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Technical & Repair guide for ChungHo Iguassu CT II

IGUASSU CT II
Technical Manual

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Table of Contents

1. Designation of Components page 3


1-1. Front
1-2. Back
2. Product Features page 4-5
3. Exploded Diagram & Parts List page 6-7
4. System Diagram page 8
4-1. Water Purification Procedure
4-2. Cooling System Diagram
5. Distribution Line Diagram page 9
6. Product Specification page 10
7. Installation Precautions page 11
8. Installation page 12
9. Usage page 13-14
9-1. Select/Deselect Function
9-2. Water Dispensing
9-3. Operational Beep
10. System Formation page 15-16
10-1. Functional Formation
10-2. Flow Restrictor
11. System Malfunction Diagnosis & Repair Procedure page 17-25
12. System Disassembling page 26-27
13. Filter Changing page 28
14. Water Draining page 29
15. Tank Cleaning page 30
16. Parts Replacing page 31-43

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Designation of Components
1
1-1 FRONT

Hot Water Operation Display


Water Full Display
Hot Water Touch Sensor Button
Cold Water Display
Hot Water Display
Ambient/Cold Water
Touch Sensor Button

Designation of
Ambient Water Display

Hot Water Dispensing Button Ambient/Cold Water


Dispensing Button


1-2 BACK

Hot Water ON/OFF Switch Components

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Product Features
2
24 Hour natural water circulation system (N.W.P.W.)
This function of ChungHo purification systems is designed to allow water to continuously flow for 24
hours within the water purifier by adopting a natural circulation method. This mode, entitle N.W.P.W.,
applies the natural weight of water pressure in order to always supply clean and fresh water.(Patent:
No.105585)
Energy saving function
The economically designed Iguassu Ice delivers purified water to the ice making unit in order to make
pure ice while simultaneously sending cooled water to cold water tank. This allows the system to
maintain a constant cold water temperature, thus inherently preventing water waste and helping to
conserve energy.
Touch sensor application
Breaking away from traditional button applications, the Iguassu CT II has a built- in touch sensor ap-
plication. This addition has been integrated into the already stellar system with customer convenience
in mind. The easy-to-use sensor application allows for effortless and enjoyable drinking water.
Infrared water level detection
With improved detection accuracy, as compared to existing mechanical detection types, the infrared
OLC sensor applies an electronic water level sensor that was developed for stable water level detec-
tion. The signal is connected to a controller in order to automatically adjust purified water levels.(Pat-
ent: No.426182)
Standard hot water safety function (Hot water locking function + Hot water automatic selection / Release function)
Setting the hot water locking function using the Hot Lock touch sensor button prevents hot water
from being dispensed from the unit. This is in order to prevent burns and other unwanted injuries to
children, the elderly and any other vulnerable user. As a furthered safety procedure, you will find that
upon the use of hot water and the releasing of the hot water lock, the system, after a certain period
of time, will automatically shut off the hot water even though the hot water release button has been
pressed.
System Display functions and safety reinforcement
The safety features of the product have been enhanced in order to prevent various problems from
occurring. The system will inform the user(s) of abnormal occurrences through a flashing display icon
and by automatically stopping the ice making function, cold water function, and water purification
function when an abnormality in the system is detected.

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Beep function
This provides customers a convenient reminder that a system setting has been changed as sounded
via beeping(ding~, dingdong~, etc.) and as applied via system touch sensors.
Wire condenser(Natural convection)
Using natural convection, the system wire condensers are rated to reduce noise and thus provide
further convenience for the user.
Convenience in use
Function operations are designed as simply as possible in order to maximize convenience.
Environment friendly coolant
The Iguassu CT II has adopted an environmentally friendly cooling system in the new R-134a, a cool-
ant that will not add to the problems of ozone layer destruction and global warming.
Default function
Designed to automatically convert to cold water mode when in queue.

