

• Observe all safety and warning labels on the machine.

• Maintain all safety and warning labels on the machine in legible condition.

• Do not let personnel with general training operate the machine/system, except under the constant
supervision of and experienced operator.

• Any work on electrical components of the machine/system may be performed only by a qualified
electrician or by trained personnel under the direction and supervision of a qualified electrician and in
accordance with applicable electric codes.

TR-6-C Sonixs 1-6

 INTRODUCTION & SAFETY PROCEDURES
Safety Regulations for Specific Operational Phases
• Refrain from any work practice that may be unsafe.

• Make sure that the machine/system is operated in safe and good working order.

Do Not Operate The Machine Unless All Protective And Safety Devices Such As Removable
Machine Guards, Emergency Shut Off Switches And Vacuum Systems Are In Place And In
Working Order.

• At least once during each shift, you should check the machine for any external damages and defects.
Any changes (including changes in performance) must promptly be reported to the competent
department/person. If necessary, immediately stop and secure the machine.

• Before you put the machine/system in operation, make sure that no one is put at risk by the machine
during start-up.

• Inform operating personnel before you begin to perform any special or maintenance work.
Designate a supervisor.

• If necessary, clear and secure a space around the area where maintenance is being performed.

• Always tighten any screw connections which were loosened during maintenance or repairs,
reassembly and inspection of the safety devices must ensue immediately after completion of such
maintenance and repair work.

• Should safety devices have to be dismantled during set-up, maintenance or repair, reassembly and
inspection of the safety devices must ensue immediately after completion of such maintenance and
repair work.

• Provide for the safe and environmentally friendly disposal of operating and auxiliary materials, as
well as spare parts.

• Before moving a machine, always check that all accessories are securely stored.

• Discontinue any work practice that could destabilize the machine.

• Keep off conveyors.

TR-6-C Sonixs 1-7

INTRODUCTION & SAFETY PROCEDURES
Precautions Against Particular Hazards
Electric Energy
• Use only original fuses with the specified amperage! If a breakdown of the electrical power supply
should occur, the machine must be shut down immediately.

• Work on any electrical system or equipment, may be performed only by a qualified electrician or by
trained personnel under the direction and supervision of a qualified electrician and in accordance
with electrical codes.

• If so specified, machine and system components that are to be inspected, maintained or repaired must
be switched to zero voltage. Any such disconnected components must first be examined for voltage
leaks, then grounded and shorted, while adjoining voltage carrying components must be insulated.

• The electrical equipment of the system/machine must be inspected/tested regularly. Defects, such
as loose connections or damaged cables must be eliminated.

• Should it become necessary to perform work on live components, a second person must be added to
work at the emergency shut-off switch or the master switch. Close off the work area with red and white
chain, and put up a warning sign.

Use only insulated tools!

• When working on high voltage units, disconnect from voltage, ground power supply cable and short
components, such as capacitors with a grounding rod.

• Carefully remount and refasten any components that were disconnected during transport before
returning the machine to service.

• Even minor changes in location require that the machine or the system be disconnected from each
external energy source.

• Before the machine is returned to operation, it must be properly reconnected to its power source.

FIGURE 2. Main Switch Detail

Q1

Switch Shown in
the “Off” position.

Lockout Feature
Attach padlock or
taglock at this point.

TR-6-C Sonixs 1-8

 INTRODUCTION & SAFETY PROCEDURES
Safety Instructions

The Following List Of Safety Instructions Must Be Read Before Operating The Strapping
Machine Or The Strapping System.

Miscellaneous Instructions
• Please observe the accident prevention regulations as well as the safety and protection
recommendations of the trade or professional associations.

• The machine may only be used in accordance with regulations.

• If safety changes should occur in the machine/system or its performance, the machine/system must
be stopped immediately and the competent person/department must be informed of the problem.

Operation
• Machines may only be operated by trained personnel.

• Training of the customer’s operating personnel is available by EAM-MOSCA Customer Service.

• The hazard zone is off limits.

• Keep off conveyors.

• Keep all safety and hazard warnings on the machine/system in legible condition.

• Do not reach into a machine that is running.

• Never step into or under lifting devices.

• After closing time, always shut the machine down by turning the main switch off.

Safety Devices
• Emergency-off switches must never be by-passed or deactivated.

• Do not undertake any alterations, additions or modifications to the machine/system that could affect
safety without authorization from the supplier. This also applies to the installation and the adjustment
of safety devices and safety valves and to any machining of load-bearing parts.

• Do not operate the machine/system unless all protective devices and security features, such as
removable protection devices and emergency-off devices are in place and functional.

• If safety devices should have to be dismantled during set-up, maintenance, or repairs, reassembly
and inspection of the safety devices must ensue immediately after completion of such maintenance
and repair work.

TR-6-C Sonixs 1-9

INTRODUCTION & SAFETY PROCEDURES
Safety Instructions (Cont’d)

The Following List Of Safety Instructions Must Be Read Before Operating The Strapping
Machine Or The Strapping System.

Repair
• Before any tune-up or repair work can be performed, the machine must be disconnected from the
mains and secured against unauthorized reconnection.

• Tools and single components should not be place on or in the machine.

• When replacing any parts of the system, components and larger units must be carefully attached to
hoisting equipment in a way that precludes any hazards.

• Use only suitable and mechanically sound hoisting equipment as well as lifting devices with sufficient
load bearing capacity.

• Never stand or work under suspended loads.

• Components must meet the manufacturer’s technical specifications. This is guaranteed when using
genuine replacement parts from the manufacturer.

Electrical Equipment
• Work on any electrical installations of the machine/system may only be performed by a qualified
electrician or by trained personnel under the direction and supervision of a qualified electrician and in
accordance with electrical codes.

• Machine/system components undergoing maintenance or repairs must be disconnected from their

power source and closed off.

• The electrical equipment of a machine/system must be inspected/tested regularly. Defects, such as

loose connections, damaged cables and defective devices must immediately be eliminated.

• If work needs to be done on live components, a second person must be added to work the
emergency-off switch or the master switch.

• Close off the work area with a red and white safety chain and put up a warning sign.

