SMPStandard Operating Guide

Preliminary Remarks
The entire operator interface of the SINUMERIK 805SM-P consists of the commissioning ope-
rator interface and the higher-order press operator interface. Therefore, the following 2 opera-
ting manuals are available:
l Operating Manual Standard

l Operating Manual Press Technology
This documentation (Operating Manual Standard) is intended for press manufacturers and
describes the operational and functional possibilities as seen from the commissioning operator
interface.
The SINUMERIK 805SM-P control is designed for four axes (the 5th axis is being prepared).
General Remarks
I7 1
Description of Controls and Screen Layout

0 2
Description of the Commissioning Operator Interface

q 3
Data Interfaces
cl 4
Maintenance
Monitoring
cl 6
Annex 7
u
c
Contents
Page
1 General Remarks ....... ..............................

l l-l
1.1 Product .............................................. l-2

1.2 POWER ON/POWER OFF ................................. 13
2 Description of Controls and Screen Layout .....,......,..... 2-l
2.1 Controls of the operator keyboard ........................... 2-1

2.1.1 Explanation of the controls of the operator keyboard .............. 2-2
2.2 Controls of the user control panel (UCP) ...................... 2-6
2.2.1 Explanation of the controls of the user control panel .............. 2-9
2.3 Screen layout .......................................... 2-13
2.4 Operator interfaces, menu tree ............................. 2-14
2.4.1 Branching within a menu tree .............................. 2-15
2.4.2 Menu trees of the commissioning operator interface ......... ..... 2-16
2.4.3 Entries in input fields .................................... 2-22
2.4.4 Pocket calculator function ................................. 2-23
3 Description of the Commissioning Operator Interface .......... 3-l
3.1 General remarks ....................................... 3-l

3.1.1 Overview of operating modes .............................. 3-l
3.1.2 Reset when changing the operating mode ..................... 3-l
3.2 JOG NC operating mode .................................. 3-2
3.2.1 JOG basic display ...................................... 3-2
3.2.2 OVERSTORE function ...................................
3.2.3 Procedure in JOG NC operating mode ........................
3.3 JOG-INC NC operating mode .............................. 3-7
3.3.1 JOG-INC basic display ................................... 3-7
3.3.2 Procedure in JOG-INC NC operating mode ..................... 3-8
3.4 AUTOMATIC NC operating mode ............................ 3-9
3.4.1 AUTOMATIC basic display ................................ 3-9
3.4.2 PROGRAM CONTROL function ............................. 3-11
3.4.3 BLOCK SEARCH function ................................. 3-13
3.4.4 CURRENT PROGRAM or CURRENT BLOCK function ............ 3-15
3.4.5 SELECT PROGRAM function .............................. 3-17
3.4.6 CORRECTOR BLOCK function ............................. 3-18
3.4.7 Operator choice in AUTOMATIC NC operating mode .............. 3-20
3.5 INSTALLATION data area ................................. 3-21
3.5.1 Cams ............................................... 3-22
3.5.2 Tool change axes ....................................... 3-24
3.5.3 Pressure module ....................................... 3-25
3.5.4 Roll feed ............................................. 3-26
3.5.5 Tool protection ......................................... 3-27
3.5.5.1 Integrated Tool Protection (from SW version 2) .................. 3-27
3.5.5.2 External Tool Protection (from SW version 3) ................... 3-27a
3.5.6 General texts .......................................... 3-28
3.5.7 Distribution of tool data ................................... 3-29
3.5.8 Counter .............................................. 3-31
3.6 DATA/PARAMETERS data area ............................. 332
3.6.1 Program ............................................. 3-33
3.6.1.1 DIN EDITOR .......................................... 3-35
3.6.1.2 Copying a program ...................................... 3-38
3.6.1.3 Deleting a program ...................................... 3-38
3.6.1.4 Renaming a program .................................... 3-39
3.6.1.5 Moving a program ....................................... 3-39
3.6.1.6 Reorganizing program the memory ........................... 3-40
3.6.1.7 Program memory allocation ................................ 3-40
3.6.2 Parameters ........................................... 3-41
3.6.2.1 R parameters .......................................... 3-42
3.6.2.2 Pressdata ............................................ 3-43
3.6.2.3 Setting data ........................................... 3-44
3.6.2.4 NC-MD values, NC-MD bits ................................ 3-47
3.6.2.5 PLC-MD ............................................. 3-48
3.6.3 Zero offset ............................................ 3-49
3.7 Data transfer .......................................... 3-51
3.8 Diagnosis ............................................. 3-52
3.8.1 All messages, NC/PLC alarms, PLC messages .................. 3-53
3.8.2 PLCstatus ............................................ 3-54
3.8.3 Service .............................................. 3-57
3.8.3.1 Main drive axes ........................................ 3-57
3.8.3.2 Tool protection ......................................... 3-58
3.8.4 lnitialization ........................................... 3-59
3.8.5 Version .............................................. 3-60
4 Data Interfaces . . . . . . . . . . . . . . ..,I...................... 4-l
4.1 General remarks ........................................

4.2 Data read-in via RS232 interface ............................
4.3 Data read-out via RS232 interface ...........................
4.4 Mass storage ..........................................
4.4.1 General remarks ........................................
4.4.2 Selection of the OPERATING THE MASS STORAGE menu .........
4.4.3 Displaying the list of contents (CONTENTS) ....................
4.4.4 Formatting a floppy disk (FORMAT) ..........................
4.4.5 READ-OUT, READ-IN and DELETE files .......................
4.4.6 Operating modes of the DG-SM .............................
4.4.7 Data backup and commissioning with the DG-SM ................
4.4.7.1 Data backup with the DG-SM in the operating mode RECEIVE .......
4.4.7.2 Commissioning with the DG-SM in the SEND operating mode .......
4.4.8 Error messages ........................................
5 Maintenance . . . . . . . . . . . . . . .a*......................... 5-l
5.1 Handling of subassemblies ................................ 5-l

5.2 Battery backup of the RAM memory .......................... 5-2
5.3 Display screen ......................................... 5-2
5.4 Cleaning ............................................. 5-2
6 Monftorlng ........................................... 6-l
7 Annex ..,,....,......................,.~.,,.......... 7-l

12.91 1 General Remarks
1 General Remarks
This manual describes the configuration of the SINUMERIK 805SM-P and its operation as
seen from the commissioning operator interface.
You get to know the following components:

l Monitor screen
l Operator keyboard
0 User control panel (UCP)
This instruction manual comprises the maximum range of functions of the SINU-
MERIK 805SM-P.
For necessary options please refer to the catalogue AR 32.1 Presses.
Softkeys and menus regarding options (e.g. roll feed, pressure module) are only available on
the operator interface if these options exist.
This symbol appears in this documentation each time

an important fact has to be observed.
Occasionally you will find this symbol in this

a corresponding not
an extension of the ordering data. Th
ble only if the contr
onding extension.
This symbol appears in this documentation each time

the press manufacturer can modify or influence the
described function via changing a machine datum (MD).
Please adhere to the specifications of the press
manufacturer.
l Other functions not described in this documentation might be executable in the control.
l This does not, however, represent an obligation to supply such functions with a new
control or when servicing.
This instruction manual is valid for:

Control SINUMERIK 805&M-P, software version 2!
@ Siemens AG 1991 All Rights Reserved 6ZB5 440~QMY02 l-l

SINUMERIK 805SM-P (SA)
1 General Remarks 12.91
1.1 Product
1.1 Product
The SINUMERIK 805&M-P is a CNC press control with the following operating and display
components:
Monitor
Is put together
from single
components by
the manufacturer.
Operator keyboard User control panel (UCP)
l The screen displays provide information on:

- current operating modes and operator control of the program
- setpoints and actual values
- NC and PLC alarms etc.
l The operator keyboard is an ASCII keyboard with the following features:
- 7 softkeys for the selection of various menus
- machine functions block
- cursor block, numerical block and address block with double graphic (SHIFT).
l The user control panel is put together from single components by the manufacturer.
The operating elements of the user control panel (UCP)

as we// as their functions are as a rule determined by
the corresponding hardware and the PLC program.
This instruction relates to operating elements whose
signals are provided in the NC/PLC-interface
(see also chapter 2).
l-2 @ Siemens AG 1991 All Rights Reserved 6ZB5440.OM'f02

SINUMERIK 805SM-P (BA)
1.2 POWER ON/POWER OFF
POWER ON of the SINUMERIK 805SM-P

Power ON of the control or the whole installation may be realited in different ways. For that
reason:
After POWER ON, the following basic display appears on the control:
FIELD N7000
. . .,.
1 ~i:.:.:.;$:,:~~;~
FIELD 17 00 3 .::i:i:l:i(:::si~i:i:::::::::.:.:,:...,,
Basic display press
Note:
If after POWER ON an error is detected, the control stops with the start-up display and
displays the error as an alarm number with text.
@ Siemens AG 1991 All Rights Reserved 6ZB5440-OM02 l-3

1 General Remarks 06.93
Explanations of the basic display press:

The lower half supplies you with information about the integral system software.
Example: P2.0 Software SINUMERIK 805SM-P, Version 2. type 0
German/English The text may be displayed in German or English.
PRESS The press operator interface has been selected.
The upper half is reserved for the press manufacturer.
The texts for the fields FIELD N7000 to FIELD N7006 can be stored in a subroutine. The
subroutine number is defined via NC-MD 35 (%-no. for user texts). The program may be
input directly via the keyboard or read in via the interface and has the following structure:
% SPF . .. LF
N70r)O (FIELD N7000) LF
N7006 (FIELD N7006) LF

Ml-/&
For the display of the user version it is necessary to input the software user version and
the software edition in the data words 10 and 11 of the data block 81 (link with operator
interface) in ASCII code.
Example: DWlO KC:BA
DWll KC:DC
The following user version is displayed:
AB CD
v++
Contents of DW 10 Contents of DW 11
Note:
Error messages can be displayed in the fields FIELD N7000 to FIELD N7006:
??? L123 i.e., the subroutine for user texts does not exist.
??? L123 N7003 i.e., the subroutine does exist but the NC block does not.
The operator interface of the SINUMERIK 805SM-P is divided into
- press operator interface
- commissioning operator interface
The press operating mode SINGLE STROKE may be activated/deactivated via machine
datum. The softkey SINGLE STROKE appears only when the operating mode is activated.
You may obtain the information of this basic display also via the VERSION softkey in the
commissioning operator interface.
The press operator interface consists of all selectable menus under the softkeys
CONTINUOUS STROKE, SINGLE STROKE, TOOL CHANGE, SET UP and BASIC FUNC-
TIONS. With the softkey PRESS COMM. the commissioning operator interface may be
selected.
l-4 @ Siemens AG 1991 All Rights Reserved 6285 440-OMY02

0
SINUMERIK 805&M-P (BA)
Conditions: l The basic display press is on the screen.

l The selection of the commissioning operator interface is enabled.
Activate the softkey PRESS COMM.

The following screen display appears:
Basic display of rhe commissioning operator interface
POWER OFF of SINUMERIK 805SM-P

For POWER ON/POWER OFF of the controller or the whole installation:
P/ease adhere to the specifications of the press manufacturer!
In principle: The controller is switched off by disconnecting the input voltage at the
power supply unit of the central controller.
’ Siemens AG 1991 All Rights Reserved 6285 440.OMY02 l-5

12.91 2 Description of Controls and Screen Layout
2.1 Controls of the operator keyboard
2 Description of Controls and Screen Layout
Controls of the operator keyboard
Keyboard - Meaning:
l-l1 Softkeys and menu control keys
Block for machine operations
Address block
Numeric block
Edit and entry block
Arithmetic block
Cursor block with basic display, diagnosis and page key(s)
@ Siemens AG 1991 All Rights Reserved 6285 440-OMY02 2-l

2 Description of Controls and Screen Layout 06.93
2.1 .l Explanation of the controls of the operator keyboard
2.1.1 Explanation of the controls of the operator keyboard
Softkeys with menu control keys 111
Softkeys wifh text bar
Softkeys
By pressing one of the seven softkeys (softkey = key with

optional function), the function offered in the text bar is
selected.
Note:
The symbol is used for describing softkeys.
1
Key for menu prompt/expanding the text bar in same menu, MORE key 1
By pressing this key, further soft key functions (if available)
0 >
of the same menu are displayed in the text bar.
Key for menu prompt/jump back to text bar of higher-order menu, RECALL key
l By pressing this key, you jump into the higher-order

menu.
l Furthermore, you may close an open window with this
key.
2-2 @ Slemens AG 1991 All Rights Reserved 6285 440.OMY02

Block for machlne operations 1 2 1
The manufacturer can assign other functions to these

keys by means of a PLC program and/or via
machine data,
RESET I
By pressing the RESET key you:

l abort the current standard cycle
l acknowledge (delete) the corresponding alarms
MANU +, MANU-
These keys can be used to modify manually the number of

cycles. Each time one of these keys is pressed, the number
of strokes is increased or decreased a value specified in a
machine datum, until the maximum or minimum speed for the
operating mode is reached.
IAUTO + , AUTO-STOP, AUTO-
0+
q On pressing the AUTO + key, the number of cycles is
increased automatically to a preset limit.
@
•l Aborts the automatic change of speed.
la
0
On pressing the AUTO- key, the number of cycles is
reduced automatically to a preset limit.
ACKNOWLEDGE
This key is used to acknowledge individual steps of the

set-up procedure.
’ Siemens AG 1991 All Rights Reserved 6ZB5 440-OMY02 2-3

ITDC STOP
This key triggers the TDC STOP.
ICYCLE STOP
On pressing this key, the current cycle is finished. The
punch is stopped at the top dead centre.
NC START
Pressing this key starts the cycle in the selected press

operating mode.
Address keypad
I3
Notes:
On keys with double assignment, the second function is activated by first

pressing this key.
- Yellow LED lights up: Second functions (upper-case symbols) are activated
- Yellow LED does not light up: First functions (lower-case symbols) are activated
l All characters available on this keypad can be used for various tasks, such as:
- editing programs
- input of texts, etc.
24 ’ Siemens AG 1991 All Rights Reserved 6ZB5440-OMY02

SINUMERIK 805SM-P @A)
Numerical keypad r[
Numerical keys
Numbers 0 . .. 9
Note:
The lower-case letters a, b, c, d, e and f do not appear on the keyboard.
They are used for the input of @ commands and can be called up as second functions of
keys rq to r;l T e-g.
Plus/minus key
l This key is used to reverse the sign of the value dis-

played in the opened input field:
+ j-/--P + .
0 You can also use it in certain menus to activate or
deactivate the function selected by the cursor. The field
shows you whether the function is active or not.
5 Function not active 4 G Function active

cl
IDecimal point I
0 Decimal point
0
@ Siemens AG 1991 All Rights Reserved 6285 440.OMYOZ 2-5
SINUMERIK 805SM.P (BA)
Editing and input keys
DELETE key Delete character
This key is used to delete characters in the opened input

field:
l By pressing it down once, you delete the character
selected by the cursor.
l By keeping it pressed down, you delete all characters to
the right from the selected character onwards.
CANCEL key Delete input field
This key is used to delete the contents of the opened input

field.
EDIT key Open input field

1
l This key is used to open the input field selected by the
I cursor for the input of values.
l By finishing an input with this key, the previous value is

maintained in the closed input field.
INPUT key Store value in the input field
This key is used to finish your input.

The value of the edited input field is stored in the
corresponding memory area.
Arithmetic keys PI
The SINUMERIK 805SM-P allows you to carry out DIVIDING, MULTIPLYING, SUBTRACTING
and ADDING operations with the corresponding keys.
2-6 @ Siemens AG 1991 All Rights Reserved 6ZB5 440-OMY02

Cursor block with

basic display,
diagnosis and page
I7
key(s)
Move cursor to the left/right, move cursor forward/backward

I
With these keys you move the cursor on the screen to the
left or to the right, upward (backward) or downward (forward).
El
Home key 1
With this key you set the cursor to the uppermost left input
field.
1Basic display key

1 I
With this key you jump to the basic display of the selected
operator interface.
IDiagnosis key
a ?
By pressing this key you jump to the DIAGNOSIS menu. All
available alarms and messages are displayed. By pressing
the QUIT softkey or the RESET key you can acknowledge
the corresponding alarms.
Note:
You leave the DIAGNOSIS menu by pressing the RECALL key or by pressing the DIAGNOSIS
key once again.
Leafing backwardlfomard
By pressing one of these keys you leaf forward or backward

by 1 display page, if there are further pages available.
@ Siemens AG 1991 Ail Rights Reserved 6ZS.5 440-OMY02 2-7

2.2 Controls of the user control panel (UCP)
2.2 Controls of the user control panel (UCP)
The manufacturer may change the functions of the

controls of the user control panel via a corresponding
PLC program and/or via machine data.
The user control panel (UCP) may consist of various single components. Due to the inter-
face INPUT SIGNALS OF UCP the following single components are provided for the
SINUMERIK 805SM-P:
Main drive MANU +

Main drive MANU -
Main drive AUTO +

Main drive AUTO-STOP
Main drive AUTO -
TDC STOP
(GJ 0 Axes select switch
Axes direction keys

with rapid traverse
override
MH MaindriveOFF “’
Main drive ON
Cycle stop
NC start
Axes OFF
Axes ON Operating mode
switch
RESET
Key switch
Note:
l This manual proceeds on the assumption that the functions OPERATING MODE SELECT,
RESET, MAIN DRIVE MANU +/MANU-/AUTO-STOP/AUTO- and TDC STOP can be
controlled by the operator keyboard and all others by the user control panel.
l In the following chapter only those controls are described which are not on the operator
keyboard.

2.2.1 Explanation of the controls of the user control panel
Axes OFF I Axes ON
You press the key

AXES OFF
l The setup axes may not be traversed or are stopped.

l The status display FEED STOP (FST) of the commissioning operator interface is
presented as reverse video display.
You press the key

AXES START wo
cl
The setup axes may be traversed.
The following is determined via machine data:

- axes and rapid traverse speed,
- values for the axes speed override switch,
whether &e axes speed override switch applies
for rapid traverse.
(see specifications of press manufacturer)
@ Siemens AG 1991 All Rights Reserved 6285 440-OMY02 2-9

Main drive OFF/Main drive ON
You press the key

MAIN DRIVE OFF
The main drive speed is lowered till standstill.
You press the key

MAIN DRIVE ON
The main drive speed may be raised to the cycles per minute preset by the operating mode.
The max. main drive speed (see specifications of

press manufacturer) is determined via machine data.
2-10 @ Siemens AG 1991 All Rights Reserved 6285 440-OMY02

IAxes direction key + / - I
Condition:
The axis to be traversed is selected.
The activating of the AXES DIRECTION PLUS key or AXIS DIRECTION MINUS key
respectively has the following effect:
l NC operating mode JOG, press operating mode TOOL CHANGE MANUAL, TRAVERSING
AXES and SET UP, TRAVERSING AXES are selected:
You traverse the selected axis in the corresponding direction.
l NC operating mode JOG-INC is selected:
By pressing one of these keys the selected axis traverses in the corresponding direction
by the set jog increment.
Rapid traverse override
El
Press the key RAPID TRAVERSE OVERRIDE
together with the key
The selected axis is traversed in the corresponding direction with rapid traverse speed.
Via machine data (MD) the following is determined:

l axes speed,
@ Slemens AG 1991 All Rights Reserved 6265 440.OMY02 2-11

Key switch
With the key switch you may block the input of data, the selection of a function etc.
-
The key may be removed. All blocked functions are no
longer possible.
The key cannot be removed. The interlock is no longer

effective.
It depends on the machine data whether or not the input

::.
::.,
i:: #
,,,.,
,...:.:
:::..
....:&&, ,. B
interlock applies for your controller (see specification of
press manufacturer). Q ,,,,::
r.:!,::ii;>::::ii:
,:::,, >
g
$3,
Axes select switch
The axes select switch with direction keys makes it possible

to traverse the axes conventionally in the operating modes
already mentioned.
l The status display for FEED STOP in the commissioning
operator interface must not be active.
l The preset axis speed “F” at which the axes are
traversed if you press one of the direction keys is
displayed on the screen.
It is displayed as an absolute value and in “%” of the
programmed axis speed n F”.
2-12 ’ Siemens AG 1991 All Rights Reserved 6285 44Q-OtdY02

2.3 Screen layout
2.3 Screen layout
I1 Display of selected NC operating mode.

I 2 Display for program editing
- STOP: AUTO interruption - STOP: Read-in enabling
- STOP: Single block - STOP: Dwell time
- STOP: Progr, STOP MOO/M01 - STOP: Automatic DIO
I3 Status
SKP
display for (bright f active):
Block delete
DBL Decoding single block
MO1 Programmed Stop
Status display for FEED STOP (FW FEED STOP)
I 4 (bright + active)
Display of program number of selected cycle
I 5
6 Display field for operating status (e. g. RESET, PROGRAM RUNS)
I
(under consideration)
I 7
Area for NC displays: texts, graphics
I 8
9 Text bar with 7 softkey functions
I
Message bar for NC and PLC, alarms and messages (only the alarm with the highest
I 10 priority is displayed, e the alarm with the lowest number)
@ Siemens AG 1991 All Rights Reserved 6ZB5 440.tJMY02 2-13