Product
Features

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Exploded Diagram & Parts List
3
EXPLODED DIAGRAM

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PARTS LIST

Cold water separator


Drip Tray

Rotation Cover sealing


Rotation Cover
Hot water ON
Water Full Aircap Cover

Hot water

Exploded Diagram &


RUBBER-Dispensing btn.
Dispensing button. fix
Dispensing Button Cover fix
Cold/Ambi
water temp. select
temp. select Tank Cover sealing


Hot water
dispensing Sol V/V
dispensing Sol V/V MPPE Hot Dispense
Inlet Sol V/V MPPE
Hot tank IN
Hot water drain

Hot water ON S/W


only

Stabilizer - Elec. only

Stabilizer PCB Cover only

TUBE-faucet Cold/Ambi

Parts
Ambi Dispense
Cold Dispense
Insulate - Cold NIPPLE
Insulate - Cold Sensor
Insulate - Cold tank
Insulate
List

Cold water sensor

Cold water separator


refer pg.6 for picture of the parts

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냉정수기(CHP-2240D, 2241D)

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CHP-2240D, 2241D 흐름도
* CHP-2240D는 자외선 살균기 없음
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4
4-1. WATER PURIFICATION PROCEDURE
Level Sensor
Sub
Tank

Post Carbon
Solenoid
Sediment

Ambient
Booster
Valve
Pump

Water Tank

Cold Ambient/Cold
Water Tank Ambient Water Sol. V/V Water Dispensing
Cold Water Sol. V/V

UV Filter
Hot Water
Pre Carbon Dispensing

Hot Water Sol. V/V

Raw Flushing
Water water Membrane Hot
Auto Water Tank
Flushing
Valve

Hot
Cleaning
Valve * UV - optional
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4-2. COOLING SYSTEM DIAGRAM Drier

Capillary Tube
(Diabatic)
Evaporator

Condenser S-Pipe Assy

Coolant Input D-Pipe

Compressor

-7- 청호나이스 환경기술연구소

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Distribution Line Diagram
5

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Product Specification
6

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Installation Precautions
7
When installing the product, do not install it at the following places.
- Near fire
- Near flammable material
- Wet place
- A place exposed to rain and snow
- A place exposed to direct sunshine
- Near chemicals (volatile material, organic solvent, etc.)
- A place below 32°F or a place with the possibility of dropping below 32°F
Use the following water quality ramge.
- Water Pressure : 7~120 psi (0.5~8.4 kgf/cm2)
- Water Temperature : 39 ~ 100°F (4~38°C)
- pH : 5 ~ 10 - Hardness : 300 ppm or less - Evaporation remains : 500 ppm or less
- Water Quality : Biologically safe water quality
If you do not use water quality within the above range without prior discussion of our company, the
product can be excluded from the stated warranty period.
When transporting the product, do not tilt it over 45°.
Severe tilting can be the cause of reduced performance.
A bad wall outlet or plug may cause an electric shock or fire, do NOT use them.
Do not connect hot water(over 100°F) to this product.
Leave approximately 6 in, between the wall, sides and rear surfaces of the product so that
ventilation may be smoothly performed for safe operation of product.
When connecting tubing hose, take care so that the tubing hose is not be bent or pressed down
by heavy objects, etc
If tubing hose in blocked, water does not flow smoothly and may cause malfunction of the product.
Adjust the hose so that the water discharged from the drainage hose may not splash onto the
product’s surroundings.
Brine water, or the water coming out through drainage lines, can easily be applied towards other wa-
ter related needs, such as in bathroom cleaning, house cleaning laundering, washing, etc. in order to
prevent waste of water. However, never use the brine water as drinking water or for cooking of food.
Raising the brine water and drain water over 1 ft. above the installation surface, or connecting
them over 6 ft. away from the water purifier can hinder a smooth drainage process. In order to
install the product in a location where the brine water and drained water line are located a dis-
tance of over 6 ft. from each, the user will inevitably have to install a separate drainage pump.
When installing another product (water purifier, shower softener, etc.) at the same location and
the water is derived from the same installation source, prepare an independent drain line for
each product.

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Installation
8
1 Install the product on a level surface. (Change product level using the product
leg adjustment and confirm the level surface a level.)

2 Close off the water supply valve as supplied to each household. Then tempo-
rarily remove the connector part as provided from your given water source.
Then connect the main water line adaptor.
If the sealing O-ring at the connection piece is removed or damaged, it can lead to
leakage.

3 Connect tubing hose into water source adaptor and then attach to the water
inlet on the rear side of product.
If tubing hose in blocked, water does not flow smoothly and may cause malfunc-
tion of the product.