TR-6-C Sonixs 1-10

 INTRODUCTION & SAFETY PROCEDURES
Safe Operating Principles

Description of Safety Arrangements

• When moving the machine on level ground release both caster brakes to position the machine.
When machine is in position make sure to lock both caster brakes.
• With power on, the machine and main switch Q1 on, the machine will be operational after
approximately 1 minute of heat-up time.
• The machine operation is stopped by any of the following:
Activating the Emergency Stop S19 or S19.1
Lifting the table 3-5mm releases safety interlock S18.
Opening the front door releases safety interlock S17.
Opening the dispenser drawer releases safety interlock S1.
Low air pressure detected by S14 air pressure switch.
• Compactor will return to its up position when:
The machine cycle is interrupted
A safety switch is activated
Power loss to the machine
• The press valve Y7 and Y7.1, and backstop valve Y8 are deactivated when:
The conveyor is lifted.
Opening the guard door and tripping S25, S26, S27 or S28.
An emergency stop is activated while the machine is cycling.

TR-6-C Sonixs 1-11

INTRODUCTION & SAFETY PROCEDURES

TR-6-C Sonixs 1-12

OPERATOR SET-UP AND PREVENTATIVE MAINTENANCE
Chapter 2

TR-6-C Sonixs 2-1

OPERATOR SET-UP AND PREVENTATIVE MAINTENANCE
Strap Spool Installing and Threading

Caution: Install The Strap Spool So That It Unwinds In The Direction Of The Arrows

1. Turn machine to the ON position.

2. Turn knob (A) counterclockwise and remove dispenser cover (B).
3. Place the strap spool on the dispenser and make sure it unwinds in the direction of arrows.
4. Replace the dispenser cover (B) and tighten knob (A).
5. Remove all tape and straps from the strap spool.
6. Press the Brake Release Button (C) to allow the spool to spin freely, unwinding approximately
19.5[50cm] of strap.
7. Thread strap through guide (D) over roller (E), and into the strap guide opening until you feel
resistance.
8. Push down lever (H) and feed more strap between rollers.
9. Release lever (H).
10. Push the “Automatic On” push button.
11. Strap will be threaded automatically into the accumulator and is now ready for operation.

Photo: 1080-079-001

Photo: 1080-079-012 - Edit

C H

B
A

TR-6-C Sonixs 2-2

OPERATOR SET-UP AND PREVENTATIVE MAINTENANCE
Strap Threading Instructions for Optional Dual Dispenser

Caution: Install The Strap Spool So That It Unwinds In The Direction Of The Arrows

1. Turn machine to the ON Position.

2. Turn knob (A) counterclockwise and remove dispenser cover (B)
3. Place the strap spool on the dispenser and make sure it unwinds in the direction of the arrows.
4. Replace the dispenser cover (B) and tighten knob (A).
5. Remove all tape and straps from the strap spool.
6. Press the Brake Release Button (C) to allow the spool to spin freely, unwinding approximately
19.5in[50cm] of strap.
7. Use the following guide to thread the strap end depending on if it’s the Left or Right Hand Dispenser.
Next thread strap through Guide (D) over Roller (E) and into the strap guide opening until you feel
resistance.
Dual Dispenser Strap Threading

2 2

3
3
A
1 1

Left Hand Dispenser Right Hand Dispenser

8. Push down Lever (H) and feed more strap between rollers.
9. Release Lever (H).
Photo: 1080-079-001

C H

10. Push the “Automatic On” push button.

11. Strap will be threaded automatically into the accumulator and is now ready for operation.

TR-6-C Sonixs 2-3

OPERATOR SET-UP AND PREVENTATIVE MAINTENANCE
Strap Threading Instruction for Automatic Coil Changer
(Left Hand Dispenser)
1. Turn machine to the ON Position.
2. Turn knob (A) counterclockwise and remove dispenser cover (B)
3. Place the strap spool on the dispenser and make sure it unwinds in the direction of the arrows.
4. Replace the dispenser cover (B) and tighten knob (A).
5. Remove all tape and straps from the strap spool.
6. Press the Brake Release Button (C) to allow the spool to spin freely, unwinding approximately
19.5in[50cm] of strap.
7. For Left Hand Dispenser thread strap under Guide (D) over Roller (E) and into the first strap guide
opening until you feel resistance.

B
E

8. Push down on Lever (H) and feed more strap between rollers.
9. Release Lever (H).
Photo: 1080-089-006

10. Push the “Automatic On” push button on the control panel.
11. Strap will be threaded automatically into the accumulator and is now ready for operation.

TR-6-C Sonixs 2-4

OPERATOR SET-UP AND PREVENTATIVE MAINTENANCE
Strap Threading Instruction for Automatic Coil Changer
(Right Hand Dispenser)
1. Turn machine to the ON Position.
2. Turn knob (A) counterclockwise and remove dispenser cover (B)
3. Place the strap spool on the dispenser and make sure it unwinds in the direction of the arrows.
4. Replace the dispenser cover (B) and tighten knob (A).
5. Remove all tape and straps from the strap spool.
6. Press the Brake Release Button (C) to allow the spool to spin freely, unwinding approximately
19.5in[50cm] of strap.
7. For Right Hand Dispenser thread strap under Guide (F) over Roller (G) and into the first strap guide
opening until you feel resistance.

8. Push down on Lever (J) and feed more strap between rollers.
9. Release Lever (J).
Photo: 1080-089-006

10. Push the “Automatic On” push button.

11. Strap will be threaded automatically into the accumulator and is now ready for operation.

TR-6-C Sonixs 2-5

OPERATOR SET-UP AND PREVENTATIVE MAINTENANCE
Strap Cutting Device Instructions

Photo: 1080-079-011

1. Grasp a section of strap with both hands.

2. Place strap into strap cutting device (A).
3. While holding strap firmly with left hand on left side of cutter, pull strap upward with right hand.
4. Discard waste strap and thread the machine according to: Strap Threading Instructions on
page 2-2.

TR-6-C Sonixs 2-6

OPERATOR SET-UP AND PREVENTATIVE MAINTENANCE
Daily Cleaning

Caution: Wear Eye Protection When Blowing Out Machine.

1. Turn off power to machine and lock-out/tag-out according to company policy.

2. Lift handle (A) upwards, on either side of infeed conveyor (B), to release table. Lift table up
to expose the gripper area.
Note: Make Sure To Support Conveyor Table Until In A Resting Position. (Approximately 270º)
Note: Conveyor Table Can Be Removed Completely For Easier Access.

Photo: 1080-079-002

A
H

3. Lift the opener lever (D), the track will open and the strap track area/gripper area will be exposed.
4. Using an air hose blow out the entire strap track (Blow In the direction of the strap flow) and gripper
area.
Note: Blow with Air Hose in Direction of Arrows Only.

