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International Journal of Fatigue 122 (2019) 152–163

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International Journal of Fatigue


journal homepage: www.elsevier.com/locate/ijfatigue

Determination of Chaboche combined hardening parameters with dual T


backstress for ratcheting evaluation of AISI 52100 bearing steel
Sungyong Koo, Jungmoo Han, Karuppasamy Pandian Marimuthu, Hyungyil Lee

Sogang University, Department of Mechanical Engineering, Seoul 04107, Republic of Korea

ARTICLE INFO ABSTRACT

Keywords: This research proposes a method to obtain parameters of Chaboche combined hardening model for evaluating
Chaboche model ratcheting phenomenon in metallic materials when cyclic loadings are applied. Finite element (FE) model is used
Ratcheting evaluation for simulating ratcheting by changing Chaboche model parameters. Although Chaboche model with single term
Finite element analysis can describe the ratcheting characteristics, simulated stress - strain (σ-ε) relation deviates from that of metallic
Uniaxial ratcheting
materials when the applied alternative stress σa is smaller than the yield strength σo. Whereas, Chaboche model
Bearing steel
with dual backstress can simulate not only the ratcheting characteristics but also σ-ε relation even when σa is
smaller than σo. Finally, tensile and ratcheting experiments are conducted with bearing steel specimens (AISI
52100) to validate the proposed method for evaluation of ratcheting parameters and σ-ε relations.

1. Introduction model). These models became as most representative models for de-
scribing the cyclic behaviors of metals. Since, compared to O-W model,
Application of cyclic loadings under working condition significantly Chaboche model is highly accessible as it is implemented in Abaqus
affects the fatigue life of most engineering structures [1,2]. Ratcheting [36] and it shows a notable improvement in the ratcheting prediction,
phenomenon, which is the accumulation of plastic strain resulting from we intensively address the Chaboche model in this paper. Reviews on
cyclic loading due to cyclic mechanical or thermal stress, also shortens kinematic hardening models with cyclic plasticity are well documented
the fatigue life due to the plastic deformation under cyclic loading by Chaboche [37,38] and Kang [15].
[3,4]. Engineering structures under cyclic loading such as bearings, Several researchers investigated the ratcheting phenomenon with
rails, turbine blades, atomic reactors need to be designed with ratch- Chaboche model [16,22,39–41]. It is also important to predict the ac-
eting in consideration, since excessive plastic deformation by ratcheting curate parameters of Chaboche model for realistic simulation of
can be one of the primary reasons for structural failures [5–11]. Over ratcheting phenomenon in metallic materials. Lemaitre and Chaboche
the last decades, understanding the ratcheting phenomenon has been [40] proposed a method for obtaining the parameters of Chaboche
the particular interest of many researchers. As a result, quantitative and model by using stabilized hysteresis loops under strain controlled cyclic
qualitative studies have been conducted with ratcheting under cyclic stress test. Using a single backstress Chaboche model without isotropic
uniaxial and multiaxial loadings [12–20], cyclic indentation [21,22] hardening, which is the same model as A-F model [32], Xu and Yue
including thermal ratcheting [23–25] and time dependent ratcheting [22] and Goo [41] simulated the ratcheting phenomenon, however, it is
[26–29]. difficult to simulate entire ratcheting strain by using this model. Abaqus
Numerous kinematic hardening rules have been developed to de- User’s manual [36] also describes the method of Lemaitre and Chaboche
scribe the cyclic behavior including ratcheting phenomenon in metals [40] mainly for cyclic plasticity parameter prediction; but the method is
[30–35]. Prager [34] and Ziegler [35] proposed linear kinematic not suitable for precise ratcheting simulation. Alternatively, trial and
hardening models to account for the Bauschinger effect. Followed by, a error method can be used to determine the parameters by matching
multi-surface model of Mroz [31], and a nonlinear kinematic hardening simulation results with experimental ratcheting data. Bari and Hassan
model of Armstrong and Frederick [32] (A-F model), in which a re- [39] proposed a parameter acquisition method using a triple backstress
laxation term is added to the linear kinematic hardening model, were Chaboche model. Koo et al. [16] demonstrated that a dual backstress
also developed. Chaboche [30] and Ohno and Wang [33] improved the Chaboche model can simulate ratcheting, and proposed a parameter
A-F model with multiple backstresses (Chaboche model and O-W acquisition method. Bari and Hassan [39] and Koo et al. [16], albeit for