2.4 Operator interfac%s, menu tree
2.4 Operator interfaces, menu tree

The whole operation of the SINUMERIK 805SM-P is subdivided into operations which can be
carried out from the commissioning operator interface or from the higher-order press operator
interface.
The operation in each operator interface is menu-oriented, i. e. functions in the text bar of the
screen may be selected by function keys (softkeys). On the selection of a function, the con-
troller reacts with the display of new functions in the text bar. Menu trees with several
branches are created.
Press operator interface Commissioning operator interface
fEnab’h
I’“,“d6”,“‘](-j.gq ... (yg (x--) (-G-=) (*UTOM/\TIC)*.*
Notes:
l By pressing the softkey PRESS COMM. in the basic display press you may jump into the
commissioning operator interface.
l Vice versa you may return to the basic display press from the basic display of the
commissioning operator interface by pressing the RECALL key.
l The selection of the commissioning operator interface via soft key START-UP PRESS may
be blocked or enabled by the interface signal A703 (block selection of commissioning
operator interface).
2-l 4 @ Siemens AG 1991 All Rights Reserved 6205 440-OMY02

2.4.1 Branching within a menu tree
2.4.1 Branching within a menu tree

If you want to return to superior menus after branching several times
Please use the key:
On pressing this key once the next superior menu with service request functions is displayed.
1 Basic menu of operator interface
If you want to select additional service request functions in the same menu (if extended text
bar is available)
Please use the key:
’ Siemens AG 1991 All Rights Reserved 6285 440-OMY02 2-15

2.4.2 Menu trees of the commissioning operator interface

Menu tree of JOG NC operating mode
Menu tree of JOG-INC NC operating mode
2-16 @ Slemens AG 1991 All Rights Reserved 6285 440-OMY02

Menu tree of AUTOMATIC NC operating mode

-~~~~~~~~~
DIAGNOSIS 8;:;
Menu tree of data area INSTALLATION
~~~~~~~~
’ Siemens AG 1991 All Rights Reserved 6285 440-OMY02 2-l 7

Menu tree of data area DATA/PARAMETERS
2-18 ’ Siemens AG 1991 All Rights Reserved 6285 440-OMY02

Menu tree INTERFACE
. I
I I I
1) This sofckey appears only if the function SlNEC L2 coupling is available (see function manual
COMMUNICATION of the SINUMERIK 805SM).
2) You obtain the softkeys PLC DATA OUTPUT and STANDARD DATA OUTPUT only if you are in the initialization
mode.
@ Siemens AG 1991 All Rights Reserved 6i!B5 440-OMY02 2-19

06.93
2 Description of Controls and Screen Layout
:::~:‘.
.,
..,
.)
./
::.
.,.,
.,.
.(.
..,:.
.,.,.,.
.,.,
.,:,,
.,.
.,
(.
.,:,. .: .,
~~~~l:il-l,~iin-il~I
DRlFr COMP j: DRlFfcoMP j DRIFTCOMP
,. ,,
I
:: DRIFT COMP
,.: ., .,., ,.
:
see menu tree

INlTlALK4llON

06.93 2 D&ption of Controls and Screen Layout
Menu tree lNlTlALlZATlON
see menu tree
*) This softkey appears only if the option PRESSURE MODULE is available (description in Planning guide
PRESSURE MODULE).
@ Siemens AG 1991 All Rights Reserved 6285 440.OMY02 2-21

2.4.3 Entries in input fields
2.4.3 Entries in input fields

You can enter or change the values in input fields in the SINUMERIK 805SM-P as follows:
,.,.:,‘..~.:......,............~,
:::: ., .,...
.,..‘.........V
~.,..,....._,. . . ............,............,
. ‘::::.::::::::::::::I:,:.::::::::::::::
.I...%. . . 2I..................
.,,.,,,,,,,,,.,,,, .....,...,.,1..1.1......
......I....,
...\................
....1...........~........~......................
.~.~..............,.....,..,.......
,,._,......._......., /........I....
,..,...A....
,111. ..,...........
...............“‘...,
..........~........ .A.....‘.
,,,,,,,(.,.,,,,,,,,,,,
....A.‘;....“...:.:.:.:.:.:.:,:.r:.:;:.~.:
,,,,,.,,,.
..“‘(”~.“,‘,‘,.,,,,,,,,,,,,,,,,,,~,,,,,,,,,,,
...i:ii:iwidi:~~:~:~:~
:::::::::::::::::::
:::::::::
::::::
i:::i:g
..,I..,,,..,. .:.:,:::;,:
,.,..,.
g Sequence of operations for changing the values in input fields ~~~~~~~~~:
‘.‘.‘.‘.:.:.:~:,:.:.“::::::::::::::.::~::::::::::::::
.. .(, (,:.:,:,:,
..‘.‘.‘.....,..,...(..,,..
...t.. . :,:,:,
. ..,,.A.,
::::..
.‘.,.A
....:,..:,:;,‘,.;“r’...~..:...:.~.:.~:.:.:...~.:.:.~~
.1.
_...,..
:;.,_,,,,,,
!.:.:,:.:,),,,,:,,,~., ,.,_,
I,,,,.,,,.:..,.
;,,,
.:;,:,:;:
:,.~‘,.,.,.,‘: I..,. ..I I.. . .,.., ,:+ ,,:.;+:
,.,.,,,:~:.:.:.,.,..C~,.,/...,.,..........
.,.,.,.,.,
F f:’~:.:::.r:.r::::;:::~:::~~:::::::::::~:::::::::::::::~::::::::~:::::::::::::::::::::::::~,::~:::::~:::::::~:::::::~~::~~~::~:~::::::::::~::~:::
.,.,......., ,:.:,
:,:,:,:,:,:,:,:,:,:,:,:,:,:.:.:.:,:.:.:.:.:.:.:.~.:.~.:.:.:.:.:.:.:.:.
Prerequisite:
The field to be changed has been selected.
l Opening an input field

1.) By pressing the key of a displayable character, the input field is opened and the
character input is displayed in the opened field on the left side.
2.) Press the EDIT key.
l Changing values
In the opened input field, you can enter further characters or you can enter or change
characters. Use the cursor keys for selecting a character. After pressing the key of a
displayable character, the cursor is automatically moved on.
l Closing an input field

1.1 Press the INPUT key (LF key). The input field is closed, the current value is accepted
and the cursor is automatically moved on, as with the CURSOR DOWN (CURSOR
RIGHT) key.
2.) Press the CURSOR UP or CURSOR DOWN key. The field is closed, the previous
value remains unchanged, and the cursor is automatically moved on, according to the
cursor key.
3.) Press the EDIT key. The field is closed, the previous value remains unchanged, and
the cursor remains situated in this field.
Note:
l You can select an input field either manually (with cursor and/or page keys) or with the
SEARCH function.
2-22 @ Siernens AG 1991 All Rights Reserved 6285 440-OMY02

2.4.4 Pocket calculator furdOn
2.4.4 Pocket calculator function

With the SINUMERIK 805SM-P you can basically use the pocket calculator function in all input
fields. The arithmetic operations division, multiplication, subtraction and addition are available.
Prerequisite: You have selected the desired input field with the cursor or
page key or with the SEARCH softkey.
By pressing the EDIT key the selected input field is opened.

The value in the field is the 1st operand. You may modify the
1st operand with the numeric keyboard.
For editing use the cursor or
edit keys.
Press one of the 4 arithmetic keys according to the desired

operation.
Now enter the 2nd operand with the numeric keyboard.
For editing use the cursor or
edit keys.
(-31
By pressing the INPUT key, the arithmetic operation is
carried out. The result is displayed in the closed input field.
Notes:
l The sign of the operand is reversed by pressing the PLUS/MINUS key after the input of
the number: + + - and - + +.
l By pressing the EQUAL key, the arithmetic operation is carried out, too. The result is
displayed in the opened input field and corresponds to the 1st operand for the next
arithmetic operation.
l If you close an opened input field via the EDIT key, the original value is maintained.
@ Siemens AG 1991 All Rights Reserved 6285 440~QMY02 2-23

06.93 3 Description of the Commissioning Operator Interface
3.1 General remarks
3 Description of the Commissioning Operator

Interface
3.1 General remarks

From the commissioning operator interface the following functions and operations can be
carried out:
Procedures in JOG and JOG-INC mode
Processing of cycles in AUTOMATIC mode
OVERSTORE function
Function OPERATOR INFLUENCE ON PROGRAM
BLOCK SEARCH function
CURRENT PROGRAM/CURRENT BLOCK function
CORRECTION BLOCK function
Installation of cams, set-up axes, pressure modules, roll feed, tool protection, batch
counter, general texts and tool data
NC data: inputting and editing of programs, data, parameters and zero offsets
Data transfer, data read-in and read-out
Diagnosis: display of messages and alarms, PLC status, service displays for axes and
main drive, QUIT softkey
3.1.1 Overview of operating modes

The following operating modes can be selected via softkeys from the commissioning operator
interface:
. JOG
. JOG-INC
l AUTOMATIC
3.1.2 Reset when changing the operating mode

When changing between JOG, JOG-IN and AUTOMATIC modes, no internal reset is
produced. When changing from AUTOMATIC to JOG or JOG-IN, only the current program is
interrupted (display STOP: AUTOMATIC INTERRUPTION).
@ Siemens AG 1991 All Flights Reserved 6tB5 440-OMY02 3-l

3 Description of the Commissioning Operator Interface 12.91
3.2 JOG NC operating mode
3.2 JOG NC operating mode

With this mode, the individual axes can be moved via direction keys and the feed value set.
3.2.1 JOG basic display

After actuating the JOG softkey in the basic menu of the commissioning operator interface the
following basic display appear&
AUXJMISC. FUNCTION

3.2.1 JOG basic display
Comments on the JOG basic display
Display of the names of existing axes. Upon axis zeroing, the

corresponding field turns dark.
In these fields, the actual position is indicated for each exist-

ing axis.
If an axis is moved in positive or negative direction, a plus or

minus sign appears in the corresponding field.
Display of the command and actual value of the axis speed

Comd~~~~~~~~~~ ~~~.~~~ as well as of the feed/correction switch position.
Act ~~~~~~.~:~ imm,mi”l
..i..i........,..~,.:.:
Display of the command and actual value of the spindle

Cornd~~~~~~~~~~~~~~~~ <:i:sc;<a$<:fi;$;;
‘I~‘<.:‘.‘,‘,..,,
.,.+:.:
‘,) speed.
:.~,:.:,:::.):.:.:t,:,.
,.,:‘:‘:.:~i.,):::,~:~:;~:~::::::I::
I,~~..,l,h~,,i(...i,,~..,, ::.:::.:.::~:::;.:::.:,:~,:,:,,.
h . .,.,,,.
Act ~~.~~~~~
.:,,.:1
.r:.....\..:.r..~.i...~
.A,:

3.2.2 OVERSTORE function
In the JOG, JOG-INC and AUTOMATIC NC modes, you can vary one or several values of the
following functions in the intermediate storage:
l Auxiliary functions H
l Miscellaneous functions M
l Spindle speed S
l Tool number T
.,., ‘.‘.‘.‘.~.~.,~.,‘~:~:.:.~~.~.~.~,~~~.~~~,.~:.~.:.~:.:.~:.:.:.:.:.:.~.::.:.:.:.~.:.:.,.:.,~:
;$’ .. . . ..“““.“““’
...).,., h,....,,..,, ,..,I ,,.,,..
‘,‘~‘--‘.‘.‘.
v...
..........,.A.
‘.“‘..‘“...‘.:b:.:,: . .,.,.,.,
. .,.I.
.,.,.,1..,.,.,~.1,.,. ..,., ..~,.,.,.,.,.,.,.,....,.,.....
“‘“‘“““““““““‘.‘.“..“.“‘~““C”‘.‘).’.~
.....,,;,,.,‘,.,.,
..,:::: ‘,‘:,‘,‘,:,:,:~
::::::::. II,,(_,
.,. _, .,,,,,. ,,,,.,.,,:
,.,C. . . .. . . . .. .,.,‘.” . . . .,,.,.,,‘.,
.“.“‘..“.“‘.“.““.“‘.‘,,.....,,.,.,.,.,...,.,....
. ..I...... “““‘:‘rr.‘.‘.‘.‘.‘.‘,‘.‘.‘.‘,‘,‘.’.”.’.’.’.’.’,‘.:.:.:
-....s .
.,......
“““““‘“,““,‘,,..,.,.,.,.,~,,.,,,,,,~.,,,,,~,,,,~,,,,,,,,,”,”,,,,,~,,‘,~,,,,,,,,,,,~,,,,,,,,,,,
. “V ‘VA”” : “: ‘+.‘.‘.‘.c’i.: ...A..
:.:,:.:.:.:.:,,,:.: .,.. .,.....,...,.,.,.,.,
,..,.,.,...,,~,,,,,,,,,,,,,~,,,,,,,.,,,,,,~,, ‘,‘,‘,‘,‘,‘,.~,:,:.:.~:.:.:::::::t:::::::~:~:~:~:~:
.,.,.‘,.,.,.,.,.,.,..~,.,.,:,~,:,:,,,,,,,,~,~,~,~,~,,,,,,,, ,,,,,,,(,, ~ :,:,:,: ,:,:,:,:
..“.:~..i.......~:.:.:
.....,.....,...,.,~,.,.,l,.,.
,,‘,:,):,)
:,i:.,.,,,,,.,, . .. .+:+:,:.: .,.,‘.:,:.),,,,,,,,,,,,,,,,,,,,,,,,
.,~,~,\:,:_,.,,,., : : : : : :,,,,:,:,:,: ,,,,$,:,> :y::::: :,
# Sequence of operations for the value input :.:f=+.:.:.:.::.:.:.:.::...

