TNL EL aoe AUTOMATIC TyRE CHANGER INSTRUCTION MANUALEE 1 GENERAL INFORMATION ind truck tyres ; ar ‘ ecifically desi igh-speed bus ith s been igned to demount hig Ms form 14"to 26"and a Maximum 1600mm diameter any Kind of work eniner use is improper and therefore Not authorized. before beginning erating i this machin its of these Opt instructions. n° hn®.Carefully read and understand the conten Tre Changer has been sp Sf this Shall not jj . by improper use ©! machine 20 for any injury to persons or damage to things caused PY rations. Keep this manual near the machine and consult it as needed during oP2 2 TECHNICAL DATA CC 4.5KW_ | sd 2.2KW_ {|__| 14°-26 Gear-box motor Handles rim form [160mm | jomm Max. wheel diameter TRE Max. wheel width 5701 Weight(wit ight(with standard accessories LPA<70d5(A) Acoustic pressure level(at work) 3. GENERAL SAFETY REGULATION ; ized personnel. The use of this machine is reserved to specially trained ard aubporized pe ecules Any unauthorized changes or modifications to the machine,in pal system, relieve form all liability. ne is in violation of Removing or tampering with the safety devices installed on this machine is in European safety Regulations. Any work, however minor, on the electric system san be done exclusively by professionally qualified personnel. 4 SAFETY DEVICES Tyre changer has a number of safety devices designed to guarantee the utmost operator yre safety: jing hydraulic line(inside the swivel connector, see indle opening hydra | me 1 eek ). va revente the wheel form falling form the spindle if the hydraulic is fig.B/1)- A ken. praia ee dual seal check valve(see Fig.B/2) - a pilot operate the spindle carrier arm from dropping if the hydraulic circuit accidentally This preven! breaks. f valve factory Set at 130 bar +5%(see Fig. B/3). 3. Pressure reliet sure in the hydraulic circuit and ensure correct operation of the plant. This limits the Pe iosdl cut-out(inside the electric enclosure). 4, pump motor Che motor overheats to prevent it from burning out. This eat i Hil ‘arm tip lock device (see Fig.8y4), 5. Mechan __— eertn safeties inviotation of European Safety Regula Srany and al city for niu to persons to rege in ich acts to things 5 TRANSPORT the machine js delivere' cAUTION! Removing or tampe' facturer relieves mat caused or referable to su‘ fin 3 packing versions: Depending on tomer request, ith pallet jed with a forkelt ruck wine Once the packing material has b 6 UNPACKING een remo gl ™ ved check them actin® vist!damage. Keep the packi ing materials out of N.B.:Keep the packing for Possibi source of danger a {he reach of children as they can be le future transpo TINSTALLATION INSTALLATION P! Sean? work place Choose the place the Machine is to be installed in compliance with ¢! the Safety regulations. ine wil be stable and feo" Should not be broken oF uneven so that the machine Fratform rollers can move trely, I the installation is outdoo he following work enviro condensation; inst rain. ind of roofing against "2 r, it must be protected by some ae humidity :form 30-9 Ament conditions are applicable:Re! Temperature: form 0-55°C, ATTENTION! tmospheres. The machine must not be operated in explosive without WORKPLACE REQUIREMENTS minimum distance from itha Maximum machine space Fequirements are 1950 1600mm with * Walls as shown in the diagram. rs working range. person: Caution! These measurements are also the tyre changet to ressly forbidden other than specially trained and authorized operators are exp! en enter this area. / wath tn too ear Position the tyre changer lifting it with the specific beacket ut ne ‘sarier slide (4,Fig.A) (2,Fig.A) lowered all the way. the spindle (3,Fig.A) closed a as : i the em. must be smoo' iis not coscnnalne anchor the machine to the floor however, the floor permit the platform rollers to move freely. 