Corresponding author.
E-mail address: hylee@sogang.ac.kr (H. Lee).

https://doi.org/10.1016/j.ijfatigue.2019.01.009
Received 8 November 2018; Received in revised form 24 December 2018; Accepted 19 January 2019
Available online 22 January 2019
0142-1123/ © 2019 Elsevier Ltd. All rights reserved.
S. Koo et al. International Journal of Fatigue 122 (2019) 152–163

different reasons, argued that isotropic hardening should be excluded, '3


which is refuted in this work.
Prediction of stress - strain (σ-ε) relation along with ratcheting
initial
phenomenon is also one of the key role while applying the Chaboche
yield surface
model parameters in the structural analyses. However, previous studies
on ratcheting only approximate the ratcheting characteristics (gradual 2 succeeding
decrease of ratcheting strain as loading cycle increases, the value of o yield surface
non-zero ratcheting strain at steady state) in experiments but not the 3
stress - strain (σ-ε) relation. In that case, the parameters should be '
avoided from being applied to structural analyses regardless of how
well the ratcheting characteristics are approximated. 0
Although increasing the number of backstress can improve the si-
'
mulation of ratcheting [42], it makes the parameter decision process to 2
be complex; adding n backstress requires 2n number of variables, and '1 f '2
the evolution of each backstress affects each other [39]. Therefore, the 3
aim of this study is to present a simple but effective method to obtain Fig. 1. Evolution of yield surface in deviatoric space.
the Chaboche combined hardening model parameters with dual
backstress to evaluate both the ratcheting characteristics and the σ-ε
2.2. Ratcheting behavior of metals
relation at the same time. The importance of including isotropic hard-
ening in the Chaboche model is also addressed. By using finite element
Metals subject to stress-controlled cyclic loading exhibit dissimilar
(FE) model developed for ratcheting simulation, parametric studies are
behaviors from those under monotonic loading. During cyclic loadings,
carried out to understand the effect of each parameter on stress -strain
a median value of maximum stress σmax and minimum stress σmin is
relation and ratcheting strain. Uniaxial ratcheting experiments are
defined as mean stress σm, and a half difference between σmax and σmin is
conducted with bearing steel (AISI 52100) specimen to validate the
defined as an alternative stress σa as illustrated in Fig. 2. If σm ≠ 0 and
proposed method.
σmax < σo, entire deformation is completely restored by purely elastic
It is important to recognize that most of the engineering parts are
behavior (Fig. 3a). On the other hand, plastic deformation accumulates
subject to multiaxial stress state; however, this work is limited to uni-
as the number of cycles N increases for the condition σmax > σo; in-
axial case. Since, the ratcheting strain in uniaxial loading is larger than
crement of the plastic strain gradually decreases as N increases. The
those in multiaxial stress state [48], one of the main purposes of this
behavior in which the increment eventually converges to zero is called
research for predicting the parameters from uniaxial ratcheting test can
shakedown. Elastic shakedown occurs when σmax < elastic shakedown
be helpful to define the upper limit of ratcheting strain.
limit σel (Fig. 3b); the final shakedown behavior is purely elastic. If
σmax < plastic shakedown limit σpl, plastic shakedown occurs as shown
2. Background in Fig. 3c; whereas, for σmax > σpl, the increment does not converge to
zero, which is called as ratcheting (Fig. 3d) and the increment of plastic
2.1. Chaboche’s combined hardening model strain is called as ratcheting strain δε. Initially, the ratcheting strain is
large and then reaches a steady state, at which the ratcheting strain is
Chaboche’s multiple backstress nonlinear kinematic hardening de- denoted as δεsteady as shown in Fig. 4. The ratcheting occurs under
veloped from Ziegler’s linear kinematic hardening can be expressed as unsymmetrical cyclic loading, but the direction of ratcheting does not
follows [30]. always coincides with the mean stress direction; the ratcheting direc-
tion is also influenced by the previous loading history [47].
1 pl pl
d i = Ci ( total )d eq i i d eq
f (1)
3. Finite element analyses of ratcheting phenomenon
th
where the subscript i is used to determine the i backstress, σ is a stress
tensor, α is a backstress tensor, αtotal is the sum of all the backstress 3.1. Finite element modeling
tensors, eqpl is the equivalent plastic strain, σf is the size of subsequent
yield surface, C is the translation rate of yield surface, and γ is the Since there are a lot of similarities between low cycle fatigue and
relaxation rate of yield surface translation as plastic deformation ac- ratcheting in metals, specimen dimensions from ASTM standard E606
cumulates. Isotropic hardening can be expressed as follows are used for ratcheting simulation. A quarter axisymmetric FE model is
constructed with 11,526 nodes and 11,250 4-node bilinear axisym-
Q = Qmax [1 exp( b pl
eq )] (2) metric elements (CAX4) as shown in Fig. 5. Reduced section of the
specimen is refined with smaller elements. The large deformation in the
where Q is the size change of yield surface, Qmax is the maximum size
change of yield surface and b is the rate of change of yield surface size
as plastic deformation accumulates. Therefore, the size of the sub-
sequent yield surface σf and the initial yield surface σo can be expressed max
as follows.
a
f = o +Q (3) m

