METHOD STATEMENT FOR INSTALLATION OF UNDER AND ABOVE GROUND UTILITIES

SINOHYDRO CORPORATION LTD SYSTEM -INSIDE & OUTSIDE BUILDING

DATE 6/6/2016 REV 00
CONTRACTNO 6600037267 B.I. NO. 25-00034
Risk Assessment National Guard Family Compound Project
PROJECT TITLE

Action by
Risk Rating Risk Rating
S.N Job steps Hazards/Risks
C L R Control and Actions C L R
 Permit must be obtained from the authorities prior Issuer and
to commence activities. Receiver
 Ensure joint site inspection has been conducted on
the whole area.
Unauthorized work activity 4 4 M 2 3 L
 Area to be cleared for trip hazards.
 All the hazards must be addressed before to start
Obtain work the activity.
01
permit and Joint
site inspection Supervisor
 All the workers should be trained according to their safety
Personal Injury
respective work. officer
Untrained workers 4 4 M 2 3 L
 Before to start the activity, supervisor should give
safety instruction to the crew members.

Mobilization of  All the equipment and operator must be certified Transport

02 equipments and and trained. Supervisor
tools  All the equipments must be inspected before use.
MVA
 Use flag man for the movement of heavy
Personal Injury.
equipment.
Property Damage. 4 3 M 3 3 L
 Use right tools for the right job.
 All the tools must be color coded and inspected.
 Maintain a good housekeeping all the time in the
area.

Equipment and tools 4 4 M  Prior to its operation as a minimum requirement, 2 3 L Forman

malfunction can lead to operator shall inspect his equipment following and work
physical injuries checklist provided by the company. force and
 Only competent person shall be allowed to operate area safety
or repairing to the equipment. officer
 Damage and fabricated tools are not to be used and
shall be taken away from the site to prevent re-
using by other workers.
 METHOD STATEMENT FOR INSTALLATION OF UNDER AND ABOVE GROUND UTILITIES
SINOHYDRO CORPORATION LTD SYSTEM -INSIDE & OUTSIDE BUILDING
DATE 6/6/2016 REV 00
CONTRACTNO 6600037267 B.I. NO. 25-00034
Risk Assessment National Guard Family Compound Project
PROJECT TITLE

 Inspected tools shall be properly color coded if it is

in good condition.
 Equipment to be used shall be inspected and
approved by SA PMT before its mobilization

 No unauthorized entry. Site
 Trainings like induction, toolbox talks should be Supervisor
Physical or serious Injuries to provided before starting the work.
workers due to material 3 4 M  Ensure inspection has been conducted on the whole 2 3 L
handling. are.
 Use proper manual lifting technics.

 All workers are to wear reflective traffic vests. The Safety

competent person is responsible for determining officer
Heavy Struck workers with equipment 4 4 M 2 3 L
need.
Equipment and
03  No unauthorized entry.
vehicle
 Restrict outside vehicular traffic in the job site. Forman
movement
Struck by site vehicles 4 4 M  Use flaggers and a specific traffic route if necessary. 3 3 L

04 Material Personal injury.
handling and Body strain and back muscles
storage pull.
Slip, trip and fall hazards
Risk of back injury
Contact with sharp edges
which could lead to cut,
abrasion and bruises
3 4 M  Use proper manual lifting methods. 2 3 L Labor and
 Use recommended PPEs. Forman
 If the load is too heavy, get mechanical or other
person help.
 Do not lift the material which is beyond your
capacity.
 Material should be stored according to the
manufacturer’s specification.
 Each type of material should be stored separately
on proper location.
 Good housekeeping should be maintained all the
time.
 Physically fit persons to be assigned for any manual
work.
 Training to be given regarding manual handling.
 METHOD STATEMENT FOR INSTALLATION OF UNDER AND ABOVE GROUND UTILITIES
SINOHYDRO CORPORATION LTD SYSTEM -INSIDE & OUTSIDE BUILDING
DATE 6/6/2016 REV 00
CONTRACTNO 6600037267 B.I. NO. 25-00034
Risk Assessment National Guard Family Compound Project
PROJECT TITLE

 Where possible, used mechanical means to transfer

loads and
 Reduced distance if possible.
 Provision of access shall be installed to areas where
access is unavailable.
 Ensure sufficient lighting must be in place for safe
working and for
 Immediate exit to the work area in the event of
emergency.
 Good cable management must be observed at all
times.
 Permit to work for excavation and pre checklist for Site
excavation shall be provided prior to the activity. supervisor
 Attached approved permission, proper drawing and Safety
highlight work location to identify and checked any person
underground utilities. Workers
 Manual excavation within 10 ft. from underground
Physical injury utilities.
Excavation Communication Disruption  Tool box meeting shall be carried out by the job
05 Trenching and Unseen hazards 3 4 M supervisor emphasizing the hazards identified stated 2 3 L
Bedding Fall of object from the edge of on the permit
excavation  Personnel assigned to the tasks shall be experienced
workers.
 The area where the activity is held shall be fully
barricaded with hard barricade and posted with
signage’s “Civil Works on Progress” and signages
must be posted.

