6ZB5410 0ee02 0BN2 PDF

SINUMERIK 805
Software Version 4
Operator's Guide 05.93 Edition
Supplement
Order No.: 6ZB5 410-0EE02-0BN2

These sheets constitute a supplement to the edition
SINUMERIK 805
Software Version 4
Operator's Guide
11.91 Edition Order No.: 6ZB5 410-0EE02-0BA2
The supplement refers to Sections 2,4,5, 6 and 8

Please replace the following pages:
Page Replace Insert
Inside title page/

X
Printing history page
2-5 to 2-8 X
2-17 and 2-18 X

2-23 and 2-24 X
2-27 and 2-28 X
2-31 and 2-32 X

2-35 and 2-36 X
4-1 and 4-2 X

5-21 and 5-22 X
5-63 to 5-66 X
5-71 and 5-72 X
6-11 to 6-14 X
8-27 and 8-28 X
Siemens AG
Automation Group
Automation Systems for Machine Tools, Robots
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and Special-Purpose Machines

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Progress
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91050 Erlangen Subject to change without prior notice

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in Automation.
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Printed in the Fed. Rep. of Germany

Siemens Aktiengesellschaft Siemens
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SINUMERIK 805
Software Version 4
Operator's Guide
User Documentation
May 1993 Edition

SINUMERIK® documentation
Printing history
Brief details of this edition and previous editions are listed below.
The status of each edition is shown by the code in the "Remarks" column.
Status code in "Remarks" column:
A . . . New documentation B . . . Unrevised reprint with new Order No.
C . . . Revised edition with new status. If factual changes have been made on the page since
the last edition, this is indicated by a new edition coding in the header on that page.
Edition Order No. Remarks

06.90 6ZB5 410-0EE02-0BA0 A
01.91 6ZB5 410-0EE02-0BA1 C
11.91 6ZB5 410-0EE02-0BA2 C
05.93 6ZB5 410-0EE02-0BN2 Supplement
Other functions not described in this documentation might be

executable in the control. This does not, however, represent an
obligation to supply such functions with a new control or when
servicing.
This publication was produced on the Siemens 5800 Office

System.
Subject to change without prior notice.
The reproduction, transmission or use of this document or its

contents is not permitted without express written authority.
Offenders will be liable for damages. All rights, including rights
created by patent grant or registration of a utility model or
design, are reserved
© Siemens AG 1990 All Rights Reserved

05.93 2 Description of Operator Controls and Areas
2.1.1 Explanation of the operating elements of the operator keyboard
Operating area key
This key is used to switch between the two operating areas

of the SINUMERIK 805, the machine area and the data area.
Operating area key
TEACH IN AUTOMATIC MDA JOG
Machine area Data area
• You are in the machine area for mode dependent functions (LED not on):
Press this key in any machine area menu to screen the basic menu for one data area
(depends on NC machine data).
• You are in the data area with functions for displaying and changing data (R parameters
etc.) and NC programs (LED on):
Press this key in any data area menu to screen the basic menu for the selected mode.
JOG key
When you operate this key, you can select the JOG mode
from the machine area or the data area. The LED assigned
to the key is on for as long as the mode is in force. The
selected mode is also displayed in the working field on the
screen.
© Siemens AG 1990 All Rights Reserved 6ZB5 410-0EE02 2–5

SINUMERIK 805 (BA)
2 Description of Operator Controls and Areas 11.91
2.1.1 Description of the operating elements on the keyboard
TEACH-IN key
Press this key in the machine or data area to invoke the

TEACH IN mode.
The LED assigned to this key stays on as long as you are in
TEACH In mode. The mode is also displayed in the on-
screen working field.
MDA key
When you operate this key, you can select MDA mode in the
machine area and data area. The LED assigned to the key is
on for as long as the MDA mode is in force. The selected
mode is also displayed in the working field on the screen.
AUTOMATIC key
When you operate this key, you can select AUTOMATIC

mode in the machine area and data area. The LED assigned
to the key is on for as long as the AUTOMATIC mode is in
force. The selected mode is also displayed in the working
field on the screen.
SINGLE BLOCK key
This key allows you to execute a part program block by block

in the AUTOMATIC mode. Repeated operation of this key
switches the function on and off.
• LED out: single-block execution inactive
• LED on: single-block execution active
– STOP: SINGLE BLOCK appears on the screen
– The current block is processed when the NC start
key is pressed; STOP: SINGLE BLOCK disappears
from the screen while the block is being processed.
– Once the block has been processed, STOP: SINGLE
BLOCK is redisplayed.
– The next block is processed when the NC start key
is pressed, and so on.
2–6 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EE02

SINUMERIK 805 (BA)
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05.93
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© Siemens AG
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NC STOP key
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NC START key
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SINUMERIK 805 (BA)

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1990 All Rights Reserved

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screen.
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block.
interruption.
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the screen.
MDA mode:
6ZB5 410-0EE02
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AUTOMATIC mode:
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with linear interpolation. Caution: Danger of collision!
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The axis positions programmed in the current block are approached
interruption, the LED assigned to this key is on and
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STOP:AUTO-Interruption is displayed on the screen.
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The LED goes out and the display disappears from the
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Press this key to start execution of the specified NC
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to this key is on and PROGRAM RUN is displayed on
By pressing this key, you can interrupt the execution of the
current part program in the AUTOMATIC mode. During this
Whilst the program is being executed, the LED assigned
Press the NC start key to resume the program at the point of
The selected part program is started at the current block.
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2 Description of Operator Controls and Areas
2–7
Address keys 3
( ) &
% / N G =
U V W
X Y Z C @
E O Q B
I J K A P
F D L H R
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M S T LF
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Case shift
This key is used to activate the alternate function of a

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multi-function key.
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– The yellow LED is on:

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The alternate function (upper symbol) is active.

– The yellow LED is not on:
The primary function is active.
( Symbol: left parenthesis

% ––––––––––––––––––––––––––––––––––––––––––––––––––––––
Character for "start of program"
) Symbol: right parenthesis

/ ––––––––––––––––––––––––––––––––––––––––––––––––––––––
Sign for "skip block"
N Address for "block number": N.../letter N
G Address for "preparatory function": G.../letter G
& Ampersand
= ––––––––––––––––––––––––––––––––––––––––––––––––––––––
Equal sign

SINUMERIK 805 (BA)
2.1.2 Multi-function keys
2.1.2 Multi-function keys

When using software version 4.2 or a newer version, the keyboard can be replaced by a
SINUMERIK slimline operator panel.
The operator panel does not have the same layout as the keyboard (some special keys have
been omitted).
Beginning with software version 4.2, a number of keys therefore have multiple functions:
Functionality The INPUT key can perform the same

+/- activation/deactivation function (checkmark
function) as the +\-key.
For unopened input fields, the Addition key can

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Functionality perform the same function as the Increment
+
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key.
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Functionality For unopened input fields, the Subtraction key

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can initiate the same function as the Decrement

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-1
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key.
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SINUMERIK 805 (BA)
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7
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2
1
2.2
805.
2–18
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Note:
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Control keys
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Special softkeys
Edit and input keys
Cursor control keys

Alphanumeric keypad
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Softkeys and menu control keys

2.2 Operating elements on the slim-line operator panel
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Numeric, arithmetic and special symbol keys

© Siemens AG
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Operating elements on the slim-line operator panel
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6
monitor can be replaced by a slimline operator panel.
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When using software version 4.2 or higher, the keyboard and the
4
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2
Not all keys on the slimline operator panel call up a function when used with the SINUMERIK
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6ZB5 410-0EE02
SINUMERIK 805 (BA)
05.93
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
2.2.1 Description of the softkeys and menu control keys on the slimline operator panel
Edit and input keys
Delete character
Using this key to delete characters in an open input field:
• Press the key once to delete the character to which the cursor is
positioned.
• Hold down to delete all characters to the right of the original
characters.
Erase input field

• Use this key to erase the contents of the open input field.
• In program edit mode, use this key to erase words
(e.g. M03, X320 or G01).
Open input field

• Use this key to open the input field to which the cursor has been
positioned.
An input field must be opened before an entry can be made.
• When an entry is terminated with this key, the input value is
rejected and the original value retained.
Enter key
• Use this key to confirm your entry:
• In some menus, this key can also be used to activate or deactivate
a function selected via the cursor.