If the Eqs. (1) and (2) are used together, the size of yield surface
changes and the center of yield surface translates together in the de-
min
viatoric space as shown in Fig. 1; this is called as combined hardening.
In this paper, Chaboche model refers to Chaboche combined hardening
0 time
model; for the case without isotropic hardening, it will be additionally
specified. Fig. 2. Schematic representation of stress-controlled cyclic loading.

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S. Koo et al. International Journal of Fatigue 122 (2019) 152–163

Fig. 3. Typical cyclic behaviors of metals under cyclic loading.

FE model is accounted by using nonlinear geometric change (NLGEOM) alternative stress σa satisfies σo < σa < σo + Qmax. The detailed de-
option in Abaqus/standard [36]. Uniformly distributed stress is im- scriptions of these dynamic phases with Chaboche model are covered in
posed on the top of the specimen. Material behavior for the FE model is the subsequent Section 3.3.
assigned based on the Chaboche combined hardening model. For
parametric studies, the reference material constants are chosen with a
3.3. Parametric study with single backstress
single backstress (A-F model) to analyze the relationship between ki-
nematic and isotropic hardening parameters in ratcheting simulation as
3.3.1. Conditions for occurrence of ratcheting strain
listed in Table 1; where E is the elastic modulus and ν is the Poisson’s
FE analyses confirm that the Chaboche model is essential for
ratio of the specimen.
ratcheting simulation; however, δε does not always occurs even with
Chaboche model. Therefore, a range of applied stress conditions is in-
3.2. Isotropic hardening vs. Chaboche model vestigated by changing only σm and σa while the reference material
parameters in Table 1 are kept constant. FE analyses are performed for
Most of the structural analyses use the isotropic hardening model three cases of (σm, σa) MPa = (150, 301), (200, 300), (250, 301)
considering only the size change of yield surface when the structure is without isotropic hardening (=w/o IH) to prevent the size change of
under monotonic loading. However, it is inappropriate to simulate the yield surface. As a result, δε occurs for (σm, σa) MPa = (150, 301), (250,
material behaviors under cyclic loading as it cannot explain several 301) as shown in Fig. 7; a common feature of both cases is that σo
cyclic plastic behaviors including the Bauschinger effect [35]. On the (=300 MPa) < σa (=301 MPa). In the case of (σm, σa) = (200, 300)
other hand, Chaboche model can demonstrate the cyclic plastic beha- MPa, the cyclic behavior is fully elastic under cyclic stress since the
viors and particularly simulate ratcheting in metals. Fig. 6 compares the applied alternative stress is smaller than the size of yield surface. This
numerically obtained σ-ε curves with isotropic hardening alone and the trend alone is not sufficient to reveal whether the occurrence of δε
Chaboche model under cyclic loadings. Material shows purely elastic depends on the size of the initial or subsequent yield surface. Therefore,
behavior for isotropic hardening after the first loading, even though it additional FE analyses including isotropic hardening are carried out. If
shows the same σ-ε relation up to the initial σmax. When the Chaboche isotropic hardening is included, the δε occurs in the case of σf < σa,
model is used, the strain accumulates in the form of open hysteresis and δε converges to zero as σf approaches the value of σa with in-
loop. It is also applicable for the shakedown phenomenon if the creasing the number of cycles N as shown in Fig. 8. Since the non-zero

steady

initial total

Fig. 4. Cyclic stress-strain relation and nomenclature of ratcheting behavior.