4 Connect tubing hose into the removed water(brine) and drained water con-
nection part on the rear side of product and then connect tubing hose into the
drainage hole in sink, bathroom, or multi-purpose room, etc.
Install the removed water(brine) line and drained water line separately. If drainage
dose not function properly due to improper installation, then water may flow back
toward waterspout and cause an overflow.

5 Adjust the tubing hose so that the discharged water(brine) and tap water tub-
ing hose so that they do not splash into surrounding areas.

6 Open the tap water valve supplied into each household, and place the water
source adaptor to the open position.

7 Check to see if water is leaking at each connection part.

8 For stabilization of the cooling system and for safe use of this product, insert
the power plug into an AC 110V60Hz, 220V50Hz, 240V/50Hz and 220V/60Hz
power outlet after 30 minutes after the installation of the product.

9 Check whether water is supplied into the inside of product and whether there
is any leakage in or around the tubing connections.

10 Check whether water is coming out by pressing the water dispensing button 1
hour after purification has begun.

11 Use after water has flowed into the storage tanks.

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Usage
9
9-1 SELECT / DESELECT FUNCTION
Ambient / Cold Water Function
There are no special setup or release functions on ambient and cold water operation. It operates auto-
matically in terms of program controlled by PCB when the power supply is on.
Hot Water Operation Setting
If hot water operation display LED is turned on by setting the hot water operation switch to “ON” posi-
tion, the hot water system will operate. How water system is operated by a detection sensor which
automatically detects the temperature inside of the hot water tank.
Hot Water Operation Release
If the hot water operation display LED is turned off by setting the hot water operation switch to “OFF”
position, then the hot water system stops.
*After the hot water operation switch is turned off, be careful not to be burned when you take the hot water.

9-2 WATER DISPENSING


Hot Water Dispense Mode
1 If HOT (hot water selection) touch sensor button is selected, the hot water selection LED (Red) turns
the light on. It is the selection of hot water dispensing.
* If the hot water LED (Red) is not turned on, the hot water won’t come out even though the hot water
dispensing button is pressed.

2 If you press hot water dispenser button, you can take hot water.
3 Release hot water dispensor button after you finish dispensing hot water.
* The hot water dispensing stops when HOT (hot water dispensing selection) touch sensor button is
touched.

4 If you don’t take hot water any more, hot water dispensing function is released auto-
matically after 5 seconds from finishing hot water dispensing.
* Even if the hot water operation LED display (HOT) is turned off, you can take the water in the hot water storage tank after
selection HOT (hot water dispensing selection) touch sensor switch button.

Cold Water Dispense Mode


1 Basically, it always sets on the position of cold water.
(Light on BLUE on LED display)
* When you want to take cold water after dispensing ambient water, please touch COLD/AMBI (cold water/ ambient water
dispensing selection) touch sensor button.

2 It start to dispense cold water by pressing cold water dispenser button.


* The cold water is dispensing even if AMBI (ambient water dispensing selection) touch sensor button is
selected while cold water is dispensing.

3 Release cold water dispenser button after you finish dispensidng cold water.

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13 9
9-2 WATER DISPENSING
Ambient Water Dispense Mode
1 Touch AMBI (ambient water dispensing selection) touch sensor button.
(Light on GREEN on LED display)
* If the ambient water LED (Green) is not turned on, the ambient water won’t come out even though the ambient water
dispensing button is pressed.

2 If you press ambient water dispenser button, you can take ambient water.
3 Release ambient water dispensor button after you finish dispensing ambient water.
* The hot water dispensing stops when HOT (hot water dispensing selection) touch sensor button is
touched.

4 If you don’t take ambient water any more, ambient water dispensing function is re-
leased automatically after 10 seconds from finishing ambient water dispensing.
*After the hot water operation switch is turned off, be careful not to be burned when you take the hot water.