SINUMERIK 805 (BA)
2.2.1 Description of the softkeys and menu control keys on the slimline operator panel
Cursor control keys
Cursor left, cursor right

• Use these keys to move the cursor left or right from input
field to input field.
• Within an open input field, these keys move the cursor from
character to character.
Cursor up, cursor down

Use these keys to move the cursor up or down from input field to
input field.
Home key
Use this key to position the cursor
• to the top left input field
• to the start of a part program or data list.
End key
Function not implemented in SINUMERIK 805
Page up, page down

Page down.
Page up.
These keys are used to page through multi-page displays.
Release key
Function not implemented in SINUMERIK 805

SINUMERIK 805 (BA)
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11.91
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© Siemens AG
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SINUMERIK 805 (BA)

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Emergency stop button
80
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•
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Control range:
Feedrate/ rapid traverse override switch
in %.
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6ZB5 410-0EE02
aa a a aa a aa a a a aa a a aa a a
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standard machine data.

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machine tool manufacturer!

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feedrate.
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when there is a danger to life
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not exceeded.
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See machine tool manufacturer's documentation!
This MD is user-specific and may be altered by the

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For further or other reactions to "emergency stop ":
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The specified increment and control range are valid for

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feedrate value "F "(corresponds to 100%).
Description of operating elements on the hand-held unit
105%, 110%, 115%, 120%

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The red button is operated in emergency situations:
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when there is danger of damage to the machine or
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20%, 30%, 40%, 50%, 60%, 70%,

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The rotary switch with 23 latched positions enables
75%, 80%, 85%, 90%, 95%, 100%,

In rapid traverse, the 100% value is
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all drives to a controlled standstill with maximum breaking
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The set feedrate value "F" is displayed on the screen
Operation of the "emergency stop" button generally brings
0% . . . . . . 120% of the programmed

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2–27
2.3.1 Description of operating elements on the hand-held unit
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Notes:
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Keys with LED display

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4
Actual axis position and distance to go display
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instructions).
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© Siemens AG
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selected mode is also displayed in the mode field on the screen.

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expanded by the machine tool manufacturer
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The key group consists of 25 keys, 16 of which are equipped with LEDs.
Press this key to select the JOG mode

(please refer to the machine tool manufacturer's
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3
This description is based on the use of standard key
The functions of the individual keys can be modified or
labelling with the corresponding programmed function.

The display remains dark if no axis was selected via the PLC/NC interface.
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Press this key to select the AUTOMATIC mode.

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The modes can also be selected by pressing the appropriate keys on the keyboard.
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With software version 4.2 and higher this display can also be used to show PLC data.
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Depending on the selected axis and function, the display shows either the actual position or
When the JOG or AUTOMATIC mode is selected, the corresponding key LED goes on. The
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6ZB5 410-0EE02
SINUMERIK 805 (BA)
05.93
•
•
•
•
•
•
•
•
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05.93
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© Siemens AG
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You operate the
SINUMERIK 805 (BA)

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NC stop / NC start
•
•
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Axis selection keys

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a
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key in AUTOMATIC mode.

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You operate the NC START

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a a a aa a a a aa aa aa a aa a a

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position display.
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"PROGRAM RUNNING" is displayed.

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The LED in the NC STOP key goes on.
The LED in the NC STOP key goes out.

The LED in the NC START key goes on.

The LED in the NC START key goes out.
The required axis is selected with these keys:

a
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The part program being processed is stopped.
6ZB5 410-0EE02
aa a aa a a a aa aa aa a aa a aa
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"STOP:AUTO-INTERRUPTION" is shown on the display.
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The control defaults to the X axis on power-up.

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The part program called is started and/or continued at the active block.
a a a aa with linear interpolation. Caution: Danger of collision!
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NC STOP and NC START commands can also be issued over the keyboard.
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One of the four key LEDs lights up, showing the selected axis.
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The actual position of the selected axis is shown in the actual axis
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2–31
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2–32
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following:
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–
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together with the

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Axis direction key
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JOG mode selected:
+
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Handwheel function key

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in the specified direction.

Rapid traverse override key

or
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Submode JOG INC selected:

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key,
The axis traverses in the specified direction.
• the incremental speed.

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If you press the RAPID TRAVERSE OVERRIDE key
• the rapid traverse speed,

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© Siemens AG
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up. The HANDWHEEL function affects the selected axis.

The following is specified in the machine data:

the selected axis travels at "rapid traverse" speed in the specified direction.
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The function is activated/deactivated each time the HANDWHEEL key is

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pressed. When the handwheel is selected, the appropriate key LED lights
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Each time one of these keys is pressed, the selected axis traverses by the set increment
a aa a aa aa a a a aa a a a aa aa
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Operation of the AXIS DIRECTION PLUS KEY or AXIS DIRECTION MINUS KEY results in the
6ZB5 410-0EE02
SINUMERIK 805 (BA)
11.91
2.4 Screen layout, softkeys
2 Display field for program modification (Section 5.3.6)

– STOP: AUTO interruption
– STOP: Single block mode
– STOP: Program STOP M00/M01
– STOP: Read-in enable
– STOP: Dwell time
3 Control display (light background =ˆ active) for:

SKP Skip block
DRY Dry run
ROV Rapid traverse override
DBL Decode single block
DRF Offset
M01 Programmed stop
4 Status display for FEEDRATE STOP (FST: FEED STOP)

(light background =ˆ active)
5 Program number of selected part program
6 Display field for operating status

– RESET
– Program running
– Program interrupted
– NC READY
7 Display field for the number of the selected NC

(for details see Interface Part 1, Signals Flag Byte 99)
8 Area for NC displays: texts, graphics
9 Text bar with 7 softkey functions
10 Message line for NC alarms and PLC interrupts and

messages (only the alarm or interrupt with highest priority is
displayed =ˆ alarm with the lowest number).
11 Date and time display (Section 4.8.5)

SINUMERIK 805 (BA)
•
•
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2.5
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2–36
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bar.
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Comments:
TEACH-IN
modification.
2.5 Areas, menu tree
the machine area.

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selected operating mode.

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AUTOMATIC
Areas, menu tree
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2 Description of Operator, Controls and Areas
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Machine area
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JOG
The result is a series of multi-branch menu trees.
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© Siemens AG
control reacts by displaying new functions in the text bar.
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when you switch to the data area.