,.i...L
G.‘... .,. ,, .,,..,
,.:.z,‘.‘,‘:“‘~........:.......:.....
““““““.‘:‘:‘:‘.
““” :.:o ,,
.??A~,~....... ..,,.,.,.,.,.,.,:
..A...:.:,:,:
..,‘,.,
:.:::::::::p::::: ,,..,,.
,,,::‘:::‘:::‘:::‘:~,:,‘,‘,‘:‘:.~~...,... .I;,: ,.:.:.
,,:, ,,,,,,,,
,(,,,,,,,,
...ll.l..~.........i..........,,,,,.
..CC................~..,~.~,.,.,~.~,.,~,~,
~,~,:,.,‘,.,‘,‘,‘,.,‘,‘,‘.
:,,:; ,+>::,:,,,,.,,,,-,,,,,,,,,,,.,
~,:,:.:,:,:
: ” ‘. .“’ “.’ ‘V&““” ..I’.‘.‘. . > I,:,:,:,:,i
~~~..~~~.~.~.~.,.~.,.,.,.,.,.,.~.,.,~,~,.,.,~,~,~
~.. I. ,, ., ........,.......
. “‘“:“““:y”‘.‘.‘...,.,~,
““‘,““‘.“““:‘:‘:
‘.‘.‘.‘,‘.‘,‘A’.
.‘. ,.,..
::“:“,-
.,I..
...w,:,:,:
.,,,,,.,.,.,
,,.,.,.,
.,~,,,_.,.,.~,
..
...
....i.......
.
. .. . :.:.:
‘:.::‘:‘:‘:‘:::“‘,“:‘:r
..~........,.,.,.,.,
:,“:‘:‘.‘~~: ,,.,
:,:.
~ :,:,:
/,,, ,,.(.
;.:,;,: ,:+:,:.:+:.:+:,
,,,,,,,,,,,,,,,,,,
,,..,,.,:+:;;,‘,‘,‘:‘:‘.
::::w.wA
,,,,, ...:.
A...v...
,,..,. ......n.........,,.. ..,,.
..,. ,.1...,,,...,,.,..,..,,...,...,..,
11. ....Y...V.
I . ,,. .....A...
..........I........h......~
,,,.,.,.,.,.,,.,,.,:,,,,.,,,.,~~,,~,,,,,,,,,, . :,,,,.,:,,.
<:...........~....~:...A.~
. ,‘~.~:::::::::::::::::::::~~~~:~:~:~:~:~:~~~~:~:~:~::;:~::~:::::::::::::::::,:,:,:,:.:.:,:,~.:.:,:,,.:,:,:,~:,:,:,:.:~:,:,:~:,:
., .. . ,~,,,,.,,,,,....,
,,.,_,,.,..,.,.,
,,.,,..,.,.,‘,I..(,. .:,i,:.:
.:...:,,:,
..I
Prerequisites: l The basic menu of the above-mentioned modes has

been selected.
l For the OVERSTORE function, program processing must
be stopped.
(OVERSTORE] Via OVERSTORE softkey you open the following window:
The active functions are entered in the left fields. Now enter
the desired values in the right fields as described in the
chapter ENTRIES IN INPUT FIELDS.
On actuating the NC START key, the entered values become
El
0I active and the input fields are cleared. Then you can vary the
active values again.
Close the window by actuating the RECALL key.
0A
34 @ Siemens AG 1991 All Rights Reserved 6285 440-OMY02

12.91 3 Description of the Commissioning Operator InterfaCe
lml Select via cursor keys the field whose content you want to
delete.
(,,,,) Actuate the DELETE softkey to delete the entered value.
Note:
l Prior to actuating the NC START key, you can close the window via the RECALL key. The
OVERSTORE FUNCTION is not carried out.
l In AUTOMATIC mode the program continues with the new values when the NC START
key is actuated again.
l @ Siemens AG 1991 All Rights Resewed 6285 440-OMY02 3-5

3.2.3 Procedure in JOG NC operating mode
3.2.3 Procedure in JOG NC operating mode

:::....:.........., ............................................. :.:,::
. .......... ~...~.......~..~.~...~.......~.~~..~~..~......~.....~:.........~...~.....~..~.~.......~...~.~~~.~~~ .. .....‘:“: . <WV
“‘: e ......................................
‘.‘.‘*:‘.‘~‘~‘~“,‘(;,‘,‘, .. ..r.::<.::.:: ......... :.,‘;;,‘,‘,‘,‘~~‘~.~~~.~.~.:.~:.:.:::
..............
.................. :,;,,,,,., ............ :,:,,.,,,,,.,~.........:....~:...~..:
...... ,,:,:, ” ... ‘i~‘:‘:~:~:.:~.~:~.~.~:~.~.~.~.~.~.~
.......................................
.............. ‘y”: ..~. ............................................................
.............................................
“‘“““““~“~““‘~“:‘:“‘.‘~.‘.‘.‘.‘. ............. ................
..........
::::‘::::::::s(,‘:‘::,:::::::
............
,,,,,,
: : ......................
...... “““‘“““.‘,‘,:.:.:.:,:,~,::~::::::~:~
::
...................................................
..~...................................................~.~.....~.....~....~.~
.. . ... . ...)......~........ .: :,:,,,,.,,,,,:,:, . :,),.,,,,,,,,,,,,,,,,,:,:
................
:.:Q:,:,:,):.:,2 .. . :.:..y
... . II> ..
............ .:
$/ Sequence of operations ‘i”:‘:‘i’i’:“:::‘:~~~~~~~~~~~~;;;~;
......... ........
.............................
...............,...,:
.::............
:.:..: ..‘.‘.‘.‘...~.......:.:.:.~..........::~~..:.:.:~:~.~:~:~:.~~:~:~~.~.~.:....:.:
:;:.............................
........................................................
.............................
,::I,,,.,,,,,.‘:
..........................
,,,,
:.A .,:::
,,.,),,,,~,
,/, ..i............................
...................................................................................................
““““.‘.‘.C.. .........................
_,.,,, .:..:.:.:.:.:
.:,t~,~.~t,:,‘,‘,,,,.,
.,,_.,
.......
“““‘:‘.‘:.:‘.‘.‘:.‘:.‘.‘.‘.“.‘~~~.~:~:’.’.’.’.:.~.:.:.:.:.:.:.:.~.:.:.:.:.:~:~~~:~~:::~.:::.:::.~::::~~::::::::::.:.:
]:‘:‘::::II::‘::::‘,‘~““‘:‘:‘“““;;;~;,::.~~~~:
.;...........................................
““““““’ ” ” ” ” ..........
:,:,:,~,,,.,;;~,‘,.,‘,~,‘,‘.‘.‘.‘., ‘.~....:.:.:.::::~:.:
.................................................................................................
....................................................................................................................................................................
....................................................................
....................................................... . .... . :::::.y ,,:,
::::::a:.:.:.:.::.:.:.:.,.:.:.:.,:,.:.:.~.~.:.:.:.~:;::.~::.!:::::::~.:.~.::::...:.:.:...:.:.:.:.:.:.:.:.:.:.:.:.~~:~:
...‘~.~......‘.~.~................~..~ .:i[.;
.:,:,,:,)p
;,;
,:,,,,,,:,:,:,;,:,:
.....................
:,:
::,,,:,
~,:‘,.,‘,‘,‘,:,~,,
.............
:.:.:
...........
“‘::‘:’ ........
,.:::;;; ....
:::::::::::
..........................................................
........ ::: :...........
,,,;,,,,,,, ......................................................................
........................
.,.:.,.:.
.......
.:
.............. ................................
.........
“‘,“‘““,‘,‘~‘:“‘(!‘:‘:‘:
:I:gi:i:~:il:~:::::.:.:.::.:.:.:.:......:.:
.......... .:.:::::::::::::::::::.
..::::
•,~ ::::::.:r.:.:.:..:.:
..................
::.:::,:::
.....................................
.,.,.,, <:.y,:,:
)i
_,,,_,,,,_~,.,,: :,:.: .:
...........................
.,...... ............................................................................................
..........................
.:<~.‘...~.‘.v.~
,,....a,. .................
.....‘,.)v.“.>:.>
........................ ..........
.,
..................
..............
..............
..~.....Y ..~.~..~.......
.......................
....................
,:
..................
,................. ............................
...................... :,:;.
....
..p.*.., .
...
... ..i,~,i,~,i:i,i:::::f:::::::,~:.:.
...
..:.:.:.:.:.:.:.:.:.
:,:,:
Prerequisites: l The basic display of the commissioning operator interface

has been selected.
l Axes STOP (FST) must not be active.
Select the JOG mode by actuating the corresponding

softkey.
Then select the axis to be moved on the UCP.
Via CONVENTIONAL PLUS/MINUS keys you move the axes
selected in the corresponding direction.
ml
Note:
l The traversing speed is determined by the axis speed correction. The value “0%” usually
leads to AXES STOP.
l You move the axis at rapid traverse rate by actuating the CONVENTIONAL PLUS MINUS
key together with the RAPID TRAVERSE OVERRIDE key.
ed are preset in the

machine data. Axis speed correction can also be
effective for the rapid traverse rate in the range from
0% to 100% !
(See also specifications of the press manufacturer)
3-6 ’ Siemens AG 1991 All Rights Reserved 6285 440.OMY02

3.3 JOG-INC NC operating mode
3.3 JOG-INC NC operating mode

Each time you actuate a direction key, you move the axis selected by the increments set in
the corresponding direction.
3.3.1 JOG-INC basic display

Upon actuating the JOG-INC softkey in the basic menu of the commissioning operator
interface, the following display appears on the screen:

33.1 JOG-INC basic display
Comments on JOG-IN basic display
When axis traversing is released via direction key + or -,

each keystroke causes the axis selected to move by the
number of increments set (input units).
Possible values: 1, 10, 100, 1 000 and 10 000
Changing the INCREMENTAL FEED JOG-INC input field:

l You enter any desired value between 1 and 10 000 (as described in the chapter ENTRY
IN INPUT FIELDS).
l You actuate the STEP + or STEP - softkey. This has the effect that the values 1, 10, 100,
11000 and 10 000 are entered in ascending or descending order.
Notes:
l All other fields are described in the chapter COMMENTS ON THE JOG BASIC DISPLAY.
l The OVERSTORE function is described in the chapter JOG OPERATING MODE.
3.3.2 Procedure in JOG-INC NC operating mode

. .. . .A.... . . ....P./ ..I., .....,l,...,l..,l,.,,..,~,:,:,,..:,:,:,‘,‘,:‘,‘,‘.-‘:,‘.‘,‘,,“~~‘~’:::::;:;::::::::::::::~:::~::::~~:~~~~~~ ” .“‘.‘.‘.A’,. .,,,.,.,I . . . . .I.........I::
.. . .. .. . ... . .. .. . .. .. .. .. .:.l,~,,,,._,i,,,.,,,,,,,,,,,,~,,
.‘.. ..~..L.i........l...I.......,.I,..,,,,.,.,,,,,~~,,,,,,,,,,,,,,,,,,,,,
-...........v. . .. ~,.:,:,:,:.~,~.~.~,~~,:::~:~:~:~:~:~:~~:~:~:
‘.‘.‘.‘.“...“‘.‘.“..“.“.“.” ‘:“““‘“““““““,““‘“.‘:“‘...“.‘~‘~’~.~.
“““““““:.’
” .’ ‘. ” ” ““.”:.‘,:““““::““.‘.‘..““““‘.‘,‘.‘.‘.. ,., ,..,.A
.,~........,~.:.,.,,,,,.,,,.,
“““” ‘.‘.‘.‘.‘. ....(..,.....C...,,. ~~“.‘.a . ..A./. . .. . .._. . I. . .,., ,, .,,,,,., ,,,,,,,,(,,,,,,,,,,,,,,,,,
‘:y::‘:‘:‘.‘.“.‘.‘.‘~‘~‘,‘~‘,~~‘~’~’~’~’~’~’~’~‘~‘~‘~‘~~~’~
:::::: “’ ” “.‘.’ “‘.“n’.“‘.’ .. ‘. ” ” ” “’ “’ ‘.’ ““’ “.’ ‘Y’‘:‘:.‘.:::‘~~~:..~..~..~.::::::::::::::’~’:””””“.‘.‘.’
“““,” “:‘::‘:y:““““.““Z’ ” ..“.‘.‘.........,“.,,,‘.‘..,.,.,.,,,,,,,~,’,,,,,,,,~,,,,,,,,,,,~,,,,,c,,,,,,,~~~,,,,,,~,,~,,,,,,,,,~,,,
;::: :: : p::“’ :,:”: :,:‘x,):.~,:,;,:(,:,~~,,,,,,,,,,,
““‘~‘~~~‘~~~~““~“~“““““““““““‘~~’~’~’~~~”””’~””““““‘~““““””.,:,:,:,~.~.::~~::::::::::::::::’::’:‘,‘.“‘:‘~~‘:~~‘.‘~‘~:~:~~.:.:.:...:.,:.:,:.:.:.:.:,:,:,:.:,:.:,:,:,:,:,: ),..y.:
,,,,,,,,.,,..:
(,,,,,,, . ,,,~,,,
,,,,,,,,,.,.,.,,.,....,.,,.,,.,,,,,,,~,,,,,,,,,,,,,,,,,,,,,,,,,,,
.. .. .,.,.,.,,,.,,,,,,,,:,,,,.,,,,,,,,,,,,,,.
,,,:,,,,.,_,,,,,,,,,,,,,.,,,,,,,,,,,,,,,,~,,,,,,,,,~,,; ,, ,:,:,,,,,,.,,,:::::::
.,,,.,,,_, . t::,‘,:‘::::,,,,
,,, ,, ,,,:,
‘:‘:““‘~.‘.“.~.
““.‘.‘.‘,..‘.‘.‘.‘.C’.‘.‘.:
.,.i/,.,..
:(,:.:
.,,,.,.,,
,,,,,,:::,,,:::::,,:::,)::,,.:c:
,,,:::::,:,,,,,
,,,,, .’‘.‘A
““““i.““““““““““““““.‘.‘.‘.“.,‘.”””””’.””””.’.’.‘.‘.‘i .,.,....,.,.....,.,.,.,.,.,.,.,.,~.~,.,.,.,.,,
““““~~~‘~‘~~.~~.~~~.~.~.~.~.~.~.~.~.’.’.’.’.’.,i.,.,.,~,...,...._. ,:, i......,.......,
,, ,,,,,,, .,,,,_,, ,,,, ,i,,,,_,
......”:.::“’::..;.: .‘.‘:‘.‘:‘:‘::::.‘““....:... ,, ,, ,.,, ,., ..,,~.:,,:,:.~.~..i,::.i.i.:ii)+~~ :,?,:::,:.:,l:.:.:.~,,.,

g Sequence of operations S?li Ji::~:.:,:,:,~.:.:.:.:.:.:....:.:.:.:
..‘...“.‘...‘.....‘.‘...~,.......~,~.......~.,.,........,.,.,,,,,,,.,,.,,.,,,,,,,,,.,,,,,,,~.,,,,~,~,~,~
‘.‘::‘:‘:::‘:
“,::,“‘::::,:::),:,:,:.:.:..~~:.~:.:.:
..,,.,,,, ...‘.‘:.‘:‘:‘:
.‘.‘.*.‘.‘“...“.‘.‘.‘.....~...~.:.:.:.:
‘:““:f”.‘:‘::‘:‘:‘:‘:~:‘:~:‘:::~:.~,~:~:~.~
;:.;:.:.: .,.,.,I,..
....:.:.:.:.:.:+:+:‘:+>:,:.,,:
‘:‘:‘:‘:‘:‘:.:‘:‘:‘:.:.:.:.;.:,...:.,,.,,...,.,.,.
.....A.. .,,,i,.,:,:.A....
,......:,:
.“,‘,‘~,~,~,,,~,,,,,,,,,,,,~,,,,,,,,.,,,,,,,.,
~,.,.,.,,,,,,,,,,i,.,/,,.:,..;,
.......(.,,,,,,,,,~,,.,,,,
. ,,,,:,:,,,,,,
,,,,,:,,,,:,:.:,: .,,,,):,,j
,,,t:,:,,:,:,:,
,,,,,r,,,~,,,,,,,‘,,,.,
,:,:,:,:,:,:,,,: ,,,,,/,:
,..,,,,,
,‘,.,.,
;;;;,.,
‘,.,
::::::
.,.,.‘..,.,...,‘,)~,:,~,:,:,:,:,:,
,.....,
,./..A.
,A,., . . I.6....l..V.... ,,.,,,,,,,,,,_,,.
.:.:.:,
~,:,:.;
,:,:,: ‘.“‘““““‘““““““““.‘.‘.‘..‘...~~~~~~~~~~~~,~~.,.
“,.‘,:.:.?/..,..,..,..,.,...,..
..
...
... .......\.
..I............ _.,.
_.,.............
,, ,..:,:,:,:,:,:,:,:‘:,:,.~~,:,,,:...~.~.~..,:,:~:~:~:~:~:~:~:~~~~~:~:~:~:~:~:~~
.:.:.
~:.:.: ,,
::::::::
:.:,:.:.~.:,:,:.::::.:::.‘~‘~‘....
.. . .:.:.:,~:.:,:,:::::
. . .,,.:(.:.~,~,~,:,,,,,,,,,,,,,,,,,,,,,,,,,,,,~,,,,,:,,,
““‘,“.,“:.,‘,‘,;,~,~,,,,,,,,,~,,,,,,,,~~,.,’,,,,,,,,,,,,,,~
..~..~....(.....IC...‘............../.....
I,::::::::~~~::::~:::~:~~~~::::~;:::~::~:,:::~:.:.~:.:.~.:.:.:.:.:.;.:.:.:.:.;.:~,..~,.,.,...,.......,~..,.,.,.,...,.,.,...
ii......n..................,...... ...-.
.,.,.,.,.,...,.,,,
.. . .)‘,,.,.,
:1,:.:,:,:,
..,.,.,,. . . . .
j,
Prerequisite: The basic display of the commissioning operator interface

has been selected.
Actuate softkey for selection of the JOG-INC operating

mode.
Strike the axis selection keys on the UCP to select the axis
to be moved.
Now select the jog increment as described in the section
BASIC DISPLAY JOG-INC.
Note:
Two different functions may be assigned to the direction keys:
0 “Locking” and
a “Jogging”
In the “Locking” mode, when the key is pressed (quickly or permanently), the axis is always
caused to traverse by the number of increments according to the setting.
In “Jogging mode” the traversing movement of the axis continues as long as the key is
pressed. Once the key is released, the traversing movement is arrested, no matter whether
the increment set has been reached or not.
1
Whether traversing is carried out in “increment mode” .V
3 with “locking” or ‘jogging” is preset in the !:* <
B pq
d
machine data.
3-8 @ Siemens AG 1991 All Rights Reserved 6ZB5 440.OM’f02

3.4 AUTOMATIC NC operating mode
3.4 AUTOMATIC NC operating mode

- In this operating mode the cycle selected is processed.
A cycle can be entered through the universal interface or else directly from the operator
keyboard.
During the execution of a program cycle, other cycles can be edited or read in.
3.4.1 AUTOMATIC basic display

After AUTOMATIC mode selection via the respective softkey in the basic menu of the
commissioning operator interface, the following basic display appears:
a-

3.4.1 AUTOMATIC basic display
Comments on the AUTOMATIC basic display
In this window appears the number of the block

being processed.
In this example the block being processed is
block N5 of the subroutine L471 which was
called up by LlO in block N60.
Notes:
l All other fields are described in the chapter COMMENTS ON THE JOG BASIC DISPLAY.
l The OVERSTORE function is described in the chapter JOG OPERATING MODE.

3.4.2 PROGRAM CONTROL function
Comments on the functions
Program control SKP Skip block
Program blocks marked with a slash in front of the block number (e.g. “/NlOO...“), are not
considered in the program flow.
Program control DBL Decoding single block
With the function activated all part program blocks are processed individually in the
following manner:
Via NC START key you start the processing of the decoding
single block.
Renewed actuation of the NC START key causes the next
program block to be processed and so on.
Note:
With the SINGLE BLOCK function only traversing blocks can be processed singly. The
function is activated via an interface signal. The press manufacturer can freely realise ope-
ration of this function.
The table below shows the blocks for which the signal DECODING SINGLE BLOCK EFFEC-
TIVE or the signal SINGLE BLOCK EFFECTIVE must be available if a program is to be pro-
cessed block by block.
Traversing blocks ElX qX

Blocks without position data ElX 0X
Computing blocks ElX
Switching and auxiliary function blocks 0X qX

clX SINGLE BLOCK signal or DECODING SINGLE BLOCK signal is required
l Blocks which were “preprocessed” effectively in the intermediate store without active
DECODING SINGLE BLOCK signal, but which were not yet processed, can no longer be
stopped.
l A “decoding single block” can be influenced through the OVERSTORE function.
Program control MO1 Programmed stop
With the function activated, program processing is stopped at the blocks in which the
miscellaneous function MO1 is programmed.
Then STOP:PROGR.STOP MOO/M01 is indicated on the screen.
You restart processing via the NC START key. If the function is not active, miscellaneous
function MO1 is disregarded.
3-l 2 @ Siemens AG 1991 All Rights Reserved 6ZB5 440-OMY02

l
3.4.3 BLOCK SEARCH function

The BLOCK SEARCH function allows you to start the program at any desired point of the part
program. During the block, search the same computations are carried out as in normal
program operation, but the axes do not move.
ng at the time of
A block search in subroutine nesting is also possible. To this effect, you enter the block
number into the program in which the subroutine call is programmed. Subsequently, you enter
the number, the number of passes as well as the block number of the subroutine.
..........
:. :: :. :: ::.....,...;:..:...”
iig,:.:.:,~:.~:.:,:~.):,;.~~:~.~~.:.~:.~.:.:~~~~~~,:~:.~,.*.
..c.., ....................... “’ ...*,.,:,:(,,,,,,,
‘~““~*..~..........
::‘:::.‘:‘T:‘-.‘*r”“,Y’v”’
.:..........................
:~...I......,.*,.,I\ ......,.........*.:.....:..........:.:.:.~:.:.x.:.:~.:.:~~,..........:.:..:.:.:.:.:.:~.~.!.!~::!:~:::::::::!:::::::::::~:~::::::::
................................................
....................
.A:,:.,.:/ ............................................................ :.:.:.:.:C.:..:.:.:.:...:.:
:.:,::“:,:.:.:,:,:: :,:::,:,:,:, :
I :::,.:.:.:,
.. ~~~“~‘~.v” ‘w~~“‘u” “\“““““““““““‘~“:‘:‘:“.‘.‘.‘.:.:.:~:,:.:.:.:.:.:.:.:.:.!,:.:~:.:.,.:
(‘.‘> .... -x :,:j::,:,:::::,,:,:,:,:,::~!,:,: "-.:.............................
............................................
“““” .’ ” y’",,......“““““““‘y
,, .. ,,:,,.,,,,,,ix:
. .......................................
.......:,,: ....... ,:,:,,,, ,,,,,.,l,,
t ............... ,,,,,,,,,,,,.,,,,l,,.,,,.,,,,,, ~.I,,,:.,.,.,,.,
3w,:
~,/,,.,_,_,,
::::::::::::::::::~~:.::::::::::.:.:::.:,:.::::::~::::,:::::,~,:,~
......................................................................................................................................................................... ,::::,:,:::,:::
:‘:::::,:::,:,)
# Se q ue rice of 0 perati on s :::::i::::::::::.:.:.:.:.:.:.:.:.;.::.:.:.:.:.:.:.: ...................................................................
~~~~~~~~~~~~~~~~~:~~~~~~~~:~::,::;:~::::~:::?::::~:~~~~~::::!:~.:.:::
.....
..:.:.:.:a+::::::.::::::~<
:........... .....:‘~‘,“::“.~.
.................................. .... ........... * :,::
f.“:
,,.,:,,,:,,,,,,,,
:.:.:.:.:......... : .... , ..
i,i,:.l,ii,il~:,:,i,:,:
....................... ,,.>: ....
....... :,:.:.~.:.).:.~~~~:~~:~
:‘:~:::::‘I’::$;: :.:::,:,:, :,:,:::,:j::~
................. :::: ii
,,,,,,
...................... ‘:i.i:~:i::::::::::::::~:~~::::::~::::::::::,::.:.:.~:.:.:.:.
~‘+:~A ::::::.:::.::..:.::.:.:.~.::.:.:.:
:‘::::: :...............
....:..“........‘..............~~....~.~......:~.~:
::;;.::::>::
:,:.:,:,:.: “‘.‘~‘W
:::
......~.~...~.~.~..~~..............................~.........~.~.....~...~.:.:.:.:.:.:.:.~.!.:.:.!.:.~.:.:.~.:.::!:::::!:~~::~::~:::::::::::::~:~:.~.~.~~~:~:~~~;~;~~~.:,,.,:,
.:.:
..............................................
~~~~~~:~~:~~~~.~.~.~.~~~~~~~~~~~~~~~~~~~.~.....~..~~~.~~~~~.
.:.:....:.:.:::.:.:.:.:...:.:
.:;,:,)
‘,‘,‘,‘,‘,.,.,‘,‘,:,:.:.:.:,
i,f,:f,t:,:,:,:,:,
:;:;,;.;,;,y,:,y ;~,:,:,:::,:,(,:.;,
...
..<...: ..........
,,, ,,,,
,,,,,,,,,,,,,,:,,,,,,.,.,,:
.......
..............
.,);.~;.:.~.r.;:...:;....~.;‘:.~~.:.~!.;.;.:~.:~.~~...:.:.,:
,,,,l,,,,,,,,r,
I’,.,,,.,.,,~,‘,,,,,,,
,,y,,,,:::::::.,‘,‘,:,:,:,~,
:.:..:...
............
................ .<,:
..,... ::...s.::.:.:.
:c::y,)(
......
..:.: i:.:.x,+:.;:,
:((.:.i:.:i.):.:..‘,.......~.,........~
..,.....,...~,.~..........,...,...................,
......................
..............
Prerequisites: l The control is in the RESET state. The basic menu of the
AUTOMATIC operating mode is selected.
With the BLOCK SEARCH softkey you open the following

window:
[mmlmin]
’ Siemens AG 1991 All Rights Reserved 6285 440.OMY02 3-l 3

Now enter into the corresponding input fields the following data of the desired block search
target, as described in the chapter ENTRY IN INPUT FIELDS.
L: subroutine number
N: block number
P: number of passes
Example:
1
Nl O...
.
Nl lo... Program start
.
Ml7
0A
You can close the BLOCK SEARCH window by operating the
RECALL key. The function is not carried out.
Actuate the START softkey. The program will then be run as

[xi-] far as the block search target without motion of the axis.
The BLOCK SEARCH window is closed.
0I
With the NC START key, you start program processing as
Dl from the block search target.
Note:
IIII
Independent of the input field chosen, you actuate the HOME
key to select in the BLOCK SEARCH window the input field
for the part program number.
3-l 4 @ Siemens AG 1991 All Rights Reserved 6ZB5 440-OMY02

3.4.4 CURRENT PROGRAM or CURRENT BLOCK function
Via softkey you can switch from the CURRENT PROGRAM over to CURRENT BLOCK
function.
The CURRENT PROGRAM function is selected.
By actuating the ACTUAL BLOCK softkey you select the corresponding function.
(Subprogram No.200 for Ll) LF

NlO GO1 X0 YO FlOOO LF
Actuate the ACTUAL PROGRAM softkey to select the corresponding function and so forth.
’ Siemens AG 1991 All Rights Reserved 6285 440.OMY02 3-l 5

Comments on the CURRENT PROGRAM display
Display of the program selected (program pointer) and the block number (processing
pointer).
Display of the subroutine number L..., number of passes P... as well as the block number in
the subroutine (processing pointer) with triple nesting.
Comments on the CURRENT BLOCK display
(Subroutine No.200 for Ll) LF

NlO 601 x0 YO FlOOO LF
w20 Ml0 H16 LF
The program (triple subroutine nesting) pertaining to the current block is displayed in the
uppermost line (program pointer).
In the remaining field (6 lines) the following blocks are indicated:
l The block in front of the current block (here the program comment)
l The CURRENT BLOCK itself (here block NlO)
l The block after the current block (here block N20)
Note:
If for reasons of space not all three blocks (block longer than 1 display line) can be displayed,
the following possibilities exist:
1. Display of - the block before the current block
- the current block
- the block after the current block (beginning only)
2. Display of - the block before the current block
- the current block
3. Display of - the current block
3-16 @ Siemens AG 1991 All Rights Reserved 6265440-OMYOZ

3.4.5 SELECT PROGRAM function
3.4.5 SELECT PROGRAM function
By actuating the SELECT PROGRAM softkey, you can select a specific program (cycle)
available in the program memory for the program flow in AUTOMATIC operating mode.
Prerequisite: You have selected the basic menu of AUTOMATIC operating

mode.
Operate SELECT PROGRAM softkey whereby the following

window is opened:
Enter the desired program number for channel 1 and for

channel 2 depending on the channel in which the desired
program is to be started.
~ Close all input fields via the INPUT softkey.
You close the window via the ACCEPT softkey. The program
numbers are selected. The program numbers for channel 1
are displayed in the corresponding field.
Note:
Before striking the INPUT key you can close the window with the RECALL key. The function is
not carried out.
* Siemens AG 1991 All Rights Reserved 6285 440-OMY02 3-17

3 Description of me Commissioning Operator Interface 12.91
3.4.6 CORRECTOR BLOCK function
If during the processing of a program the control recognites a programming error, program
processing is interrupted and an alarm is indicated.
In this instance the softkey line is extended by the CORRECTOR BLOCK softkey.
,+:,:.:+:,A..:,.......A..:.:.:.:.:.:.:.:.:.:.:.:.:.:.::~;
Co,,,d ;::;‘$$b’ #)@j:~:~:~~:~~
‘7:x.. .: .I%A, ::+: :w,
Now actuate CYCLE STOP key. The program is interrupted
IBI
l
in a defined manner (display STOP: AUTO interruption).
By striking the CORRECTOR BLOCK softkey, a window is

opened in which the cursor is located in the faulty program
block.
3-18 @ Siemens AG 1991 All Rights Reserved 6285 44O-QMYQ2

N5 G90 F5000 X200 LF

NlO GO0 X0 YO 20 LF
1120 GO1 690 X5 Xl7 LF
N25 M39 H14 LF
Now you can change the faulty program block.

After correcting the erroneous parts of the block, the QUIT
softkey must be operated to cancel the alarm display.
0I
lzl
By operating the NC START key, the CORRECTOR BLOCK
window is closed again and the program flow is continued at
the point of interruption.
@ Siemens AG 1991 All Rights Reserved 6285 440-OMY02 3-l 9

SINUMERIK BOSSM-P (BA)
3.4.7 Operator choice in AUTOMATIC NC operating mode
3.4.7 Operator choice in AUTOMATIC NC operating mode
Operator choices in AUTOMATIC NC operating mode, e.g. by way of programmed or selected

functions, are indicated in the hatched display field.
In this field the following functions can be displayed:
A running program was interrupted via CYCLE STOP key. You can restart the program via NC
START key at the point of interruption.
Stop: Single block mode
After selection of the SINGLE BLOCK function this display appears after the respective single
block has been processed.
In the part program an interruption was programmed with MOO (programmed interruption
unconditional) or with MO1 (programmed interruption conditional). This display appears
whenever the block is processed with MOO or block MO1 in the case of activated
PROGRAMMED STOP program control option. You can continue program processing via NC
START key.
Stop: Dwell time
This display appears during the processing of an NC block with programmed dwell time.
Stop: Read-in enable
The READ-IN ENABLE interface signal was removed. The current NC block is still being
processed. Program processing of the next block is continued by setting the READ-IN
ENABLE signal.
3-20 ’ Siemens AG 1991 All Rights Reserved 6265 44Q-QMYO2

3.5 INSTALLATION data area
3.5 INSTALLATION data area

General remarks:
In this area the control can be adapted to the prevailing requirements without any considerable
project planning expenditure. By way of activation/deactivation of, say, tool change axes, the
corresponding machine data bits are influenced. The texts e.g. for axis names, cam names
etc. are stored in subroutine L4899. The standard texts offered can be changed by overwriting
the respective field and displayed in the corresponding menus.
In this manner the operator interface can be flexibly adapted to the press.
Note:
If subroutine L4899 is not available, no standard texts are offered. When texts are entered, the
PROGRAM NOT AVAILABLE window appears.
After the INSTALLATION data area has been selected with the corresponding softkey, the
basic INSTALLATION display appears with the following text bar:
Note:
l After extending the text bar via key the following functions are additionally
available to you:
l For selecting the INSTALLATION basic display a password must be entered.

l In the following, all functions possible under INSTALLATION softkey, from CAM to
COUNTER, are described in this sequence.

3.5.1 cams
3.5.1 Cams
. . . . . . . . . . ,..,..,,,,,,,.,,,,C,,,,,
. ... . .. .. .. . ,.,.,.:.,.,.,~,,.~~,,‘,.,:,:,:)):.:.:,:.:.:.:.:::.:.:.:.~,~,~,.
“.‘.‘.‘.“‘.“““‘.‘..,‘.‘,c:‘:‘.‘.:.!.!.!.:~::::~:::::::::::::::::::::!:~::.:.:.:.:.:.;;.:.:.:.~:.;.;.;,: ,,,,_, ,: _, ,,....:,.:,..‘.:.:.:.:.~.:.:.“.
. , , , , . , ,,,,,. . . . ,.... .:. .:. .,.,,.,Y,l.......
.: .:, :,...,....
..,...,...,...,.,...,., . . . ...._...““‘*““: ‘.’ .A...‘. . . .W.‘. ‘;..‘:“.:,.~:..:;:;:.: . ..,:,:,. :,:
s,.<, ,A.,,, :,:,:.:;.::‘P’.‘.:.:.~.:.:.:.:‘.’:..’.’~......~~....‘.‘.:.:.:.:.::.:.:.:.:.,.;.~.:
,,.,.~,..,: . .“i:.:.)):,,,)):,
.,.,.,.,...,: . .,.... . ..a. ,...,
>,~,ii;r,.:.:.:.),,),,,,,
:,:::::::;
.,.,. .,., , . ““““““““““““\““““““~“““~““~‘~‘~‘~”,’:’:’:’~’:’:‘:‘:‘~‘~‘~~.:~:~~.:.:.:.: .,.,,,.,:,:,:.
;::,~,:,:,~.~,,,,,,~:,,,:,,,,,,,,,,,.,:.,,,,,,,,,,,
j”geque,e,c, of operations for selecting the CAM menu .. . .. . .. ,. .
~~~~~~~~~~~~
.....,.(, * ” ‘. ” ” ,.h .‘.‘A’.