4 ss ELECTRIC HOOK uP tric hook Up, check to be certain that the mains voltage Before making any eee on the voltage tag (attached to the cord near the tyre to that s corresponds er’s plug). that: itis absolutely weed with a 9d grounding circuit, eq -the system is 3supply line circuit breal protected against over Ker Sot for the table. currents, ith ee * Ra ted current! 30 ny, gto? ooo uate oer yes 25 swohn I rr mae ae morro ator cai itor « nighlinghted on the data at he shop electric wiring strut n fined 182278 qin, dimen, Sry quired Powe «to make SU Note the 12 changer. chee! fo carry this: sufficiently #0 m, even if minor, must b ® don, e ons | WARNING! Each maintenance must be effected only. aration disconnection of the "e from electric network, Ua 14 TROUBLE SHOOTING era bution on the electric pack, the go, Neral Sn After having switched the 9° irq] can function. light does not light on and "° ig ected. 1) The feeding plug is 10 atc walnes 2) There is no currentin the © 1) Insert plug in the socket. 2) Restore the electric mains. button on the general warni After havi itched the general ng on ut is ee ‘on the hydraulic power pack does not function, 1)The emergency switch for motor protectio 7)Call for technical ald to see whats the problem and restore the machine, WARNING: | _ If , inspite of the above mentioned indications the tyre changer does not work properly, do not use it and call for technical assistance. light also ‘SWitehes n is working. 15 MOVING THE MACHINE The tyre changer has got a fork(1,Fig.A) which has been position there on purpose for moving the machine. Follow these instructions: 1) Low the turntable holding arm (2,Fig A) completely down. 2) Close completely the jaws of the chuck(3,Fig, LA). 3) Bring the sliding table(4, Fig) a the end of j it its travel, near the arm. 4) Insert ito the iting fork a hosing bet east 60 mim wide and of@ ena ue bring the hook of the belt above the iyre ist 60 mm wi - . 5) With the special belt rng bring the Dende alt together and it wih @ 4 strong lifting truck. 16 STORIN iG ng time 3.4 Months you have to ° — If the machine as to be stored for a lo,ry O_O ~ 4) Close the jaws of the chy own, in working position. Ck; low the chuck hol Disconnect the machine f ding arm down; low the tool holding arm Grease all the parts 7 © form all powey © the chuck at could be damaged tte the slot ofthe too! holdin ifthey dry out: = the slides of the carriage” — the tool Empty ollhydraulic fluid reg ErVoir dt Irs. Por hin ee reaching the Wigan rap he machine ina sheet o protective platic to iff ing agai ‘ing parts. te an 7 Teservoirs erie a long storing period, it is necessary to : “ Ww press the pin on at in j pack(see Fig -X) in order to en m the middle ofthe electro-valves of the hidraulic power along period of inactivity. ally unlock the electro-Valves Which could be locked after -restore the electric connection, 1 eayon neues eee 7 SCRAPPING A MACHINE 0 ing life i ‘ inoperative by removing any ee over and can no longer be used, it must be made These units are consid nto peeen coitee ‘ediomm parts and feed special waste material, it should be broken down into ithe packing ate.nct pola in compliance with current