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Data area
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Area key
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The key LED lights up to show that the data area has been selected.
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menu to have been selected is always displayed

If the relevant NC machine data is set, the last data

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Conversely, it is possible to branch from any data area menu to the basic menu of the
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Operation of the SINUMERIK 805 is divided into two areas: The machine area with mode-
a aa a a a aa a a aa a a aa a a aa
Operation servicing within each area is menu controlled, i.e. the functions shown in the text
Using the area key, it is possible to branch to the data area's basic menu from any menu in
dependent functions, and the data area, with functions for data and NC program display and
Contrary to the other functions, softkey functions are displayed in reverse video in the text
bar can be selected via function keys (softkeys). As soon as a function has been selected, the
6ZB5 410-0EE02
SINUMERIK 805 (BA)
05.93
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4.1
11.91
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© Siemens AG
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PROGRAM
They explain:
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SINUMERIK 805 (BA)

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DATA
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transfers and diagnostics.
PARAMETER
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Data Input
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General remarks
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TOOL
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OFFSET
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were discussed in detail in the preceding sections.
6ZB5 410-0EE02
a aa aa a a a aa a a aa a a a aa a a aa a a a aa a a aa a a a aa a a a a a aa a aa
Section 4 and 5 discuss SINUMERIK 805 operation.

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... and in what order ?

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Which operator controls can be used ?

DATA
TRANSFER
Section 4 has been structured to conform with the "data area" menu tree:
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DIAGNOSIS
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Section 4 explains the input of data for programs, parameters, tool offsets, zero offsets, data
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The functions of the various operator controls (Secction 2) and the different modes (Section 3)
4 Data Input
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4.1 General remarks
4–1
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See also Section 2.5 (Areas, menu tree).

The menu tree is shown in Section 2.5.2.
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TRANSFER
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6ZB5 410-0EE02
SINUMERIK 805 (BA)
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program is running (see Section 5.3.2).

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the mode field.
6ZB5 410-0EE02
NC start is not possible if FEED STOP is active.

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SPINDLE START keys.
Press the FEED START
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with linear interpolation. Caution: Danger of collision!
Start the program with the NC start key.
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Use the INPUT key to close the input field and the
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You can call up CURRENT PROGRAM or CURRENT BLOCK on the screen while the
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Programs can also be selected from the main program and subroutine directories (see
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Now enter the desired program number with the numeric
window. The selected program (e.g % 50) is displayed in
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5.3.1 Starting a part program
a aa aaaaaaaaaaaaaaaaa
5 Operating Sequences
5–21
aaaaaaaa aaaaaaaa
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a aa
a a aa aa aaaaaaaaaaaaaaaa
aa a a aa aa
5–22
3
2
1
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5.3.2
aa aaaaaa a aaaa
aaaa
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Z
Y
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a aa a aa aa aaaaaaaaaaaaaaaa aaaaaaa aaa
softkey.
aa aaaaaaaaaaaaaaaa
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a aa a aa aa aa aa aaaa
aaaaaaaa
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a a
a aaaaaaaaaaaaaaaa
OVERSTORE
%50
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L200
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a aa a a
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aa a a a aa a a aa a a
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a aa a aa a a aa aa a a aa a a a aa a a a aa a a aa a a a aa a a a a a
aaaaaaaa a aa aa a a aa a a a aaaaaaaaaaaaaaaaaaaaaa a aaaaaaaaaaaaaaaa

aa
a a aa aa a a aa a a a a a a a aa a a aa a a a aa a a a a a a
AUTOMATIC
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a a a a aa a a aa a a a aa a a a a a a aaaaaaaaaaaaaaaa
aa a aa aa a a aa a a a aa a a a aa a a aa a a a aa a a a a a a
-2.500
12.500
a aa
aaaaaa
aaaa
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-10.236
aa a a aa a a aa aa a a aa a a a aa a a a aa a a aa a a a aa a a a a a a aaaaaaaaa
PRESET
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a a aa aa
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N110
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ACTUAL POSITION
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a aa a aa aa a aa aa a a aa a a a aa a a aa a a aa a a a aa a a aa a a a a
P60
aa a a aa aa a aa aa a a aa a a a a aa a a aa a a aa a a a aa a a a a a a a
aaaaaa aaaaaaaaaaaaaaaa
display by pressing the softkey.
SKP
a aa a aa a a aa aa a a aa a a a a aa a a aa a a aa a a a aa a a a a a aa aa
Operator input sequence
Stop: AUTO-Interruption
aaaaaaaa a aa aa a a aa a a a aa a a a aa a aa a a a aa a a aa a a a aaa a aaaaaaaaaaaaaaaa
aa
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a a aa a aaaaaa
a a a a a a aa
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a a a aa aa a a aa a a aa a a a aa a a aa a a a aa a a a a a a a a aa
EDIT
CURRENT PROGRAM
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a aaaaaaa a a aa aa aa a a aaa aa a a a aa a a aa a a a aa a a a a a a a a a aaaaaaaaaaaaaaaa
PROGRAM
DRY
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a aa a aa aa a aa aa a a aa a a a aaaaaaaaaaaaaaaaaaaaaaaaaa a
0.000
0.000
0.000
N10
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a aa a aa a a aa aa a a aa a a a aa a a a aa a a aa a a a aa a a a a a a a a a
aaaaaaaaaaaaaaaa
ROV
aa aa
a a aa aa a a aa a a a aaaa a
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a aa
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REMAINING DIST.
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a aaaaaaaaaaaa a a aa a a aa a a aa a a a aa a a a a a a a a aa aaaaaaaaaaaaaaaa
a aa a aa aa a aa a a aa a a aa a a a aa a a a a a a a a a
aaaaaaaa
BLOCK
a aa a aa aa aaaaaaaaaaaaaaaaaaaaaaaaaa a
aaaaaaaaaaaaaaaa
SEARCH
a aa a aa aa
aaaaaaaa
a aa a aa aa aaaaaaaaaaaaaaaa
DBL
a aa a aa aa a aa a a aa a a aa a a a aa a a aa a a
aaaaaaaa
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aaaaa
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aaaaaaaaaaaaaaaa
a aa a aa aa a aa aaa a a a a a a aa a a aa a aa a a a aa a a a aa a a a a a aaaaaaaa
T
D
a aa a aa aa a aaaa aa aaa a a a a aaaa
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aaa
aa aa a a aa a aa a a a aa a a a aa a a a a a aaaaaaaaaaaaaaaa
Display of CURRENT PROGRAM or
a aa a aa aa a a a aa aaa a a a a a aa a a aaa aa a a aa a aa a a a aa a a a aa a a a a
aaaaaaaa
© Siemens AG
a aa a aa aa a a a aa aaa a a a aa a a aa aa aa aaaaaaaaaaaaaaaaaaaaa a
aaaaaaaaaaaaaaaa
a aa a aa aa aaa aaa aaaaaaaa
G01
a aa a aa aa aa
a aaaaaa
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aa
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DRF
a aa a aa aa a a a aa aaa a a a a a aa a a aaa aa a a a a a aa a a aa a a a a a
aaaaaaaa aaaaaaaaaaaaaaaaaaaaaaaa
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Actual
Actual
BLOCK
aaaaaaaa aaaaaaaaaaaaaaaa
G50
G60
CURRENT
TOOL
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a aa a aa aa aa a aa aaa a a a a a aa a a aaa aa a a a a a aa a
Command a aa a a a a a
Command
M01
a aa a aa aa a a aa aaa a a a a a aa a a aaa aa a a aa a a a a a aaaaaaaa aaaaaaaaaaaaaaaa

a aa a aa aa a a aa aaa a a a a a aaaaaa a aa a
aaaaaaaa
a a aa a a aa a a aa a a
5.3.2 Display of CURRENT PROGRAM or CURRENT BLOCK in AUTOMATIC mode
a aa a aa aa a a aa aaa a a a a a aa a a aaa aa a a a a aa a a aa a a a a a a
G71
G16
a aa a aa aa a a aa aaa a a a a aa a a aaa aa a a a aa a a aa a a a a a a
a aa a aa aa aaa aaa a a a aa a a aa a aa a a a
0
0
a aa a aa aa
aaaa
a aaaa
aa aa
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a
aa
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aaaa
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aa
a a a a aa a a aa a a a a a a
a aa a aa aa a a a aa aaa a a a a a aa a a aaa aa a a a a aa a a aa a a a a a a aaaaaaaaaaaa aaaaaaaaaaaaaaaaaaaaaaaa
FST
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a a a a aa a a aa a a a a a a
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0.000
0.000
a aa a aa aa a a a aa aaa a a a a a aa a a aaa aa a a a a aa a a aa a a a a a a
G80
G10
a aa a aa aa aa aaa a a a a a aa a a aaa aa a a a a aa a a aa a a a a a a aaaaaaaa aaaaaaaaaaaaaaaa
CURRENT BLOCK in AUTOMATIC mode
SELECT
H
M
a aa a aa aa
aaaa
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PROGRAM