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S. Koo et al. International Journal of Fatigue 122 (2019) 152–163

800
E, , o, C, from Table 1
5 600

400

(MPa)

MPa
200

1)

1)
0)
(150, 30

(250, 30
(200, 30
a)
0

m,
(
70 -200
0 1 2 3 4 5 6
(%)
Fig. 7. σ-ε curves for various values of (σm, σa) w/o IH.
14
12.5

3.5
(mm)
Fig. 5. FE model for ratcheting simulation; dimensions are selected according
to ASTM E606.

Table 1
Reference material constants for parametric study.
E (GPa) ν σo (MPa) C (GPa) γ Q max (MPa) b

200 0.3 300 12 40 30 50

Fig. 8. σ-ε curves for various values of σa when σm = 150 MPa.

kinematic and isotropic hardening, the increase of dα/dε implies the


increase of dσ/dε, namely the hardening amount for the same incre-
ment of strain. As Qmax increases, dσ/dε increases. Additionally, as b
increases, the hardening rate increases. The positive and negative Qmax
can simulate the hardening and softening behaviors, respectively;
however, this is when isotropic hardening is solely used. When it is
combined with kinematic hardening, the sum appears to be hardened
when the hardening amount by kinematic hardening is larger than the
softening by isotropic hardening and vice versa. Therefore, it is desirable
to understand that the hardening and softening by isotropic hardening
are just the size increase and decrease of yield surface.

3.3.3. Effects of hardening parameter on ratcheting characteristics


The effects of Chaboche model parameters on the ratcheting are
Fig. 6. σ-ε curves for isotropic hardening alone and Chaboche model. investigated through FE analyses with cyclic loading conditions as the
direct prediction from the equations is quite difficult. First, the effects
of kinematic hardening parameters C and γ are evaluated by excluding
δε means the increase of eqpl , the σf increases with N as Eqs. (2) and (3).
isotropic hardening; while the stress condition σm = 150, σa = 350 MPa
Fig. 9 additionally represents the change of δε and σf with the number
is fixed in all conditions. FE analyses are performed for C = 10, 12,
of cycles in case of (σm, σa) MPa = (150, 320) in Fig. 8. Consequently,
14 GPa with fixed = 40 and for γ = 30, 40, 50 with fixed C = 12 GPa.
the condition σf < σa should be satisfied to simulate the occurrence of
FE results confirm that δε increases as C decreases and γ increases and
δε, and δε decreases as σa – σf decreases.
remains identical with increasing N as shown in Fig. 10.
Similarly, the effect of isotropic hardening parameters on ratcheting
3.3.2. Effects of hardening parameter on stress-strain relation investigated by changing the values of Qmax and b. From Eqs. (2) and
Under the monotonic loading condition, the effect of kinematic (3), one can understand that the size of the final yield surface is equal to
hardening parameters (C, γ) and isotropic hardening parameters (Qmax, σo±Qmax. In the previous studies, a positive Qmax is referred to cyclic
b) on the σ-ε relation can be predicted by using Eqs. (1) and (2) even hardening and negative Qmax is referred to cyclic softening by con-
without conducting FE analyses. The increment of backstress increases vention. Since, this research focuses on simulating both σ-ε relation and
as C increases and γ decreases. Since the total hardening is sum of the ratcheting characteristics, we consider the positive and negative Q max

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S. Koo et al. International Journal of Fatigue 122 (2019) 152–163

0.05 321
pl
E, , o, C, , Qmax, b Qmax 1 exp b
0.04 f o eq
from Table 1 320
0.03 ( m , a ) MPa = (150, 320)

(MPa)
(%)
0.02 319

f
0.01
318
0.00

317
0 5 10 15 20 0 5 10 15 20
N N

Fig. 9. The change of δε (a) and σf (b) with N under (σm, σa) MPa = (150, 320).

3.0 3.0
E, , o from Table 1 = 40 E, , o from Table 1 C = 12 GPa
2.5 = 150, = 350 MPa C (GPa) 2.5 = 150, = 350 MPa
m a m a

2.0 2.0
10 50
(%)

(%)
1.5 12 1.5 40
1.0 1.0

0.5 14 0.5 30

0.0 0.0
0 2 4 6 8 10 0 2 4 6 8 10
N N
(a) (b)
Fig. 10. Effects of kinematic hardening parameters (a) C and (b) γ on δε -N data.

