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Transforming Geoscience Through Integrated Workflows at Olympic Dam
Transforming Geoscience Through Integrated Workflows at Olympic Dam
at Olympic Dam
L Dowling1, J M Clark2, A Hatt3 and N Poznik4†
1. Senior Geologist, BHP Olympic Dam, Roxby Downs SA 5725. Email: Laura.Dowling@bhp.com
2. AAusIMM Senior Geologist, BHP Olympic Dam, Roxby Downs SA 5725.
Email: Jesse.Clark@bhp.com
3. MAusIMM Superintendent Production Data and Ventilation, BHP Olympic Dam, Roxby Downs
SA 5725. Email: Alex.Hatt@bhp.com
4. MAusIMM Superintendent Mine Geology, BHP Olympic Dam, Roxby Downs SA 5725.
Email: npoznik@gmail.com
†Present address: Centre of Excellence in Ore Deposits, University of Tasmania, Private Bag 79,
ABSTRACT
Advancements in technology have allowed mine geologists to become highly multidisciplinary, but
our fundamental role has not changed – to maximise the value of the resource. We must embrace
automation and standardisation or risk diluting the effectiveness of mine geologists through
repetitive, non-value adding tasks.
With rapid expansion underground into the Southern Mining Area, Olympic Dam’s Mine Geology
team required systems and processes that allowed a core focus on providing quality geological
products and maximising value from data observations. This paper documents the innovative
transformation of Olympic Dam’s mine geology practices.
The key enabler was the Deswik™ software package, which is used across mine planning teams,
and provides a single source of stakeholder data. Integrated workflows have enabled automation of
repetitive tasks and reduced processing time while improving data quality, repeatability and
transparency.
Underground geological mapping has been transformed from a paper-based system to an electronic
workflow using Deswik™ process maps, enabling extremely efficient data capture. Up-to-date
reference data is used while mapping, including survey data, 3D wireframes and drill hole
information. Collected data is immediately available to all stakeholders on return to surface, for
interpretation and incorporation into geological models.
Our entire diamond drilling process from exploration targeting and detailed planning to scheduling is
fully integrated through Deswik™ and available for animation along with mine plans.
The changes have resulted in an estimated time saving of four full-time equivalent positions (FTEs),
allowing prioritisation of high value-adding geological work including interpretation, analysis,
modelling and strategic planning. The Mine Geology team is now working towards the first fully
integrated, live 3D geological model of Olympic Dam. Additionally, the work has enabled greater
transparency, collaboration between planning teams and ability to communicate risk and opportunity.
INTRODUCTION
Olympic Dam is a tier one orebody and Australia’s largest underground sub-level open-stoping mine
producing around 10 Mt of ore per annum (Ehrig, McPhie, and Kamenetsky, 2012; Badenhorst,
O'Connell, and Rossi, 2016). Rapid expansion into the Southern Mine Area (SMA) in 2015 saw the
fleet of underground diamond drill rigs increase to sixteen at its peak, drilling at a sustained rate of
over 160 km/yr since FY2018, while development rates have also increased to over 30 km per
annum.
Increases in mine development rates and diamond drilling requirements shifted the team’s focus to
data capture with less time available for geological interpretation and data analysis. However, in
order to continue delivering high quality geological products, the Olympic Dam Mine Geology team
required an efficient set of systems and processes that allowed a core focus on maximising value
from data observations.
THE OPPORTUNITY
Figure 1: Simplified basement geological map of the Olympic Dam deposit. Note the uniform, linear
nature of copper mineralisation in the NMA versus greater geometrical diversity in the SMA.
Modified after Ehrig, Kamenetsky and McPhie (2012) and Clark et al. (2018). See Clark and Ehrig.
(in-press) of this volume for detailed geological descriptions.
The geometry of mineralisation in the NMA is simple, characterised by linear sub-vertically dipping
structurally-focussed hematite-rich breccia bodies with an overall strike of approximately 2.5 km. The
Stope evaluation
With a dynamic and expanding mine plan, it is essential to ensure that stopes have adequate drill
coverage before being scheduled into the plan and that areas requiring further drilling are well
communicated. Geologist evaluation of drill coverage for concept stopes was previously completed
in bulk several times a year following block model releases, with information generally captured
within a database or spreadsheet separate to the stope files. Without an integrated system it was
difficult to ensure all planned stopes would have adequate diamond drilling at the right time.