Photo: 1080-079-003-Sonixs Photo: 1080-079-004

D D

TR-6-C Sonixs 2-7

OPERATOR SET-UP AND PREVENTATIVE MAINTENANCE
Daily Cleaning (Cont’d)
5. Remove Strap Guide (E) by pulling lever (F) towards you. Pull Lever (G) upward and Feed/Pull
Back Pressure Roller Assembly (H) will fall to side. Loosen Tension Lever Arm (J) and let it drop
down. Blow air hose in direction of the arrows.

Photo: 1080-079-005

G
E

J
Photo: 1080-079-005A

6. Remove all paper and strap pieces from inside the machine and conveyor.
7. Blow out accumulator fill assembly in direction of arrows.

Photo: 1080-079-006

TR-6-C Sonixs 2-8

OPERATOR SET-UP AND PREVENTATIVE MAINTENANCE
Daily Cleaning (Cont’d)
8. Remove the machine front cover (K) by loosening the sheet metal screws and using the hand holes
lift off cover. This will permit access to the accumulator.

Photo: 1080-079-007

Machine Screws

Hand Holes
K

9. Remove accumulator cover (L) by lifting up on latch (M). Then remove small cover (N) and then
lift up on Accumulator Cover (L). This will give you access to the accumulator.

Photo: 1080-079-008

10. Remove strap from accumulator and blow out the inside of the accumulator.

Photo: 1080-079-010

TR-6-C Sonixs 2-9

OPERATOR SET-UP AND PREVENTATIVE MAINTENANCE
Preventive Maintenance
1. Clean the exhaust fan periodically.

2. Keep the inside of the machine clean and in order to see possible damage to cables or sensors.

3. Clean out the inner strap track area periodically and lubricate the linkages with light oil.

4. Make sure to clean regularly as per instruction.

5. Work on the electrical control system must only be done by qualified personnel.

Maintenance Overview
• With careful maintenance the strapping machine is kept in optimum operating condition.
• Keep the strap drive and sealer clean and free of paper, dust and strap pieces.
• Clean out the following with a brush or blow out with an air hose daily;
The Accumulator and Accumulator Fill Drive
The Strap Guides (Upper , Lower and Bridge Area)
The Sonotrode
The Gripper Area

Maintenance Instructions
1. Check connectors on electrical components.

2. Ensure that the main power supply is guaranteed.

3. Check that there is a secure contact between the control connectors.

4. The exhaust fan must be cleared periodically.

5. Check that the relays are securely seated.

6. Check that inductive proximity switches are secure and clean if required.

7. Keep the inside of the machine clean and look for possible damage to cables or switches.

8. Occasionally blow out the interior control rods with compressed air and lubricated lightly with oil.

Work On The Electrical Control System Must Only Be Done By Qualified Personnel.

TR-6-C Sonixs 2-10

OPERATOR SET-UP AND PREVENTATIVE MAINTENANCE
Gen II Knife Adjustment
1. Remove Table Top Bumper.
2. Remove Lower and Upper Strap Guides.

Photo: 1080-065-022

Lower Strap Guide

Bumper

Knife

Upper Strap Guide

3. Open the Strap Track by moving the sealer by hand to the last position (Weld Cool).
4. Loosen the Hex Head Screw on the Knife Arm and unhook the Knife Arm.

Photo: 1080-065-019

Knife Bolt

TR-6-C Sonixs 2-11

OPERATOR SET-UP AND PREVENTATIVE MAINTENANCE
Gen II Knife Adjustment (Cont’d)
5. Remove the (2) Hex Head Screws on the Gripper Lever. Carefully tilt the knife towards you and remove
.

Photo: 1080-065-019

Knife Hex Head Screws

6. Using a Feeler Gauge, adjust the knife to .004in gap between the blade and the gripper.

Photo: 1080-065-021

7. Once proper gap is achieved, tighten the Socket Cap Screw on the knife.
8. Reinstall knife onto the right gripper.
9. Reinstall Knife Arm.
10. Reinstall the Lower and Upper Strap Guides
11. Manually turn the sealer back to home position.

TR-6-C Sonixs 2-12

OPERATOR SET-UP AND PREVENTATIVE MAINTENANCE
Gen III Knife Assembly
1. Turn the sealer through by hand to the home position, if necessary.
2. Disconnect the Slide Plate return spring and pull the Slide Plate back out of the way
(DO NOT REMOVE).

Photo: 1080-079-017 Photo: 1080-079-018

3. Remove the upper strap guide by pulling handle (A) towards you, and gently removing.
4. Remove the (2) Socket cap screws and Lower Strap Guide.
5. Manually open the strap track and insert a non-marring tool in the opening to keep the track propped
open.

Photo: 1080-079-016

Lower Strap Guide Upper Strap Guide

Socket Cap Screws

Knife

Right
Gripper

6. Slightly lift up on the Knife/Gripper assembly and tilt out to clear the Sonotrode.

TR-6-C Sonixs 2-13

OPERATOR SET-UP AND PREVENTATIVE MAINTENANCE
Gen III Knife Assembly (Cont’d)
7. Once the Knife/Gripper is removed from the machine. Release the Knife from the Gripper by
pushing on the spring post (B).

Photo: 1080-065-019

8. Using a feeler gauge, adjust the knife to .004 inch gap between the blade and bracket.

Photo: 1080-065-019

.004 inch Gap

9. Once proper gap is achieved, tighten the Socket Cap Screw on the knife.
10. Reinstall knife onto right gripper.
11. Install Knife/Gripper assembly. Note: Install Knife on a slight angle.
12. Position the Right Gripper so the step is resting on the edge of the aluminum gripper housing;
reinstall the (2) hex bolts and tighten.

Photo: 1080-079-020 Photo: 1080-079-021

13. Position the aluminum arm for the mounting hole to align and secure with the Socket Cap Screw.
Note: Be sure to align the dowel pins in the aluminum arm to the holes in the knife.
14. Remove the tool used to prop open the track in Step 5.
15. Reinstall the upper strap guide and cover removed earlier.
16. Reinstall the Slide Plate return spring.

TR-6-C Sonixs 2-14

OPERATOR AND TECHNICAL INFORMATION
Chapter 3

TR-6-C Sonixs 3-1

OPERATOR AND TECHNICAL INFORMATION
Operating and Functional Description
Coil Starting
1. Connect the machine and turn the main switch (Q1) on. Power On Indicator (H1) will flash until
pressed.

