REQUISITION FOR SHELL OF ROTARY | Customer : PABRIK IT & PETROKIMIA DRUM DREYER 18M3114 Sheet :1of7 GRESIK NPK GRANULASI IIT Revision 20 General This requisition covers the minimum requirement for design 8 manufacturing of Shell Rotary Drum Dryer and Thrust Roller 18M3114 NPK Granulasi Il for Compound Fertilizer Plant of PT Petrokimia Gresik, Gresik, East Java, Indonesia. 1. Definition 1.1.Purchaser : PT. Petrokimia Gresik 1.2.Manufacturer : ‘A company that manufacture Shell of Rotary Drum product in its own workshops and facilities. 1.3.Supplier : ‘A company that has a contract agreement with the purchaser to supply the product and hold authorization letter from manufacturer. 14.Product: The finished commodity complies with all requirements specified by this requisition. 1.5.Third Party Inspector : A qualified inspector provided by inspection agency hired by Purchaser doing independent inspection activities that is responsible to ensure the quality of the product conform to the specified requirement. 2. Code and Standard Unless otherwise specified, Codes and Standards should refer to the latest edition of 2.1.ASTM : American Society for testing and Materials 22.AlSl : American Iron Steel Institute 23.AFNOR —_: Association Francaise de Normalisation : 24,150 international Standard Organization : 2.5.EN : European Norm. t 2.6.AGMA, : American Gear Manufacturer Association ' 27.DIN Deutsches Institut fiir Normung 3. Referenced Drawing These drawing are for design reference only, which were taken from the existing ‘equipment, Manufacturer should do redrawing based on manufacturer design and ‘engineering calculation, except the mechanical parameter which are stated on point 73. Shell Dryer 18M3114 drawing No. 2111005-779 5. Scope of Supply 5.1, Products to be supplied Complate Shell with assembling support Riding Ring, Riding Gear and machining face shell and support/ shoe of Riding Ring and Riding Gear. (with support bracing) and 2 Thrust Roller set (Assembling Roller, Bearing, Shaft And Seal)7 § REQUISITION FOR SHELL OF ROTARY | Customer PETROKIMIA DRUM DREYER 18M3114 Sheet NPK GRANULASI IIT Revision 5.2. The supplier's scope of works include all of these following : a. Engineering design (propose mechanical specification) b. Raw material procurement . Making steel forging d. Machining €. Allnecessary heat treatments £. Inspection & testing 4g. Documentation and Data fh, Assembly at manufacturer Packaging Delivery . Warranty 5.3. Bidding proposal 5.3.1 The bidding proposal must be in English & consist of the relevant documents, which are: a. Calculation design sheet b. Manufacturing and inspection plan Proposed product specification & drawing ‘Manufacturer facilities & company profile Copy of quality system certificate Time schedule for the process Supplier & manufacturer related experience list Filled compliance checklist form (attached in this requisition document) ‘Authorization letter from manufacturer to supplier (if applicable) Statement on raw material origin & manufacturing location 5.3.2 The documents of bidding proposal must be submitted to the purchaser for evaluation & approval before commercial bid. Any changer after commercial bid will not be accepted. 6. Reference and Mandatory Specification 6.1, Shell of Rotary Drum roresee + Capacity : Up 300 Ton / Hour + Speed Rotation Drum: 3 Rpm + Power Input + 200 kW /IP 55/ SOHZ / + Slope 2 + Product Weight : approx. 10 Ton + Shell Weight : approx. 20 Ton + Estimated clogging _—: estimated 5 Ton ‘+ Shell inside dia. / Length : 3700 mm / 31000 mmREQUISITION FOR SHELL OF ROTARY | Customer DRUM DREYER 18M3114 Sheet NPK GRANULAS! IIT Revision + Shell thickness : 20mm + Thickness on gear zones: 40 mm © Material Of Shell A283 Grade- C/ Equivalent + Retention time : 5 minutes wv + Temperature 2 40-45°C + Product density 2 950 - 1100 Kg/m3, + Operation : Continuous 24 hours / day & high frequency start stop (10 times / day) with full pre starting load ‘= Screw of Blade 212 Rows (Attached Drawing) : ‘© Shoe of Riding Ring IN: 700 x 220 x 30 : 30 Pcs (Attached Drawing) : ‘© Bolt and Nutof Shoe: M30. x 80 mm CS Grade B7, 120 Pes (include) ‘ ‘© Shoe of Riding Ring Out — : 700 x 220 x 30 : 30 Pes (Attached Drawing) ' * Stopper Of Shoe 1125 x 40 x 30 ; 300 Pes (Attached Drawing) i © Jointing Shell 3786 x 703 (Aattached) include Bolt And Nut B7 : «Segmented : Contains two segmented with joint shell | © Knocker 180 x 18 ball AIS! 1040 (Attached Drawing) : © Knocker