* While dispensing cold/ambient water, it is possible to take hot water


* When you don’t use the unit some period of time after dispensing ambient water, the unit converted to cold water
dispensing selection mode which is high frequency usage. (Default function)

9-3 OPERATIONAL BEEP


Usage
Product

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System Formation
10
10-1 FUNCTIONAL COMPONENTS
Transformer & Sensors
1. Transformer :  IN - AC220V/60Hz, OUT - AC21V/ 1.9A
2. Cold Water Sensor : NTC Type(PX-42H : 0°C 27.62 kΩ)
3. Hot Water Sensor : NTC Type(PT3-312 : 25°C 231.4 kΩ)
4. Optical Water Level Detector : OLC-S1

Green PCB – 4 Point OLC-S1 Connector : YH025-06


1) Cold/Hot Water Operation
2) Re-activiation
3) Water full detection OLC-S Connector : SMH250-06
4) Overflow detection

Hot/Cold Water Operation Point

Purification System
1. Booster Pump : DC 24V, 650mA
2. Inlet Solenoid V/V : DC 24V, 250mA
3. Water level Detector (OLC-S1)
4. Flow Restrictor (page 16)
Dispensing System
1. Water Dispensing Sol V/V : DC 24V, 420mA(low pressure)
- Hot/Cold/Ambient Water Dispensing Sol V/V 1EA
2. Dispensing Button : Waterproof Micro S/W 2EA
- Hot/Cold and Hot Water Dispensing Button : 1EA
Cold Water System
1. Compressor : 88W, 680mA(Coolant: R-134a )
2. Radiant Heat : Wire Condenser Type
3. Cold Water Sensor (NTC Thermistor)
4. Water Temp. : 4.0°C ~ 5.0°C (Controller Dip SW1 OFF, Default)
4.5°C ~ 5.5°C (Controller Dip SW1 ON)
Cold Water System
1. Hot Water Sensor (NTC Thermistor)
2. Manual Bimetal 105N : OPEN - 105°C
3. Sheath Heater: AC220V, 150W
4. Water Temp : 80°C ~ 82°C (Controller Dip SW2 ON)
83°C ~ 85°C (Controller Dip SW2 OFF, Default)

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10-2 FLOW RESTRICTOR
1) Flow Restrictor
Control Waste Water Amount (Alternated of AFV)

2) Position
Located into the Membrane waste tubing line
Formation

Caution
1. Disconnect Stem Elbow when replace
membrane filter. (Do not separate tuning
line with the Stem Elbow.
2. If once tubing separated with the Stem
System

Elbow, Flow Restrictor & Stem Elbow


both should be replaced for new.
3. Must flush for 30 seconds when replace
Pre-carbon filter. If not, it causes Flow
Restrictor clogging.

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System Malfunction Diagnosis &
Repair Procedure 11
Table of Contents

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11-1 POWER MALFUNCTION

Symptom
In case of LED display off although power connected.

1 Detach top cover and right side cover, then find


fuse holder.

2 Check fuse inside the fuse holder if it is opened.


> Replace fuse if it is faulty.
Shooting

3 Find transformer located at base plate of the unit


then check its IN/OUT connection and voltage.
(INPUT : AC110V, OUTPUT : AC21V)
> Replace transformer if it is faulty.

4 Check if the transformer OUTPUT is connected to


controller correctly.
Trouble

- Check wire connection.


> Replace controller if connected correctly.

Terminal 1 & 2

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11-2 FILTRATION MALFUNCTION

Check OLC and filtration process works properly.

1 Check if there is water membrane on top of Mesh-


OLC-S1 and medium filter area on the water tank.

Check Membrane

2 Check water supply valve is opened.

Trouble
3 Check wire connection of OLC and water level in
the tube.
- Overflow : Overflow LED blinks
- Loosen OLC connection : Overflow LED blinks
Shooting

4 Check water level in tank and check silicon tube


connection if there is water leak.

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11-3 WATER DISPENSING (SOL V/V MALFUNCTION)

Faulty water dispensing solenoid Valve (Hot/Cold/


Ambient) causes water dispensing malfunction.

1 Check hot/cold/ambient water dispensing solenoid


valves.
- Check its voltage is DC24V supplies to Sol V/V at
terminal when dispensing.
> If not, replace Sol V/V

- Check if there is leak of each Sol V/V.


- Check wire connection
Red : Hot Water Dispensing Sol V/V
White : Ambient
Hot Ambient Cold
Blue : Cold
Shooting

2 If still not DC 24V supplies, check controller and


wire connection.
- Check wire connection
- Check output voltage at controller.
> Replace Controller if it is faulty.