SOLUTION
The transition to MDM at Olympic Dam began in mid-2017, led by the Manager Mine Planning, with
a vision to integrate disparate sources of spatial data across all the departments, eliminate paper-
based approvals, and create a platform where up-to-date information is available to all stakeholders
on demand without the use of intermediaries. As a result, mine geology, mine planning, geotechnical
and operational data are all stored within the same database and available to reference in 3D.
MDM provides a central location for storage and management of data and documentation. Workflows
form the approvals framework and means for data import to MDM, allowing standardised and
auditable processes. The Mine Geology team relies on several other software packages for
geological interpretation to create models and analyse data, including Maptek Vulcan™ and
Leapfrog Geo™, while core logging data is captured through acQuire™. The key enabler to a more
efficient way of working for the mine geology team lies in the ability of MDM to bring together data
generated by the different programs into a single platform for visualising and planning, while being
able to easily export the data back to the other software.
The geology team has leveraged process maps and MDM workflow capabilities to standardise and
streamline data capture processes. Process maps allow configuration of progressions of commands
within the software to ensure the team is consistently using the most up-to-date procedure. The
process maps use in-built Deswik functions wherever possible but also include embedded macros,
which are mostly required for the custom user forms. Each button represents an action or series of
actions that are performed sequentially and require varying degrees of user input. These process
maps are then embedded into MDM workflows so that the correct and current data is automatically
imported.
Mapping
Underground geological mapping has been transformed from a paper-based system to an electronic
workflow using MDM and process maps in CAD, enabling extremely efficient data capture using
tablets in the mine environment.
Development of the mapping workflow and process map was completed and tested internally over
a couple of months following the development of tools to convert existing mapping data and import
the backlog natively into MDM. Historic spatial data previously stored in Microstation™ was imported
to Deswik. Comments and other text objects were parsed into standardised attributes and assigned
to the entity or entities to which they referred (e.g. fault infill) or otherwise imported as point
observations.
Concept drillholes
scheduled
Schedule updated
with most recent
design and hole
progress
Mapping
workflows created
using up-to-date
reference data
Holes drilled
Drives mapped
directly into
Deswik
Actual drillhole
Planned hole
trace linked to
status updated
Deswik from
nightly in Deswik
acQuire
Modelling and
Holes logged and
interpretation in Live Field
assayed (acQuire)
Model (Leapfrog)
The mapping process map was created in parallel with the development of the specialised Deswik
mapping module, Deswik.GeoTools™ (GeoTools), which now provides a purpose-built, tablet-
friendly user interface. Several of the features developed for the Olympic Dam underground mapping
process map have now been built-in to the software in collaboration with Deswik.
After trialling several models of tablets in the underground environment, the criticality of weight and
having a quality ‘active’ stylus became apparent. All tablets trialled were capable of running the
Deswik software, however the preferred options had a mass of ~1.5kg. The issue of weight also
resulted in the trial of a number of body harnesses for the support of tablets in the field with mixed
results. Tablets with ‘passive’ input styluses suffered from imprecise digitisation which was a
significant hindrance to efficient input of observations.
A set of standard shared attributes applies to all the mapping objects including three fields for
infill/alteration, two fields for sulfide species and one for texture, scale (e.g. low, moderate, high),
rock type/lithology and structure type. Shared attributes allow flexibility in describing the features.
For example, alteration can be logged as a single point observation if there is a small window of
exposed rock, or it can be assigned to a lithology polyline, indicating that the alteration has been
observed along the walls of an entire section of drive.
The ‘guide line’ feature provides the ability to project a line out from a single measurement along the
drive in order to test structure continuity across the drive or to other drives nearby. Required input is
a digitised point, measured dip direction, and length of line. A temporary object is created which
represents the strike of the structure (i.e. 90 degrees to the chosen dip direction) and has the
specified length. Structural features can then be traced over the guide line and the previously chosen
dip direction will be remembered.
Figure 5: Guideline form and temporary guideline drawn from point ‘X’ for a structural feature with a
measured dip direction of 240 degrees (strike +/- 90 degrees).
Structural data is input as a polyline along the strike of the structural feature. The process map allows
a two-point polyline to be drawn, eliminating the need to ‘right-click’ or press ‘Esc’, which greatly
increasing the usability and efficiency of data capture on tablets. The two possible dip directions are
calculated from the polyline orientation with the guide line dip direction chosen by default where
applicable. A slider bar is used to set the dip so that no typing is required. Plunge/plunge direction
can be entered on an optional input form as well as other attributes such as thickness, infill/alteration,
texture etc. The structural feature input as per this method, including the two-point polyline, has now
also been built into the GeoTools module.