Casing Casing and Blind include Bolt & Nut t (Attached Drawing) v ' Blade of straight £64 Pes (Attached Drawing) : ¢ Blade of 1 angle 1.96 Pos (Attached Drawing) 7 © Blade of 2 angles 128 Pes (Attached Drawing) : ‘© Shim Of Shoe : 700 x 220 x 6 ; 60 Pes (Attached Drawing) : © Machining : Face contact of Riding Ring and Riding Gear zone } ‘And machining Supprot Riding ring and Riding Geer. } © Welding Alll blade must be full weld and penetrating test 7 © Painting ‘Sandblasting, Premier, epoxy polyamine grey min ' 100um. Epoxi polyamide 100um, epoxy polyurethane 50um (RAL 7035) © Data Roundness, Calculation, Inspection test, etc © Note All Material and Fabrication refer to drawing. Before the fabrication process is carried out, itis better for you to redraw and we will be approved drawing. And You must be refer to our drawing, 6.2. Mandatory Specification of Thrust Rollers ‘Thrust Roller Hardness + 9820 - 360 HB, through hardened © Expected lifetime + At least 15 years ‘+ Thrust roller Material Form Forged Steel Mandatory * Material Roller + AFNOR 42CD4 or equivalent * Body Thrust Roller AISI 4140 Casting Hardness Body : Min 300 HB ‘¢ Thrust roller dimension All Component must refer to drawing or design from manufacture offers. © Contact Diameter +650 mmREQUISITION FOR SHELL OF ROTARY | Customer : PABRIK I & PETROKIMIA DRUM DREYER 183114 Sheet :4of7 NPK GRANULASI IT Revision 10 * Contact Width Thrust 100 mm Shaft and body dimension + must refer to drawings «Bearing Radial 1 : SKF 23136 CC/W33 Mandatory «Bearing Radial 2 KF 23032 CC/MW33 Mandatory + Bearing Taper : SKF 29322 E Mandatory Shaft Material \IS1 4340 Pre Hardened ‘© Shaft Hardness : Minimum 300 HB (quenched-tempered) Detail drawing (Attached) 7. Designed Requirements 71. General 7.1.1, The Shell of Rotary Drum shall be made from solid forged steel and shall be single piece. 7.1.2. The manufacturer must conduct engineering design which satisfy the service condition given in point 6, and propose the following mechanical parameter (but not limited to) : * Hardness, tensile strength & elongation * Raw material selection Heat treatment process 7.13. The contents of the mechanical specification on point 7.2 are for design reference only, which were taken from the existing condition of the equipment. The mechanical specification can be modified based on manufacturer engineering calculation, except the mechanical parameter which are stated on point 7.3 7.2. Manufacturing Schedule and Status Report: 7.2.1. Time schedule for the whole processes shall be in accordance with the bidding proposal and must be submitted to the purchaser. Before commencing fabrication, a design documents set must be submitted to the purchaser for review & approval. This design documents set shall include (but not limited to}. * Fabrication drawing, including machining tolerances ‘© Inspection and testing plan ‘© Design and service factor calculation ‘Manufacturing and inspection procedure * Forging procedure method ‘© Heat treatment procedure Material for each part of Trunnion roller, shaft and all accessories © NDT procedure approved by NDT personel ASNT level II 7.3, Testing & Inspection 7.3.1, Testing For Shell t iREQUISITION FOR SHELL OF ROTARY | Customer: PABRIK II DETROKIMIA DRUM DREYER 18M3114 Sheet :Sof7 NPK GRANULASI 01 Revision _:0 © All T-Joint must be 100% radiography test © Gircumferimential weld must spot radiography test © Others must be 100% penetrant test and magnetic particle test 7.3.2. Inspection and test shall include (but not limited to): © Material properties (mechanical & chemical composition) © Visual and dimensional ‘© Roundness and surface roughness * Heat treatment record © NDT which are ultrasonic test and magnetic particle test © Hardness testing * Microstructure examination (magnification level refers to manufacturer standard as long as the test result is able to be reviewed) 7.4. The manufacturer must ensure that materials and the final products have a good appearance (no dents, major scratch or other surface defect) and be free from porous & crack. 7.4.1. All material shall have legible certified material test report, which traceable to mill / material maker. Manufacturer must check the dimension of Shell, Riding Gear, Pinion and Riding Ring within machining process to ensure that each dimension is equal to the respective drawing. For either inside or outside diameter of Riding rings Trunnion Rollers must be measured from 4 points as following sketch: 1 75. Ultrasonic test shall be conducted after completion of surface machining and heat treatment. The testing shall be in accordance with ASTM A388 (for steel forging) or ‘ASTM A609 (for steel casting) & the acceptance criteria shall refer to ASME VIII Div. 1Mandatory Appendix 12.