DC 24V
- Cold : Terminal 3 & 6
- Ambient : Terminal 4 & 6
- Hot : Terminal 5 & 6
Trouble

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11-4 HOT WATER MALFUNCTION

If hot water overheated, ambient tank’s temperature


goes up then it could causes overflow.
Check electric resistance of hot water temp-sensor
and manual bimetal.

1 Hot water temp-sensor : Check electric resistance.


(Refer page 25)
Manual Bimetal : 105N (Off when 105°C)

2 Check if hot temp-sensor is affixed properly onto


hot water tank’s surface.

Hot Water Temp-Sensor

Bimetal

3 Check heater wire connection and applied voltage.


- Applied Voltage : AC 220V
Trouble
Shooting

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11-5 DISPLAY AND TOUCH BUTTON MALFUNCTION

LED display and touch sensor button work abnor-


mally.

1 Check touch sensor PCB’s wire connection.

2 Touch sensor PCB


- Check wire & terminal connection
- Check if sponge is squeezed.
- Check if PCB moisten
Shooting
Trouble

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11-6 MALFUNCTION BY COOLANT’S LEAK OR CLOGGING

If malfunction causes by leak or clogging of coolant.


> Send to ChungHo Repair Center

1 Coolant leak could be happened at welding area.


It can be gauged below 60W power
consumption by using power meter device.

2 When it happened, upper area of wire condenser


not gets warmer.
( Normally 40°C ~ 60°C)

Trouble
Shooting

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11-7 SENSOR & SWITCH
Shooting
Trouble

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11-8 COLD WATER SENSOR TEMPERATURE TABLE

(°F) (KΩ) (°F) (KΩ) (°F) (KΩ)


-22 116.8 41 22.3 104 5.8
-13 90.1 50 18.1 113 4.9
-4 70 59 14.7 122 4.1
5 54.9 68 12.1 131 3.5
14 43.4 77 10 140 3
23 34.5 86 8.3 149 2.6
32 27.6 95 6.9 158 2.2

11-9 HOT WATER SENSOR TEMPERATURE TABLE

(°F) (KΩ) (°F) (KΩ) (°F) (KΩ)


32 806.4 95 147.3 158 36.2
41 618.9 104 118.6 167 30.2
50 478.7 113 96.1 176 25.3

Trouble
59 373.1 122 78.2 185 21.3
68 292.8 131 64.1 194 18
77 231.4 140 52.7 203 15.3
86 184.1 149 43.6 212 13 Shooting

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Disassembling
12
1 Top Cover - Press and hold front of top cover and
push forward.

2 Front Panel - Unscrew each top corner screws at the


back of the front panel.(2 pieces)

3 Front Panel - Extract drip tray.

4 Front Panel - Unscrew each side at the front bottom


of front panel. (2 pieces)

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5 Front Panel – Press and hold each top side from up
to down direction then pull out.

6 Front Panel - Disconnect wire connection of touch


sensor PCB.

7 Back Panel – Unscrew 6 pieces of back panel screws.

Disassembling
8 Side Panel – Slide side panels from front of unit to
the back.

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Filter Change
13
Sediment Filter
Pull Sediment filter then disconnect tubing line.

Pre-Carbon Filter
Pull Pre-Carbon filter then disconnect tubing line.

R/O Membrane Filter


Pull Membrane filter then disconnect tubing line.
Refer page 16 to disconnect waste water tubing
line.

Post-Carbon Filter
Pull Post-Carbon filter then disconnect tubing
line.

UV Filter (Optional)
Disconnect terminal wire, pull UV filter then dis-
connect tubing line.

* Turn off water source before filter change. * Connect in tubing line completely and check if leak.

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Water Draining
14

Hot Water
Pull Pre-Carbon filter and connect drain hose into
drain connector then drain water.

Drip Hose Drain Connector

Cold/Ambient Water
Same as dispensing (Refer page 14)

Drip Tray
Remove water before full.

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Tank Cleaning
15
Ambient Tank
Extract (Revolve and pull) top round cover then clean
inside the tank.

Ambient Tank
Push locking clips (7EA) to unlock (open) position then
extract top cover of water tank.

Ambient Tank
Extract cold water tank panel then clean.