I:.:..,..:.:.:.:.:.:,:.:.: ..v...:./.i i...
. .. :...:.:
,. ,., “““..,.‘“‘.‘...‘.~.:.:i.:.:.:.:.:~:.:.:.:.:.:.:.:.:~:~.:~:~:.~.:.~.:.:~:.:~:.:,:.:.:.:.:.:~~:......~.......... :: : : : . .,/.,
,,.,.,.,.,.,.,I,.,.,,,.,.,.. _. ,,,,,,,,: : , :,,,: : : : ,‘,,
.,.,.,.,.,., :
‘..‘..““““““’ ‘.““” “’ “‘Av.“.:.:.:~......,...,.,.......
. . .. . ..‘...‘.
‘,‘“‘C,:,::::::::::t:~:::::::::::::::::::::::.:::::::.::::::::::::~::::::::~:::::~~~~::~:~~:::~.:.~.:::.:
““““.‘i.‘.......... .. .. ..A>.. ., . .A..,;.
. . . ..,.,.,.,.,.,.,.,.,.,.,.,.,...,.,.,.,.,.,:
. . . . .‘.~.‘.‘.‘.‘.*.‘.~.‘.‘.‘.~.‘.‘.‘.~.~.:.~.~.~’.’.‘.‘.‘...‘.’.’.’.‘.‘.‘.‘.‘.‘.‘~,.:.:.:.:.,:.:,:,:.:.:.:
. . . . . . ..I...’ ..~..,.,,,.,,_,,,(,,,~,,,,,,,,,
..,.. . I.. ..,.,..,..,,*.,.,..,..... ,....,.,...,.,.,.,.....,.,.,,.,,,,.,.,.,.,.,.,.,.,.,.,...,., ,,..
__:,,,,,,,.,I,;.:
~ ,(,,,_,,,,,,,,,,
;,:,:,:I,:.:;.:,::.:.:.;..~,:~.,
: _/..,...,...,.,,..,,,,,,
. ,, ,,,,,,.,,,,,.,
. . . . ,,,,,,.~,/,.,,,,,.,.,.,.,,..,.,.
. ,, .,,,,,,,,,,,,,,,,,
. .,..,,.,,. .,.,.,.“‘,‘,.,‘,‘,‘,): . . ..,,.:
,. ,, .., ,,,,,., :.,.,~,+l:.~,:.,,,,,,, : :,,.,.,...,.,:,:
.: : : : : ‘.,:,):,:,)
: . .)~. .:,,,,,,,,,,,,,,,,,,,,.,,~,,,~.,,,,,.,,,,,
y . . . . . ,,
:.:~:.:....A*. . .
Prerequisite: The INSTALLATION basic display must have been selected.
Actuate the CAM softkey.

The following display appears on the monitor screen:
In this menu, the cams from 1 to 20 can be selected or deselected. With the selection of a
cam, the corresponding machine data bit is set. The texts in the NAME input field are stored in
a subroutine (standard pre-assignment with cam 1, cam 2 etc.) and can be changed as
desired.
Note:
l The function selected is presented as reverse video display in the text bar.
l The names CAM 1, CAM 2, and CAM 3 can be changed into, say, FEED, BLOWOUT and
TOOL SAFETY. Then the changed cam names appear in the corresponding menus of the
press operator interface.
a
3-22 @ Siemens AG 1991 All Rights Reserved
SINUMERIK
6285 440-OMY02
805SM-P (BA)
a
3.5.1 cams
Then you operate the cursor keys to select the input field to
be changed.
q+I- The SELECTION input field is changed whenever the

PLUS/MINUS key is actuated. The input field indicates
whether the cam has been selected or deselected.
= cam deselected
= cam selected
Notes:
l The NAME input field is changed as described in the chapter ENTRIES IN INPUT
FIELDS. A maximum of 10 characters may be entered.
l Via HOME key you select again the original input field (on top left).
rl c\

3.5.2 Tool change axes
3.5.2 Tool change axes

.:.:,:,:.:~:.:,:r:,:,:,~~~~,~~~:::::::::~,:~~:~~~~~:~:~:~~~:~:~:~:~~~:~:~:~:~,~:~:~:~:~:~.~:~:~~:~:~~:~:~:~.~~:
:.::~;;;.:““‘,‘:
.,:,: “““.‘..‘““.)...,,,.,,.,,.,.
.,_...._..,.,,.,,,,,...,.....
v.......A... .
.,y:‘....:.,....,..‘.:.:.:.:.:.~:.~.:...:.:.:.:.:~.:.:.:.:.:,:.:.:.:.:
......+...,,::;
i:;;$g:;
ti:::::::::
i’s,&ence of operation for selecting the TOOL CHANGE AXES menu z,$jg
Prerequisite: The INSTALLATION basic display has been selected.
Actuate the TOOL CHANGE AXES softkey. The following

display will appear on the screen:
TL. CHANGE AXES
In this menu you can select the tool change axes. Upon axis selection the corresponding
machine data bit is set. The texts in the NAME input field are stored in a subroutine (standard
preassignment with axis 1, axis 2 etc.) and may be changed as desired.
Note:
l The sequence of operations for changing the axis data can be taken from the chapter
CAMS or from the sequence of operations to be followed in changing the cam data.
l The axes must be defined in ascending order (so a second axis cannot be defined if no
first axis exists).
l The names AXIS 1, AXIS 2 and AXIS 3 could be changed into, say HAM, STRIP
THICKNESS, LOADING etc. Then the changed names of the axes appear in the
corresponding menus of the operator interfaces.
3-24 @ Slemens AG 1991 All Rights Reserved 6205 440-OMY02

3.5.3 Pressure module
3.5.3 Pressure module
Prerequisites: l The INSTALLATION basic display has been selected.

l The option PRESSURE MODULE is available.
Actuate the PRESSURE MODULE softkey. Then the

following display appears on the screen:
In this menu you select the pressure modules, pressing force monitoring and machine-
dependent limits. To this effect, you enter the number of sensors for pressing force monitoring
and select the sensors from 1 to 8. These data are stored in the machine data. The texts in
the NAME input field are stored in a subroutine. The standard texts offered may be changed
as desired.
Note:
The sequence of operations for changing the data can be taken from the chapter CAMS or the
sequence of operations for changing the cam data and applied analogously.
a Siemens AG 1991 All Rights Reserved 6ZB5 440-OMY02 3-25

3 Description of the Commissioning Operator Inter&a 06.93
3.5.4 Roll feed
3.5.4 Roll feed

.,,.......::::. . :::: ::::I..,:::::
B::::~.~,~~~~i::~:::::::::::::~:::::;:~:::~~~:~::::::::~:~::::::::::::~~~~~:::~::::::::~:~~:::~::~:::~:::~::::;:~~~~.:::~:~:~::~~,:::~~::::~:::~::::::::~:~::!:~~~:::::~.:.:.~.:.:.:.:.:.:.~:.:.:.:.:.:.: .,.. :.:: ,.,...,.,.
.,.. ... . ... . ..I..~,
. . .. .. .1,:+:
.., ,....... :‘,‘,‘;.:‘,:~;:,:,~,~,,~;~,.,::~~,~;::::):::,~::.~.~::
.,.,.,,..,.,.,l,, . ,. ,, . . ,.....A
,..........,.,‘...‘.:.‘:“:...:.:.:
..,.A . .. . .,,.,,.,.,,,..
.
.,.,.,.,.A.,.,.,..
.I.
,v ,,.,,:,:,: ,:,:,:,:,:.:
Prerequisites: l The INSTALLATION basic display must have been

selected.
l The ROLL FEED option is available.
On actuating the ROLL FEED softkey, the following display

appears on the monitor screen:
Here you can select roll feed axes. Upon roll feed axis selection the corresponding machine
data bit is set. The texts in the NAME input field are stored in a subroutine (standard pre-
assignment with roll feed 1 or roll feed 2) and can be changed as desired. Moreover, the
number of roll feed blocks can be entered in this menu.
Note:
The sequence of operations for changing the data largely coincides with that described in the
chapter CAMS or with the sequence of operations for changing the cam data.

3 Description of the Commissioning Operator Interface
3.5.5 Tool Prutection
Prerequisite: The basic display INSTALLATION must have been selected.
Actuate the TOOL PROTECTION softkey. E.g. the following

screen display appears:
Notes:
0 The tool monitoring 1 to 8 can be deselected under MONIT. SELECTION via the
PLUS/MINUS key. By selecting a tool monitoring the corresponding machine data
bit is set. The texts in the input field NAME are stored in a subroutine
(standardized as MONITORINGl, MONITORING2 etc.) and may be changed as
desired.
l Under I/O ASSIGNMENT you can freely assign the cam inputs (cam signals) to the
monitoring inputs (sensor signals) for a maximum of 8 monitorings. There is 1 input byte
each for monitoring inputs MONIT. IB and cam inputs CAM IB.
- When a byte No. between 0 and 46 is input in the CAM IB field, a plausibility check is
carried out to verify whether or not a cam input is available in the hardware. If this
input exists, the byte No. in the MONIT. IB field is automatically raised by one.
- You can assign cams of 0 to 20 to the individual bits of the CAM IB in the CAM NO.
fields. It is also possible to use one cam No. for several bits.
- It is possible to input a byte No. between 0 and 47 and a bit No. between 0 and 7 into
the ALARM OUTPUT fields. Via this output an EMERGENCY STOP of the press may
be put into effect.
l All input values in this menu are stored in machine data.
* Siemens AG 1991 All Rights Reserved 6ZB5 440-OMY02 3-27

SINUMERIK 805SWP (BA)
3.5.5 Tool Protection
3.552 External Tool Protection (from SW version 3)

If this option is available, the following or a similar display appears on the screen when the
TOOL PROTECTION softkey is actuated in the INSTALLATION basic display.
Notes:
l DB 82 is the interface between the control and the external tool protection (external tool
protection interface).
l For commissioning and use of the function, please observe the pertinent chapter of our
COMMISSIONING INSTRUCTIONS.
@ Siemens AG 1991 All Rights Reserved 6ZB5 440-OMY02 8-27a

3.56 General texts
3.5.6 General texts
Prerequisite: The INSTALLATION basic display must have been selected.
Upon actuating the GENERAL TEXTS softkey the following

display appears on the monitor screen:
This menu is intended for rapid and simple project planning. The press operator interface of
SINUMERIK 805SM-P contains the text fields from TEXT 1 to TEXT 99 with the appertaining
input field (R parameters). The texts in the NAME input field are stored in a subroutine. The
texts offered are standard texts and can be changed as may be desirable.
Example:
TEXT 18 field in the press operator interface should be named EXAMPLE and the value in the
pertaining input field should be stored in R PARAMETER R900. The input fields NAME and
RIPARAMETER in the Text 18 line must be changed as described in the chapter entitled
ENTRY IN INPUT FIELDS.
Note:
Depending on the SW version, the general texts are subdivided as indicated below:
for SW version 1 and 2: Text 1 - Text 84 for user-specific tool data
for SW version 1 and 2: Text 85 - Text 99 for user-specific actual value indication
for SW version 3: Text 1 - Text 99 for user-specific tool data

3.5.7 Distribution of tool data
Prerequisite: The INSTALLATION basic display has been selected
Operate the DISTRIBN. OF TL. DATA sottkey and the

following display will appear on the screen:
With this menu you determine the distribution of the tool data (R parameters).
If the options PRESSURE MODULE, ROLL FEED and/or TOOL PROTECTION are available,
the system software calculates in each case the 1st R parameter in the working memory. This
suggestion for the 1st R parameter can be changed by the user. The value can only be in-
creased.
@ Siemens AG 1991 All Rights Reserved 6ZB5 440QMY02 3-29

The TOTAL AMOUNT OF TOOL DATA for 1 tool consists of the following:
. STANDARD AMOUNT OF TOOL DATA:
100 standard parameters + 6 parameters for the 1st axis + 4 parameters for each further
axis; max. 118 parameters
. ADDITIONAL USER TOOL DATA (TMTS):
max. 84 parameters for SW version 1 and 2, max. 99 parameters for SW version 3
. 1st PARAMETER FOR PRESSURE MODULE:
3 standard parameters + 2 parameters for each sensor; max. 11 parameters
. 1st PARAMETER FOR ROLL FEED:
2 standard parameters + 10 parameters for each axis + 3 parameters per block; max. 67
parameters
. 1st PARAMETER FOR TOOL PROTECTION:
4 parameters per monitoring; max. 32 parameters
In the input field TOTAL AMOUNT OF TOOL DATA ACT the suggested number can be
accepted or a rounded number may be input.
Notes:
l Modifications in this menu are only possible after a corresponding enable.
l After a change in the field TOTAL AMOUNT OF TOOL DATA, the function FORMAT
USER MEMORY must be carried out in the INITIALIZATION menu.

0
06.93
On actuating the COUNTER softkey, the following

display appears on the screen:
COUNTER v
In this menu you can select batch counters. Upon batch counter selection the corresponding
machine data bit is set. The texts in the NAME input field are stored in a subroutine. The texts
offered COUNTER 1 and COUNTER 2 are standard and can be changed as may be desirable.
Note:
The sequence of operations largely coincides with that described in the chapter on CAMS or
with the sequence of operations for changing cam data.

3.6 DATA/PARAMETERS data area
3.6 DATA/PARAMETERS data area
After selection of the data area DATA/PARAMETER by using the respective softkey, the
following display appears:
Data/parameter basic display

3.6.1 Program
3.6.1 Program
When you press the PROGRAM softkey in the basic screen of the data area, the following
screen is displayed:
This screen gives you a directory of all stored subroutines. By means of the softkeys you can
switch between SUBROUTINE DIRECTORY and CYCLE DIRECTORY.
The directory of the first screen displays number, length and comments of the program in max.
10 lines. If the screen is full, further directories will be displayed by pressing the LEAFING
FORWARD/BACKWARD keys.
Selection of a program in the directory

In the subroutine or cycle directory, you can select the desired program either manually or with
the SEARCH softkey.
l Manual selection
With the LEAFING FORWARD/BACKWARD keys, select the directory display containing
the desired subroutine or cycle.
Use the cursor keys to select the desired program or cycle within a directory display
(highlighted : selected).
’ Siemens AG 1991 All Rights Resewed 6205 440.OMY02 3-33

3.6.1 Program
l Selection with the SEARCH softkey

For this purpose, press the SEARCH softkey. The screen displays a window in which you
enter the number of the desired program or cycle. Close the field and the window by
pressing the INPUT key. The desired program has then been selected in the directory
(highlighted + selected).
l Softkey SELECT PROGRAM

Upon actuating the SELECT PROGRAM softkey, a window appears on the screen which
displays the programs for channel 1 and channel 2 already selected. You may alter the
program numbers and terminate each input via the INPUT softkey.
The window is closed via the ACCEPT softkey. The program numbers are selected. The
program number for channel 1 is displayed in the corresponding field.
Softkeys SUBROUTINES, CYCLES

l Subroutines
Subroutines can be displayed, edited, copied, deleted and renamed upon selection in the
corresponding directory.
0 Cycles
Cycles are subroutines which are stored in the operator memory module.
The CYCLES softkey will only appear if an operator memory module is plugged in. Cycles
can be processed and displayed in the respective directory, independent of cycle disable,
but they cannot be listed, copied, deleted or renamed.
Cycle disable not active

Via the COPY TO SUBROUTINE softkey, you can copy a cycle to the subroutine in the
part program memory. The subroutine has the same number as the cycle and can then be
edited, copied, deleted or renamed. If the cycle to be copied exists already in the
subroutine, the message PROGRAM EXISTS ALREADY will be displayed.
subroutine in the part program memory has been deleted.
Note:
In case of operating errors, the window CYCLE IN EPROM appears. This message will be
displayed, if
- when copying, the desired program already exists as a cycle,
- when renaming, the desired program already exists as a cycle,
- a cycle is edited: the program appears on the CRT,
- a cycle is displayed on the CRT and an entry is made.
3-34 ’ Siemens AG 1991 All Flights Reserved 6205 440-OMY02

l
3.6.1 Program
Cycle disable active

With cycle disable being active, you cannot copy cycles to subroutines nor edit cycles.The
message CYCLE DISABLE will be displayed if you try to execute one of these functions.
For the functions COPY SUBROUTINES and RENAME SUBROUTINES, the system
checks whether the desired program already exists as a cycle. If the destination program
number of the new .program number coincides with the cycle, the message CYCLE IN
EPROM will be displayed.
While a cycle is processed, the current block is not displayed after pressing the ACTUAL
PROGRAM softkey. The same applies to the correction block display.
Notes:
After having extended the softkey texts with the
available:
These functions are described in the above sequence in the following chapters.
The following chapter describes the function DIN EDITOR, i.e. how to edit a program
selected by the cursor, and how to create a new program.
3.6.1.1 DIN EDITOR
Prerequisite: The program to be edited should already be selected from

the SUBROUTINE DIRECTORY.
Press the DIN EDITOR softkey. The following window is

displayed:

3.6.1 Program
When you want to create a new program, enter the desired
1-31 program number in the window OPEN PROGRAM.

Press the INPUT key to close the input field and to branch to
the edit mode.
(SINWERIK 605SM-P ) LF
eloo KlOOO LF
(CHA)( NCO) LF
N7000 6 LF
Ml7 LF
I = eof r =
Notes:
l You can edit a program (e.g. Ll) while another program (e.g. LlO) is running.
l Press the REPLACE softkey to change into the replace mode, i.e. the existing characters
are overwritten by the input characters. Then INSERT is displayed in the text bar. Press
the INSERT softkey to change into the insert mode, i.e. the input characters are inserted
in front of the character selected by the cursor. Then REPLACE is displayed in the text
bar, etc.