Rock types/lithologies are entered by tracing polylines along the design centrelines of the drives (and
in some cases along the walls where more detail is required). Essentially this creates a drill hole
along the drive, which can very easily be incorporated directly into lithological models including the
Leapfrog™ Live Field Model currently being developed at Olympic Dam (Taylor et al, in-press). The
simplicity of using a polyline as opposed to polygons ensures that the resolution of data being
captured is appropriate and allows for much easier visualisation and interpretation across multiple
drives and levels. Where applicable, contacts can be drawn as structural features to represent the
known orientation of hard lithology boundaries.
Point observations are primarily used to capture sulfide species and alteration. Other observations
can also be captured such as salt exsolution, water seepage, textures, or structural features where
it is not possible to measure an orientation.
Interpreted extensions of structural measurements across multiple drives may also be captured
underground and are loaded into a separate ‘working’ layer for future reference when doing
interpretation.
On return to surface, some post-processing of data is required to copy dynamic annotations to their
own layer, assign the level and area codes and stamp the data with the date collected and user
information. This takes a couple of minutes to do. Once completed, the workflow is checked back
into MDM and data is immediately available to all stakeholders for interpretation and incorporation
into geological models.
Interpretation of structural measurements is completed on surface, where the extension of structures
beyond each drive and relationships with other mapped, wireframed or logged structures is
determined. Stope-scale structures are converted to wireframes using a script which reads the
dip/dip direction and structure type attributes, for use by geologists, mine planning and geotechnical
engineers in detailed stope evaluations. Mapped structural measurements also feed into the larger-
scale Leapfrog structural model.
Drill Design
The entire diamond drilling process from exploration targeting and detailed planning to scheduling is
fully integrated through Deswik. Concept drill strings (polylines representing the planned drill hole
trace) are created for exploration targets or stope infill areas and attributed with a unique concept
fan ID and drill hole ID through a process map in CAD. Once scheduled, the drill strings are attributed
with planned start and finish dates and loaded into MDM where they are visible to all stakeholders
and available for 3D animation along with mine plans. This system allows transparency, easy
visualisation and ability to create forward-looking drill spacing models.
Several months prior to the planned drilling start date, mine geologists create detailed drill designs,
or Authorisations to Drill (ATDs) using the concept drill strings as a guide. The unique concept fan
ID is listed in the schedule and strings are loaded by the mine geologist to be carefully optimised to
Scheduling
The Deswik drilling schedule uses the Deswik.IS™ (Interactive Scheduler) module which links the
Gantt chart-based schedule with the 3D model space. This is an incredibly powerful tool for drill hole
scheduling, allowing visualisation of drilling targets in 3D along with other geological and mining
data. When drill holes are selected in the Deswik.Sched™ Gantt chart, they can be shown or
selected in the CAD model space and vice versa.
Tasks are created in the schedule from concept drill strings using the ‘Create Tunnels’ function. Once
in the schedule, derived tasks (azimuth changes and rig moves) and dependencies (e.g. linking hole-
to-hole on each fan and fan-to-fan on each drill program) are automatically created using set rules.
Fans are assigned to specific rigs and manually scheduled where the path of the rig is known (up to
12 months ahead). Beyond that, resource levelling is used to auto-assign rigs to drill programs based
on set priorities and constraint dates.
The ‘Maximum Concurrent Resources’ function in Deswik.Sched™ is used to define the number of
rigs allowed to work in each area, drill platform or drive at one time (e.g. due to ventilation, power,
or drill cuddy constraints).
Resource levelling allows different scenarios to be run for the longer-term drill plan based on the
number of rigs, rig availability, task rates, constraint dates etc.
One of the biggest advantages of having planned drill holes available in MDM is that new holes
created by geologists can be easily identified and imported directly to the drilling schedule. Planned
holes are attributed through the ATD process with the concept fan ID that was used to create them.
An automatic process identifies them for inclusion in the drill hole schedule using their unique fan ID
and drill hole ID and the old concept fans are replaced with the new optimised holes. This keeps the
schedule up-to-date and ensures that geologists, drill coordinators and drill contractors are all
referring to the same drill hole information and fan IDs.
