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DVS 2225-2
DVS 2225-2
Erstellungsdatum: 03.11.1999
Letzte Änderung: 18.12.2002
File-Name: e2225t2.fm
2 Lining membranes
This publication was prepared by a group of experienced specialists working together in an honorary capacity, and it is recommended that it should be respected as
an important source of knowledge. The user must at all times check the extent to which the contents apply to his or her special case and whether the version available
to him or her is still current. Any liability on the part of the German Welding Society and of those participating in the preparation of this document is excluded.
DVS, Technical Committee, Working Group Plastics, Welding and Adhesive Bonding
Orders to: DVS-Verlag GmbH, P. O. Box 10 19 65, 40010 Düsseldorf, Germany, Phone: + 49(0)211/1591- 0, Telefax: + 49(0)211/1591-150
Page 2 to DVS 2225-2
lizensiert für: SL Aachen
The site tests relate to the following characteristics: 4.2.5 Evaluation of the test results
Outer appearance of the weld The outer appearance of the weld is satisfactory if it shows no
irregularities and defects:
Dimensions of the weld
Strength of the weld Locally limited irregularities of small extent do not reduce
Imperviousness of the weld. the suitability of the welds for use.
Bulges on the front edge of lap welded joints or in the boundary
The welds must be checked continuously for outer appearance areas of surface seams are permissible, if they occur in a
and imperviousness and on a random sample basis for locally limited manner and are not thicker than the membrane.
dimensions and strength. The random samples are preferably
taken from the specimen joints and the weld ends. Notches and grooves with smooth transitions are permissible
up to a depth of 10% of the membrane thickness to a limited
The tests described in this Direction mutually augment each extent.
other in nature and scope. It is not possible to make a statement In the case of larger and frequently occurring irregularities the
about all the properties of the weld with one test method alone. weld areas in question must be retouched.
Fig. 2 shows the nature and scope of the various possible test Defects must generally be retouched.
methods for the different weld structures.
In order to avoid vagueness during the execution of the work in
individual cases, it is to be recommended that the criteria for the
4.2 Testing for outer appearance outer appearance be established in each case before the
beginning of building, using an adequately long specimen weld.
4.2.1 Method
In cases of doubt specimen pieces must be taken from the welds,
The outer appearance of the welds is checked by visual on which further properties can be tested.
examination. With the help of a scribe, areas which are not
joined, i.e. defects in the region of the weld edges, can also be 4.2.6 Limits of the test method
detected. The outer appearance is used in the first place to Correct assessment of the outer appearance requires special
assess the correct manual execution of the weld. knowledge and experience. Statements concerning the
imperviousness and strength of the weld can only be derived to a
4.2.2 Field of Application limited extent.
All weld regions including the T-butt joints and connections where 4.3 Examination of the dimensions
piping passes through and solid structures are assessed
independently of the joining method and of the weld structure. 4.3.1 Method
The critical dimensions of the weld are determined on strip-
4.2.3 Carrying out the test
shaped specimens from the weld or on the weld itself.
The visual examination takes place continuously over the full
length. The scribe is inserted at intervals or in the case of soft 4.3.2 Field of application
elastic membranes drawn under pressure along the weld All weld structures can be examined. The weld dimensions
edges over the full length. At defective areas in the external weld supply indications for adjusting the process parameters on the
region the scribe penetrates into unsatisfactorily joined regions. basis of the specimen joints. They permit conclusions to be
drawn about the uniform maintaining of the process parameters
4.2.4 Test results during joining.
In the test for outer appearance the weld is examined for 4.3.3 Carrying out the examination
irregularities and visible defects. In detail the following features
are checked: The weld dimensions are preferably determined on specimens
taken from the specimen joints or from the weld ends. The
Structure and uniformity of the seam path thickness measurements are made with measuring instruments
to DIN 53 370. The weld thickness can also be measured on a
Bulging on the front weld edge in the case of lap welded joints
random basis on the finished welds using ultrasound.