06.93 3 Description of the Commissioning Operator InterfaCe
3.6.1 Program
To move the cursor to the desired place in the program, use

the page or cursor keys.
To delete the character selected by the cursor, press the

DELETE key.
Inserting of a new block behind the block selected by the

cursor.
Deleting of a block selected by the cursor.
The last changes in the block are undone. This is only

possible as long as the INPUT key has not yet been pressed.
lsl
By pressing the INPUT key, the block change is entered into
the storage.
When you press the SEARCH softkey, the following window

I SEARCH
1 appears:
Enter the character string to be searched in the opened input

field.
When you press the INPUT key, the entry is accepted by the
control and the cursor is positioned on the input character
string,
Notes:
l You can input via the keyboard only blockwise. Each block must be terminated by
the LF key.
0
l The program input must be terminated by program end (M17).
@ Siemens AG 1991 All Rights Reserved 6ZB5 440-OMY02 3-37

3.6.1 Program
3.6.1.2 Copying a program

You can copy an available program to a file with another program number using the copy
function.
Prerequisite: The desired program should already be selected in the

respective directory.
First press the MORE key and then the COPY softkey. The
following window is opened:
l-q...m Enter the destination program number. Press the INPUT

to conclude the entry and execute the copy function.
key
3.6.1.3 Deleting a program

1.v. .,................. .,.,. .,.,.,.,.,..,.:
. .
:::$+,wr ..,. .A ,....,
,. .‘,‘,“y..‘,,.,
.A, ,. . ..,.....v
. . ,.,..., .v ,,,,
. I.. ..,.,,._,.,.......
. . . . . t. . .A?.. ,,,,,, : .‘..,,,,,,..‘.“....‘...............
,,,. ‘..::::::::‘.“‘...“” .A.... Y..C..........l.......*........,.,.~.,
.A . . . .I,.,.,..., I’:’ . :.:.:,,.,,,,,/,,,~,,,,,~,,,,,,,((,,,,,,,,,,,(,,,,
.: :. . .. .. .. .. .. .. ..(.....?.~..~........~.......:.:.!~.:.~.~.:.:.:.:.~.:.:~~.:.:.:.:.~.:.:.~.~:.~,:
“““-““‘.: .,.......A..., ‘.“.‘...‘r...........~......~.........~..,~:.:,:.~.~.:.:.:.:.:
.::.y:.
: :.:,,: y,..>> .A.. :.:.:::::;:::
n...... :.:,:.:.:.:+:.:
::: ::::::,:,:,;
::;: y’A >.: .v.. ‘.:.:.:: :I: ~~:~~::;~~ :: 1::: 1:: x ~:_~~‘.,.:...:.:,:.~~.::::::.~,:,:.~:.:.~:.~:~~~~.:.: _,...,.,.,.,.,.,.,.,.,.,. ~ ,.(,.,... (,.,,,. ., ,,.,,,,,,, ..‘,‘..,.,....:.,.~.,,,,,.,.,,,::
.).,,. ..‘.‘:“““““““‘“‘“““““:“‘.‘:‘::‘~~~~.’.~ . . ...~../....,.,..._,.......................,,:~:~ .,),.~,~,:,:,: ( ,,, .,,, ,_,,,
.,..,.,. :,,.,,., 5.. ~ ,,,,,,,,,,,_,,,i,,(,,.,,,,,,,.,,,,,,.,,,,,,,,,,
,,,)5,,,,,~,~,,,,,,~~,,,,,,,,,,,,, ,(,_(,,,,. ,,. ,,, ,, .,
$ Sequence of operations ~~~~~~~~~~~~~~~~~~~~~~~~:~~~~~~~~~~~~~~~~~~~~;~~~~~~~~
.,.,,.
,,..,.
“!:“‘::.,.“““‘.‘.‘...
,.
“:“““““““““.‘.‘.......................... . ..~...... :::: _.,..,,,,,,,,,,,,,,...,,
:$i..,..,.......v..A.
..,A . -‘..:‘:‘(??:- “““:‘.‘,‘.‘.‘(‘.‘.‘.‘.‘..
““.‘.““.“““““““““.‘.‘.‘...
:.:.:.:.~,.~:::.~:.:.:.~~~.::j:::::.:::::::::.:.:::::~~.:~~~..
i:~:i:::::::::;~::::::.~.~:.:.~.;.:.~..:
__,....,........i.. +,,,:,,
. _, .. ...,,... *“.. .,g. . :,‘:‘:“:
::>:::fi.:r
::...,).,,;,,
..._._..
.. .,....,
..,,I ....‘.‘i.‘..
,.::.:.:.‘.:.‘.‘:.‘““““~~‘.‘~‘~.~~.~.~...~~.~..
..A..:
,...,,,,
.::::.‘.:““.‘.‘.“.‘.‘.‘,:.:i:.:.:.:.:
.....V.......% ._,
....,,,
...._.,,__,,,,,,,,,.,, ..,....v..
.........~.....
...,.,,,,,,
....A. ...I.,. ...:.::I,
....,.,,.
.,,‘,.,‘(,.~,,,,,,
.,..,.,.,.A..
..:........a....:i.:::::r4:::;~:::::::::::~::::::::::::::~::::::::~:::::::::::::,::::::::~::::
,,.,.,.,__,,,, (,.:,.,:.:
,,,,I:.:,:
,,,,
,,_\,,,,
,, ,, ,,,,,,,,,,,,(,
:“,,,_,_,,
..~.~..........................___....~...~......~...,,,~,,:,,,,,,,,,,,,,,,,
..xc.t)~x.:~:~:i.~*:.,:~.~~~:....~.
h.*..v....~....,,,,,,,,,,,:,i,,,,
:~~~.....
...A%V.\IV. .._,_,
....A .... .,~.:,:,,.:.:.:,; ~:,:~~,,;,,~,;:;,:; .....:,:,:,:.:,:,
.._,,,,,,,, ......,...p,
. ...,,,.,,
1;,,,,,‘,:,:,:,:,,,,,,..,.,,..,..c
,::.:

First press the MORE key and then the DELETE softkey.
The following window is opened:
Enter the program number of the part program to be deleted

or the range of the programs to be deleted. Press the INPUT
key to conclude the entry and execute the delete function.

3.6.1 Program
3.6.1.4 Renaming a program

Using the RENAME function you can change the program number of a program.

First press the MORE key and then the RENAME softkey.
The following window is opened:
m...m Enter the new program number. Press the INPUT key to
conclude the entry and execute the function.
3.6.1.5 Moving a program

With the MOVE function, the selected program is appended to the last program in the part
program memory. This is necessary in the following cases:
1) When you want to edit a program while another program is being executed, the program to
be edited must be moved to the end of memory.
2) When you want to edit a program and you will be adding more than 1500 characters to it.

First press the MORE key and then the MOVE softkey. The
function is executed without display of a message.
@ Siemens AG 1991 All Rights Reserved 6285 4404MY02 3-39

3.6.1 Program
3.6.1.6 Reorganizing the program memory

When programs are deleted from the memory, the free memory is not automatically taken into
account during memory allocation.
Using the REORGANIZE function you can rearrange the program memory. The memory
gained through deleting of programs can now be used for storage of the new programs (see
also alarm no. 31: No further part program input possible).
Prerequisite: The SUBROUTINE directory should already be selected.
To reorganize the program memory, press the REORGANIZE

softkey. “Reorganizing Part Program Memory” message is
displayed on the CRT when the reorganizing routine is running.
Note:
You can display and control the available,
ALLOCATION softkey.
occupied and free memory space with the MEMORY a
-
3.6.1.7 Program memory allocation

To obtain information about the status of the program memory, press the MEMORY
ALLOCATION softkey in the subroutine directory screen.
.,..‘,~...,..,....,......,.....,..,.,...,..,.,.,.,..:....,..,p. ,..,., ..,..‘~,.“‘.,..“‘““)’ .. . . ,. ~~~~~~~~~~~~~~~ . . .
“““‘“““““.:.:.:.::::::::~::::::::L:x::::::::::::::;:;:~::::~~:::::::::~~~ .,.,.......
. ‘.X :.-.~~::::‘:-:::::~~::” ““““:.“:::“““‘~~~~“‘~“““:“.‘.‘.‘.~~~~.~.. : : : : :: : : : : : :“““~“‘~“““‘~““““““““““~“.:,:.:..~,......~.:.:.:
:’ .:,‘.‘,:,~.‘:~:::~“)~~~:‘.‘.‘.‘.:.:.:.:.:.:...:...~...:........~..,.......~....,..~...:,:.:~:.. ,,,,,, ,.,,
: :.~.~......~.1.......~.,.....~.,~.,,.,,,,,,~.,.,,,,,,,,,,,,,,,,~~,,,,,,,~,,,,,,,,,,,,,,,,,,,,,,~~~,,,,,, ,, ,,,, ,,,.(,,, ::.,,,,:::::‘:.
... ..... I ‘“,,.,,,,,,,,,,,,,,,,,,,,,,,,,,,,,r.::
,. ,,,,,,,,,,.,,,,,,,,_, ,, ,,,,,:,,,,,,,,i,L
:A’ “‘.” ‘. ‘A’A”A’ ” ‘..A..’ ‘%’ v’* ” .“.‘.‘... +“‘.‘.QYn2 . ..‘* .“‘.‘.X~.‘,:.:.:.::::~:~:‘:.:.:‘:’:.”:ibi.i;:i’xi~
‘.““.“““‘:::::““““‘:“““‘:“”
“,‘~,‘.~:‘:‘id:i:~:.:,:,:
:” :‘:‘;:‘:‘: ;..:.:y:
..A,..;:,.,,,.,,(,,
:::z’z’;‘:ii..‘,‘,,‘,‘,‘,‘,“‘“““““”
.A. : : : : :: :: : ; : ::,:,~..,,,,,,,
..............~...~........ I.,,,.)
.,,..,.,.,
,,,_,,,,,,,
,.,.,.,.,‘,.,.,‘,‘,.,‘,‘,.,.,..‘.’.’.’:::.’.’.’.‘..,.,.,.,. ...h ~,.,:.y+:.:..<
“::::‘.‘,~,‘.~.‘.‘.‘.~.:‘,‘.‘.‘,’,’,~.’::.:’:.’,‘,‘,‘,‘,~’,’:’,’~““.~.‘.‘.”
.,.,.,.,.,.,..
,:,:,,:.:.:,,,,.,,,,, _,,,/,,.,
.,,,,, .,,
....... ~.........._..._.......,.,,,,,,,,,,,,,
. . ,,,,,
,,,,,,,/,,,,,~,,,,,,,
,,,,,/,
i,,..i!*?uence of operations “^‘,~:,..;:,:‘~~...:.:.:
“.‘..”‘:.‘.‘.‘.‘.‘.‘.‘.‘.‘.‘.:
Y.‘.‘.’
““~.“‘.‘.“.‘.‘:.‘;:.::: .,V,........,,..,l.......,.,.....I......I....,.~.,,.,,,,,.,,,,,,,,~,,,,,,
:‘.“‘“:‘“‘.‘.:.‘.~.:::.:.::::.::::::,:~:.::t:.:.:.:.:.:~:.:.:.:
......_.... :::::::,,:::,.,.,
.I,.,,,.,,_.,,_,,,
,.. I.::,.::(::
.,.,.,
,,‘,‘,.,‘~“,:,:,:,:
.....i...............:.:.:.:.:,:.:.:.::.:.:,:.:
,,, (.,,,,
.,,,.,
.,.,w.
,,,,,,,.,., .:.:.‘.:.::.‘.“”
“““““~““~‘~‘~~~“““““““““““::::::.’,’:’:’:’:::::::::::::::::::::::::::::~:~::::.:.:.:.::~,:.:.:.:
““:‘.‘.‘~‘.‘.~:~:~.‘.‘:‘:‘:‘~‘:‘:’:’:’:’:..’~’.~‘~‘~:,:~:~~:~~:~:~:~::::::::~:::~:~.:::::::.:.~,::,:
..,.:.:.:.:
:::.(, : ::::,:,: ~ ...,‘.‘.‘.‘._t...
,,,:::,:,,.,,,~:~,~,,.,.,.;,.,.,,,,,.,,,.,.,: ,.,,.,.,
.,.,,n..
‘,‘+;,:+:
:,:,:,:,:,:,,,:,:,:,:,:,:,:,:,:,:,:,:,:,:,:,:::,,:::::
.,_,
......,(, ..(,.,_, (,,I:i.~
._,.,,(,,,.,,,,,,,,,,,,,,,,,,
,(, ,,,,,,,,_
~ ,:,,,,,,:,:,:,:,:::
.......in.........,,,,,,,,,,,,,,,,,.,,,,,,,,,,,~,~,~,,,,,,~,~,,~,,,,,,,,,,~,,,,,,,,,
.“““““’
.......v...
‘.’”,...::....,
.:“’“” ” “.‘G”~‘.‘.~%‘~
.. . ‘A”
.““““““,““““““““‘..“““““““““““..’.’..,’.,
.;““‘.‘.‘.‘.‘.‘.:(.:.:
..........A..
...........,,.. ”
. . ”
. ” ‘,’
“‘AS’
....h....‘...... ‘.‘.‘“.‘.‘.“.‘.‘.‘.‘.‘.:.:.:.:.:.::::::.:.:.:.:.~
~............A..
>..: .,....,,.,.,.,.,.,.,,,.,.,.,,,.,,,.,.,~.~
,.,:
.‘.,‘,.‘.,,,.,,,,,,,,,.,,.,,,.,,,,.,,,,~,,,,~,~,,,.,,,,:
(,,.__,,,,_,,,,,),,,,,,.,,,, ,,, __,
,,,,,,,
:,:,: ,. ,.,.,.,.,,.,.,.,.,..,.,.,...,.,
.:,:,:,
xc,:(::
,.:::
:::::;::::,:::
. ..I........ :::..,.,,
I.... (,~.,.,.~.,,,,,,~.,,“..,.
~,,.....,.,..”..,......,.(,,,,,....,....,.....,,..,. ...........,,....,..,,
:““““““““.‘(‘~‘~~~~..~~~~~~..~~~.~~~,~~.~.~~........~,....
........_.,,,.,._,,,,,_
.....i........,.,.,.,
...,_....:,:,:,,,:,,,:,,
.........,::
.~.‘,,,,,,,,,,,,.,,,,,,,.,,,,.,,
...::
‘,~,.,‘,v,:~...:.:.~.:.~:.~.~:.:~~:~~~:::~~~~::~~~~,~~:~:~::::~.::~:::.:,:.~:.:.:.:.:.:.:.:.:.:.~:...:~:~..~.....~...:.:.:.:.:. . . . ,,.;,.;,,,,,::....
,............‘..........................~~...’.,.’..”.’
....‘.‘.‘.‘.‘.‘.‘.‘.‘.‘....‘.‘............ ,,..._.....,...............,,,.,.,., ::::: *
Prerequisite: The SUBROUTINE DIRECTORY screen should already be

selected.
First press the MORE key and then the MEMORY

ALLOCATION softkey. The following window is opened:
To close the window, press the RECALL key. The previous

screen is restored.
Note:
When you select the basic menu of the DATA TRANSFER, the program memory status
described above, with available, occupied and free memory space, is also displayed.

3.6.2 Parameters
3.6.2 Parameters
Actuating the PARAMETER softkey in the data/parameter basic display causes the following
display to be displayed on the screen:
I? 15
R 16
R4
R5
R6
R7
R8
R9
R 10
R 11
R 12
R 13
R 14
i
Parameter basic display
Notes:
l The data type selected is presented in reverse video display.
l In the PARAMETER basic display the R PARAMETER data type is selected.
l The shiftable input field is marked dark.
@ Siemens AG 1991 All Rights Reserved 6ZB5 440.OMY02 3-41

3.6.2 Parameters
3.6.2.1 R Parameters
The R parameters are subdivided into channel-specific and central parameters, as follows:
RO till R499 Channel-specific R parameters: R parameters for channel 1
R parameters for channel 2
R900 till R9999 Global R parameters: R parameters for channel 1 and channel 2
Notes:
l You will find a summary of the R parameters and their allocation and function in the NC
PROGRAMMING INSTRUCTIONS, SINUMERIK 805SM.
l The R parameters can be read and influenced via the operator interface, via the PLC
function blocks 61 and 62, as well as via the commands @200 .. . , @201 .. . , @202 . . .
und @203 (exception: the R parameters for channel 2 cannot be displayed and altered via
the operator interface).
Selecting, altering and deleting R parameters:

l The R parameters can be selected manually (with the help of the cursor, home and page
keys) or by pressing the SEARCH softkey (enter R parameter) and the INPUT key.
l You can alter the R parameter values as described in the chapter ENTRY IN INPUT
FIELDS,
l For R parameters, you can also use the pocket calculator function.
l Press the DELETE AREA softkey to delete the R parameter areas, Enter the desired area.
Press the START softkey to execute the function.
342 @ Siemens AG 1991 All Rights Reserved 6ZB5 440-OMY02

3.6.2 Parameters
3.6.2.2 Press data \
The press data serve as an interface between NC program and system software and can be
read or written into with the commands @3eO... and @4eO... .
Actuating the PRESS DATA softkey in the basic display of the data area NC data causes the
followingdisplay to appear on the monitor screen:
PD 0 PD 15
PD 1 PD 16
PO 2 PD 17
PO 3 PD 18
PD 4 PD 19
PD 5 PD 20
PD 6 PD 21
PD 7 PD 22
PD 8 PD 23
PD 9 PD 24
PD 10 PD 25
PO 11 PD 26
PD 12 PD 27
PD 13 PD 28
Notes:
l The press data possible with SINUMERIK 805SM-P and their function are represented in
the instructions entitled START-UP LISTS.
l There are press data which can only be read or only written into or read and written into,
l Press data can be selected manually via cursor and page keys.
@ Siemens AG 1991 All Rights Reserved 6285 440-OMYQ2 3-43

3.6.2 Parameters
3.6.2.3 SETTING data
With the SElTlNG data you determine or activate

l the working area limitations of the single axes
l the workpiece-related actual value system
l various main drive data.
On actuating the SETTING DATA softkey in the parameter basic display the following is shown
on the monitor screen:
MIN. MAX. WORKPIECE-RELATED ACTUAL

I
VALUE SYSTEM
I
MAIN DRIVE DATA
SPEED LIMIT
Ml9 POSITION (ORIENT. SP. STOP) %@kt!@

06.93 3 Description of the Coinmissioning Operator Interface
3.6.2 PammeterS
In the input fields, you can enter values within the following areas:
Denomination
Min. 1st axis - 99 999 999 i 99 999 999 0.001 mm 1)

Max. 1st axis 1 +99999999 1 i 99 999 999 1 0.001 mm 1) I
.. ..
. .
Min. 4th axis - 99 999 999 i 99 999 999 0.001 mm 1)
Oriented ram stop (MlQ) I 359,Q 1 l/10 degree 1
Workpiece-related actual value system

If this system is selected, the zero offsets and the tool compensation selected are included in
the actual value display.
This means that the workpiece zero point is taken as zero point for the actual value display.
1) The inpur unir is established via MD1 It can be 0.0001 mm, 0.001 mm or 0.01 mm.
@ Siemens AG 1991 All Rights Reserved 6ZB5 440-OMY02 3-45

3.6.2 Parameters
............ ........................................ r..,.:...:...;..~.:...:.;...:.:...~~~.;.~.:~:::::.:~::.:;:~~~.~.::;: ....... ,.::., . ,:::,.... (

~:~::.:.:.:.:.:.:.:.~:.:(.:.:.:.:.:~~.:.:.:~~:~.:.:;:~:.:~:~.:::::~.:~:.::::~;:.::~~.:.:.~~:.:~.:.:.:.:~.:~:~:.:.:.:::..~~.:~:.:.:.~.~;;.;,~,~~.~,:.:..,:.;.:.:.~~.:.:.:.:.: ............ ,,,,,,,,, ,,,_,,, ..... ... :: ‘~:‘.~~.‘..~.~.)‘X......~~
‘“‘* ‘.h “A ........................... ...... >:,:j::j::
..................I:.: ::‘:::w:::,:~,:,; . .‘:‘,:‘:‘,:.::y
. ..................... x,+:,j :::::
“““““‘v-.“” . ‘““‘.‘~‘.‘.:.r:.:.:.:.:.:,~:.~:.~:.~.:.::~ ,:,:,:,:,:,:,:,:,:,:,:,:.:,
g Sequence of operations for changing setting d&a :::::::::;:x,:?::

(. :
...........................................................................
..................
...:..............~
.......
::..:.: ...
.:...:‘:‘..;
.......
x..
..
:.:.:>.:>..:
....................
.,._:..
xs:::::::::::::::::::.:w.:<.:w.~ ..... .:
......
>:+:.: ..................
..................................
:::.:.....................:+.:
.........
,,,.,,,:
r ....................
y...... .,,,.,:
.......,,,,,:,
i.,,.,,:,
$.;
::,:.,,,,,
u~,.:::,:;:,,::::‘,.~:‘::‘:‘:
..~.~....~..~.~...~..~~~~~~.~~~
.......%
.....................
:::........ ...e
..... y:‘::‘:‘,
..............
......
...::,....,, %.y:‘py:”
........ ““’ . ...........................
................
.’..‘......~.:....:.~
............
.:::‘::.:::..~
............................................
.....................................
*..... ,,.,,,.,, <.:
..:.......................................
.....
.....
. ...
~...............:............:.:.:.:.!.:.:.:.:.:.~.:.:.:.:.:.:.:.:.:.:.:.:~
...........................................................
.,+.,,~~,~,~,,,~,
............................................................
....................
........
~,,, ,,.............
,,,I,,
................
.:,::::::::::::::::::a.:.+:.:.:.:.:...:.,:
......................... :::::::::
For the purpose of changing or entering setting data, you proceed as indicated in the chapter
entitled ENTRY IN INPUT FIELDS.
7) The “max. input value” is determined via MD!