§ REQUISITION FOR SHELL OF ROTARY | Customer PABRIK IL PETROKIMIA DRUM DREYER 183114 sheet 26 0f7 NPK GRANULASI IIT Revision 20 7.6. Magnetic particle test shall be conducted after completion of surface machi and heat treatment. The testing shall be in accordance with ASTM A275. While the acceptance criteria shall refer to ASME VIII Div I Mandatory Appendix 6, or similar international standard. 7.7. Mechanical test & chemical analysis shall be conducted by qualified laboratory using valid equipment and shall be in accordance with ASTM A370 and A751 respectively. While the acceptance criteria shall refer to EN 10250-3, or international standard. 78 If adefect is found, it must be repaired according to the Manufacturer procedure and reviewed by Petrokimia Gresik. 79. Purchaser has the access for witnessing inspection activity in section 75 at manufacturer workshop according to ITP approval either by purchaser or by third party inspector. 7.10. Purchaser shall have full access to data and information for all material, including material maker and country of origin. 7.11. When manufacturer intend to purchase material in raw and or semifinish condition (such as: forged, rolled, cast) shall be informed to purchaser in advanced. 7.12, Purchaser has the access for witnessing inspection activity in section 7.5 at manufacturer workshop according to ITP approval either by purchaser or by third party inspector 7.13, Factory Acceptance Test (FAT) 7.13.1. We Must FAT in your workshope for check all dimension and welding, 7.13.2. If there is a need for clarification, please contact A immediately 7.13.3. Checking at 10% fabrication 7.13.4. Checking When data calculation (roundess) and inspection test (welding) 7.135. Checking before delivery at Werehouse Petrokimia Gresik (checking/ correction all dimension of shell) 7.14. Any discrepancy or non-conformity from this requisition document and approved design must be reported to purchaser before the financial tender and further disposition is subject to purchaser's approval. 8. Documentations inal document must be written in English, with the measuring unit in metric, and includes:REQUISITION FOR SHELL OF ROTARY | Customer: PABRIK IL & PETROKIMIA DRUM DREYER 18M3114 Sheet of 7 NPK GRANULASI IT Revision © Approved design document given in point 7.4.2 Inspection report stated in point 7.5.1. '* Installation 8 Maintenance manual ‘© Packing style handling manual 9. Packaging All important parts shall be rust proofed adequately for ocean freight and storage at side with grease, plastic coating inert gas sealing or other suitable materials which manufacture's recommends to prevent the product from deterioration. Vendor must also give specific marking for identification purpose and explanation about mot method. Packing Shell must be used support bracing in inner shell (2 point minimal) tion 10, Delivery The product should be received by the purchaser not later than 5 (five) months after Purchase Order on purchaser's Warehouse. All Part must be delivered in our workshop (PT Petrokimia Gresik). 11. Warranty: 11.1, That the workmanship & defect be discovered withi months after date of shipment. 11.2. Manufacture shall responsible of the mechanical guarantee within the period of ‘twelve (12) months after installed. the periods of eighteen (18) 12. Manufacturer subsidiary If the manufacturer decide to have the product made by manufacturer's affiliated company or another manufacturer (sub-manufacturer), the sub-manufacturer must be proposed to purchaser for assesment and the decision is subject to purchaser approval. 13, Approve Manufacture and Supplier List (local area/ Made in Indonesia) * prAGY © PTPKN + * PTGLOBAL KARYAAGUNG ,_ © PTUMMUTU © PTBARATAINDONESIA 14, Others Hf later on, there were any doubt regarding interpretation or unreasonable requirement in this requisition document, this document may be revised by purchaser before commercial bidding,& PETROKIMIA GRESIK REQUISITION FOR SHELL OF ROTARY DRUM DREYER 18M3114 NPI. GRANULASI Ii 00000000000000000 ‘Customer Sheet RevisionTELS. a Trays — | soi mpoaeata eae = are] YN a a Ss aa ws a or els a eae i Bs = ra == : oe