and in the boundary region in the case of surface seams
Central position and uniform boundary regions in the case of 4.3.4 Test results
surface seams Depending on the weld structure the dimensions shown in Fig. 3
Smooth and streak-free surface in the case of surface seams are determined:
Weld Structures
Lap welded joints Lap welded joints Overley seam
without test channel with test channel
Appearance Continuous Visual Visual Visual
scribe scribe scribe
Quality Criteria
Dimensions in mm
4.5.4.1 Method
Test pressure
DEFECT-FREE WELD
Test/breakdown voltage
Back face reflection (RE) outside
the monitor aperture (MB)
This test method is based on the principle of gas discharge when Only leakages which are continuous and which run virtually
an electrical high voltage is applied to a discharge path. The test perpendicularly to the weld can be detected. The test length must
set-up consists of a voltage source and a brush electrode. be matched to the sparking distance in air.
In the context of this Direction only general indications can be DIN 1910 Welding: Welding of Plastics, Methods
given. In all cases before the beginning of a building project the Part 3
nature and scope must be finally determined in relation to the (09.77)
project between the Employer, Contractor, Site Management and DIN 7728 Plastics; Code Letters and Abbreviations for
External Supervision. They must be adapted to the membrane Part 1 Polymers and their Special Properties
material and to the requirements imposed on the sealing system. (02.89)
The joining work for retouching must be carried out in DIN 7864 Elastomer Membranes for Seals; Requirements,
accordance with DVS Direction 2225 Part 1. Part 1 Testing
The greatest care must be taken when carrying out retouching (04.84)
work, because testing this work according to all quality criteria DIN 16726 Plastic Roof Membranes, Plastic Lining
and further retouching are only possible to a limited extent. (12.86) Membranes; Tests
The nature of the retouching work depends on the size and DIN 16729 Plastic Roof Membranes and Plastic Lining
frequency of the irregularities and defects. (09.84) Membranes made of Ethylene Copolymerisate-
Bitumen (ECB); Requirements
Extrusion build-up welds
DIN 16736 Plastic Roof Membranes and Plastic Lining
Surface seams (additional build-up seams) are only carried out (12.86) Membranes made of Chlorinated Polyethylene (PE-
on membranes made of or made on the basis of PE. They are to C) Laminated on one side; Requirements
be applied to locally limited irregularities and defects. The
affected weld regions must be carefully removed mechanically. DIN 16737 Plastic Roof Membranes and Plastic Lining
The welding filler should be applied in the smallest possible (12.86) Membranes made of Chlorinated Polyethylene (PE-
thickness and with flat trailing edges. C) with a Fabric Interlay; Requirements
Retouching with pieces and strips of membrane DIN 16776 Plastic Moulding Compound; Polyethylene (PE-
Part 1 Moulding Compounds), Classification and
Over larger defective areas and continuous defects (holes), (12.84) Designation
pieces or strips of membrane made of the corresponding lining
DIN 16920 Adhesives, Adhesive Processing, Definitions
membrane material must be applied. The membrane sections
(06.81)
must extend at least 10 cm beyond the individual defective areas
and must be applied by joining methods suitable for the material. DIN 16925 Extruded Panels of Polyethylene (PE); Technical
In the case of PE-HD membranes only manual extrusion welding (07.84) Conditions of Supply
must be used. DIN 16937 Plastic Lining Membranes of Polyvinylchloride
Retouching welds over their full length (12.86) containing Plasticizer (PVC-P) bitumen-compatible;
Requirements
Continuous defective welds and welds with continuous
irregularities must either be joined again or covered over their full DIN 16938 (12.86) Plastic Lining Membranes of
length with a strip of membrane at least 0.6 m wide, which is Polyvinylchloride containing Plasticizer (PVC-P)
joined correctly on both sides. non-bitumen compatible; Requirements
DIN 18195 Vapour Barrier Membranes; General
Part 1
(08.83)
DIN 53370 Testing of Plastic Films; Determination of the
(02.76) Thickness by Mechanical Scanning
DIN 53455 Testing of Plastics; Tensile Test
(08.81)
DIN 53504 Testing of Rubber and Elastomers; Determination
(03.85) of Residual Tear Strength, Tensile Strength,
Elongation at Break and Stress Values in the
Tensile Test