2) The “input unit” is determined via MD:
It may be also be O.llmin instead of llmin!
You can activate or deactivate the workpiece-related actual value system as follows:
You select the corresponding input field with the cursor keys.
Whenever you operate the PLUS/MINUS key you activate or

deactivate the function. The input field indicates whether the
function is active or not.
Workpiece-related actual value system = not active
Note:
By actuating the HOME key you select the field on top left.
l-l \
I I
3-46 @Siemens AG 7991 All Rights Reserved 6Zi35 440.OMY02

06.93 3 Descfiption of the Commissioning Operator Interface
3.6.2 Parameters
3.6.2.4 NC-MD values, NC-MD bits
After selection of the data type NC-MD VALUES via the appropriate softkey in the PARA-
METER basic display, the following is indicated on the monitor screen:
Notes:
l By actuating the NC-MD BITS softkey you select the corresponding data type. Now the
text bar shows “NC-MD VALUES”. By operating the NC-MD VALUES softkey, you select
again this type of data. Now “NC-MD BITS” etc. appears in the text bar.
l When NC-MD values and NC-MD bits are entered or changed, a password must be input.
l NC-MD values can be selected manually via cursor or page keys or via the SEARCH soft-
a key. NC-MD bits can only be selected manually via cursor and page keys. The sequence
of operations for the selection and change of the machine data can be taken from the
chapter entitled R PARAMETERS and the chapter ENTRIES IN INPUT FIELDS and
applied analogously.
l After entering the password once, inputs of the data types PLC-MD values and PLC-MD
bits are also possible.
l The password must be entered once more after the next POWER ON of the control.
0 Changes in machine data are effective according to the NC-MD number either after
POWER ON, RESET, NC-STOP/START or at once.
l The values of the machine data bits can be changed only via the numeric keys 0 to 1.
* Siemens AG 1991 All Rights Reserved 6285 440-OMY02 3-47

3 Description ol the Commissioning Operator interface 06.93
3.6.2 Parameters
3.6.2.5 PLC-MD
You select the PLC-MD data with the appropriate softkey. Then the following display appears
on the monitor screen:
- PI C-MA- DATA BITS

HI0 m 2000 pg@gg
WDl
)ID2
)ID3 10 2003
Lo5
HI6 w
wO8
ID 10
Notes:
When entering or changing PLC-MD, a password must be input.
Selection of PLC-MD VALUES and PLC-MD BITS is only possible manually via cursor and
page keys and can be carried out analogously in keeping with chapter R-PARAMETERS
and chapter ENTRIES IN INPUT FIELDS.
Inputs of the data types NC-MD VALUES and NC-MD BITS are also possible when the
password has been input once.
After the next POWER ON of the control, the password must be entered once more.
The values of the machine data bits can be changed only using the numeric keys 0 or 1.
Changed PLC-MD values become effective only after POWER ON.
348 0 Siemens AG 1991 All Rights Reserved 6ZB5 4.40.OMY02

SINUMERIK BOSSM-P (BA)
12.91 3 Desaiption of the Commissioning Operator Interface
3.6.3 Zero offset
3.6.3 Zero offset

The zero offset is the distance between machine datum or axis zero point and a point from
which the target position is calculated.
Prerequisite: The DATA/PARAMETER basic display has been selected.
[-z-] Actuate the ZERO OFFSET softkey and the following display
will appear on the monitor screen:
The zero offset acting on an axis results from the sum of the following zero offsets:
l Adjustable zero offset (G54, G55, G56 or G57)
l Programmable zero offset (G58 and/or G59)
l External zero offset (ZO EXTERNAL)
Notes:
l You can enter values into this menu for adjustable zero offsets only. The other zero offsets
can only be displayed.
l The desired input fields may be selected via cursor keys. By actuating the HOME key, you
select again the original field (on top left).
l The values may be changed as described in the chapter entitled ENTRIES IN INPUT
FIELDS.
l In the input fields the pocket calculator function can also be employed.
@ Siemens AG 1991 All Flights Reserved 6ZB5440-OMY02 3-49

3.6.3 Zero offset
Comments on the zero offsets
l Adjustable zero offset

In the part program called, you can activate via G54 through G57 one of the four
adjustable zero offsets.
The value of the adjustable zero offset for each axis results from the sum:
- rough offset (ZO) and
- fine offset (ZO FINE)
l Programmable zero offset

Via “G58” and “G59” you can program in the called part program an additional zero offset
for all existing axes. See details of zero offset programming in the NC PROGRAMMING
INSTRUCTIONS of SINUMERIK 805SM.
By selecting the ZERO OFFSETS, you can see the programmed zero offsets in a running
part program on the monitor screen.
Note:
The zero offset values programmed via G58 and/or G59 are deleted at the end of the
program (M02, M30).
l External zero offset

The external zero offset values (ZO EXTERNAL) are transferred by the machine-control
interface (PLC) to the numerical control (NC).
By selecting ZERO OFFSETS, these values as well can be displayed on the screen.
Notes:
- Only values for adjustable zero offsets (G54 through G57) can be entered into the
corresponding input fields.
- In the part program all zero offsets can be deselected blockwise via G53.
3-50 @ Siemens AG 1991 All Rights Reserved 6ZB5 440.OMY02

3.7 Data transfer
3.7 Data transfer

On actuating the DATA TRANSFER softkey in the basic menu of the commissioning operator
interface, the following display appears on the monitor screen:
INTERFACE 1 FITS-LINE
Notes:
l The available, occupied and free memory location of the program memory is displayed in
the DATA TRANSFER basic menu.
l For further information see chapter on DATA INTERFACES.
l Interface 2 is only operational when adequately supplemented.

3.8 Diagnosis
3.8 Diagnosis
On actuating the DIAGNOSIS softkey in the basic menu of the commissioning operator
interface, the following display appears on the monitor screen:
Diagnosis basic display
Note:
After extending the text bar via the key, the following additional
functions are available.
El

3.8.1 All messages, NC/PLC alarms, PLC messages
3.8.1 All messages, NC/PLC alarms, PLC messages

In the DIAGNOSIS basic display all messages are selected, i.e. all arising NC, PLC alarms and
PLC messages are displayed. Differentiation is possible via the NC ALARMS, PLC ALARMS
and PLC MESSAGES softkeys.
Notes:
The alarm group selected is presented in reverse video display in the text bar and is
displayed in the menu.
The alarms possible with SINUMERIK 805SM-P are enumerated and described in the
START-UP INSTRUCTIONS manual.
With SINUMERIK 805SM-P, texts for PLC alarms and PLC messages can be stored in the
subroutine defined by the machine datum 30 (see manual entitled START-UP
INSTRUCTIONS).
By actuating the QUIT softkey, alarms and messages can be acknowledged
(see START-UP INSTRUCTIONS manual).
@ Siemens AG 1991 All Rights Reserved 6fB5 440-OMY02 3-53

3.8.2 PLC status
3.8.2 PLC status

The PLC operating system features a PLC status which functions as a service and testing aid.
In this mode the operands inputs, outputs, flags, times, counters and data words of data
blocks can be displayed or changed as follows:
Operand Example Read Write Format Value RangE!

i!B~~~.~~ O-127
I---..-:ii.u4;;l;i;i&&a- - - - - - - - -. .- -yes yes
- - - - --------~---------_---------------~------
10.0
IB 2 i
Fi
IW 2 0101 1010 1100 oo??
Fi SAC3
D 23235
~~~~8~~~~
~&A:~:;:.&&.*~~$&T~:. __ _ __yes __ __ _. _ _ _ _ __ _ __ __ __ ___ _ _ __ __ _ _ _ _O-l
_ __ __ _yes _ _ _27_
Q 0.1
QB 20 E 1101 Oldi
:: 214
QW 20 1101 0110 1100 0011
PI D6C3
D 40379
~~~ O-255,
___ __ _ __ __._ _yes
y_y ::c::~::&:~.~,.*. __ __ ---myes
--‘-“-‘-‘--“-‘---,‘--‘--“‘---“‘----m
F 0.7
FB 60 ii
FW 60 E 180
1011 0100 0100 fOO;;
47232
ii~~~.~~~ yes no O-31I-
‘.‘A
.:.,v .r.....A.!.
: :.
~.ir--*r.-.rr--.-.-.rr---------..--------------..--------- ---- ------------..------
B, H, D
~~~~~~~~ no o-31 .-
-----Be--.*------ yes
L)~4.e.+B~em.lM.A- ---------.-----e----------------w---.------
B, N D
O-25:j
---------..------ --------..-------------------------..------ O-25:i.-
DB3 DW9 0000 0000 0010 0000
Fl
D 1; A
Notes:
l B f binary, H 2 hexadecimal, D h decimal
l The operands in the PLC status are deleted when the control system is switched off.
l A maximum of 10 operands can be displayed simultaneously.
3-54 0 Siemens AG 1991 All Rights Reserved 6ZB5 440.OMY02

12.91
Prerequisite: The PLC-STATUS menu has been selected via the cor-
responding softkey.
-m PLC-STATUS l -
1 XVY Input bit

18 x Input byte
IY x Input word
F ... Flag
~~
:.‘...,...,.. ,.,.. 0 .. . output
~~ T =. T-h
~~ cx Counter
06x wy Oata word y in I
:.:.:i.:.~:.:;:.:.:.~:.:.:.:.;.:.!.:,::,:::~:,:
*p&J
With the aid of the cursor keys the cursor is positioned on a
ml line. Then the desired operand (e.g. IW 2 e input word 2) is

entered into the OPERATOR input field as indicated in
chapter entitled ENTRIES IN INPUT FIELDS.
ml The next step is to enter the desired number notation into

the FORMAT input field. For each operand or each line a
separate number notation can be selected.
The operand status is displayed in the VALUE field.
Note:
With the OPERAND + or OPERAND - softkey, the operand field or the format can be run in
ascending or descending order and the desired setting can be selected.
Example:
The cursor is in the OPERATOR column on an occupied line, here QB 100. Striking the
OPERAND + softkey increases the operand to OB 101.
@Siemens AG 1991 All Rights Reserved 6Z05440-OMY02 3-55

3.8.2 PLC status
Prerequisite: The desired operand has been selected.
El
With the cursor keys the cursor is positioned on the VALUE
field.
Then the contents in the VALUE field is changed as desired
according to the chapter ENTRIES IN INPUT FIELDS (watch
out for the format selected).
:j:~:,:,:(,):.~..~.:.:.:.: .. .. . * . .. ..,.. ...,.,.,.,,.,,.,.,,

. . . . . . ..hY............ :::>::: :::::::::‘:.:“.‘...‘......~. ” ““‘..““‘..‘...‘.“.” .‘.‘. “.““““‘..‘..“.‘.., . . . . . . . . .. ..A.........,,,,,
. ..~~~~~........,,,,...,
“..“.“‘.:.:I.:.:,..,,..... ~,.:,.“..‘..............,,,.,,,,,,.,,,~,,,,,,,,,~,,,,,~,,,~,.,.,,,,
.* . .. .. . . ... . ..~..........I A..,.,. .‘.“.,,.,...,,,‘,.,‘,.,.,.,‘,,,~,
..‘,..‘,..‘,.,‘,‘,‘,‘,.,~,.,.,.,~,.,.,.,,,~.,,,.,,,,,,,,,,,~,,,~~,,,,,
. .. . .. .. . .. a.3,...,., * ,.,...,, . .~. .
. A”.‘m”.’ ““““““““‘““.‘.‘.‘..“““““.‘.........: “.“. ““‘~‘(““n”‘~~““““~“““““~‘~““~“““”””~”~”””””:’::~,.:~~,.~,.,.,.,.,:,:~~......’ . . ... . . ‘...““““~:~:~::~,:::::i: . .:,:,:
. ...‘...........~.~.~.:,,.,.,.,,,,,,,,,,,,~,,,,,,,,,,,,.,,,,,,,,~,
p :“‘;i,“,‘“. ‘ ,:,,,:,: ~ ,.:,:,:,:,:,:,J,,:i,, i,~ t,,,,,,:,:,:,:,:,:,,.,,:,,,,,,,,,,::,
~,,,,,,‘,.,‘,‘,.,‘,~~,,‘,,~,~,,~,~,~,~~,~,,
.A... ....:.. .. :...:::,::‘:
i Sequence of operations for operand &l&ion ~~~i~~~~~~~~~~~~~~~~~~:::::LI:::.:..~~~~~~~~~
. ..,... ” v...l............,.....,.,.,.,.,.,.,.,...,.,.,.,.,.
.: i: iA.,.,vr: ..%
:” ““““““.‘.‘.‘..‘.~.‘............,i................,
::.:.::::::::::::.:.:::r.:.:.:.:,:.:.~~:.::.:.:.:.:.:.:.: :..:...:.‘.:.:...:::::i.)ii.ii
,,, ,...:.:.::,,:.:.,,,i’i’i’:‘:‘:(‘:.,.::,\
,..,.,...._.,,,,.,..,,,,,.,.,,,,,,,,,,,,, ,:.::
..C . . .
::::.:,:,:,:,:,:e:a,::~.:.:~.:,:,:.:.:~:~:~~:~~~:~~::~:~:~,:~::~::~~:~~~.;:~: 1 . . . vi...... . . . ..A. ... ._.............~...... ...,.,,._,
. ..‘,,....,,,,.,, ,,,,, ,,.,.,.,,,,:,
: :;..:. .......A.
. ,..s:
,.A,, ,,.,.. d,A. cc,,....,. . . . . . . . . . . . . .““‘-A..:.:,:,:,:,:::..:,:.:,:,
. :(,:( ,:,:,:,:.:,:,:,,~,~,~,~~.:.,.:,::~:::::::::::::::~:::::::~:~::~~:~::::~::::~:::~::~:~~:~~:~;::~::~;~~~~~::::::;~~:~.‘.“‘.:.:‘:‘:‘:‘:‘.‘.‘.’.’.‘.‘.‘.‘.‘.‘:...:‘:....’.‘.’.‘.‘.:.:.:.’.:.:.:.:.:.:.:.::‘.‘.’.:.:.~.
,.“..,..‘,,““.i).’ ............I.....I.. ..,.........t.. .I..,,.,,,,,._,,_..,.....,,,,.~,~
. . . . . . .*... . . . . . ~,,.,,,,,.,,.,..,,,..,. (....,.......,. ~,,,.,.,.
..v ..I 7.:.,.....,....
ml The cursor keys are operated

line to be deleted.
to position the cursor on the
Actuate the DELETE softkey.

The line is now without entry.

3.6.3 Service
3.8.3 Service
By actuating the SERVICE softkey in the DIAGNOSIS basic display, the following is shown on
the monitor screen:
Service basic display
Note:
Actuate the corresponding softkey in the service basic display to select the service data for
ROLL FEED and PRESSURE MODULE. The service data are described in the manuals en-
titled ROLL FEED and PRESSURE MODULE. The TOOL PROTECTION function is described
in the chapter of the same name.
3.8.3.1 Main drive axes

On actuating the MAIN DRIVE AXES softkey in the service basic display, the following is
shown on the monitor screen:
- AXES/MAIN DRIVE SERVICE
FOLLOWING ERROR
ABSOLUTE ACT. VALUE
POSITION CMD. VALUE
SPEED CMD. VALUE (VELO)
PART ACTUAL VALUE ‘~,=J=j,=JTj
PART COMMAND VALUE
CONTOUR ~DEVIATION
REMAINING DIST.
MAIN DRIVE
SPEED CMD. VALUE (l/MIN) g RAMP COMMAND VALU
SPEED ACT. VALUE (l/MIN) 6 ANGLE OF CURR. TOOL (DEGs) ~~~~~~~~~

~~~:~
ACTUAL TO VALUE (DEGs) 6 TEACH ANGLE (DEGs) I:~:~:~~::::~~::::~:~;::,.,:.~~.,.,
)
SPEED CMD. VALUE (VELO) 0
Note:
l By actuating the DRIFT COMP. softkey, drift compensation is performed in the axis con-
cerned. The drift values are entered in the corresponding machine datum.
Drift values higher than 500 can no longer be defined as drift. Alarm 160” “drift too high” is
output.
l The service data for the main drive and the axes are explained in the START-UP IN-
STRUCTIONS manual.