SPINDLE
a aa a aa aa a a aa aaa a a a a aa a a aa aa aa a a a a aa a a aa a a a a a a aaaaaaaa aaaaaaaaaaaaaaaa

FEED RATE
G90
G54
PROGRAM INTERRUPT
a aa a aa aa a a aa aaa a a a a a aa a a aaa aa a a a a aa a a aa a a a a a a aaaaaaaa aaaaaaaaaaaaaaaa

a aa a aa a a a aa aaa a a a a aa a a aaa aa a a a a aa a a aa a a a a
aa
a aaa aaa a aaaaaaaa a aaaaaaaa aaaaaaaaaaaaaaaa
aa
a aa
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aa
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aa aa
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CURRENT G-FUNCTIONS a a a a aa a aa a a a a a
a aa a aa aa a a aa aaa a a a a a aa a a aaa aa a a a a a aa a a aa a aa a a aaaaaaaa aaaaaaaaaaaaaaaa
a aa a aa aa a a aa aaa a a a a a aa a a aaa aa a a a a aa a a a a aa a a a a a
a aa a aa aa a a aa aaa a a a a aa a a aaa aa a a a a aa a a a a aa a a a a a aaaaaaaa aaaaaaaaaaaaaaaa
G94
%50
a aa a aa aa aaaaaaaaaa a a a aa a a aaa aa a a a a aa a a a a aa a a a a a
%
100%
a aa a aa aa a a aa a a aaa aa a a a a aa a a a a aa a a a a a aaaaaaaa aaaaaaaaaaaaaaaa

16
10
a aa a aa aa a aaa a a aaa aa a aaaaa a a a a aa a a a a a

a aa a aa aa a a aa a a aaa aa a a a a a a aa a a a a a aaaaaaaa aaaaaaaaaaaaaaaa
You can switch between the CURRENT PROGRAM and CURRENT BLOCK display with a
a aa a aa aa a a aa a a aaa aa a a a a a a aa a a a a a
[mm/min]
a aa a aa aa a a aa a a aaa aa a a a a a a aa a a a a a aaaaaaaa aaaaaaaaaaaaaaaa

AUX./MISC. FUNCTIONS
a aa a aa aa a a aa a a aaa aa a a a a a a aa a a a a
The CURRENT PROGRAM display has been selected. You switch to the CURRENT BLOCK
a aa a aa aa a a aa a a aaa aa a aaaa aaaaaaaa a aaaaaaaa aaaaaaaaaaaaaaaa

a aa a aa a a a aa a a aaa aa a aaaa
aaaaaaaa a aaaaaaaa
aaaaaaaaaaaaaaa
6ZB5 410-0EE02
SINUMERIK 805 (BA)
11.91
aaaaaaaaaaaaaaaaa
05.93 5 Operating Sequences
5.3.17 TEACH IN mode: Creating/correcting programs
5.3.17.2 Creating a new part program

You can choose between two possibilities for creating a program:
• Manual positioning
Use the direction keys or the handwheel to move the axes to the required position.
Theaxis position value is forwarded to the program block automatically. Enter all additional
functions (preparatory functions, auxiliary functions and the like) over the keyboard.
Press the EXECUTE BLOCK softkey and the NC START key to output the traversing
movement as program block.
You should program linear or circular movements only. Please use only the commands
listed below:
N Block number
G0, G1 Linear movement
G2, G3, U Circular movement with given radius
G4 Dwell
G9 Exact stop
G16 to G19 Plane selection
G25, G26 Working area limitation
G53 to G57, G58, G59 Zero offset
Caution!
If the zero offset is modified, the axis is moved
accordingly when you press NC START.
If G53 to G59 are used, the workpiece related actual
value system (setting data) must be active.
G60 Exact stop
G62, G64 Continuous-path mode
Caution!
With G62 and G64, the end point behaviour is different
when the part program is processed in Automatic
mode.
G68, G90 Absolute dimensioning
G91 Incremental dimensioning
G70, G71 Inch, metric
Caution!
If a G70/G71 change is programmed, conversion
inaccuracies may produce slight axis movements.
G92 to G97 F, S definition
F, S, T, M, H, R
• Entering the coordinates

Enter the coordinates for the target positions. Enter any additional functions (such as
preparatory functions, auxiliary functions and the like) over the keyboard. When you press
the EXECUTE softkey and NC START, the program block is output and the axes are
traversed accordingly.
Note:
All G functions are allowed.
Should you subsequently wish to approach positions using the handwheel and to enter
them, any offsets/overrides should first be deactivated and any programmed contour
definitions terminated.

SINUMERIK 805 (BA)
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aaaaaaaa
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aaaaaaaaa
aaa
aa
a
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aa
a a
a a
a a
a
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5–64
X
aa a aa a a a aa aa aa aa aaaaaaaaaaaaaaa
A
aa aaaaaa a a aaaa aaaa
Z
Y
X
aa a aa a a a aaaaa aaaaaaaa
aaaaaaaaaaaaaa aaaa
a aaaaaaaaaaaaaaaa
aa a a a a
aaaaaaa
aaaaaaa a aa
a a a aaaaaaaaaa
aa a aa a a a a a a a a a aa a aa a a aa a aa aa aa a aa a
aa a aa a a a aaaa a a a aa a a aa a a a aa a aa a a a a a a aaaaaaaaaaaaaaaa
BLOCK
aa a aa a a a a aa a a a aa a aaaaaaaa a aa aa
a
EXECUTE
aa a aa a a a a aa a a a a a aa a a aa a a a aa aa aa
aaaaaaa
a aa a
aaaaaaaaaaaaaaaa
Prerequisite:
aa a aa a a a a aa a a a a a aa a a aa a a a aa a aa a a a a a aa
%0
aa a aa a a a a aa a a a a aa a a aa a a a aa a aa a a a a a aa
aaaaaaaaaaaaaaaa
...
...
aa a aa a a a aaaaa a aa a aa a a aa a a a aa a aa a a a a a aa
==EOF==
aa a aa a a a a aa a a a aa a a aa a a a aa a aa a a a a a aa
aaaaaaaaaaaaaaaa
aa a aa a a a a aa a a a aa a a aa a a a aa a aa a a a a a aa
aa a aa a a a aa a a a aa a a aa a a aa a aa aa aa a a a
aaaaaaaaaaaaaaa
aaaaaaaa a a aa a a aaaaaaaaaaaaaaaaaaaaaa a
N10 X50 Y60

