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GAMA INFRAPROP PVT. LTD.

KASHIPUR
225 MW Combined Cycle Power Plant
QUALITY OBJECTIVE OF MMD – APRIL-2023

Issue No. Issue Date Revision Revision Date Clause Page 1 of 3 SESI/GIPL/MMD/QOMMR/01
01 09.12.2016 02 01/04/2021

Reference (Date/PTW) /
SL Preventive Maintenance Scheduled Jobs Week-1 Status
Remarks
1 GT-1 88QA (AOP)-1 NOT DONE Plant in running condition
2 GT-1 CCW Fin Fan’s - 1-4 NOT DONE Plant in running condition
3 GT-1 CCW Fin Fan’s -5-8 NOT DONE Plant in running condition
4 GT-1 CCW Fin Fan’s -9-12 NOT DONE Plant in running condition
5 GT-2 88VL Fan -1 NOT DONE Plant in running condition
6 GT-2 88QA (AOP)-1 NOT DONE Plant in running condition
7 GT-2 CCW Fin Fan’s 1-4 NOT DONE Plant in running condition
8 GT-2 CCW Fin Fan’s -5-8 NOT DONE Plant in running condition
9 GT-2 CCW Fin Fan’s -9-12 NOT DONE Plant in running condition
10 STG CT Fan-1 NOT DONE Plant in running condition
11 ACC Fan-3 NOT DONE Plant in running condition
12 GT-2 Hydraulic Oil Pump-1 DONE 07/04/2023-411568
13 HRSG-1 SWAS Cooler DONE 11/04/2023-411587
14 ACC Fan-1 DONE 08/04/2023-411578
15 ACC Fan-2 DONE 08/04/2023-411579
Reference (Date/PTW) /
SL Preventive Maintenance Scheduled Jobs Week-2 Status
Remarks
1 GT-1 Hydraulic oil Pump-1 NOT DONE Plant in running condition
2 GT-1 Hydraulic oil Pump-2 NOT DONE Plant in running condition
3 GT-2 88VL Fan -2 NOT DONE Plant in running condition
4 GT-2 88QA (AOP)-2 NOT DONE Plant in running condition
5 STG CT Fan-2 NOT DONE Plant in running condition
6 ETP Lime Dosing pump NOT DONE Plant in running condition
7 ACC Fan-4 NOT DONE Plant in running condition
8 ACC Fan-5 NOT DONE Plant in running condition
9 ACC Fan-6 NOT DONE Plant in running condition
10 ACC Fan-7 NOT DONE Plant in running condition
11 GT-2 Hydraulic Oil Pump-2 DONE 07/04/2023-411569
12 DM ETP H2SO4 Dosing Pump DONE 08/04/2023-411577
13 ETP Poly Dosing pump DONE 12/04/2023-411602
14 ETP Alum Dosing Pump DONE 13/04/2023-411612
Reference (Date/PTW) /
SL Preventive Maintenance Scheduled Jobs Week-3 Status
Remarks
1 GT-1 88QA (AOP)-2 NOT DONE Plant in running condition
2 GT-2 88QE (EOP ) NOT DONE Plant in running condition
3 ACC Fan-8 NOT DONE Plant in running condition
4 ACC Fan-9 NOT DONE Plant in running condition
5 ACC Fan-10 NOT DONE Plant in running condition
6 ACC Fan-11 NOT DONE Plant in running condition
7 HRSG-1 HP Phosphorus Dosing Pump-1 and Agitator DONE 05/04/2023-411558
8 HRSG-1 IP Dosing Pump-1 and Agitator DONE 05/04/2023-411559
9 HRSG-1 LP Dosing Pump-1 and Agitator DONE 06/04/2023-411563
10 STG EOT Crane DONE 04/04/2023-411547
11 Diesel GEN SET (625 KVA) DONE 29/04/2023-411750
12 Diesel Engine-125KVA(Engine Driven Fire Fighting Pump) DONE 29/04/2023-411749
Reference (Date/PTW) /
SL Preventive Maintenance Scheduled Jobs Week-4 Status
Remarks
1 GT-1 88QE (EOP ) NOT DONE Plant in running condition
2 ACC Fan-12 NOT DONE Plant in running condition
Rev-1
GAMA INFRAPROP PVT. LTD. KASHIPUR
225 MW Combined Cycle Power Plant
QUALITY OBJECTIVE OF MMD – APRIL-2023