Note: If The Machine Is In By-pass Mode, The Conveyor Will Start Immediately, When Automatic
On Push Button Is Pressed.

2. Check for strap and if none install the strap spool and thread the strap as indicated in the threading
diagram. See Strap Spool Installing and Threading on page 2-2
3. Push the Automatic On push button, The accumulator fill motor turns on feeding strap up to the
strap drive motor and filling the accumulator until sensor (B8) activates indicating that the
accumulator is full of strap.
4. Strap feed motor starts and feeds strap around the track until sensor (B1) activates, indicating
strap is in the sealing unit. Strap drive motor stops and automatic on indicator activates.

Note: If The Machine Is In Automatic Mode, The Conveyor Will Start Immediately, When Automatic
On Push Button Is Pressed.

Pullback
5. When the strap cycle is started (by photo-eye, foot pedal, etc.), the sealer motor turns the sealer
cam shaft to pullback position. While the sealer is rotating to pullback:
a. The right gripper moves up to hold the end of the strap.
b. The track opens to release the strap.
6. The sealer stops in pullback position after cam flag 2 activates, then passes the B13.1 sensor.
7. The pullback motor starts pulling the strap down around the bundle. Pullback continues until an
internal timer times out.
a. The tension motor also starts so that it is up to speed when pullback is completed.

Tension
8. When pullback is complete, the sealer turns to tension position. While the sealer is rotating:
The tension arm is cammed up to cause the tension rollers to nip the strap.
9. The sealer stops in tensio position after cam flag 3 activates, then passes the B13.1 sensor.
10. Tension is pulled until tension complete signal is given when the tension motor begins to stall.

Strap Melt
11. When tension is complete, the sealer turns to “strap melt” position. While the sealer is rotating:
The left gripper moves up to hold the strap in place.
The tension arm moves down to disengage the tension motor.
The tension motor stops.
The knife and sonotrode move up. The knife cuts the strap and then continues up with the
sonotrode until sonotrode compresses the two strap ends against the slide plate surface.
12. The sealer stops in weld position after cam flag 4 activates, then passes the B13.1 sensor.
13. The sonixs generator then fires the sonotrode causing ultrasonic vibration to weld the strap together
until a timer times out.

Weld Cool
14. When “strap melt” is complete, the sealer does not move.
15. The sealer stays in weld cooling position until an internal timer times out.

TR-6-C Sonixs 3-2

 OPERATOR AND TECHNICAL INFORMATION
Operating and Functional Description (Cont’d)
Return to Home Position
16. When the weld cooling is complete, the sealer turns to home position. While the sealer is rotating:
Both grippers and sonotrode/knife move down.
The slide plate pulls back, allowing the strap to snap free of the sealer and up against
the bundle.
Sealer moves to cam flag position 5 where it stops sealer to change to track close speed.
The track and slide plate close, activating the B11 sensor.
17. The sealer stops in home position after cam flag 1 activates, then passes the B13.1 sensor.
18. When the B11 and B13 sensors are both activated, but B13.1 is not activated, the strap drive feeds
strap around the track until the B1 sensor signals feed completion.

TR-6-C Sonixs 3-3

OPERATOR AND TECHNICAL INFORMATION
Control Panel Detail
FIGURE 1. Control Panel Detail
1. Main Switch
0 Switch OFF the machine
1 Switch ON the machine

2. Dual-color illuminated push-button

“Strapping operation”

3. Push-button 1
“Adjustable Strap Tension”

4. Push-button
“Strap Tension Memory”
2
5. “Parameter Display”

6. “Navigation Keys” for Parameter display

3 4
7. Push-button
“Manual Mode” 5

8. Push-button
6
“Automatic Mode”

9. Push-button
“Bypass Without Strapping”
7 8

10. Push-button “Single Strapping”

9 10
11. “Additional Options”
(Assignment of the push-buttons may
vary depending on the configuration.)
11

TR-6-C Sonixs 3-4

 OPERATOR AND TECHNICAL INFORMATION
Control Panel Detail (Cont’d)

Designation Symbol Function

Main Switch Switching the machine On/Off

In the Manual Mode:

Initiate strapping, error acknowledgement
Initiate Strapping In the Automatic Mode:
Starts the conveyor/initiate automatic strapping, error
acknowledgement.

Used to adjust strap tension specific to product being strapped. Adjust

Adjustable
by selecting the “Tension” parameter via the navigation keys in the par
Strap Tension
ameter display unit.

Specified tension values are saved into memory and used to strap (3)
Strap Tension
different product heights (Low, Mid & High Bundle). The values can be
Memory
changed via the navigation keys in the parameter display unit.

Selecting the Manual strapping mode. The push-button LED illuminate

Manual Mode
s when this mode is selected.

Selecting the Automatic strapping mode. Product is transported into

Automatic Mode the machine, strapped and transported out of the machine. The pus
h-button LED illuminates when this mode is selected.

Selecting the Bypass mode. The package is transported through the

Bypass Mode machine wihtout strapping. Selection is possible only in Automatic
mode.

The product is strapped once. The strapping position is adjustable via

Single Strapping the “Single strap” parameter. Selection is possible only in Automatic
mode.

TR-6-C Sonixs 3-5

OPERATOR AND TECHNICAL INFORMATION
Control Panel Detail Additional Options

Designation Symbol Function

The product is strapped twice.

The position of the strapping can be set using the “1st” double strap”
Double Strap
and 2nd double strap” parameters. Selection is possible only in
Automatic mode.

The product is strapped multiple times.

The position of the strapping is set using the parameters “1st multi-
Multi-strap
strap”, “Last multi-strap” and “Multi-strap distance”. Selection is
possible only in Automatic mode.

Compactor
/Hold-down The product is strapped with the compactor/hold down device.
device

Stop/Side pusher The product is strapped with the stop/side pusher.

Strap Eject To eject strap out of the machine and reset threading.