aa a aa a a a aa a a a aa a a aa a a a aa a aa a a a a a a
aaaaaaaaaaaaaaaa
L
aaaaaaaa a aa a aaaaaaaaaaaaaaaaaaaaaa a
TEACH IN
F
aaa aaa a a a a aa a a a aa a aa a a a a a aa
aaaaaaaaaaaaaaaa
aa
a
aaaaaa
aaaa a aa
a aa
aa aaaa a a aa a a a aa a aa a a a a a aa
aa aaaaa a a aa a a aa a a a aa a aa a a a a a aa
aaaaaaaaaaaaaaaa
Z
Z
0.000
0.000
0.000
aaaaaaa
aaaaaaa a aa a a aa a a a aa a aa a a a a a aa aaaaaaaaaaaaaaa
BLOCK
DELETE
aa a aa a a a aa a a aa a a a aa a aa a a a a a aa
aaaaaaaa a a aa a a aa a a a aa a aa a a a a a aa aaaaaaaaaa
ACTUAL POSITION
aa a aa a a a a aa a a aa a a a aa a aa a a a a a aa
a a aa a a a a aa a a aa a a a aa a aa a a a a a aa aaaaaaaaaaaaaaaa
aa
a a aa a a a a aa a a aa a a a aa a aa a a a a a aa
aa a aa a a a a aa a a aa a a a aa a aa a a a a a aa aaaaaaaaaaaaaaaa
aa a aa a a a a aa a a aa a a a aa a aa a a a a a aa
entered through the keyboard.

aa a aa a a a a aa a a aa a a aa a aa aa aa a aa a a a aaaaaaaaaaaaaaaa
or
aa a aa a a a a aa a a aa a a a aa a aa a a a a a aa aaaaa a
aa a aa a a a aa a a aa a a a aa a aa a a a a a aaa a a a aaaaaaaaaaaaaaa
SKP
aaaaaaaa a aa a a aa a a a aa aa aa aa a aa a a a a a
aaa a aaaaaaaaaaaaaaaaaaaaaa aa
aaaaaaaaaaaaaaaa
aa
a
a
aa
a
aaaa
aaaa a a
a a
aa
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aa
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aa
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a a
aa
a
a
a
aa
a
a a
a
a
value. aaaaaaaaaaaaaaaa
VAR.
a
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a a a
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a a
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a aaaaaaaaaaaaaaaa
aaaaaaaa a a aa a a aa a a a aa a aa a a a a a aa a a a
DRY
aa a aa a a aaaaaaaaaaaaaaaaaaaaaaaaaa a
aaaaaaaaaaaaaaaa
INCREMENTAL
a
a
aaaaaaa
a a aa a a a a aa a a aa a a a aa a aa
aaaaaaaaaaaaaaaaaaaaaaaaaaa a a a a aa a a a a
aaaaaaaaaaaaaaaa
a
a
aaaaaaa
a a aa a a a
a
a aa a a aa a a a aa a aa
aaaaaaaaaaaaaaaaaaaaaaaaaaa a a a a aa a a a a
aaaaaaaaaaaaaaaa
0.000
0.000
0.000
aa a aa a a a a aa a a aa a a a aa a aa a a a a a aa a a a a
aaaaaaaaaaaaaaaaaaaaaaa
aa a aa a a a aa a a aa a a a aa a aa a a a a a aa a a a
ROV
aaa aaaa a
aaaaaaaaaaaaaaaa
aa
a
aaaaaa
aaaa
a
aa
a aa
aaaaaaaa
aaaaaaaaaa
aaaaaa
aaaaaaaaaaaa aa
aa
a a a
REMAINING DIST.
aaaaaaaaaaaaaaaa
aa a aa a a a a aa a a aa a a a aa a aa a a a a a aa a a a a a a
aaa
a a
aaaaaaaaaaaaaaaa
BLOCK
INSERT
aa a aa a a a aaaaaaaaaaaaaaaaaaaaaaaaaa a a aa a
aa a aa a a a a aa a
aaaaaaaaaa
aa a aa a a a a aa a
DBL
aa a aa a a a a a a a a aa a
aa a aa a a a a a a a a a aa a aaaaaaaaaaaaaaaa
T
D
aa a aa a a a a a aa a aa a a a aaaa
a
aaaaa
a
aaa
aa a aa a a a a aa a a aa a a a a a a a a aa a
a a a a a a a aa a a a a a aa a
aaaaaaaaaaaaaaaa
© Siemens AG
aa a aa a a a a aa a a aa a a a a a a a a aa a a a a a aa a
You now have two options:
aa a aa a a a a aaa a aa a aaaaaaaaaaaaaaaa
described in Section 5.3.17.1.
aa a aa a a a a
aa aa
aa aaaaaa
aaaaaa aa
a
aaaaaaaaaaaa
aaaaaa
aa a aa a a a a aa a a aa a a a a aa a
a a a a a a a aa a a a a a aa a
aaaaaaaaaaaaaaaa
DRF
Caution: Do not yet press the INPUT key to store the block.
aa a aa a a a a aa a a aa a a a a a a a a a aa a a a a a aa a
aa a aa a a a a aa a a aa a a a a a a a a a aa a a a a a aa a aaaaaaaaaaaaaaaa
a
a a aa a a a a aa a a aa a a a a a a a a a aa a a a a a aa a
aaaaaaaaaaaaaaa
TOOL
aa a aa a a a a aa a a aa a a a a a a a a a aa a a a a a aa a aaaaaaaaaaaaaaaaa
M01
aaaaaaaaaaaaaaa
aa a aa a a a a aa a a aa a a a a a a aaaaa a a a a a aa a
aa a aa a a a a aa a a aa a a a a a a a a a aa a a a a a aa a aaaaaaaaaaaaaaaaa
aa a aa a a a a aa a a aa a a a a a a a a a aa a a a a aa aaaaaaaaaaaaaaaa
aa a aa a a a aa a a aa a a a aaa aaa
traversing command through the keyboard.
aa a aa a a a
aaaaaaaaaa
a
aa
a
aaaaaaaaaaaa
aaaaaa
a
aa
a
aa a
aaaaaaaaaaaaaaaaaa
FST
RESET
a
aa
a a
a a
aa
a a
a a
a
a
a a
a a
aa
a a a aa a a a a a a a a a aa a a a a a aa a
a a aa a a a a a a a a a aa a a a a a aa a
MOD
UNDO
H
M
a
a a aa a a a a aa a a aa a a a a a a a a a aa a a a a a aa a
aaaaaaaaaaaaaaa

aa a aa a a a a aa a a aa a a a a a a a a aa a a a a a a aa a aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaa
CURRENT FUNCTIONS
aa a aa a a a aa a a aa a a a a a a a a a aa a a a a a aa
aaa a aa a a aa a a a a a a a a a aa a a a a aaa aaaaaaaaaaaaaaaaa
aa
aaaaaaa
aaaa
a a aa a a aa a a a a a a a a a aa a a a a
aa
a aa a
%0
You have specified a new main program or subprogram as
ERROR
input line. A zero offset, if any, is taken into account when the
Enter the coordinates for the target positions and the relevant
axis address and coordinate is displayed on the corresponding
ACKNOWLED.
aa a aa a a a a aa a a aa a a a a a a a a aa a
keys of the handwheel. When an axis comes to a standstill, the
aa a aa a a a aaaaaaaaaa a a a a a aa a aaaaaaaaaaaaaaaa
coordinate is computed, as is in active tool length compensation
You can traverse the axes to the relevant end point with the axis
aa a aa a a a a a a a aa
aaaaaaaaaaaaaaaa
Additional functions (such as preparatory functions, auxiliary functions and the like) are always
aa a aa a a aaaa a aaaa a
aaaaaaaa a
aaaaaaaaaa
6ZB5 410-0EE02
SINUMERIK 805 (BA)
11.91
aaaaaaaa
aaaaaaa
aaaaaaa a
a aa aa aaaaaaaaaaaa
a aaaaaaaa
11.91
aaaa
a aa aa a a a a aa
a a aa aa aaaa a a aa aaaaaaaa
Z
Y
X
aaaa aa aa a aa a a a aaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
a aa aa
aaaaaaa a aaaaaaa a aaaaaaaaaaaaaaa aaaaaaaa
a a aa a a aa
EXECUTE
LF
a aa aa
aaaaaaa a aaaaaaa aaaaaaaa
a aa aa aa a aa a a aa a aa a
aaaaaaa aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa a a aaaa
aaaaaaa a a a a
a aa aa a aaaa
aaaa a aa
a aa aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
© Siemens AG
aaaaaaa a a a a a aa a aa
%1
a aa aa a aaaa a a aa a a aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
==EOF==
aaaaaaa a aaaaaaa aa a a
a a aa aa a aa a a aa a a a aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
G01 F2000
aaaa aa aa a aa a a aa a a a
a a aa aa aaaaaaa aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
SINUMERIK 805 (BA)