Issue No. Issue Date Revision Revision Date Clause Page 1 of 3 SESI/GIPL/MMD/QOMMR/01
01 09.12.2016 02 01/04/2021

3 ACC Fan-13 NOT DONE Plant in running condition


4 ACC Fan-14 NOT DONE Plant in running condition
5 HRSG-1 HP Phosphorus Dosing Pump-2 DONE 05/04/2023-411558
6 HRSG-1 IP Dosing Pump-2 DONE 05/04/2023-411559
7 HRSG-1 LP Dosing Pump-2 DONE 06/04/2023-411563
8 ACC Fin’s Cleaning Pump DONE 25/04/2023-411701
PM Scheduled for the Current Month 49
PM Completed during Current month 18
Achieved Scheduled Preventive Maintenance 36.73%

Reference (Date/PTW) /
SL Preventive Maintenance (Backlog) As shout down Opportunity Status
Remarks

GAMA INFRAPROP PVT LTD


MARCH-2023 MONTHLY COMPLIANCE REPORT
     
STANDBY
NO. OF NO. OF NO. OF NOT
Sr.No AREA MACHINES MACHINES MACHINES NORMAL MODERATE CRITICAL RUNNING COMPLIANCE
PLANNED ANALYSED CORRECTED NOT
ACCESS

1 STG 24 15 0 14 1 0 9 63% OTHER JOBS

2 GT-1 34 21 0 21 0 0 13 62% THERMOGRAPHY 0

3 GT-2 34 28 0 28 0 0 6 82% ALIGNMENT 0

4 HRSG-1 14 9 0 9 0 0 5 64% BALANCING 0

5 HRSG-2 14 13 1 13 0 0 1 93%  
ACC
6
FANS
14 14 0 14 0 0 0 100%    

7 BOP 30 29 0 29 0 0 1 97%
8 IAC 3 3 0 3 0 0 0 100%  

TOTAL 167 132 1 131 1 0 35 79%

LLF Carried as per daily schedule and any defects raised were arrested as per
1152 1152
notification created. (Days-18 * Equipment-64)

Unscheduled Maintenance includes shutdown


S No Description of Job Status DATE
Unscheduled Maintenance for the Current Month
Unscheduled Maintenance Completed during Current month
Achieved Unscheduled Maintenance

NOTIFICATIONS / CORRECTIVE MAINTENANCE INCLUDES SHUTDOWN


S No Description of Job Status Date
Rev-1
GAMA INFRAPROP PVT. LTD. KASHIPUR
225 MW Combined Cycle Power Plant
QUALITY OBJECTIVE OF MMD – APRIL-2023

Issue No. Issue Date Revision Revision Date Clause Page 1 of 3 SESI/GIPL/MMD/QOMMR/01
01 09.12.2016 02 01/04/2021