TR-6-C Sonixs 3-6

 OPERATOR AND TECHNICAL INFORMATION
Fault Code List
Fault Code Description
F01 Safety Circuit Open
F02 B7 Strap End
F03 Machine does not have Strap
F04 B7 Strap Detected, wait for Strap Threading
F05 Strap End Advance Warning
F06 Automatic Coil Changer Failure
F07 Automatic Coil Changer Active
F08 Air Pressure Fault
F10 B11 Strap Track Not Closed
F11 B1 Sensor Stuck
F12 Strap Feed Fault
F13 Track Open
F14 B8 Sensor Stuck Fault
F15 Reverse Eject Failure
F16 Bundle to Long (TR-I-6 Machine Only)
F17 Slide Plate Not Closed (TR-I-6 Machine Only)
F20 Sealer Drive Error Signals Encoder
F21 Sealer Drive Turning Wrong Direction Error
F22 Sealer Watchdog Fault
F23 Home Position Fault
F24 Pull Back Position Fault
F25 Tension Position Fault
F26 Welding Position Fault
F27 Slide Plate Open Position Fault
F30 Tension Watchdog Fault
F31 Accumulator Fill Watchdog Fault
F32 Strap Drive Watchdog Fault
F33 Swing Drive Watchdog Fault
F40 Heater or Sonotrode Failure (Depending on which style machine)
F41 Heater Control Fault
F42 Heater Controller in Standby Mode
F43 Heater Tongue is Warming Up
F44 Sonixs Firmware Error
F50 Service Display Connected
F51 Service Mode Active
F52 Maintenance Cycle Reached
F60 Manual Cycle Was Pressed During Power On
F61 Watchdog OEM-Interface
F62 Factory Setting Not Saved

TR-6-C Sonixs 3-7

OPERATOR AND TECHNICAL INFORMATION
Fault List

The machine is ready for operation.

- Conveyor is running if selected
Permanent green

Wait for operator action:

- Press for strap threading
Green 1 Hz
- Press to start the conveyor

Low strap indication

Green 2 Hz

Tension saving operation

Green 5 Hz
(for the duration of 3 sec.)

Fault position
- Unit moves to thread position and ejects strap when
Red 1 Hz initiated

Welding system
- Sonixs faulted
Strap dispenser empty

Safety circuit interrupted

Permanent red

TR-6-C Sonixs 3-8

 OPERATOR AND TECHNICAL INFORMATION
Ultrasonic Generator Error Codes

Code Description
F01 Overcurrent in the Power Stage
F02 Time-out PID loop
F03 Program execution error
F04 Automatic reset has occured
F05 Trap Error
F06 Watchdog Timer
F07 Program Stack Overflow
F08 Internal Address Error
F09 Oscillation Fault
F10 Math Calculation Error
F12 Short Circuit Detected Between Generator and Sonotrode
F21 Sonotrode Temperature is too HIgh
F22 Sonotrode Temperature is too Low
F23 Generator Temperature is too High
F24 Generator Temperature is too Low
F25 Intermediate Circuit Voltage is too High
F26 Intermediated Circuit Voltage is too Low
F41 No Sonotrode Detected
F42 Sonotrode Frequency is out of Range
F43 Sonotrode is Under Pressure During Detection
F52 Start Signal was Ignored because Weld is Already Active.
F53 Start Signal was Ignored because Fault was Detected
F54 Sonotrode Duty Cycle Exceeded
F62 Max Weld Time Exceeded
F71 Positive Phase Deviation During Weld Was too High
F72 Negative Phase Deviation During Weld was too High
F73 Maximum Output Frequency too High
F74 Minimum Output Frequency not Reached
F81 Sonotrode Voltage Amplitude Underrun
F82 Sonotrode Current Amplitude Underrun
F83 Sonotrode Voltage Amplitude Overrun
F84 Sonotrode Current Amplitude Overrun
F85 Comparator Voltage Monitoring has Been Activated
F86 Comparator Current Monitoring has been Activated
F87 Maximum Sonotrode frequency exceeded
F89 Intermediate Circuit Voltage too Low During Weld

Fault Class Description

1. Critical System Error that requires a system reboot. / The “Ready” signal is always low.
2. Error that will automatically reset. A parameter is out of range. / The “Ready” signal is low as long
as the fault condition still exits.
3. Error during the weld process. A new weld can be started after 5s. / The “Ready” signal will be low
for 5s, then back on automatically.

TR-6-C Sonixs 3-9

OPERATOR AND TECHNICAL INFORMATION

TR-6-C Sonixs 3-10

TROUBLESHOOTING
Chapter 4

TR-6-C Sonixs 4-1

TROUBLESHOOTING
Troubleshooting List

Strap Threading Fails

Symptom Remedy
• Check operation of the sensor B7 signal flag.
Sensor B7 stuck, threading gate will not raise. Clear away any dirt and debris with compressed air.

• Remove Accumulator Drive and check for blockage.

Accumulator not filling Sensor B8 lever stuck • Check operation of the B8 signal flag to pivot freely.
down, signals that the accumulator is full. Clear away any dirt and debris with compressed air.

• Check position of the counter-weight located on the

end of the lever arm.

• Verify the Accumulator reservoir cover is seated

and latched properly.

• Clear Accumulator Drive of dirt and debris with

compressed air. Check for any packaging tape that
Strap will not feed through the Accumulator Drive may not have been removed from the strap spool
rollers. when installed.

• Check to make sure the Accumulator Drive is seated

and latched properly.

Strap threads to the upper Strap Drive and stops. • Check for a build-up of dirt and debris in the upper
strap-way area; clear away with compressed air.

• Check setting of the Strap Drive pressure spring. If

too much pressure, the rollers cannot pinch the
Pressure strap when fed from the accumulator.
Spring
Setting • Verify the pressure roller assembly is seated and
latched properly.

Strap Drive
Pressure Roller

TR-6-C Sonixs 4-2

 TROUBLESHOOTING
Troubleshooting List (Cont’d)

Strap Feed Issues

Symptom Remedy
No Strap is fed into the Strap Track area. • Be sure the slide plate and strap track assemblies
are fully closed in the home position. The target on
sensor B11 should be covered halfway by the
activator flag.

B
1
• Be sure sensor B1 is not activated prior to strap
feed. B1 should not be activated when strap is not
present.
M
5

• Check if the Strap Drive motor (M5) tries to turn.

B
11 • Verify there is adequate amount of strap in the
Accumulator reservoir.

• Be sure the upper strap way is clear of dirt and

debris.

• Check for adequate pressure on the Strap Drive

pressure roller.
Pressure
Spring • Verify all quick release “tool-less” guides in the
Setting Strap Drive are seated and latched properly.

• Verify the Sealer Drive is stopping in the correct

Strap Drive home position. The timing marks should align at
Pressure Roller
the end of each strap cycle.