Nightly batch processing updates the current depth attributes and status on the planned drill holes
in MDM from the acQuire™ drill hole database which is updated through e-plods. In turn, the
schedule reads the depths from MDM and is updated through Deswik.IS™ using the ‘Update Tunnel
Face Positions’ function for all current holes. This allows up-to-date tracking of drill hole progress,
allowing better planning and scheduling of future drill sites and fans.
The schedule is exported regularly directly from Deswik.Sched™ for incorporation into a Spotfire™
Compliance to Plan (C2P) dashboard.
Stope evaluation
When a stope is added or modified, it is interrogated against the block model and flagged using an
attribute for geology assessment to determine if drill spacing is adequate. Mine geologists then use
a workflow to check out the required stopes, perform an assessment and check back in with the
updated geology attributes. If drilling is required, the scheduled drilling is checked and the stope is
attributed with the relevant concept fan ID.
OUTCOMES
The following specific outcomes have been achieved.
Batch processing
Repetitive tasks are automated, reducing processing time while improving data quality and
repeatability and allowing more time for geologists to focus on high-value adding work.
CONCLUSIONS
Standardising geological data and products in a unified 3D platform has proven significantly valuable
to promoting stakeholder engagement, enabling greater transparency and collaboration between
planning teams and increased ability to communicate geological and geotechnical risk and
opportunity.
The Olympic Dam mine geology transformation journey resulted in significant recurring cost savings
to the business through an estimated time saving of four full-time equivalent geologists, allowing
reprioritisation of time with a stronger focus on high value-adding geological work including
interpretation, analysis, modelling and strategic planning. Moreover, the revised systems and
processes are underpinned by the Olympic Dam mining geology value chain, promoting data capture
at the appropriate scale and resolution required to build quality 3D geological models.
The Mine Geology team is now working towards the first fully integrated, live 3D geological model of
Olympic Dam (Taylor et al (in-press) – in this volume).
ACKNOWLEDGEMENTS
The authors would like to thank the management of BHP Olympic Dam for permission to publish this
paper. Many geologists have contributed to the evolution of the geological understanding of the
deposit and its geological setting; they are acknowledged.
Steve Belohlawek is acknowledged for leading the Deswik transition at Olympic Dam and providing
immense support and guidance to the geology team throughout the process. Steve’s endless
passion and pursuit for technical excellence and standardised workflows were essential to the
resultant success of this journey.
The MDM Team led by Alex Hatt (Yang Zhu, Will Cook, Yifei (Faye) Xu and Michael Sustar) for their
dedication in setting up and maintaining the MDM configuration and providing tremendous support
for teams across the entire site.
The Mine Geology team for their persistence and resilience during the period of rapid, dynamic
change to all systems and processes and providing feedback to drive continuous improvement.
Michelle Smith (Senior Database Geologist) for setting up the tools required for integration of
planned holes with acQuire™ and advice on workflow logic.
REFERENCES
Badenhorst, C., O'Connell, S., & Rossi, M. (2016). New Approach to Recoverable Resource Modelling: The multivariate
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Clark, J., & Ehrig, K. (in-press). What controls high-grade mineralisation at Olympic Dam? Eleventh International Mining
Geology Conference, the Australian Institute of Mining and Metallurgy. Perth, Australia.
Clark, J., Ehrig, K., Poznik, N., Cherry, A., McPhie, J., & Kemenetsky, V. (2018). Syn- to post-mineralisation structural
dismemberment of the Olympic Dam Fe-oxide Cu-U-Au-Ag Deposit. Society of Economic Geologists Annual
Conference: 2018 - Metals, Mining and Society. Denver, Colorado.
Clark, J., Passmore, M., & Poznik, N. (2017). Olympic Dam rock quality designation model - an integrated approach. Tenth
International Mining Geology Conference, the Australian Institute of Mining and Metallurgy. Hobart, Australia.
Ehrig, K., McPhie, J., & Kamenetsky, V. (2012 ). Geology and mineralogical zonation of the Olympic Dam iron oxide Cu-
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Taylor, J., Clark, J., Levy, I., Horne, P., Smith, M., & Passmore, M. (in-press). BHP Olympic Dam’s Transformation to Live
Implicit Modelling and Innovative Solutions to Working in Data Dense Environments. Eleventh Internation Mining
Geology Conference, the Australasian Institute of Mining and Metallurgy. Perth, Australia.