3 Description of the Commissioning Operator interface 06.93
3.8.3 Service
3.8.3.2 Tool protection

The status display shows you the status of the selected tool monitoring%
,, ,. ,~,I,.... .,.:.:.:.:,:.:.:.:.;.~.~ . , . , . ::@:‘::z;8:18
‘.‘A .‘.I.‘. .‘.,.‘A .‘.‘.‘.:.:.:.::.~,:::::::,:::::::::::,:,:,:,:.:.:~:~.~:~.~ ““““‘“,‘:‘:‘:“,:‘:‘:‘:~:‘:‘:‘:‘::::. : : :,: : : : : : : : : : : : : ,.,..,.,.,.... :,, ,,(,.,, ,,,,,,,.,,.,..,:,,,,,,,
(i:wi:i:i:i:i:::::~::~:::~~:~::,:.:.:.:.:.:.:.:.:~:.:.:.:.:.:.:.:.~.~.:.:.:.:.:.:.:.:
““““‘~‘.““““.’ ...’ ‘. ‘*‘.’ “.~“.““-‘:‘:‘::‘~‘~;‘,‘,‘,‘,’. . . . ,( _,,. , , , , , , .: , (“”‘:‘:‘:‘:‘:‘:‘:‘:‘c.
, ” ., 2 ::’ ‘: :“:““:‘“‘:“:‘::?~:~:~:~:~:~:~:~~~..~..~. ““““““‘e ” r”r”“’ ‘~:.:“::.:.i.......... ..~.....7.. >: /‘.‘.‘.‘“‘.‘.“.:
.,.,.,.. : . : . : . : . . . _. ....(., ..,.. ,.. , .. , . , . , , , , ,,.,,, ,,.,., _//,,, .,.,/.,,_,,,,,_,,,,,,,,,,~,:,,,,,
~,,,,;,‘,.,.,.,.,‘,.,‘,‘:. . . . . . . . . : : , : , , , ; , . , ., ., ., ., ., ., ., ., ., ., . . , . , , . . , . . , . _ , , , , , , , , , , , , , . . , , , , ,_ , : ,_ , ., ,
” ” +‘..‘A’. “““‘A” ‘.‘.‘,‘.‘,‘.‘,‘,‘.‘.’ ‘,‘,‘,‘~,““‘.,..Y.....C.. . .. .. .. . ... . ... ,:, ::: :::::: ::‘:‘:: ..,,,,,, :, ;.,,,,...... . , : ““.“‘.“.‘....i”‘.:.:.:.:.:~.:.,.:,,.:
/,, :,, . , , , ,. (, , . , . . . . . , , , ~,,,~,~,,,,‘,,,‘,’, , , , , , ,
““‘“““““““““““\n”““..~““““~~~‘~~~~~~~~~’~~~’~”” ‘:““i”“““““““““““““““.‘.‘.‘.‘.‘.’.’.’~.’..~~.~~...~~.~(~~~~~~~..~. ..,..,., : . : , : . : . : . : . : :+ ~.~.~.~,“,~““,.,,,‘,‘,~,,,~,~,,~,~,~~~,~,~,~,~,~,~,~,~,~,~,~,~~,~~,,,~,,,~~, ~,:,~ : , : , : , ); , : , : , : , r : I : :
“‘“““~“‘“““““““~“.“““‘~~~~~‘:‘:“::‘”’~’~’~’~’~”:~~“““““~“”””””””~~:.:.:.~:::s.:,~.:,:.:.:,~,~::~~:~~,:,:,‘~~~~~~~~‘~~‘~‘~~~~~~~~,,~ ~.,,,,,‘,.,‘,,~,,“‘,‘,‘,,,~,,,,.~,,,,,,,~~,,,,,,,,~,,,,,,,,,,,,
? ““” “’ . ‘mn”~‘s”” ““‘~“~*~“~“v ““w”” ” ‘% “’ ‘% . . ” ““‘“’ ‘?’ _‘.. ~:~~~~~~~:~:~:,:~:~:~.::~,~:~.~,~:~,~,~:,~:~~::::::::~~..~..~~:.~ : . : . : ‘y:.: x,:,; ,:,,,,,,,~,,(,., ,_,,_ . , , , , , , \, . : , , : , , , , , , , , , ; , . , . , . , , , , , , _,,,,.,,,,
, , , , , , , , , , , , , , , , , , , , , , , . . , . ,, ,. ,, ., , . , , , , , , , , , , ,,,,,,,, . . , . , , , , ,~
# Sequence of operations ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~

.‘<:.,.,..
:.,A::““““‘i,““‘.““““““““““““::.C,.,
.’ .,... ~“‘“‘.“.‘.‘.‘.““:.~.:.:.:.::~::,::...:,~:.:
‘:‘.““~““.“.....:.....:....,...,....
..,.,.,I.~...: ::: ‘,‘....,:.:.:,:,:.,:,:,~,~,,,,,,.,,,,,,,.,~
,A., ::
~‘.-.‘.‘....A1
A.,
:$:;::y;:;:: :: ‘:::.‘.‘:‘:‘:‘:‘:‘.‘.‘.‘.‘.:
“““““‘.‘W
................“‘::”
.....,:,:.:,x
..../..C...._......
‘VA’...
. I.......,........
“‘.“...I....I.““,“....,~,~.,,,,,;,,;,,,,,,,,,,,,,,,,,,
.....,:...:,:,:,.
..r...
<,...,.,
.1.,‘..,.,.,1...~...~,..:
,A,,
:;.;
,:,,,
,,,,_,___,_,,
...A...,......~,
:~.~:.:.:.~~.:.:~“:“:.:c:.:~:.!.::::::::::::::~::~~:::::::::::~~::::::::::::~::::~:.~.:.~.~:::::::~:::~:~::,:,::::::.:.:::~::::::::::::::::.~::
,,,,A.,
‘.‘.,+yy~<.I..,;.,..........,.,
:..,.~,.”
.,.,,. //..,.........,,...#......,..,
.........,...
....x.1 ....A%.
I...
,... A..**.‘,,.(<P
,,,,,,,,,
,,,,,
,.,,, ‘..‘T.‘..
~I:::;..;.:,,..,.~ .II, .“,‘.‘.........,,‘,,,,,,,,,,,,~,,,,,,,,,,,,,,,.,,,,,~,,,,,,,,,,
.:.:.:.:.:.:.:.:,:~.:.:.:.::.l:.:.:,:.:.:.:.:.:.:.:,:,~,:.:.:.’.~.‘.‘:~.:,:.~.:.:.~.~.~.~:~,~:~,:,:,:,:,:~:,:,~:~:,:
~.............................~....,.....,.,...,,.,.,,,~,,,,,,,,,,,,:,,,,,,,,,,,,,,,,
,,.,.,,
,,,,,,,
.~.:,,,.,,:,:,:I;:I,:,:,,,,,,,
I,.“.‘~q”:.:.;.;,.;
‘,.V.A%%V.AY
.hvd“’.....I. ,,/ ~, ,,~
.,a...
./.,,,,
,,,,,,
,,,;‘;):$::;:::::;::.:.::::
,,,,,,,,,,.,,,
.,...h..,,.. ,~
,.,,.,.,..,...... ..... .
Prerequisite: The basic display SERVICE has been selected.
Actuate the TOOL PROTECTION softkey.
The following screen display appears:
In the STATUS DISPLAY menu of the tool protection the symbolic name for each selected tool
monitoring is displayed in the NAME field as well as the following further parameters:
l In the RELEASE field you can enable or block the installed tool monitoring by actuating the
PLUS/MINUS key.
l The ACTIVE field shows you whether a tool monitoring is active or not.
l If the tool monitoring is active and no monitoring type 0 has been set, the MONIT. INPUT,
CAM and STATUS fields display the status of the monitoring and cam inputs as well as
the status of the tool monitorings. If an error has occured, the name of the tool monitoring
is displayed in reverse video in the corresponding monitoring line and the text ERROR
appears beneath the STATUS field. Additionally, TDC STOP or EMERGENCY STOP (if
the alarm output has been set) is triggered, an alarm message is output and the current
angle position of the main drive is displayed in the ERROR POSITION field.
3-58 @Siemens AG 1991 All Rights Reserved 6205 440-OMY02

06.93 3 Description of the Commissioning OpefatOr IntWfaCe
3.8.4 lnitiakation
3.8.4 Initialization
Extend the text bar of the DIAGNOSIS basic display and actuate the INITIALIZATION softkey.
Upon entering the password and renewed operation of the INITIALIZATION softkey, the
control then generates internally a RESET (POWER ON-RESET), the monitor screen goes
dark and after about 5 seconds the following display appears on the screen:
MACHINE DATA
FORMAT
Notes:
l When this menu is selected, the PLC is always in STOP position.
l Menu selection can be locked via key-operated switch (machine data bit).
l The function to be performed is selected via cursor keys and started via the EXECUTE
softkey. Following execution of the function, a tick appears on the screen.
l In this menu, it is also possible to change machine data and to control interfaces (see also
the chapters on PARAMETERS and DATA TRANSFER).
l When the softkey END INITIAL is operated, an internal RESET (POWER ON-RESET) is
produced and after about 5 seconds the PRESS basic display appears.
l By actuating the USER MODULE softkey, the following data types can be transferred from
the user memory module to the control via a menu:
- PLC modules
- NC machine data
- PLC machine data
For further information, see chapter USER MEMORY MODULE of the START-UP
INSTRUCTIONS.
@ Siemens AG 1991 All Rights Reserved 6285 440-OMYOZ 3-59

3.8.4 lnitialization
l After the text bar has been extended via the MORE key, the DIAGNOSIS function is at
your disposal:
By actuating the DIAGNOSIS softkey, you obtain the basic diagnosis menu without the
SERVICE softkey (for further proceedings see chapter DIAGNOSIS).
3.8.5 Version
Upon actuating the VERSION softkey in the text bar extended via MORE key of the DIAGNO-
SIS basic display, a menu with information about the press and the control appears on the
screen.
Note:
The information in this menu corresponds to the basic display PRESS and is described in the
chapter on CONNECT/DISCONNECT CONTROL.

06.93 4 Data Interfaces
4.1 General remarks
4 Data Interfaces
4.1 General remarks

SINUMERIK 805SM-P provides two interfaces for the data transfer:
l Interface 1 (RS232/20mA) is variable with regard to the connection options of the various
devices.
l Interface 2 (RS232) is, as a rule, permanently assigned to a specific device.
Interface 2 is operational only if adequately

supplemented.
Notes:
l Interface 2 can also be operated with slipped-on RS 422 adapter.
l The parameters (interface properties) for interface 1 and 2 can be set in plain text in the
PARAMETER menu. The parameters are internally stored under the setup data type and
read out at the data output.
l The setup data for interface 1 and 2 are described in the START-UP INSTRUCTIONS
manual.
l The interface parameters for the various peripherals are listed in the INTERFACE
DESCRIPTION, PART 2 - TERMINAL CONDITIONS manual.
The following data types can be read in and out via interfaces:
Data type Meaning
SPF Subroutine (Sub Program File)

ZOA Zero Offset Active
TEA 1 NC machine data (Testinn Data Active)
TEA 2 PLC machine data (Testing Data Active)
RPAO Central R parameter with value assignment (PI Parameter Active)
RPA 1 R parameter channel 1 with value assignment (R Parameter Active)
RPA 2 R parameter channel 2 with value assignment (R Parameter Active)
SEA Addresses with value assignment (Setting Data Active)
CLF Deleting instruction (Clear File), on read-in
0 Siemens AG 1991 All Rights Reserved 6285 440-OMY02 4-l

4 Data Interfaces 06.93
4.2 Data read-in via RS232 interface

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1 Sequence of operations ‘:““““.‘.‘“i...............,.,.,.,.,.,..,....,...,.~.......:.:.:.,.:.:.:.:,:.:,~~~.:

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:::j)i*$3*fi. .::::;::
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I.,.,...,.,.,,.,,.,,.,..,
Prerequisite: The basic menu START-UP OPERATOR INTERFACE has

been selected.
(-ii-] Actuate the INTERFACE softkey and the DATA TRANSFER

softkey to produce the following display on the screen:
f-iii-l
INTERFACE 1 RTS-LINE
q 1
Note:
By actuating softkey 2nd RS232 you select interface 2. Then RS23Z20mAappears in the text
bar.
You select interface 1 via softkey RS232/20mA. Then 2nd RS232 etc. appears in the text bar.
4-2 @Siemens AG 1991 All Rights Reserved 6ZB5 440.OMY02

,.. .,A
..,.,a..
?.:wre ..a..
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// Sequence of operations for changing the interface parameters :::,:::X::;:;:::::::

:,:.:.:.:.
I::::::
:::::::::::::::
:::.::!:~~:.:.:.:.:.:.:.:,~.:.::.:.:,:,:,:.
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A..
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Prerequisites: l The DATA TRANSFER basic display has been selected.
l The desired interface has been selected.
Actuate the PARAMETER softkey for the purpose of setting

and controlling the interface parameters.
The following display appears on the screen:
SPECIAL FUNCTIONS
TERMINALTYPE El START USING Xon
0 PROGRAM START USING LF
El END OF BLOCK USING CR LF
El DATA OUTPUT IN EIA-CODE
El STOP USING END OF TEXT (ETX)
El EVALUATE DSR-SIGNAL
El HEADER AND END
cl PROGRAM FROM SYSTEM 318

REORGANIZATION USING
EIA-CODE FOR = 4! INTERFACE
b 1 TIME MONITORING
Note:
l Whenever you actuate one of the softkeys DEVICE TYPE, BAUD RATE, STOP BITS and
PARITY, you change the corresponding setting:
The following settings are possible:
- Device type: PLC-PROG, RTS-LINE, Xon/Xoff, PTR and PD/PF
- Baud rate: 110, 150,300,600, 1200,2400,4800 and 9600
- Stop bits: l/l, 512
- Parity: none, odd, even
l For the purpose of entering the characters for Xon, Xoff, EIA-code for @,: and = as well
as for the transfer end you select the corresponding input field via cursor keys and enter
the desired values as indicated in the chapter entitled ENTRY IN INPUT FIELDS.
l For changing special functions, you select the corresponding input field via cursor keys.
Each time you actuate the PLUS/MINUS key, you activate or deactivate the special
function selected. The in ut field shows whether the function is active or not
&not active, 4 e active).
‘0 d
l By actuating the RECALL key you return to the DATA TRANSFER basic display.
Q Siemens AG 1991 All Rights Reserved 6ZB5 440-OMY02 4-3

After actuation of the READ-IN START softkey, the control is

ready for receiving data. On the screen appears the DATA
TRANSFER ACTIVE display.
The type of data coming from the transmitter (punched tape reader, programming device,...) is
marked with its header identification.
During the read-in the data type is indicated (e.g. TEAl).
With the STOP softkey you can interrupt the data input any
time. Renewed actuation of the READ-IN START continues
the data input.
Please bear in mind:
Notes:
During input via punched tape the input data are checked for simple errors.
All characters of a punched tape code have a common identifier.
l IS0 code always features an even number of holes.

l EIA code has always an odd number of holes.
The control automatically recognizes the correct code at the first “%“(lSO) or “EOR” (EIA)
reading.
The criterium “even number of holes” or “odd number of holes” is used for a character parity
check as from the second character of the program.
A further check in the form of complete program comparison is carried out on repeated read-in
of a program already existing in the program memory.
When an error is identified, the read-in process is stopped and the error is displayed on the
screen.
4-4 @Siemens AG 1991 All Rights Reserved 6205 44Q-OMY02

4.3 Data read-out via RS232 interface
4.3 Data read-out via RS232 interface
Prerequisites: l The DATA TRANSFER basic menu has been selected.

l The desired interface has been selected and the inter-
face parameters have been set (see chapter DATA
READ-IN VIA RS232 INTERFACE).
On actuating the READ-OUT softkey, the following display

[-iii-) appears on the screen:
-
1-1 DA‘f&-T-t R
INTERFACE 1 RTS-LINE
II I
Notes:
l With the cursor keys you can select the type of data to be read out.
l In the case of data types with area specification you can indicate the area to be
transferred. To do this, you enter the desired values into the corresponding input fields as
described in the chapter entitled ENTRIES IN INPUT FIELDS.
l The data output is started by actuating the READ-OUT START sof-tkey. The data
earmarked for read-out are displayed on the screen.
l You can stop the data output any time via the STOP softkey and continue the data output
via the READ-OUT START softkey.
l The ASM/PLC DATA OUTPUT softkey is available in the initialization mode only (alarm 3:
PLC STOP pending).
By actuating the ASM/PLC DATA OUTPUT softkey, the data stored on the user memory
module (PLC modules, machine data, etc.) can be read out. For the read-out, the desired
data type is selected via the cursor keys and started with the READ-OUT START softkey.
By actuating the STANDARD DATA OUTPUT softkey, you go back to the previous menu.
In the text bar the ASMlPLC DATA OUTPUT softkey appears again.
6 Siemens AG 1991 All Rights Reserved 6285 440-OMY02 4-5

4.4 Mass storage
4.4 Mass storage

4.4.1 General remarks
A floppy disk drive (DG-SM) for mass storage can be connected to the 1st or 2nd serial inter-
face of the SINUMERIK 805SM. The disk drive serves as a mass storage for data and is con-
trolled via the OPERATING THE MASS STORAGE menu and the operator keyboard. Data are
NC subroutines, NC/PLC machine data, global R parameters, R parameters channel l/2 and
setting data. The following functions can be carried out:
READ-OUT Transfers data from the control to the disk drive.
READ-IN Transfers data from the disk drive to the control.
DELETE Deletes data on the floppy disk.
DIRECTORY Displays the directory of the floppy disk.
FORMAT Formats a floppy disk.
Note:
l The data read out via the mass storage can also be read in again via the mass storage
(the read-in via other equipment like programmers, PCs, .. . is not guaranteed).
l You can enable or disable the DELETE and FORMAT functions for the operator.
Upon execution of the DIRECTORY function, the version of the disk drive, the free memory
space on the floppy disk in kbyte and the storage capacity of the floppy disk in kbyte is
displayed in the 1st line of the contents,
e.g. as follows:
This chapter describes the scope of functions of the disk drive from version DG-SM 2.0
onwards. Disk drives supplied earlier have a limited scope of functions.
The data or functions are transferred or carried out via the saved procedure 3964R (see also
functions manual COMMUNICATION, SINUMERIK 805SM). The operating mode 3964R of the
disk drive must be selected,
Furthermore, the operating modes RECEIVE and SEND can be selected with the DG-SM. The
RECEIVE operating mode stores all data which are read out by the SINUMERIK 805SM via the
corresponding interface into the SETUP805DAT file. In the SEND operating mode, the con-
tents of this file can be transferred from the disk drive to the control. By using the RECEIVE
and SEND operating modes, it is possible to save all data required for a complete commis-
sioning of the SINUMERIK 805SM or to transfer these data to the control again.
4.4.2 Selection of the OPERATING THE MASS STORAGE menu