TR-6-C Sonixs 4-3

TROUBLESHOOTING
Troubleshooting List (Cont’d)

Strap Feed Issues

Remedy
Strap IS fed into the Strap Track area. • Be sure sensor B1 is not activated too early. B1
should only activate when strap is fully fed around
the Strap Track.

B
• Verify there is adequate amount of strap in the

1
Accumulator reservoir.

• Be sure the upper strap way is clear of dirt and

debris.

• Check for adequate pressure on the Strap Drive

pressure roller.

• Verify all quick release “tool-less” guides in the

Strap Drive are seated and latched properly.

• Check for a build-up of dirt and debris in the Strap

Track. Turn knob on Sealer motor (M4) to open the
track, inspect with mirror and flashlight. Clear away
Pressure dirt and debris with compressed air.
Spring
Setting • Verify the Sealer drive is stopping in the correct
home position. The timing marks should align at the
end of each strap cycle. If timing marks do not
Strap Drive align, it is possible the Sealer drive is out of time.
Pressure Roller
The Right Gripper bar is up preventing strap to
enter the Slide Plate.

TR-6-C Sonixs 4-4

 TROUBLESHOOTING
Troubleshooting List (Cont’d)

Strap Pull Back Issues

Symptom
Strap does not pull down, pulls down slowly or
pulls out of the Sealer Unit.
Remedy
• Verify there is not too much strap in the Accumulator
reservoir. Strap being pulled back does no have
enough room to accumulate. Adjust counter-weight
on the Accumulator fill lever for adequate strap.

• Be sure sensor B1 is not activated too early. B1

should only activate when strap is fully fed around
the Strap Track.

• Be sure the upper strap way is clear of dirt and

debris.

• Check for adequate pressure on the Strap Drive

pressure roller.

• Verify all quick release “tool-less” guides in the

Strap Drive are seated and latched properly.

Pressure • Check if the Strap Track is fully opening. Turn knob

Spring on Sealer motor (M4) to open the track and inspect
Setting opening distance. Verify the Strap Track opener
lever is tight against the opener shaft.

Strap Drive • Verify the gap between the entry and exit table tops
Pressure Roller is adequate for the size strap being used. Adjust
for proper gap as needed.
4
M

1
B

TR-6-C Sonixs 4-5

TROUBLESHOOTING
Troubleshooting List (Cont’d)

Strap Weld Issues (Sonixs Seal)

Symptom Remedy
Lack of weld pressure, top Slide Plate is loose. • Check to make sure the top Slide Plate hardware
is tight.

Sonotrode loose within the housing. • Verify the Sonotrode clamp hardware is tight.

Poor strap alignment. • Verify the gap between the entry and exit table tops
is for the size strap being used. Adjust for proper
gap as needed. Too large of a gap will affect strap
weld alignment.

Insufficient weld time. • Contact EAM-Mosca Service (800-456-3420) for

additional assistance before altering these timer
values.

Insufficient weld cool time. • Check settings of Weld Cool timers using the
operator interface. Contact EAM Mosca Service
(800-456-3420) for assistance.

Sonotrode restricted. • Check that the Sonotrode is free and clear of all
surrounding surfaces.

Too much tension on the strap. • Check the strap tension potentiometer setting on the
operator control panel; adjust strap tension as
needed for product.

TR-6-C Sonixs 4-6


Strap Weld Issues (Heat Seal)
Symptom
Lack of weld pressure, top Slide Plate is loose.
Poor Heater Alignment.
Poor strap alignment.
Heater temperature set too low or too high.
Insufficient weld cool time.
Exhaust fan not installed correctly.
Too much tension on the strap.
TROUBLESHOOTING
Troubleshooting List (Cont’d)
Remedy
• Check to make sure the top Slide Plate hardware
is tight.
• Verify the Slide Plate return spring is connected
and/or not broken or over stretched.
• Verify Heater alignment.
• Verify the gap between the entry and exit table tops
is adequate for the size strap being used. Adjust for
proper gap as needed. Too large of a gap will affect
strap weld alignment.
• For manual operated machines, contact
EAM-Mosca Service (800-456-3420).
• For automatic machines, checkWeld Temperature
setting through operator interface. Too much heat
causes strap welds to slip apart, too little heat does
not melt the strap properly.
• Check settings of Weld Cool timers using the
operator interface. Contact EAM Mosca Service
(800-456-3420) for assistance.
• Verify the air flow of the exhaust fan. Air should be
blowing away from the heater.
• Check the strap tension potentiometer setting on the
operator control panel; adjust strap tension as
needed for product.
TR-6-C Sonixs 4-7
TROUBLESHOOTING
Troubleshooting List (Cont’d)

Strap Tension Issues

Symptom
Poor or No strap tension on product.
Remedy
• Machine in “Soft Tension” Mode. Verify the machine
is not in the Soft Tension mode. Press the Soft
Tension push button to deactivate this function
(push button not illuminated).

• Low tension value stored in “Tension Memory”

function. If using Tension Memory function, check
tension setting that is currently stored in memory.
Reset to a new value.

• Tension potentiometer is set too low. Strap tension

potentiometer on the operator console set too low.

• Strap Tension lever is disengaged. Verify the

Tension lever assembly is properly seated and
latched.

• Strap Tension spring settings incorrect. Verify

tension spring settings to be 27mm (spring length +
head of bolt).

• Tension motor not turning. Check Tension Motor

(M3) connections and cables. Verify the associated
fuse per the electrical schematic is not blown.

TR-6-C Sonixs 4-8

 TROUBLESHOOTING
Troubleshooting List (Cont’d)

Power ON/Machine Start -up Issues

Symptom
Power ON indicator not illuminated.
Power ON indicator flashing RED.
Power ON indicator on Solid RED.
Machine in the strap thread/fault position.
Remedy
• Verify the machine is plugged in to the proper rated power
supply.
• Verify the Main Switch is turned to the ON position.
• Check fuses. Replace using only original fuses with the
specified Amperage.
• Machine faulted, check failure code on MSC-1 board as
noted below.
• Weld unit faulted.
• Strap dispenser empty.
• Check the safety and Emergency stop switches.
• Check if the machine is out of strap.
• Check to see if machine is faulted due to a strap jam. Clear
away strap jam and reset the machine.