 All the workers should be trained
 Area must be barricaded
Person Injury  Secure a valid permit to work from the concern
Pipe laying and
06 Damage to property 3 3 H authority. 2 3 L
jointing
Defective tools  Use proper PPEs.
 All the tools and equipments should be color coded
and inspected before each use.
 METHOD STATEMENT FOR INSTALLATION OF UNDER AND ABOVE GROUND UTILITIES
SINOHYDRO CORPORATION LTD SYSTEM -INSIDE & OUTSIDE BUILDING
DATE 6/6/2016 REV 00
CONTRACTNO 6600037267 B.I. NO. 25-00034
Risk Assessment National Guard Family Compound Project
PROJECT TITLE

07 Hydrostatic Can cause slip and tripping 4 4 H  Secured an approved & valid Safe Work Permit for 2 3 L Site
testing for non- hazards the Test activity. PTW shall be signed by certified Forman
pressure Fire hazard and authorized PTW issuer and receiver. Sinohydro Site Safety
pipelines Personnel work permit system must be followed. Officer
Injuries  Supervisor shall conduct toolbox meeting prior to And Labor
start of work and also when the need arises.
 Ensure Method Statement and relevant
Injury as a result of miss- documentation is in place and it shall be approved
communication by Aramco as per GI-2.102 & CSM prior to testing.
Method statement and Risk Assessment shall be
discussed to all crew involved in the testing activity.
Fire hazard  All personnel involved in the Testing shall undergo
specific training on Pressure Test to be conducted by
Aramco. Sticker banding on the helmet (Indicated
Personal injuries caused by Trained in Pressure Test) and training card shall
using defective issue.
equipment/tools  Ensure Clear Communication between the Manifold
Operator between the standby men monitoring the
gauge installed at the higher point area.
Physical injuries caused by  The job supervisor must ensure that all the crew
Leakage due to gasket / loose must have a means of communication. The crew will
bolts be provided with contact numbers of their job
supervisor to be contacted in case of emergency.
Failure of Gauges / Relief  Barricade the area using nylon rope with warning
valve / Test Manifold tape and install warning signage's “PRESSURE TEST
Personnel injuries due to pipe ON PROGRESS KEEP AWAY”
blown out or from flying  Flammable and combustible materials including
objects Compressed Gas Cylinders (CGC) within the
Hoses, Gasket burst/ established safe zone or inside the barricaded area
Over pressure shall be removed and relocated outside the
barricade.
 Safety and standby man are to monitor the
Hand / Finger injury, Pinch barricaded area to ensure and control entries are
Point, Tripping and Slipping limited to authorize personnel only.
Hazards during removal of  Ensure that all hand tools are inspected and color
Hoses, relief Valve, Gauges in coded for the current month by a competent
 METHOD STATEMENT FOR INSTALLATION OF UNDER AND ABOVE GROUND UTILITIES
SINOHYDRO CORPORATION LTD SYSTEM -INSIDE & OUTSIDE BUILDING
DATE 6/6/2016 REV 00
CONTRACTNO 6600037267 B.I. NO. 25-00034
Risk Assessment National Guard Family Compound Project
PROJECT TITLE