a aa aa a aaaaaaa aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
TEACH IN
aaaaaaa aaaaaaa aaaaaaaaaaaaaaaaaaaaa

aaaaaaa a a a a aa a a
a
aaaa
a a
aa
a a
aa aaaa
a a a aa a aa aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
a a a a a aa a a a
0.000
0.000
0.000
a aa aa
aaaaaaa a aaaa a a aa a a aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
a a a a a aa a a a
X0.000
a aa aa
aaaaaaa a aaaa a a aa a a a aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
a aa aa aa a
aaaa
a a
a a
a a
aa
a a
a a
a a
a aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
ACTUAL POSITION
aaaaaaa a a a
a aaaaa aaaa
aa aaaaaa
a aa
LF
aaaa aa a a aa a a aa a aaa
a
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
a
aa aaaaa a aaaaaaa aaaaaaaaaaaaaaaaaaaaaaaaaaaa
aa aa a a a
video.
SKP
a
aa aaaaa a aaaa
aa aaaaaa
a aa
aa aa aa a a a a aa a
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
a a
G01 F2000
a a aa aa aaaa a a aa a a a aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa

a
a aa aa aa a aa a a aa a a a aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
a a
aa
a a
aa
a a
aa a aa a a aa aa a
a a aa a a aa a a a aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
a aa aa aa a aa a a aa a a a aaaaaaaaaaaaaaaaaaaaaa
DRY
a aa aa aa a aa a a aa a a a
a
a aa aa aa
aa aa aa a
aaaaaaa aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
a aa aa aa a a
aa
a a
a a
a a
aa
a a
a a
a a
a aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
X0.000
0.000
0.000
0.000
a
a a
aa
a a
aa
a a
aa
a
a
a a
aa
a a
a a
a a
aa
a a
a a
a a
a aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
ROV
REMAINING DIST.
LF
a
a a
aa
a a
aa
a a
aa a aa a a aa a a a
a a aa a a aa a a a aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa aaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa aaaaaaaaaa
6ZB5 410-0EE02
a aa aa a a
aa
a aaaa
aa aaaaaa
a
aaaaaaaa
DBL
a
aaaa
aaaa
aa a a aa a a aa
aaaaaaaa
a aa aa aa a aa a a aa
aaaaaaaa
a aa aa aa a aa a a aa
T
D
a aa aa aa a aa a a aa aa aa a a a aa a a
aaaaaaaaaaaaaaaaaaaaaaaaaaa
a
aaaaaaaa
a aa aa aa a aa a a aa a aa a aaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaaaaaaa aaaaaaaa
a
aa aa aa a aa a a aa a aa a aaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaaaaaaa aaaaaaaa
DRF
a aa aa aa a aa a a aa a aa a aaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaaaaaaa aaaaaaaa
a
a aa aa aa a aa a a aa a a
aa aa aa a aa a a aa a
aaa
a a
aaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaaaaaaa aaaaaaaa
a aa aa aa a aa a a aa a aa a aaaaaaa aaaaaaaaaaaa
TOOL
a aa aa a a aa a a aa a aa a
aaaaaaaa
Press NC START to execute the block.

a
aaaa
aaaa
aaaa
a a aa a
a a aa
a
aa aaaaaa
aa
aa
aaaaaaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
a
aaaaaa
M01
a
a a
aa
a a
aa
a a
aa a aa a a aa a aa a
a a aa a a aa a a aaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaaaaaaa aaaaaaaaaa
a aa aa aa a aa a a aa a
aaa
a a a
aa aa aa a aa a a aa a aa a aaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaaaaaaa aaaaaa
a
a a
aa
a a
aa
a a
aa a aa a a aa a aa a
a a aa a a aa a aa a aaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaaaaaaa aaaaaaaaaa
EXECUTE attempt rejected if errors are found.

a aa aa aa a aa a a aa a aa a aaaaaaaaa
FST
RESET
aaa
a a
aaaaaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa aaaaa
a aa aa a a aa a a aa a aa a
aaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaaaaaaa aaaaaaaaaaa
H
M
aaaaaaa a a aa a a aa a aa a
When the block has executed and no further editing

aaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaaaaaaa aaaaa
is required, store it by pressing the INPUT key. Once

aaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaaaaaaa aaaaaaaaaaa
The program block just edited is now checked, and the

aaa
a a
a aa aa aa a aa a a aa a aa a aaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaaaaaaa aaaaaaa
CURRENT FUNCTIONS
BLOCK 1
a aa aa aa a aa a a aa a aa a aaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaaaaaaa aaaaaaaaa

a aa aa aa a aa a a aa a aa a aaaaaaa
you press INPUT, the block is no longer displayed in reverse
The next input line is then opened for entry of the next block.
a aa aa aa a aa a a aa aa
aaaaaaaaaaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa aaaaaaaaa
Press the EXECUTE softkey to confirm your entries for this
%1
a aa aa aa a aa aa aa aa aa
program block. The block is displayed in a separate window.
a aa aa aa a aaaaaaa aaaaaaaaaaaaaaaaaaaaaa
a
aaaaaaa
a aa aa aa aaaa
aa aaaa aa
aa aaaa
aa a
a
a aa aa aa a aa a a aa a aa aaaaaaaaaaaaaaaaaaaaaa
a
aa aa aa a aa a a aa a aa a
aaaaaaaaaaaaaaaaaaaaaaaaaa aaaaaaaaa
aaaaaaaaaaaaaa a
a aa aa a a a
a a aa aa aa
aaaaaaaaaa
a aa aa aa a aaaaaaaaa
a aa aa a aaaa
aa aaaaaa
a aaaa
aaaaaaaa
aaaaaaa a
a
5–65
aaaaaaaa
a
aa a aaa a aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
a aaa
aa
a a
aa
aa
a
a
a aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaa aa aaa
5–66
aaaaaaaa a aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
Note:
a a aa a
aaaaaaaaaa a
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
a a aa a
aaaaaaaaaa a
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
a
aa aa aaa a aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
a a a
aa
a a
aa
aa
a
a
aaa aa aaa a
a a aa a
aaaaaaaaaa a
a a aa aaa aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
Prerequisites:
aaaaaaaa a
a a aa a
aaaaaaaaaa aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
a a aa aaa a aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaa a
a a aa a
a aa aaa a
aaa aa aaa
aaaaaaaa a aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
a a aa a
aaaaaaaaaa a
a a aa a
aaaaaaaaaa a
a a aa a
aaaaaaaaaa a
a a aa a
aaaaaaaaaa a
a a aa aaa aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa

aaaaaaaa a
a a aa a
a aa aaa a
aaa aa aaa a
a
aa aa aaa a aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
a a
a a
aa
a a
aa
aa
a a
a aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
a
a a aa aaa a
a a
a a
aa
a a
aa
aa
a
a
a
a
a a
a a
aa
a a
aa
aa
a a
a a aa aaa a
a a aa aaa aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
a
aaaaaa
aaaaaa
aa a
a
a a aa aaa a aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
a a aa aaa a
a a aa aaa a
a
a a aa aaa a
a aa aaa a aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
a a aa aaa a
a) Correcting from the beginning of the program

a
a a aa aaa a
a a aa aaa a
© Siemens AG
described in Section 5.3.17.1.
a a aa aaa
aaa aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
5.3.17.3 Correcting an existing part program

a
aaaaaa
aaaa
aa
a a aa aaa a
a
a a aa aaa a
a aa aaa a
a a aa aaa a
(whether it was edited or not)
a a aa aaa a
a
a a aa aaa a
a aa aaa a
a a aa aaa a
a a aa aaa a
a a aa aaa a
The following is displayed on the screen:

a a aa aaa a
a
a a
a a
aa
a a
aa
aa
a a aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
a
aaaaaa
aaaaaa
aa a
a
must be pressed in this sequence for each block
a
a a
a a
aa
a a
aa
aa
a a
a
a a aa aaa a
possible only in the highest (first) program level (not in nested subroutines).
a a aa aaa a
a
a a aa aaa a
a a aa aaa a

a a aa aaa a
the keys in the sequence EXECUTE, NC START and INPUT to store the block.
a
a a aa aaa a
a a aa aaa a
entering an intermediate block with auxiliary functions and/or traversing distances.
a a aa aaa a
a a aa aaa a
a a aa aaa a
In TEACH IN mode, editing is possible only on a block-by-block basis,
a a aa aaa a
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
and only in ascending order. The EXECUTE, NC START and INPUT keys
a
a a aa aaa a
a aa aaa a
Where axis positions have no active zero offset, G53 must be entered and activated by
a a aa aaa a
related actual value system (setting data) must be active. Please also note the following:
If you want to teach in the axis positions with a different active zero offset, the workpiece
a a aa aaa a
An existing main program or subroutine has been selected as

a a aa aaa a
following, then the zero offset (also the initial setting zero offset) must first be entered and
be carried out. The same results can be achieved (activating the last active zero offset) by
a a aa aaa a
a
a a
a a
aa
a a
aa
aa
a a
a
activated (softkeys EXECUTE, NC START). Only then can the teach-in process for the axes
a a aa aaa a
no longer be active. Now the axis positions can be "taught in" by traversing the axes. Operate
a a aa aaa a
If axis positions with a different active zero offset are to be "taught in" in the block immediately
In TEACH IN mode, programs on other levels are skipped until a first-level program is located.
a a aa aaa
Program blocks can be corrected (modified), inserted and deleted. Modifications, however, are
pressing the softkeys EXECUTE and NC START. Do not store this block as otherwise G53 will
aaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
6ZB5 410-0EE02
SINUMERIK 805 (BA)
aa
a aaaa
aaaa
aa a
05.93
a a aa aaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaa a
05.93 5 Operating Sequences
5.3.17.4 Switch to the data area, another mode or resume processing

after an alarm
While in TEACH IN mode, you can switch to the data area or select another mode.
Prerequisite is that the control is at "Stop" and the last block has been stored.
When you select another mode, you exit the TEACH IN mode.
If an error is detected in a block or an alarm or interrupt is generated, press UNDO MOD. to
screen the original block.
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaa
aaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaa
aaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaa
aaaaaaaa
Press RECALL to clear the message. Press the softkey QUIT if an

alarm is active.
Press the UNDO MOD. softkey to rescreen the original block (i.e. to
aaa
a
a
a
aaaaaa
a
a
a
a
UNDO
a
a
a
a
a
view it as it was before you made your changes).

aaa
a
a
a
a
MOD.
a
a
a
a
a
a
a
a
You can now switch to the data area or select another mode.
If you wish to continue processing the program, you must carry out the following operations:
aaaa
a
a
a
a
a
a
aaaa
Press the softkey EXECUTE. The original block is checked.

a
a
a
a
a
a
EXECUTE
a
a
a
a
a
a
a
When NC start is operated the block is executed and the NC returns

to the "NC ready"state.
Now you can continue processing the program or block.

"Block not transferred to program memory" is displayed and an internal RESET executed if
you exit a subroutine opened in TEACH IN mode when switching to the data area or another
operating mode.
If an error was flagged, you should not exit the TEACH IN mode until it has been corrected. To
acknowledge the error, press RECALL or RESET.
Note:
When you exit the TEACH IN mode, error messages are displayed when
• the actual position differs from the position last stored
• an entry/correction was made but not stored
• the next block for calculation of an intersection is missing.

SINUMERIK 805 (BA)
5 Operating Sequences 11.91
5.3.17.5 Error messages
Editing allowed on 1st program level only
Cause: The highest (first) program level is not active.

G80 is not active.
Effect: Input is inhibited.
Remedy: Select highest (1st) program level.

Enter G80.
Block not transferred to program memory
Cause: The block last entered/modified was not transferred to program memory.
Effect: The block is not stored whenTEACH IN mode is exited or the next block
edited.
Remedy: Press RESET
Press EXECUTE BLOCK
Cause: Entry was not confirmed with EXECUTE softkey.
Effect: Block is not executed when NC START is pressed.
Remedy: Press the EXECUTE softkey.
Block not executed
Cause: The block was not started or is still executing.
Effect: The block is not checked for syntax errors or is not processed.
Remedy: Press NC START or press the EXECUTE softkey after the block has
finished executing.
Editing allowed only in TEACH IN block
Cause: Characters were entered although the active block was exited with the
cursor control keys.
Effect: Input is inhibited.
Remedy: Press the TEACH IN softkey or set the cursor to the right block using
the cursor control keys.

SINUMERIK 805 (BA)
11.91 6 Data Interfaces
6.4 Reading in/reading out PLC programs
Set the following parameters using softkeys:
Terminal type: PLC-PROG

TERMINAL TYPE
Baud rate: 9600

BAUD RATE
Stop bits: 2
STOP BITS
Parity: none
Parity
After entering the interface parameters, press RETURN to

aaaaaaa
a
a
a
a
a
a
aaaaaaaaa a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
return to the basic DATA TRANSFER menu.

a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
aaa
a
a
a
a
a
a
a
a
a
a
a
a
a
READ-IN Press the READ-IN START key. The message "data transfer
START active" appears on the screen.
The interface has now been activated for PLC
communication.