Problem with the weld unit (Heat or Sonixs) • Verify connections at the Heater assembly E2 for (Heat
Seal), or verify connections at the Generator unit N2 for
(Sonixs Seal)
• (Heat Seal) - check status of lights at the heater assembly.
Replace unit if solid red light appears
• (Sonixs Seal) - Check for fault indicator light at the
Generator N2.
Conveyor will not start. • Check if safety switch or Emergency Stop switch activated.
• Fuse F7 blown.
• Conveyor drive belt loose or worn.
Failure code displayed on MSCB-1 board in • Troubleshoot per code displayed
electrical cabinet.
F01 Safety circuit interrupted
F02 Strap empty
F05 Low Strap (optional)
F10 Strap Track not closed before strap feed
F11 Sensor B1 Stuck
F12 Strap feed failure
F13 Strap track open
F14 Sensor B8 stuck
F22 Sealer motor (M4) fault
F24 Strap drive motor (M5) fault
F30 Tension Motor (M3) fault
F31 Accumulator motor (M2) fault
F32 Strap thread fault
F40 Weld unit failure (Sonixs & Heat Seal)

TR-6-C Sonixs 4-9

TROUBLESHOOTING

TR-6-C Sonixs 4-10

SHIPPING PROCEDURE
Chapter 5

TR-6-C Sonixs 5-1

SHIPPING PROCEDURE
Shipping Protection

• The strapping machine is shipped on a pallet (A).

• The casters (B) are fastened to the pallet using PPE strap (C). Cut strap and remove casters.
• With metal straps (D), the machine is fastened to the pallet to prevent sliding.
• In order to protect it during transport, the strapping machine is shrink-wrapped in plastic film such that
it is protected against spray water.

Note: To remove the machine from the pallet, cut metal straps (D).

Caution: Care Should Be Taken When Cutting Or Disposing Of Metal Strapping. Wear Proper
Clothing Including Gloves And Safety Glasses. Dispose Of Loose Strapping Immediately.

TR-6-C Sonixs 5-2

Parts Identification
Chapter 6
Sealer Component Assembly
4130-190000-00 (5mm Strap) 4130-200000-00 (6mm Strap)
4130-210000-00 (8mm Strap) 4130-220000-00 (9mm Strap)
4130-230000-00 (10mm Strap) 4130-240000-00 (12mm Strap)

6-1
6-2
6-3
Notes:

6-4
Sealer Drive Assembly
4130-190100-00 10/04/2015

6-5
6-6
Gripper Assembly with Gen II or Gen III Knife Assembly
4130-070300-00 07/19/2012

6-7
6-8
Left Gripper Assembly
4130-010330-00 03/12/2018

6-9
6-10
Sonotrode Assembly with Gen II or Gen III Knife Assembly
4130-070350-00 05/01/2014

6-11
6-12
Sonotrode Assembly with Gen III Knife Assembly
4130-070350-00 03/12/2018

6-13
6-14
Right Gripper with Gen III Knife Assembly
4130-070360-00 03/26/2015

6-15
6-16
Gen III Knife Assembly
4130-070362-00 08/25/2016

6-17
6-18
Sealer Mounting Plate Assembly
4130-010400-00 03/16/2018

6-19
6-20
Cam Follower Lever Assembly
4130-010620-00 04/11/2012

6-21
6-22
Strap Guide Assembly
4130-010700-00 (5mm Strap) 4130-020700-00 (6mm Strap)
4130-030700-00 (8mm Strap) 4130-040700-00 (9mm Strap)
4130-050700-00 (10mm Strap) 4130-060700-00 (12mm Strap)

6-23
6-24
6-25
6-26
Feed/Pull Back Motor Assembly (5-6mm Strap)
4130-020800-00 07/18/2012

6-27
6-28
Feed/Pull Back Motor Assembly
4130-040800-00 (8-9mm Strap)
4130-060800-00 (10-12mm Strap)

6-29
6-30
Feed/Pull Back Pressure Roller Assembly
4130-020900-00 (5-6mm Strap)
4130-040900-00 (8-9mm Strap)

6-31
6-32
6-33
Feed/Pull Back Pressure Roller Assembly
4130-060900-00 (10-12mm Strap)

6-34
6-35
Notes:

6-36
Pressure Roller Detail Assembly (5-6mm Strap)
4130-020910-00 03/13/2018

6-37
6-38
Pressure Roller Detail Assembly
4130-040910-00 (8-9mm Strap)
4130-060910-00 (10-12mm Strap)

6-39
6-40
Strap Tension Assembly
4130-021000-00 (5-6mm Strap)
4130-041000-00 (8-9mm Strap)
4130-061000-00 (10-12mm Strap)

6-41
6-42
Tension Lever Assembly
4130-021100-00 (5-6mm Strap)
4130-041100-00 (8-9mm Strap)
4130-061100-00 (10-12mm Strap)

6-43
6-44
Tension Roller Assembly
4130-021110-00 (5-6mm Strap)
4130-041110-00 (8-9mm Strap)
4130-061110-00 (10-12mm Strap)

6-45
6-46
Strap Drive Pressure Arm Assembly (5-6mm Strap)
4130-021200-00 11/26/2015

6-47
6-48
Strap Drive Pressure Assembly (8-9mm Strap)
4130-041200-00 11/26/2015

6-49
6-50
Strap Drive Pressure Assembly (10-12mm Strap)
4130-061200-00 11/26/2015

6-51
6-52
Slide Plate Assembly
4130-010200-00 04/05/2012

6-53
6-54
Slide Plate Lever Assembly
4130-010600-00 04/10/2012

6-55
6-56
Slide Plate Return Lever Assembly
4130-010610-00 09/14/2011

6-57
6-58
Machine Frame Assembly
1022-040100-00 03/13/2018

6-59
6-60
Lower Machine Cover Assembly
1022-440100-00 03/13/2018

6-61
6-62
Upper Machine Cover Assembly
1022-260100-00 03/13/2018

6-63
6-64
Standard Caster Frame Assembly
1020-050100-00 07/22/2015

6-65
6-66
Left Hand Castor Outrigger Assembly
50-01868 04/28/2016

6-67
6-68
Right Hand Castor Outrigger Assembly
50-01867 04/28/2016

6-69
6-70
Dispenser Assembly
4130-500000-00 04/10/2012

6-71
6-72
6-73
Use Red Loctite®
4403-070200-00

at final assembly
09/16/2013
Dispenser Brake Assembly

Use Red Loctite®

at final assembly
6-74
Accumulator Fill Components Assembly (Standard)
4130-300000-00 (5mm Strap)
4130-310000-00 (6mm Strap)
4130-330000-00 (8 & 9mm Strap)
4130-350000-00 (10 & 12mm Strap)