1 HRSG-2, valve rousing activity DONE 01/04/2023-411529


2 Primary Gas skid knockout drum inlet flange leakage arresting work DONE 01/04/2023-411532
3 Primary gas skid Filter-A Flange(manhole) Leakage arresting work DONE 02/04/2023-411533
4 PRCS Stream-C slam shut off valve inspection and setting work DONE 02/04/2023-411535
5 HRSG-1, IP bypass drum spray line valve leakage arresting work DONE 03/04/2023-2910-H
6 DM plant caustic dosing pump-A discharge line leakage arresting work DONE 03/04/2023-411539
7 DM UF back wash strainer -B cleaning work DONE 03/04/2023-411542
8 GT-2, BL fan-1 internal inspection work DONE 04/04/2023-411553
9 GT-1 Secondary gas skid inlet MIV Jammed- Inspection work DONE 05/04/2023-411555
10 STG Casing & surrounding area euipment houskeeping work DONE 06/04/2023-2350-H
DONE 06/04/2023-
11 HRSG-2 drain funnel de-chocking work
411546+2912-H
12 Cable Trench Dewatering near SFC DONE 06/04/2023-411566
13 CST Tank Level gauge cleaning work DONE 07/04/2023-411571
14 Material segregation work at scrapyard DONE 08/04/2023-2915-H
15 EDG-Diesel top-up work DONE 08/04/2023-411585
16 STG AC JOP oil leakage - Pump inspection work DONE 09/04/2023-411548
17 GT-2 ELC Machine oil lekage arresting work DONE 09/04/2023-411581
18 STG Overhead tank handrailing fabrication work (Near Miss Point) DONE 11/04/2023-2916-H
STG Aux Steam header bypass MOV & HRSG-1 & 2 MS line NRV gland DONE
19 11/04/2023-411592
leakage arresting work
20 HRSG-1 MS line NRV Scaffolding removal work DONE 12/04/2023-411603
STG 5.5 meter approach staircase, gap between steps rectification work DONE
21 12/04/2023-2917-H
(Near Miss)
22 STG ACW pump-A strainer cleaning work DONE 12/04/2023-411606
23 Ventilation fan mesh instalaltion near exit door to STG Floor DONE 12/04/2023-411609
24 STG dewatering pump not taking suction priming work DONE 13/04/2023-411615
25 HRSG-1 EBD Drain Line MOV (5.5 mtr) insulation removal work DONE 13/04/2023-411616
26 Hole Cutting on SFC casing for AC Installation DONE 13/04/2023-2918-H
27 HRSG-1 EBD Drain Line MOV (5.5 mtr) leakage arresting work DONE 14/04/2023-2919-H
28 GT-2, secondary gaskid hydrant valve sheet replacement work DONE 14/04/2023-411627
29 Water Sprinkler hose connection below ACC DONE 14/04/2023-411628
HRSG-1 IP steam sample drain passing - additional valve installation DONE
30 15/04/2023-2919-H
work
31 HRSG-1, HP & IP drum sample line extension work DONE 15/04/2023-2921-H
32 STG CT fan-1 gear box replacement and lifting through hydra DONE 15/04/2023-411638
33 GT-2 BL fan-2, fan installation work DONE 15/04/2023-411640
34 STG CT fan-2 oil replacement work DONE 16/04/2023-
Rev-1
GAMA INFRAPROP PVT. LTD. KASHIPUR
225 MW Combined Cycle Power Plant
QUALITY OBJECTIVE OF MMD – APRIL-2023

Issue No. Issue Date Revision Revision Date Clause Page 1 of 3 SESI/GIPL/MMD/QOMMR/01
01 09.12.2016 02 01/04/2021