2.5 1.0
E, , o, C, , b from Table 1 Qmax (MPa) E, , C, , Qmax from Table 1
b o,
2.0 - 30 0.8 10

1.5 0.6 50
(%)

(%)

1.0 0.4 100

0.5 30 0.2

0.0 0.0
0 10 20 30 40 50 60 0 10 20 30 40 50
N N
(a) (b)
Fig. 11. Effects of isotropic hardening parameters (a) ± Qmax and (b) b on δε -N data.

Table 2 to increase and decrease the size of yield surface, respectively. When
Kinematic hardening parameters for dual backstress Chaboche model. ±Q max is used, conditions such as σf < σo + Qmax and σo + Qmax < σf
case C1 (GPa) C2 (GPa) γ γ can be established.
1 2

0 (single backstress) 12 – 40 – (i) For positive Qmax, if σf < σa < σo + Qmax, δε gradually decreases
1 6 6 40 40
with increasing N and converges to zero. Therefore, condition
2 11 1 40 40
3 6 6 70 10
σo + Qmax < σa should be satisfied to obtain a non-zero steady
4 6 6 80 0 state ratcheting strain (δε steady ≠ 0).
5 11 1 70 10 (ii) For negative Q max, as the condition (σf < σa) satisfies the condition
6 11 1 10 70 (σo + Q max < σa) definitely, δε never converges to zero. However,

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S. Koo et al. International Journal of Fatigue 122 (2019) 152–163

Fig. 12. (a) σ-ε relations for various cases of Table 2 and (b) the enlargement.

3.0 20
E, , from Table 1 SUJ2
o
2.5 C1, C2, 1, from Table 2
2 15
2.0 m = 150, a = 350 MPa
case

P (kN)
5 10
(%)

1.5
0, 1, 2 specimen 1
1.0 5
specimen 2
0.5 specimen 3
3 0
6 0 2 4 6 8 10
0.0 4
0 20 40 60 80 100 120 (mm)

N Fig. 15. P-δ data from three tensile tests.

Fig. 13. δε -N data for various cases of Table 2.


3.4. Parametric study with dual backstresses

Parametric study with single backstress suggests to use the positive


Q max and σo + Q max < σa to obtain decrease in δε with increasing N
and δε steady ≠ 0, respectively. Hence, the single backstress Chaboche
model can be used only when σo < σa is satisfied. To consider ratch-
eting in engineering structures, very diverse stress conditions are
needed to be accounted and there are many engineering structures
where σa < σo. Therefore, the single backstress Chaboche model is
insufficient to simulate the ratcheting phenomenon; increasing the
number of backstresses in the Chaboche model can improve the pre-
diction.
customized jigs In the stress space, the backstress tensor α represents the center of
yield surface. If multiple backstresses are considered, the center of yield
surface can be represented as α total, which is a sum of all the backstress
tensors. This confirms that there is still only one center of yield surface
like a single backstress.

total = i
i (4)

Hence, in the Chaboche model with dual backstresses, αtotal is defined


Fig. 14. Experimental setup for both tensile test and ratchetting experiments. by α1 + α2 and the parameters C1, γ 1 and C2, γ 2 can be used to de-
termine α1 and α2, respectively. Since αtotal can be regarded as a single
since σa – σf increases as plastic deformation accumulates, δε rather backstress, C and γ can be used to determine αtotal. Based on Eq. (1), it is
increases with N and converges to a non-zero value. Whereas, the expected that the Chaboche model using single and dual backstress
parameter b just determines the convergence rate to δε steady have the same result for C1 = C2 = 0.5C and γ 1 = γ 2 = γ. Therefore,
(Fig. 11). relations between dual backstress parameters are established as follows
C = C1 + C2, 2 = 1 + 2 (5)

The parametric study of a dual backstress Chaboche model is

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S. Koo et al. International Journal of Fatigue 122 (2019) 152–163

800 1000
= 659 MPa necking point
TS = 777.0 MPa necking point
800 d
600
(MPa) 600

(MPa)
400
400
e

t
200
200
d = 0.1643
0 0
0.0 0.1 0.2 0.3 0.4 0.00 0.05 0.10 0.15 0.20 0.25 0.30
e t

(a) (b)

20 1400
SUJ2 SUJ2 Eqn. (6) with w = 0.6
1200
15 1000

(MPa)
800
P (kN)

10
600

f
5 400
exp. 200
FEA
0 0
0 2 4 6 8 10 0.0 0.2 0.4 0.6 0.8 1.0
pl
(mm) eq

(d) (c)
pl
Fig. 16. (a) σe-εe and (b) σt-εt data converted from P-δ data (c) σf-εeq data from the weighted- average method (c) P-δ data from an experiment and FEA with plastic
properties.