6-75
6-76
6-77
Notes:

6-78
Accumulator Fill Assembly
4130-300100-00 (5mm Strap)

6-79
6-80
Accumulator Fill Assembly
4130-310100-00 (6mm Strap)

6-81
6-82
Accumulator Fill Assembly
4130-330100-00 (8 & 9mm Strap)
4130-350100-00 (10 & 12mm Strap)

6-83
6-84
6-85
Notes:

6-86
Idler Roller Assembly
4130-300140-00 06/14/2016

6-87
6-88
Accumulator Fill Cover Assembly
1020-390100-00 03/13/2018

6-89
6-90
Accumulator Assembly (5mm Strap)
1022-100100-00 09/07/2016

6-91
6-92
6-93
Notes:

6-94
Accumulator Strap Guide Assembly
1022-10110-00 (5mm Strap)

6-95
6-96
Accumulator Strap Guide Assembly
1022-100210-00 (6mm Strap)

6-97
6-98
Accumulator Strap Guide Assembly
1022-100410-00 (8 & 9mm Strap)

6-99
6-100
Accumulator Strap Guide Assembly
1022-100610-00 (10 & 12mm Strap)

6-101
6-102
Accumulator Flange Bushing Assembly
1652-070230-00 04/01/2005

6-103
6-104
Strap Track - Outer Frame Assembly
1022- 130100-00 03/14/2018

6-105
6-106
Strap Track - Opener Assembly
1022-130200-00 08/22/2014

6-107
6-108
Control Bar Assembly - Bottom Left
1022-130220-00 03/01/2013

6-109
6-110
Control Bar Assembly - Bottom Right
1022-130230-00 03/13/2014

6-111
6-112
Opener Lever Assembly
4135-130240-00 06/29/2012

6-113
6-114
Opener Bar Assembly - Top
4137-130250-00 04/01/2012

6-115
6-116
Opener Bar Assembly
4136-130260-00 04/01/2012

6-117
6-118
Strap Track - Inner Frame Assembly (5-9mm Strap)
1022-1320000-00 03/01/2013

6-119
6-120
Strap Track - Inner Frame Assembly (10-12mm Strap)
1022-132400-00 03/04/2015

6-121
6-122
Strap Track Bearing Block Assembly - Center
4131-132020-00 11/01/2012

6-123
6-124
Strap Track Bearing Block Assembly
4131-132010-00 11/01/2012

6-125
6-126
Strap Track - Frame Cover Assembly
1022-130300-00 05/01/2015

6-127
6-128
Compactor Assembly
1022-770300-00 10/16/2015

6-129
6-130
Compactor Drive Assembly
1022-770310-00 04/07/2015

6-131
6-132
Compactor Clamp Assembly
1022-770212-00 04/01/2015

6-133
6-134
Compactor Timing Belt Assembly - Left
1022-770230-00 03/14/2018

6-135
6-136
Compactor Timing Belt Assembly - Right
1022-770220-00 02/01/2014

6-137
6-138
Front Compactor Bar Assembly
1022-770260-00 03/14/2018

6-139
6-140
Rear Compactor Bar Assembly
1022-770270-00 03/14/2018

6-141
6-142
Infeed Conveyor Components Assembly
1052-210200-00 07/27/2015

6-143
6-144
Infeed Conveyor Assembly
1052-210210-00 07/04/2014

6-145
6-146
Center Conveyor Assembly - Left
1052-210230-00 02/01/2014

6-147
6-148
Center Conveyor Assembly - Right
1052-210220-00 02/01/2014

6-149
6-150
Table Support Assembly - Left
1052-210212-00 07/01/2015

6-151
6-152
Table Support Assembly - Right
1052-210211-00 03/14/2018

6-153
6-154
Exit Conveyor Components Assembly
1052-220200-00 03/15/2018

6-155
6-156
Exit Conveyor Assembly
1052-220210-00 03/15/2018

6-157
6-158
Pneumatic Assembly
1020-290200-00 12/08/2015

6-159
6-160
Air Gun Assembly
1050-0176 12/14/2009

6-161
6-162
Air Hose Assembly
1652-150220-00 06/07/2005

6-163
6-164
Pneumatic Shut Off Valve Assembly
0660-290700-00 01/01/2013

6-165
6-166
Strap Cutting Device Assembly
0660-140220-00 12/01/2008

6-167
6-168
Infeed Conveyor Drive Mounting Assembly
1050-430100-00 11/19/2014

6-169
6-170
Infeed Conveyor Drive Assembly
1050-430110-00 09/01/2014

6-171
6-172
Exit Conveyor Drive Mounting Assembly
1050-430200-00 11/19/2014

6-173
6-174
Exit Conveyor Drive Assembly
1050-430210-00 09/01/2014

6-175
6-176
Idler Roller Assembly
1052-430113-00 12/01/2013

6-177
6-178
Tension Roller Assembly
1052-430114-00 12/01/2013

6-179
6-180
Electrical Enclosure Assembly
4403-470200-00 03/16/2018

6-181
6-182
Electrical Enclosure - Infeed
1050-471000-00 03/01/2014

6-183
6-184
Component Plate Assembly
4405-480110-00 07/03/2014

6-185
6-186
Power Supply Assembly
1150-480100-00 11/02/2015

6-187
6-188
Transformer Assembly
1020-500100-00 08/01/2015

6-189
6-190
Electrical Enclosure Cover Assembly
1050-490200-00 05/05/2015

6-191
6-192
Interlock Assembly - Upstream
4403-490510-00 05/14/2014

6-193
6-194
Interlock Assembly - Downstream
4403-490810-00 Base Machines Only
4403-490820-00 Pro Machines Only

6-195
6-196
Interlock Mounting Plate Assembly
4403-491000-00 with Upstream and Downstream Interlocks
4403-491600-00 with Upstream and Downstream Interlocks and E-Stop Interlock

6-197
6-198
Foot Pedal Assembly
2201-000000-00 01/18/2002

6-199
6-200
Standard B15 Photo Control Assembly
4181-780100-00 02/07/2013

6-201
6-202
Cable and Sensor Sets for Standard TR-6-C Machines
08/28/2014

6-203
Notes:

6-204