First Edition • Second Printing Section 4 • Scheduled Maintenance Procedures

Maintenance Inspection Report

Model Checklist A Y N R Checklist B Y N R
A-1 Manuals B-1 Check the battery
Serial number A-2 Decals and placards B-2 Inspect electrical wiring
A-3 Damage and loose or B-3 Check the radiator-
Date
missing parts Ford Models
Hour meter A-4 Engine oil level B-4 Exhaust system
A-5 Engine coolant- B-5 Hydraulic return filter
Machine owner Liquid Cooled Models condition indicator
A-6 Fuel leaks B-6 Check oil cooler and fins-
Inspected by (print) A-7 Hydraulic oil level Deutz Models
A-8 Hydraulic leaks B-7 Tires and wheels
Inspector signature
A-9 Tire pressure B-8 Brake configuration
A-10 Oscillate axle B-9 Drive hub oil level
Inspector title
A-11 Platform and B-10 Engine RPM-
Inspector company ground controls Ford and Deutz Models
A-12 Auxiliary power B-11 Key switch
Instructions A-13 Tilt sensor B-12 Emergency Stop
· Make copies of both pages to use for A-14 Limit switches B-13 Ground control override
each inspection. B-14 Directional valve
A-15 Check the engine belt-
· Select the appropriate checklist(s) for Perkins Models B-15 Platform leveling
the type of inspection to be A-16 Air filter B-16 Horn
performed.
A-17 Fuel filter- Ford Models B-17 Foot switch
Daily or 8 hour A-18 Inspect the radiator- B-18 Engine idle select
Inspection: A Perkins Models B-19 Fuel select-Ford Models
Quarterly or 250 hour A-19 Perform 30 day service B-20 Drive enable system
Inspection: A+B Perform every 100 hours: B-21 Drive brakes
Six Month or 500 hour A-20 Replace oil filter- B-22 Drive speed-stowed
Inspection: A+B+C Ford and Perkins Models
B-23 Drive speed-raised
Annual or 1000 hours A-21 Inspect fuel filter/water
B-24 Alarm package
Inspection: A+B+C+D separator-Diesel Models
B-25 Hydraulic oil analysis
A-22 Check engine RPM-
2 Year or 2000 hour Perform every 250 hours:
Perkins Engine Models
Inspection: A+B+C+D+E B-26 Replace hydraulic
Perform every 200 hours:
tank return filter
· Place a check in the appropriate box A-23 Check the engine belt-
after each inspection procedure is Ford Models Perform every 400 hours:
completed. B-27 Replace fuel filter/water
· If any inspection receives an “N”, tag separator element-
and remove the machine from Perkins models
service, repair and re-inspect it. After B-28 Replace the fuel filter
repair, place a check in the “R” box. element - Perkins Models
Legend B-29 Replace spark plugs-
Ford Models
Y = yes, acceptable
N = no, remove from service B-30 Replace engine air filter

R = repaired
Comments

Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 4-3

Section 4 • Scheduled Maintenance Procedures First Edition • Second Printing

MAINTENANCE INSPECTION REPORT

Instructions Checklist C Y N R Checklist E Y N R

· Make copies of both pages to use for C-1 Engine belt- E-1 Hydraulic oil
each inspection. Deutz Models E-2 Engine coolant-
· Select the appropriate checklist(s) for C-2 Replace engine oil Ford Models
the type of inspection to be and filter-Deutz Models E-3 Fuel hoses
performed. C-3 Valves-Deutz Models E-4 Check the toothed belt-
C-4 Check the coolant- Deutz Models
Daily or 8 hour
Liquid Cooled Models E-5 Check the engine valve
Inspection: A
C-5 Check the valve clearance-Ford Models
Quarterly or 250 hour clearance-Perkins Models E-6 Check cylinder
Inspection: A+B
C-6 PCV valve-Ford Models compression-Ford Models
Six Month or 500 hour
E-7 Check the fuel injection
Inspection: A+B+C
Checklist D Y N R pump-Deutz Models
Annual or 1000 hours E-8 Replace timing belt
D-1 Boom wear pads
Inspection: A+B+C+D Ford Models
D-2 Turntable bearing bolts
2 Year or 2000 hour E-9 Grease the steer axle
D-3 Free-wheel configuration
Inspection: A+B+C+D+E wheel bearings, 2WD Models
D-4 Grease rotation bearing
· Place a check in the appropriate box D-5 Drive hub oil
after each inspection procedure is D-6 Drive loop hydraulic filter
completed.
D-7 Check Air/LPG mixture-
· If any inspection receives an “N”, tag Ford Models
and remove the machine from
D-8 Replace the diesel fuel
service, repair and re-inspect it. After
filter/water separator-
repair, place a check in the “R” box.
Deutz Models
Legend
Y = yes, acceptable
N = no, remove from service
R = repaired
Comments

4-4 Genie Z-45/25 & Genie Z-45/25J Part No. 52709