laws and regulations. ing or non-biodegradable, deliver them to appropriate: handline station._. LIST TYRE CHANGE, AR gpARE P 7 mae 8 Serew MBOI2 Label 19 Long eylinde Chuck rn 2 Screw MOO 9 ‘Nut M10 23 LJ 0 Frame co a Waster Washer 9516415 7” Serew M6*16(70) n pet | oe 4 ‘Short lind pin sat Wi ” ~ a Chuek — = 1003 Conte sa oO Washer 98 Lo— | ieee Seeger ving oy 7 ‘Giiet 7 ae ender 7 Sr eine shat ~ Sing PTA 7 Piston = ne ana st = =| = Sang oT a | Rien __ [2 | ___ ons oor! _| 9 ‘Short cylinder casing ai Long cylinder easing 3m ‘Gaket for shat YDSO 32 ‘Seiflocking nut M14 35 Nipple M19-M14 2 | ae 1002 Fr Junction 6 Orring $41.5°3.55 40 ‘Gasket for shaft YD32 2 Coupling #8 oa Copper waste 525 we me Complete tons onde or ein det 1003 Compe ee valve 104 ‘Small per 50 Toe sot vo gute9 ‘Nut M10 134 Screw (70) MI0X30 uN Washer ©49x12.5x5 bs | Screw MI2X12 1277 Screw $49x12.5x5 7 ‘Nut M16 128 | Wateroeoui25xs | 3g alle = Kote 9 Screw M16X90 130 | _Setew @4oatass 142 Guide shaft for mounting 2 11 Ca 2 Scoal : lap Come | Sew Go a 1010 Roll with screw Mp3 Nut M6 7 Waster 08 2 Nut_Miaxis it Tool pin 102 Mounting too 103 Spring @18 108 Tool holder ios Low nutMior1 S| 106 Bead breakerdisk 107 Bead breaker pin 108 Hook for spring 109 Expansile pin 8*60 110 ‘Self-locking nut M20*1,5 i Expansile pin 6*20 U2 Expansile pin 10°20 13 Expansile pin 8*30 | 4 Retumablespring 11s Lever for atch 116 Connecting piece for latch 7 Latch ig Knob ug) Screw M4615 120 Ratchet 12a ‘Screw M8*45 uae Spring 123 Eccentric bolt for ratchet 124 ‘Nut M8 125 ‘Screw M8*25, 126 Mounting arm 136 ‘Screw M8*20_ 10 Am ejector 141 _ | Compression spring for mounting arm 1% Spring a ‘Yoke end with pin 44s Pawl 146 Shah Ast Flask as Screw M6*25, 1001 ‘Mounting head assy 1011 Mounting oolLooe special sew ig y ‘Arm but Screw M6iD{e) Key 60°20°12 Oring 619 Nata Protection ig Washer 759105 Ck consol a xing 050457 21 Front ange for elner #85 232 Oring 8759355 239 Unilateralism valve(keeo pressure) 233 O-ring 7 0 Set of washer 1B982-77 Ba Se = 2 Nipple M14-14(convex) ws | et 20 ae ae [ at 23 [Nipple Mi4-1eonene) | oe es Pa | eet ms Nut M35.9°31,591,5 [_28_| 248 Main chuck shaft 29 acta 325 ae = SHLOFYD pushes for evinder 09g > |ls 7 ot MIO 7 Wester 98 a Sree MAXIE * raat #6 = Seow (10) MOIS a xpanlpin iz Waster $105 wa | Wee $8 129 ‘Screw M10°30 = Seer (10) MIOXGO 7 Sew MID a Not a Washer 759705 30 ry, a Cove ve a Be V8 308 Mover. 305 Seow MIDS 306 ‘Motor Support 307 Toke end with pin 308 Tebat | 310 Gear ea over a Gasket fr gearbox 312 Gane fr over plate 33 Worm screwsupport 24 Screw MI0"0 3s ‘Special washer 316 Dive be ple 37 Pulley pacer 318 ey 87 28 Radial bearing | ‘Thrust bearing 321 Washer 3°162°5 a2 Well pear 323 Gearbox front cover a) Worm screw = Open pin 307 Thee | corr ce ds = Oil sgn glass Plug for gearbox coverel sls 2\2|3|2 ala ilails 3 ele |a) e/a) ae) /A]E| etal aey?lF|H laa i!Foot pedal boas ‘Connection wits Fe late 63! 2 3 634 635 [os | =| Le | se 638 [(FIG.10 “7 VVV VVVVTT | el—|Hfefe|osfoo]—| SI |seuuojsueiy on poms 10mg es ep a = \pwsaN OS COS vow dung = \eums uonoa zOS IDS iss 2 WeHMs Busso1g tag Vas — = NPA PIOUBIPS OIA, JoRDeUOD eSYM;OP }H| SY on = wens RN TD seynooy on =a esa ening, ews ven so 2 (FlG.12 Jas Ft Fe Main switch Pump switch Motor switch Motor clockwise contactor Motor anticlockwise contactor Pump power switch Pump motor Tuming motor Transformer FU1-FUs ve HL YV1-YWVs ‘SB1 SB2 SQ1 SQ2 SQ3 SQ4 Fuse Rectifier LED Solenoid valve Crossing switch Botton switch Microswitch Power switch