the manifold and pipe system. person. Tools must be appropriate for specific task
 Supervisor shall ensure that all tools are safe to use
prior to its usage. Fabricated tools are not allowed
to use.
 RFI will be issued to ensure that flange and bolts
used are properly tightened.
 Tightening of bolt or striking of bolt to stop leaks is
not allowed when the system test pack is under
pressure. The system pressure must be released to
zero before any corrections are to be made.
 Workers and inspectors shall bodily position
themselves away from welded joints and flanges
connections during inspection.
 During inspection when leak occurs, workers shall
stay away from the leak and vacate the premises
 Install approved valid calibrated gauges. Calibrated
within one month of the test and the ranges shall be
such that the maximum test pressure is within 30 to
80% of the full range. One gauge shall be located in
the test piping such that it can be read by the pump
operator. Other gauge(s) shall be in system under
test. As per GI-2.102
 Ensure constant communication between the
standby men looking out for the pressure gauge
installed at the highest point and the person in
charge in monitoring the manifold to avoid over
pressure that may cause the pipe to rapture.
 Ensure bolting is used with correct size and length of
bolt and ensure that all the studs are installed in
particular joints.
 Test manifold shall be tested separately to 1.2 times
of the actual test pressure. Valid 3rd Party
certificate duly approved by Aramco shall be
attached with Test package.
 Relief valve(s) which is to be used will be tested,
dated and tagged.
 METHOD STATEMENT FOR INSTALLATION OF UNDER AND ABOVE GROUND UTILITIES
SINOHYDRO CORPORATION LTD SYSTEM -INSIDE & OUTSIDE BUILDING
DATE 6/6/2016 REV 00
CONTRACTNO 6600037267 B.I. NO. 25-00034
Risk Assessment National Guard Family Compound Project
PROJECT TITLE

 All hoses connection shall be secured by whiplash

arrestor.
 Rated capacity of hose's shall be higher than the test
pressure of the system.
 All bolts, nuts and gaskets must be as per the line
specification.
 Arranged special crew members to monitor the
progress of pressurizing.
 Ensure that all the pressure inside the pipe system is
already depressurized prior to remove the hoses
connection.
 Ensure all the hoses and equipment’s are kept in a
secured area to prevent obstruction on the access
ways.
 Designated vehicle routes must be in place. Site
 Water spray should be done in different intervals on Engineer
daily bases. And
 Speed limits 20 km/hr shall be maintained and Forman
3 3 M speed signage shall be in place. 2 3 L
Environmental  Backfill material screening shall be not allowed at
08 Dust emission
Effect site. It shall be made some other area.
 Dust mask shall be provided to all workers.
 Flagman shall be in place to control the traffic.
 Wear ear plugs or ear muff where noise level is 85 Safety
Noise exposure 3 4 M dB or more 2 3 L Officer
 Proper maintenance of the equipment.
09 Confined space Lack of oxygen 4 5 H  Confined space entry permit shall be obtained to 3 3 L
Fire hazards enter excavation equal to or greater than 1.2 m (4
Presence of toxic gases ft) deep. Activity
Personal injury due to unsafe  Gas should be testing before to enter. Forman
access or egress.  Assign a certified Stand by Man with log sheet. And
 No personal shall allow entering the excavation if Engineer
the oxygen level is less than 19.5 %.
 Maintain a good entry and exit point for the workers
in the confined space.
 METHOD STATEMENT FOR INSTALLATION OF UNDER AND ABOVE GROUND UTILITIES
SINOHYDRO CORPORATION LTD SYSTEM -INSIDE & OUTSIDE BUILDING
DATE 6/6/2016 REV 00
CONTRACTNO 6600037267 B.I. NO. 25-00034
Risk Assessment National Guard Family Compound Project
PROJECT TITLE

 Access ladder must be extended

 Job supervisor shall make sure that regular supply of Site In

water is available. charge and
 Personnel taking maintenance medication shall Safety
consult or informed medical personnel to seek Person
Working in hot Personnel may suffer heat precautionary measures when working under severe
10 4 4 M 3 3 L
weather stress related sickness hot weather condition..
 Cold water and drinking cups shall be available all
the time.
 Breaks in between is advice during hot summer
season.
Can cause slip and tripping  Unwanted materials shall be disposed off promptly and Site
not to be stockpiled. supervisor
hazards
 All usable excess materials shall be stored to an area and
11 Housekeeping 3 4 M where it cannot pose tripping hazard.
3 2 L
Forman
 All flammable/combustible garbage and materials shall be
Fire Hazard disposed off site.
 METHOD STATEMENT FOR INSTALLATION OF UNDER AND ABOVE GROUND UTILITIES
SINOHYDRO CORPORATION LTD SYSTEM -INSIDE & OUTSIDE BUILDING
DATE 6/6/2016 REV 00
CONTRACTNO 6600037267 B.I. NO. 25-00034
Risk Assessment National Guard Family Compound Project
PROJECT TITLE
 METHOD STATEMENT FOR INSTALLATION OF UNDER AND ABOVE GROUND UTILITIES
SINOHYDRO CORPORATION LTD SYSTEM -INSIDE & OUTSIDE BUILDING
DATE 6/6/2016 REV 00
CONTRACTNO 6600037267 B.I. NO. 25-00034
Risk Assessment National Guard Family Compound Project
PROJECT TITLE