The disk drive may be operated from the OPERATING THE MASS STORAGE menu.
# Sequence of operations for selecting the OPERATING THE MASS STORAGE menu 9jr
:::,::,,~:.~:.:.~~~.:.:~~.~:.:.~.:.:::.:.:.!~.:~.:::::.:::.:.!.~.~,:.:...:.:.:,:~~.:,:~,~:
“AWX ,,I...%.
,,,..,,.v.
.“.>.,%.A,. y,
.n.~,...v../?,,,....+..,r, ,.....,,
I.,,....,. z,,.*.
,.A
.+.
. A.,WI.C,.,.,.
>...:.:,:.:<<,
./.....
A.,..... .A.,.
I...“E
~~~~~~~~;~;~~~,~~:~~~~;~.:~~,~~~~~~~~~,~.~.~~~~;~~?~~.~~~~~~,~;~~~~;~~~~~~~~r~~~;~~.:.:.~
.w.~>~>:.iii:.i
Prerequisites: l The MASS STORAGE function is put into operation and in an
active circuit (e.g. with interface 2 and order number 1).
l The basic menu COMMISSIONING OPERATOR INTERFACE is
selected.
Upon actuating the INTERFACE and MASS STORAGE softkeys
you obtain the following menu:
4-6 0 Siemens AG 1991 All Rights Reserved 6285 440.OMY02

SINUMERIK i305SM-P (BA)
4.4.2 Selection of the OPERATING THE MASS STORAGE menu
Status field Display of error messages

-
I ::::;::::$$::;;..
‘y:’
:(::::::::::~:~,.,.A..
.e::i.:....I
I
.A,.
:..,.,:
‘< ,:(.~.‘.~.~.:,:d ,...,
:,:q
,,( ,,..,+
:+y.:::.:,::::: :,:r.:::
.,:,,,. :I;.,.,;.,.,~;;:
>:,,“‘,‘,““,‘l .,.,,,,:
,,,,.
:.
I..‘1.,1,1,1,1,
,?,.,:,~.~,s;:::{:i
\1
p,,,q
Interface ,,,::::
,.,,,,,,,,,
.,.,. ..G.
.‘:.,.:+:. ,,,,,,,
,:..,%:(,..l.:,,,:y-::;:‘,
.,,1,.
;. I’. ....a Job number: .;:&::::::.:.
Note:
l The interface and order number used for the commissioning of the DG-SM has to be
written into the corresponding fields (e.g. interface 2 and order number 1).
l For operating the DG-SM via the READ-OUT, READ-IN, DELETE and DIRECTORY
softkeys, only the inputs in the fields DIRECTORY, FILE and READ-OUT: FROM: TO:
(only applies for the READ-OUT softkey) are relevant.
l If an error occurs during the execution of a function, e.g. READ-IN, it is displayed in the
STATUS FIELD and in the DISPLAY OF ERROR MESSAGES as follows:
READ-IN Error 1 3120 Data number invalid
l In order to save data types, select the READ-OUT field via the cursor keys. Upon actuating
the SELECT softkey, you obtain the following data types subsequently: NC subroutines,
NC/PLC machine data, global R parameters, R parameters channel l/2 and setting data.
The fields FROM and TO display for each data type the maximum range, which may be
changed (reduced).
4.4.3 Displaying the list of contents (CONTENTS:)
Directories cannot be installed on the floppy disk via the MASS

STORAGE function. Working with directories is possible though if the
directory structure has a/ready been installed on the floppy disk via
external equipment (e.g. PC, programmers,...).
E.g. the following directory and file structure has been stored on the floppy disk in the DG-SM:
0 Siemens AG 1991 All Rights Reserved 6285 440.OMY02 d-7

4 Data interfaces 06.93
4.4.3 Displaying the list of contents (CONTENTS:)
WKZ21
WKZ22
WKZ40
wKz41
Depending on the contents of the DIRECTORY and FILE fields, e.g. the following list of
contents (CONTENTS:) is displayed upon actuating the DIRECTORY softkey:
~DIRECTORY FILE List of contents (CONTENTS:)
z570010 <DIR>
2570020 <DIR>
WKzl 300
WKZ2 360
WKZB 480
257001 o\ 2570011 <DIR>

WKzlO 205
WKzl 1 276
WKZ12 280
l In the 1st line of the list of contents (CONTENTS:) the version of the disk drive, the free
memory space on the floppy disk (in kbyte) and the storage capacity of the floppy disk (in
kbyte) is displayed, e.g. as follows:
l
l Files are displayed in the list of contents (CONTENTS:) with the file name and the file
length, directories with the directory name and the extension < DIR >.
l A maximum nesting depth of 6 is possible in the directories. For indicating the directory
structure, the signs “/” or “\,, are permitted.
4-8 Q Siemens AG 1991 All Rights Reserved 6ZB5 440.OMY02

4.4.3 Displaying the fist of contents (CONTENTS:)
l Upon actuating the DIRECTORY softkey, DIRECTORY IN PROGRESS is displayed in the

status field. If the list’of contents cannot be displayed completely, DIRECTORY NEXT JOB
appears in the status field. Upon actuating the CONTINUE softkey, the next part of the list
of contents is displayed. When the list of contents has been displayed completely,
DIRECTORY COMPLETED appears in the status field.
l When transferring tool data from the mass storage to the control and back via the READ-
IN or READ-OUT softkey, file names corresponding to the MS-DOS format (11 characters,
the last 3 of which are interpreted in MS-DOS as extension) are possible.
4.4.4 Formatting a floppy disk (FORMAT)

Upon actuating the FORMAT softkey, the window FORMAT MEMORY? appears.
During formatting, all directories and files
function for the user.
Note:
l When the window is open, the FORMAT function is started and displayed in the status
field upon actuating the INPUT key. After the function has been executed, the window is
closed.
l If you strike the RECALL key when the window is open, the window is closed and the
function is not carried out.
8 Siernens AG 1991 All Rights Reserved 6285440.OMY02 4-9

SINUMERIK 805SM.P (SA)
4.4.5 READ-OUT, READ-IN and DELETE files
4.4.5 READ-OUT, READ-IN and DELETE files
DIRECTORY, FILE and READ-OUT: FROM: TO: (only applies for the
READ-OUT softkey) must be filled in. You may enable or disable the
DELETE function for the user.
The actuation of the softkeys mentioned above may have e.g. the following effect, depending
on the contents of the DIRECTORY and FILE fields:
DIRECTORY Description
I
257001 o\ R-PARAMETER WKZlO READ-OUT 500 R parameters in channel 1 are stored

CHANNEL 1 on the floppy disk in the file WKZlO in the
o/499 directory 2570010.
Z570020\ WKZ21 READ-IN The file WKZ21 is transferred from the
specified direcfory on the floppy disk to the
control.
Z570020\ I 1 WKZ23 1 DELETE The file WKZ23 is deleted in the specified
1directory on the floppy disk.
z570010v57001 l\ The specified directory is deleted on the
I I IDELETE floppy disk.
Note:
l In the TOOL NO. field also numbers with a point may be entered, e.g. 10.1, 22.3.
l Upon actuating the DELETE softkey, the window DELETE FILE? appears. When the
INPUT key is pressed, the function is carried out and displayed in the status field. After the
function has been carried out, the window is closed. When the window is open, the
actuation of the RECALL key closes the window without the function being carried out.
l Only empty directories can be deleted.
4-10 @Siemens AG 1991 All Rights Reserved 6ZB5 440-OMY02

4.4.6 Operating modes of the DG-SM
4.4.6 Operating modes of the DG-SM

The DG-SM can be put into the following operating modes:
. 3964R
. RECEIVE
l SEND
Operating mode 3964R

In this operating mode the functions READ-OUT, READ-IN, DELETE, DIRECTORY and
FORMAT can be carried out via the menu OPERATING THE MASS STORAGE.
Note:
In the menu PARAMETER RS232 COMPUTER LINK INTERFACE 1 or INTERFACE 2, the
function COMPUTER LINK must be activated before (see also the chapter entitled
COMMISSIONING OF DG-SM).
Operating mode RECEIVE

This operating mode is used to save data, e.g. the NC and PLC machine data, PLC modules,
setting data, NC subroutines, R parameters channel l/2, global R parameters etc. The data to
be saved are selected in the DATA OUTPUT menu, By actuating the READ-OUT START
softkey, the transfer is started. The DG-SM stores all data transferred in the open
SETUP805DAT file and closes the file when changing over to another operating mode.
Note:
l The SETUP805DAT file is overwritten when another data backup is carried out.
l In the menu PARAMETER RS232 COMPUTER LINK INTERFACE 1 or INTERFACE 2, the
interface for the DG-SM must be disconnected before (see also the chapter entitled
Operating mode SEND

In this operating mode, the contents of the SETUP805.DAT file is transferred from the diskette
to the control.
Note:
In the menu PARAMETER RS232 COMPUTER LINK INTERFACE 1 or INTERFACE 2, the
COMPUTER LINK function must be switched off before (see also the chapter entitled
0, Siemens AG 1991 All Rights Reserved 6285 440-OMY02 4-l 1

4.4.7 Data backup and commissioning with the DG-SM

After the installation has been commissioned, a complete data backup at the control must be
carried out. This can be done e.g. with the disk drive DG-SM in the operating mode RECEIVE.
Using the stored data the installation can be put into operation again, e.g. after servicing, with
the DG-SM in the operating mode SEND. The procedures for data backup and commissioning
are described in the following chapters.
Note:
Data backup and commissioning is carried out in the operating mode 3964R.
4.4.7.1 Data backup with the DG-SM in the operating mode RECEIVE
Prerequisites:
l The commissioning of the installation has been finished.
l The disk drive is connected to the power supply and the cable between DG-SM and
control is connected to interface 1 or 2 (option SECOND RS232 INTERFACE).
l Two formatted floppy disks (3,5” / MS-DOS format) are available.
l The operating mode 3964R of the disk drive is selected and the COMPUTER LINK
function in the menu PARAMETER RS232 COMPUTER LINK INTERFACE 1 or
INTERFACE 2 is switched off.
l The interface parameters for the interface to which the DG-SM is connected are set as
follows (if necessary note down the settings before changing the parameters and special
functions).
END OF BLOCK USING CR LF

DATA OUTPUT IN EIA-CODE
STOP USING END OFTEXT (E-W)
EVALUATE DSR-SIGNAL
HEADERAND END
PROGRAM FROM SYSTEM 318
REORGANISATION USING INTERFACE
Note:
The sequence of operations for changing parameters and special functions is described in
the chapter entitled DATA READ-OUT VIA RS232 INTERFACE.
Considering commissioning with the backed-up data, it seems appropriate to distribute the data
backup on two floppy disks.
Floppy disk 1: NC and PLC machine data, PLC modules and setting data.
Floppy disk 2: NC subroutines, global R parameters, R parameters channel 1 and channel 2.
4-12 0 Siemens AG 1991 All Rights Reserved 6ZB5 440-OMY02

06.93 4 Datalntetfaces
Data backup with the DG-SM

The following sequence must be adhered to:
1. After POWER ON of the control, the INITIALIZATION menu must be selected from the
basic display PRESS as follows:
Actuate the PRESS COMM. and DIAGNOSIS softkeys, the MORE key and the INITIALIZA-
TION softkey. Enter the password, if required, and actuate the INITIALIZATION softkey
once more. After a hardware reset, the control starts up in the INITIALIZATION menu.
2. Insert floppy disk 1, put the DG-SM into RECEIVE operating mode and wait until the
SETlJP805DAT file is opened (until the green, rectangular LED at the disk drive goes
out).
3. In the DATA OUTPUT menu, read out the following data types for diskette 1 one after the
other via the interface for the DG-SM.
- NC machine data
- PLC machine data
- Setting data
- PLC blocks
4. Put the DG-SM into operating mode 3964R and wait for the SETUP805.DAT file to be
closed (until the green, rectangular LED at the disk drive has completely gone out).
5. Take out diskette 1, label it accordingly and protect it against accidental overwriting.
6. Insert diskette 2, put the DG-SM into RECEIVE operating mode and wait for the
SETUP805DAT to be opened (until the green, rectangular LED at the disk drive has gone
out).
7. Read out the data types mentioned above for diskette 2 one after the other via the
interface for the DG-SM.
- NC subroutines
- Global R parameters
- R parameters channel 1
- R parameters channel 2
- Zero offsets
8. Put the DG-SM into 3964R operating mode and wait for the SETUP805DAT file to be
closed (until the green, rectangular LED at the disk drive has gone out completely).
9. Take out diskette 2, label it accordingly and protect it against accidental overwriting.
Note:
l The list of contents of the floppy disks may be checked using the disk drive, and the con-
tents of the SETUP805.DAT files using external equipment (e.g. programmers, PC, . ..).
l The PLC blocks can be read out only in case of data output in the INITIALIZATION menu
upon actuating the ASM/PLC DATA OUTPUT softkey.
l The interface parameters for data backup with the DG-SM are stored in the setting data.
When connecting a different device to this interface, the interface parameters must be
changed accordingly.
0 Siemens AG 1991 All Rights Reserved 6ZB5 440-OMY02 4-l 3

4.4.7.2 Commissioning with the DG-SM in the SEND operating mode

Prerequisites:
l The standard commissioning procedure has been carried out in the INITIALIZATION menu.
l The disk drive is connected to the power supply and the cable between DG-SM and
control is connected to interface 1 or 2 (option SECOND RS232 INTERFACE).
l For the interface connected to the DG-SM, the same interface parameters as described in
the chapter DATA BACKUP WITH THE DG-SM are set.
Commissioning with the DG-SM

The following sequence must be adhered to:
1. After POWER ON of the control, the INITIALIZATION menu must be selected from the
basic display PRESS as follows:
Actuate the PRESS COMM. and the DIAGNOSIS softkey, the MORE key and the
INITIALIZATION softkey. Enter the password, if required, and actuate the INITIALIZATION
softkey once more. After a hardware reset, the control starts up in the INITIALIZATION
menu.
2. Insert floppy disk 1.
3. Start the interface connected to the DG-SM via the READ-IN START softkey in the DATA
TRANSFER menu.
4. Put the DG-SM into SEND operating mode. During data transfer, the display DATA
TRANSFER ACTIVE appears.
5. When the data transfer has been finished, the FORMAT PART PROGRAM MEMORY
function in the INITIALIZATION menu may have to be carried out, depending on the
system configuration (e.g. if the function MEMORY EXTENSION is available).
6. Put the DG-SM into 3964R operating mode.
7. Insert floppy disk 2.
a. Start the interface connected to the DG-SM via the READ-IN START softkey in the DATA
TRANSFER menu.
9. Put the DG-SM into SEND operating mode. During data transfer, the display DATA
TRANSFER ACTIVE appears.
10. When the data transfer has been finished, a POWER ON of the installation must be
executed or the INITIALIZATION menu must be left via the END INITIAL softkey.
Note:
When connecting a different device to the interface for the DG-SM, the interface parameters
must be altered accordingly.
4-14 0 Siemens AG 1991 All Rights Reserved 6.285 440-OMY02

4.4.8 Error messages

Errors are displayed in the OPERATING THE MASS STORAGE menu by the display of the
error message in the corresponding field. The error message may consist of a number or a
number with a message text. The causes for the messages can be seen in the following errors
list.
Errors list for errors occuring in the NC:
1 Error 1Cause
I
1 Protocol erron Received frame has non-permissible identification.
2 Protocol error: Received frame is shorter than the frame heading.
10 Protocol erroc The amount of data received has been smaller than announced in the frame heading.
26 An NC block was received whose net length (without blanks etc.) exceeded 120 characters.
29 An NC block was received whose gross length (with blanks etc.) exceeded 254 characters.
30 The part program memory of the NC is full (-r execute REORGANIZE function).
31 The maximum number of part program entries in the part program directory of the NC was exceeded
(+ execute REORGANIZE function).
32 The data received have a non-permissible structure, e.g. the data do not begin with %SPF or %CLF or
the end of block character (LF) is missing.
I 33 I The part program already exists in the NC. I
200 An expected answer frame from the connected station did not arrive.
The order is not permissible at the moment, because the selected interface or logical link is not activated
212
or a task is already running on the link (e.g. triggered by the PLC).
1000 System errotz No more resources for the communication are available.
Protocol error 3964R: The connected station is not ready to receive even after 6 repeated
1246 transmissions or has not acknowledged the received frame. The connecting
cable is not ptugged in or plugged in wrongly.
1250 System erroc No more resources are available for the AS512 protocol driver.
1251 Protocol error AS512: The reaction frame has not arrived.
1252 Protocol error AS512: The AS512 reaction frame received has a non-permissible heading.
0 Siemens AG 1991 All Rights Reserved 6285440-OMY02 4-15

SINUMERIK 805SM-P(BA)
4 Data Interfaces
Error I Cause I
3101 The part program to be stored is not available in the NC. I

I
3103 A part program transfer via another interface or link is already running.
3104 Unknown error from the part program driver.
Protocol error: A frame different from the one expected (e.g. within one loading sequence)
3111
was received.
I
3120 The file/program number lies outside the permissible range. I

I
3121 I The data type is non-permissible (permissible are SPF, CLF). I
Error lists for errors indicated by the disk drive:
zI=
I Message Cause
9001 Protocol error
9002 Function is not processed.
9003 1Not enough space on the diskette.
9004 ~Not enough space in the directory.
9005 i File does not exist. I
I 9006 The file/program name is wrong.
9007 The diskette was probably formatted in another operating system.
9008 The file already exists. I
9009 The drive is not ready or no diskette has been inserted.
E
9010 Write/read error.
9011 The diskette is protected against accidental overwriting.
9012 The directory to be deleted is not empty.
9013 The indicated directory is not available.
4-16 o Siemens AG 1991 All Rights Reserved 6ZB5 440.OMY02

12.91 5 Maintenance
5.1 Handling of subassemblies
5 Maintenance
5.1 Handling of subassemblies
Subassemblies/components carrying this warning sign

(crossed-out yellow hand in black triangle) are a source of
danger whenever they are charged electrostatically.
Therefore, please bear in mind the following hints:
ately before touching it.
(e.g. plastic foil, insulating table tops, clothing made of synthetic fibers).
Subassemblies may only be placed on conducting supports.
@Siemens AG 1991 All Rights Reserved 6285 440.OMY02 5-1

5 Maintenance 12.91
5.2 Battery backup of the RAM memory
5.2 Battery backup of the RAM memory

With the control switched off, the RAM memory must be backed up with battery voltage. AS a
result, the following data remain stored:
PLC user program
User texts (PLC alarm texts and PLC message texts)
Machine data (NC-MD and PLC-MD)
Cycles
R parameters
Zero off sets
Setting data
Press data
The battery voltage is checked cyclically with the control switched on. If the voltage is lower
than 2.7 V, NC alarm 1 (battery fault) is indicated on the screen.
Note:
The battery may only be replaced with the control switched on.
In central controllers of the 230 V version the battery (batteries) is (are) fitted at the bottom
right and in the 24 V version in the power supply unit proper.
Replacement of the battery and the battery modules as well as the batteries are described
in the manual START-UP INSTRUCTIONS and INTERFACE DESCRIPTION PART 2:
ELECTRICAL OPERATING CONDITIONS.
The provisions on waste disposal must be complied with as far as disposal of run-down
batteries are concerned.
5.3 Display screen

The image on the screen may oscillate if the display unit is exposed to electromagnetic fields.
Equipment generating electromagnetic fields such as transformers, fans, electromagnetic
switches, AC carrying cables and the like, must be located more than 300 mm away from the
display unit.
5.4 Cleaning
The front side of the monitor and the surface of the keyboard can be cleaned. For this
common rinsing agents used in dish-washers or the industrial “Spezial Swipe” detergent
should be employed in the case of unproblematic dirt. These detergents also dissolve graphite-
containing dirt particles.
Detergents containing one or several of the ingredients mentioned below may be used on a
short-time basis:
l Diluted mineral acids
l Bases
. Alcohol
l Organic hydrocarbons
l Dissolved detergents
l Fats and oils
5-2 Q Siemens AG 1991 All Rights Reserved 6ZB5 440.OMYOZ

12.91 6 Monitoring
6 Monitoring
In the controller monitoring systems are continuously active which detect malfunctions in the
NC, the programmable logic control and the machine so early that damage to the work piece,
the tool and the machine can be largely excluded.
In case of trouble, the machining process is first interrupted and the drives are stopped, the
cause for the malfunctions is stored and displayed as alarm. At the same time the PLC is
informed via an interface signal that an NC alarm is active.
Monitoring systems exist for following areas:
Read-in
Format
Servo loop cable
Displacement device and drive
Contour
Main drive
Enabling signal
Voltage
Microprocessor
Serial interface
Transfer between NC and PLC
State of back-up battery
Executive program memory
Application program memory
Furthermore, the user of the PLC has 64 PLC alarms and 64 PLC messages as well as 100
user cycle alarms at his disposal. The corresponding texts are transferred to the battery-
backed memory area of the controller via the RS232 interface.
0 Siemens AG 1991 All Rights Reserved 6205 440~QMYQ2 6-l

12.91 7 Annex
7 Annex
I Abbreviation I
Meaning
ASM User memory module

BCD Binarv Coded Decimals
ICl I Channel 1, main channel I

c2 Channel 2, auxiliary channel
CLF Clear File (Deleting instruction on read-in)
CPU Central Processinn Unit
IDAC I Digital-Analog Converter I
DBL Decoding single block
1Data Input/Output I
1EIA Code 1Soecial punched tape code, odd number of punches per sign I
IEOB I End Of Block, character for data in EIA code I
IEOR I Exclusive OR, marks program number (if EIA code is used) I
IEPROM I Erasable Programmable Read-Only Memory I
H Auxiliary function
IS0 Code Special punched tape code, always even number of punches per sign
r 1
1JOG-INC I JOG-INC operating mode
IL I Subroutine No.
I LED I Light Emitting Diode I
ILF I Line Feed, marks end of line for data in IS0 code I
IM I Miscellaneous function I
MO1 Programmed stop
MD Machine Data
MPF Main Program File
0 Siemens AG 1991 All Rights Reserved 6295 440-OMY02 7-l

7 Annex 12.91
I I 1
Abbreviation Meaning
N Block number
NC Numerical Control
P Number of passes
PCA PLC alarm texts
PCP Programmable Control Program
PLC Programmable Logic Control
Pr. Stop Display of program interruption
PAM Random Access Memory
I R-Parameter Active
1Main drive speed
ISD I Setting Data I
I Setting Data Active
ISKP I Skip block I
SPF Subroutine Sub Program File
SW limit switch Software limit switch
TEA1 Testing Data Active (NC machine data)
TEA2 Testing Data Active (PLC machine data)
IUser Control Panel
IZero Offset
IZOA I Zero Offset Active I
7-2 0 Siemens AG 1991 All Rights Reserved 6285 440-OMY02


SMPStandard Operating Guide

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Preliminary Remarks

l Operating Manual Standard

Description of Controls and Screen Layout

Description of the Commissioning Operator Interface

1 General Remarks ....... ..............................

1.1 Product .............................................. l-2

2 Description of Controls and Screen Layout .....,......,..... 2-l

2.1 Controls of the operator keyboard ........................... 2-1

3 Description of the Commissioning Operator Interface .......... 3-l

3.1 General remarks ....................................... 3-l

4 Data Interfaces . . . . . . . . . . . . . . ..,I...................... 4-l

4.1 General remarks ........................................

5 Maintenance . . . . . . . . . . . . . . .a*......................... 5-l

5.1 Handling of subassemblies ................................ 5-l

6 Monftorlng ........................................... 6-l

7 Annex ..,,....,......................,.~.,,.......... 7-l

You get to know the following components:

This symbol appears in this documentation each time

Occasionally you will find this symbol in this

This symbol appears in this documentation each time

This instruction manual is valid for:

@ Siemens AG 1991 All Rights Reserved 6ZB5 440~QMY02 l-l

Operator keyboard User control panel (UCP)

l The screen displays provide information on:

The operating elements of the user control panel (UCP)

l-2 @ Siemens AG 1991 All Rights Reserved 6ZB5440.OM'f02

1.2 POWER ON/POWER OFF

POWER ON of the SINUMERIK 805SM-P

Basic display press

@ Siemens AG 1991 All Rights Reserved 6ZB5440-OM02 l-3

Explanations of the basic display press:

N7006 (FIELD N7006) LF

l-4 @ Siemens AG 1991 All Rights Reserved 6285 440-OMY02

Conditions: l The basic display press is on the screen.

Activate the softkey PRESS COMM.

Basic display of rhe commissioning operator interface

POWER OFF of SINUMERIK 805SM-P

P/ease adhere to the specifications of the press manufacturer!

’ Siemens AG 1991 All Rights Reserved 6285 440.OMY02 l-5

2 Description of Controls and Screen Layout

Controls of the operator keyboard

l-l1 Softkeys and menu control keys

Block for machine operations

Edit and entry block

Cursor block with basic display, diagnosis and page key(s)

@ Siemens AG 1991 All Rights Reserved 6285 440-OMY02 2-l

SINUMERIK 805SM-P (BA)

2.1.1 Explanation of the controls of the operator keyboard

Softkeys with menu control keys 111

Softkeys wifh text bar

By pressing one of the seven softkeys (softkey = key with

By pressing this key, further soft key functions (if available)

l By pressing this key, you jump into the higher-order

2-2 @ Slemens AG 1991 All Rights Reserved 6285 440.OMY02

Block for machlne operations 1 2 1

The manufacturer can assign other functions to these

By pressing the RESET key you:

These keys can be used to modify manually the number of

IAUTO + , AUTO-STOP, AUTO-

This key is used to acknowledge individual steps of the

’ Siemens AG 1991 All Rights Reserved 6ZB5 440-OMY02 2-3

Pressing this key starts the cycle in the selected press

On keys with double assignment, the second function is activated by first

I’“,“d6”,“‘](-j.gq ... (yg (x--) (-G-=) (UTOM/\TIC).*