SINUMERIK 805 (BA)
6 Data Interfaces 05.93
6.5 Interface parameters for I/O devices

Before the SINUMERIK 805 can interchange data with an I/O device, the relevant SINUMERIK
805 must be adapted to that device. This is done by altering the interface parameters in the
PARAMETER menu as described in Section 4.7. The table below shows the interface
parameters to be set for each of the I/O devices:
Siemens Siemens Siemens

Per
PG 750/685/675 PG 750/685/675 PG 615 U Siemens PT 80 Siemens PT 88
device
programmer programmer programmer page printer page printer
20 mA 20 mA RS 232 C/20 mA RS 232 C
Parameters RS 232 C
SIMATIC S5 Interface
Printer interface
TERMINAL TYPE PLC-PROG RTS-LINE PLC-PROG. RTS-LINE RTS-LINE
BAUD RATE 9600 9600 9600 300 9600
STOP BITS 2 2 2 2 2
PARITY NONE NONE NONE NONE NONE
XON
XOFF
EIA-Code for @
EIA-Code for:
EIA-Code for =
EIA-Code for 03 03 03
end of text
Start with XON
Program start
using LF
End of block X X X
using CRLF
Data output in
EIA code
Stop using end X X X

of text
Evaluate DSR signal
Leader and trailer X X X
Program from
system 3/8
REORG via X X X
interface
Time monitoring X X X
X = Parameter is active

SINUMERIK 805 (BA)
05.93 6 Data Interfaces
Siemens SINUMERIK SINUMERIK SINUMERIK Sanyo cassette

Per Teletype
programming
device System 800 reader, WS 800 ASR 33 M2502V-ZE-601
workstation
NC-NC link T 40, T 50, full
PD.., PG
Parameters duplex
RS 232 C RS 232 C T 60/RS 232 C RS 232 C RS 232 C
TERMINAL TYPE PD/PF RTS-LINE RTS-LINE RTS-LINE RTS-LINE RTS-LINE
BAUD RATE 4800 9600 9600 9600 110 1200
STOP BITS 2 2 2 2 2 1
PARITY NONE NONE NONE NONE NONE NONE
XON 11
XOFF 93
EIA-Code for @
EIA-Code for:
EIA-Code for =
EIA-Code for
end of text
Start with XON
Program start
using LF
End of block X
using CRLF
Data output in
EIA code
Stop using end

of text
Evaluate DSR signal
Leader and trailer
Program from
system 3/8
REORG via
interface
Time monitoring

SINUMERIK 805 (BA)
6 Data Interfaces 05.93
Facit Facit Sommer terminal

Per
device 4040, 4042 4030 MDE-3 SNC
Reader/punch Reader Cassette unit
Parameters RS 232 C RS 232 C RS 232 C
TERMINAL TYPE RTS-LINE RTS-LINE RTS-LINE
BAUD RATE 1200 1200 9600
STOP BITS 2 2 2
PARITY NONE NONE NONE
XON
XOFF
EIA-Code for @
EIA-Code for:
EIA-Code for =
EIA-Code for
end of text
Start with XON
Program start
using LF
End of block
using CRLF
Data output in
EIA code
Stop using end

of text
Evaluate DSR signal
Leader and trailer
Program from
system 3/8
REORG using
interface
Time monitoring

SINUMERIK 805 (BA)
05.93 8 Monitoring
8.3.3 List of alarms and interrupts
3006
aaaaaa
aaaaaaaaaaaaaa
aaaaaaaaaa
aaaaaaaaaa
aaaaaaaaaa
aaaaaaaaaaaa
aaaaaaaaaa
aaaaaaaaaa
aaaaaaaaaaaaa
Wrong block structure ACKNOWLED.
Explanation: – More than 3 M functions programmed in the block

– More than 1 S function programmed in the block
– More than 1 T function programmed in the block
– More than 1 H function programmed in the block
– More than 4 auxiliary functions programmed in the block
– More than 3 axes with G00 / G01 programmed in the block
– More than 2 axes with G02 / G03 programmed in the block
– G04 has been programmed with addresses other than "X" or "F"
– M19 has been programmed with addresses other than "S"
– Incorrect or no interpolation parameters for G02/G03 (MD 304*)
– The special auxiliary functions for analog output have been
incorrectly programmed.
Remedy: As for alarm 3000
3007
aaaa
a
a
a
a
a
a
a
a
aa
a
a
a
a
a
a
a
aaaaa a
Error in programming setting data ACKNOWLED.
a
a
a
a
a
a
a
a
a
aa
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
aa
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
aa
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
Explanation: – G25/G26 has been programmed
– G92 has been programmed with an address other than "S"
– M19 has been programmed with an address other than "S"
3008
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Subroutine error (M19 missing...) ACKNOWLED.
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Explanation: – Subroutine call without number of passes "P"
– M30 used as end-of-program
– M19 at program end is missing
– The fourth nesting depth has been called
(SINUMERIK 805 permits only 3 subroutine levels)
– M19 has been programmed in main program
3009 Error in part prgram/

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ACKNOWLED.
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part program type

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Explanation: Not applicable to SINUMERIK 805

SINUMERIK 805 (BA)
8 Monitoring 05.93
8.3.3 List of alarms and interrupts
3010
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Intersection error ACKNOWLED.
Explanation: This error can occur in connection with stock removal cycle L96 when:
– The contour program is written without G0, G1, G2, G3
– @ 714 is used in contour program
– Incorrect plane in contour program
– No intersection found
– More than a quadrant programmed in contour program
– No geometry in 1st block of contour subroutine for L95 stock
removal cycle
3011 Too many axes progr./
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ACKNOWLED.
axes programmed twice
Explanation: – An axis has been programmed twice in the same block
– More axes have been programmed than exist in the machine.
3012 Block not in memory
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ACKNOWLED.
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Explanation: – The program has not been terminated with M02/M03/M17
– The block number stated in the jump (@ 100, 11x, 12x, 13x) has
not been found in the specified direction
– Non-existent block number specified for block search.
3015
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Rotary axis not allowed ACKNOWLED.
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Explanation: – A rotary axis was programmed as simultaneous axis, although this
is not allowed.
– A standard motor axis was defined as rotary axis.
Remedy: – Change the NC program so that the rotary axis is not addressed as
simultaneous axis.
– Deselect the rotary axis definition

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SINUMERIK 805

Order No.: 6ZB5 410-0EE02-0BN2

11.91 Edition Order No.: 6ZB5 410-0EE02-0BA2

The supplement refers to Sections 2,4,5, 6 and 8

Page Replace Insert

Inside title page/

2-17 and 2-18 X

2-27 and 2-28 X

2-31 and 2-32 X

4-1 and 4-2 X

and Special-Purpose Machines

91050 Erlangen Subject to change without prior notice

Printed in the Fed. Rep. of Germany

May 1993 Edition

Edition Order No. Remarks

Other functions not described in this documentation might be

This publication was produced on the Siemens 5800 Office

The reproduction, transmission or use of this document or its

© Siemens AG 1990 All Rights Reserved

Operating area key

This key is used to switch between the two operating areas

Operating area key

TEACH IN AUTOMATIC MDA JOG

Machine area Data area

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0EE02 2–5

Press this key in the machine or data area to invoke the

When you operate this key, you can select AUTOMATIC

SINGLE BLOCK key

This key allows you to execute a part program block by block

2–6 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EE02

SINUMERIK 805 (BA)

1990 All Rights Reserved

This key is used to activate the alternate function of a

– The yellow LED is on:

The alternate function (upper symbol) is active.

( Symbol: left parenthesis

) Symbol: right parenthesis

N Address for "block number": N.../letter N

G Address for "preparatory function": G.../letter G

2–8 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EE02

2.1.2 Multi-function keys

Functionality The INPUT key can perform the same

For unopened input fields, the Addition key can

Functionality For unopened input fields, the Subtraction key

can initiate the same function as the Decrement

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0EE02 2–17

Edit and input keys

Cursor control keys

Softkeys and menu control keys

Numeric, arithmetic and special symbol keys

a aaaa aaaaaaaaaaaaaa aaaa aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa

1990 All Rights Reserved

Edit and input keys

Erase input field

Open input field

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0EE02 2–23

Cursor control keys

Cursor left, cursor right

Cursor up, cursor down

Page up, page down

2–24 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0EE02

SINUMERIK 805 (BA)

1990 All Rights Reserved