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Parts Replacing
16

Table of Contents
No Malfunction Page
1 Controller 32
2 Touch Sensor PCB 33
3 Hot Water Sensor & Manual Bimetal 34
4 Hot Water Tank 35
5 Cold Water Sensor 36
6 Inlet Solenoid Valve 37
7 Water Dispensing Solenoid Valve 38
8 Pump 39
9 Transformer & Fuse 40
10 Power Cord 41
11 Stabilizer PCB 42
12 OLC-S1 43

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17-1 CONTROLLER

1 Extract bottom screw.

2 Press both side of controller cover top to extract.


PartsReplacing

3 Disconnect all connected wires then extract 4


screws each corner.

4 Replace controller.

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17-2 TOUCH SENSOR PCB

1 Remove 4 screws on Faucet Deco, extract the


faucet Deco then remove 3 screws on the PCB
cover.

2 Extract PCB cover then remove screw on the


middle of PCB.

3 Push PCB holding Hook(6EA) and extract.


Parts
Replacing

4 Replace touch sensor PCB.

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17-3 HOT WATER SENSOR & MANUAL BIMETAL

1 Remove bottom screw on the controller cover


then press both side of controller cover top to
extract.

2 Disconnect hot water sensor terminal connected.


to controller.
PartsReplacing

3 Extract hot water sensor BKT & manual bimetal.

4 Replace sensor & bimetal.

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17-4 HOT WATER TANK
1 Disconnect hot water sensor terminal connected
to controller.

2 Extract bimetal and disconnect hot water heater


terminal.

3 Disconnect 4 silicone tubes connected to hot

Parts
water tank.

Replacing
4 Extract 2 butterfly shaped nuts holding hot
water tank.

5 Replace hot water tank.

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17-5 COLD WATER SENSOR

1 Disconnect cold water sensor terminal on the


controller.

2 Extract insulating material.


PartsReplacing

3 Extract lagging material then remove 2 cold water


sensor holding screws.

4 Replace cold water sensor.

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17-6 INLET SOLENOID VALVE

1 Separate Pre-Carbon filter.

2 Disconnect inlet Sol V/V connector.

3 Remove 3 of inlet Sol V/V holding screws then


disconnect tubing line connected to the valve. Parts
Replacing

4 Replace inlet Sol V/V.

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17-7 WATER DISPENSING SOLENOID VALVE

1 Unplug terminal of the dispensing Sol V/V.

2 Extract silicone tube of the dispensing Sol V/V.


PartsReplacing

3 Remove the dispensing Sol V/V holding screw(s)


and the connected silicone tube.

4 Replace the water dispensing solenoid valve.

* When assemble silicone tube on No.2, must maintain silicone tube vertically and make sure Mesh not to be squeezed. (It causes faulty
dispensing Sol V/V)

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17-8 BOOSTER PUMP

1 Remove 2 pump holding screws underneath of


base plate.

2 Disconnect terminal connected to pump and re-


move 2 pump holding screws on the base plate.

3 Pull pump towards upper front to extract.


Parts
Replacing

4 Replace booster pump.

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17-9 TRANSFORMER & FUSE

1 Unscrew wire holding retainer then disconnect


transformer terminal.

2 Remove transformer holding screw.


PartsReplacing

3 Push both side of fuse holder then turn to the left


to loosen.

4 Replace transformer/fuse.

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17-10 POWER CORD

1 - Extract both side panels.


- Remove 4 pieces of rear cover holding screws.
- Remove wire condenser holding screw.

2 Pull up ambient tank then separate rear cover.

Parts
3 Disconnect hot water ON/OFF switch then extract
rear cover.

Replacing
4 Remove power cord terminal and holding screw.

5 Replace power cord.

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17-11 STABILIZER PCB

1 - Extract left side panel.


- Remove stabilizer PCB cover holding screws
(2 pieces).

2 Disconnect stabilizer PCB terminal then remove


2 pieces of PCB holding screws.
PartsReplacing

3 Replace stabilizer PCB.

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17-12 OLC-S1

1 Disconnect OLC-S1 terminal on controller.

2 Separate Sediment filter.

3 Remove 2 pieces of OLC-S1 holding screws then


extract silicone tube. Parts
Replacing

4 Replace OLC-S1.

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ChungHo USA
16590 Aston St. Irvine CA 92606
888.758.1234
www.chunghousa.com
techsupport@chunghousa.com

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