411641+2352-H
35 STG ACW pump-B strainer cleaning DONE 17/04/2023-411643
36 STG main turbine thrust bearing pressure and flow adjustment DONE 17/04/2023-411648
37 STG ACW pump-A strainer cleaning DONE 17/04/2023-411649
38 STG ACW pump-B strainer cleaning DONE 17/04/2023-411650
39 CEP-3, suction strainer cleaning work DONE 18/04/2023-411660
40 DONE 18/04/2023-411653
STG ACW pump-A&B strainer cleaning
HRSG-2, IP bypass attemperation control valve gland leakage arresting DONE
41 18/04/2023-411665
work
HRSG-2, IP main steam line safety valve check nut adjustment due to DONE
42 18/04/2023-411666
pop-off
43 DONE 19/04/2023-411668
STG Ejector condensate drain line trap not working
44 STG 0 mtr material unloading by EOT crane DONE 19/04/2023-411671
45 HRSG-1 blowdown pit pump not taking suction inspection work DONE 19/04/2023-411674
46 ACC Fogging pump restoration work DONE 20/04/2023-411677
GT-2 Pall Filteration machine shifting from GT-1 to GT-2 and providing DONE
47 20/04/2023-411684
hose connection to the tank
48 ACC Fin tube - helium leak detection test by third party DONE 21/04/2023-2355-H
49 STG, Hotwell and Flash tank- helium leak detection test by third party DONE 21/04/2023-2356-H
50 MB and Degasser blower-1&2 filter cleaning work DONE 21/04/2023-411695
51 HRSG-2 HP Drum sample line MIV (5.5 mtr) gland leakage arresting work DONE 22/04/2023-411697
52 STG ACW pump-A strainer cleaning work DONE 22/04/2023-411702
DONE 22/04/2023-
53 GT-1 Bellmouth manhole opening and inspection work
411703+500370
54 STG Lube Oil filter-A High DP (0.43 ksc)- replacement work DONE 23/04/2023-411705
55 Primary gas skid filter separator-A, filter element replacement work DONE 24/04/2023-411708
56 EDG dewatering pump shifting and installtion at STG drain pit DONE 24/04/2023-411715
GT-1 spark plug removal and dummy installation work & restoration DONE
57 25/04/2023-411717
after offline wash
GT-1 Bellmouth manhole opening and area cleaning work after offline DONE 25/04/2023-
58
wash 411724+500371
59 PRCS all stream pressure control valve setting work one by one DONE 26/04/2023-411711
60 GT-1 Secondary gas skid filter-A & B high DP- cleaning work DONE 26/04/2023-411724
61 DM plant caustic dosing pump-A discharge line replacement work DONE 26/04/2023-411719
62 GT-1 IAF floor cleaning work DONE 26/04/2023-411726
63 GT-1 water wash line ferrule joint leakage arresting work DONE 26/04/2023-411727
Service Ejector-A interstage cooler safety valve popping up - inspection DONE
64 27/04/2023-411728
work
65 DM Plant and CCR Building windsock inspection Work DONE 27/04/2023-411729
66 HRSG-2 SWAS Chiller Pump-1 abnormal sound-maintenance work DONE 27/04/2023-411733

Rev-1
GAMA INFRAPROP PVT. LTD. KASHIPUR
225 MW Combined Cycle Power Plant
QUALITY OBJECTIVE OF MMD – APRIL-2023

Issue No. Issue Date Revision Revision Date Clause Page 1 of 3 SESI/GIPL/MMD/QOMMR/01
01 09.12.2016 02 01/04/2021

67 ACC fin cleaning pump suction strainer cleaning work DONE 27/04/2023-411734
68 PHE Cleaning pump shifting from HRSG-2 to store DONE 28/04/2023-411739
69 STG building dislocated sheet fixing work DONE 28/04/2023-2357-H
70 ACW H2SO4 dosing pump discharge line leakage arresting DONE 29/04/2023-411748
Bio dispresant & anti scalent dosing pump suction broken line DONE
71 29/04/2023-411746
replacement
Online sealing work at HRSG-1 & 2 warm up line MOV gland leakage and DONE
72 29/04/2023-2937-H
NRV bonnet leakage arresting
UNDER
73 ACC water sprinkler line erection 29/04/2023-2936-H
PROGRESS
Notifications / Corrective Maintenance for the Current Month 73
Notifications / Corrective Maintenance completed during Current month 72
Achieved Notifications / Corrective Maintenance 98.63%

Total Generated during Current Month (PM’s, PDM, LLF, UN Schedule Plan & Notifications) 1441
Total Completed during Current Month (PM’s, PDM, LLF, UN Schedule Plan & Notifications) 1374
Achieved (PM’s, PDM, LLF, UN Schedule Plan & Notifications) 95.35%

Rev-1

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