600 0.20
( (%), (MPa)) = 300 MPa (MPa) (%)
initial max
(3.02, 560) 0.18 m a steady
500
(2.55, 550) 0.16 260 0.019
400 (2.36, 540) 0.14 250 0.014
240 0.012
(MPa)

0.12
(%)

300 0.10
0.08 (MPa)
200 a
0.06 260
100 0.04 250
0.02
0 0.00 240
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 0 20 40 60 80 100
(%) N

Fig. 17. Experimental results of (a) σ-ε data and (b) δε -N data for various values of σa.

performed for various set of C1, C2, γ 1 and γ 2, that satisfying the re- is satisfied, dσ/dε at the same strain increases as γ 1 – γ 2 increases. The
lation of Eq. (5) as listed in Table 2. σ-ε relation of case 6 is located above that of case 5, and the gap be-
tween them widens with increasing ε. From the fact that γ 1 and γ 2 of
cases 5 and 6 are inverted, it can be said that dσ/dε at the same strain
3.4.1. Stress-strain relation and ratcheting phenomenon with dual increases due to interaction of larger γ i with smaller Ci (here γ 2 in-
backstresses teracts with C2 in case 6).
The effects of dual backstress parameters on the σ-ε relation are Similarly, effects of dual backstress parameters on ratcheting phe-
investigated through FE analyses of monotonic tensile test with nomenon are investigated through cyclic loading FE analyses with the
σmax = 500 MPa as shown Fig. 12. If γ 1 = γ 2 = γ is satisfied, σ-ε curves stress condition σm = 150 and σa = 350 MPa as shown Fig. 13. Identical
for cases 0, 1 and 2 are completely identical regardless of C1 and C2 δε -N curve for the cases 0, 1 and 2 confirms that not only the σ-ε
values. The σ-ε curves for cases 1, 3 and 4, in which C1 = C2 and values relations but also the ratcheting phenomenon are the same regardless of
of γ 1 – γ 2 varies, are located in ascending order, and the gaps among C1 and C2 values if γ 1 = γ 2 = γ is satisfied. δε never changes with
them widen along with increasing ε. This indicates that, when C1 = C2

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S. Koo et al. International Journal of Fatigue 122 (2019) 152–163

Table 3
Result summary of parametric study on Chaboche model.
Parametric study on Chaboche model Features

σ-ε relation Ratcheting characteristics

σa > σo (w/o IH), σa > σf (w/IH) – δε occurs


single backstress C↑ dσ/dε ↑ δε ↓
C, γ γ↓ dδε/d N = 0
σo + Q max < σa Q max >0 dσ/dε ↑ dδε/d N < 0
δε steady ≠ 0
Q max <0 dσ/dε ↓ dδε/d N > 0
δε steady ≠ 0
dual backstress γ 1=γ 2 regardless of C1, C2 identical dδε/d N = 0
C1 + C 2 = C identical δε
γ 1 + γ 2 = 2γ γ 1≠γ 2 γ 1 = 0 or γ 2 = 0 – dδε/d N < 0
δε steady = 0
γ 1≠0 γ1–γ2↑ dσ/dε ↑ dδε/d N < 0
and when C1 = C δε steady ↓
γ 2≠0 C1 – C2 ↑ dσ/dε ↓ dδε/d N < 0
when C1 ≠ C2, γ 1 >γ 2 δε steady ↑

increasing N, and the δε values themselves are equal. The δε-N curve of strength σTS and elongation e of AISI 52100 steel are identified as
case 4 shows the δεsteady becomes zero if any γ i is equal to zero. In vice 659 MPa and 35%, respectively. To obtain the σt - εt data after diffusion
versa, δε decreases with increasing N and eventually converges to a non- necking point, the weighted-average method referred by Hyun et al.
zero δε steady for the cases 3, 5 and 6 in which γ 1 and γ 2 both are not (2014) [45] is used to calculate the true stress-strain data at the dif-
equal to zero and different. This is a typical ratcheting behavior. The δε fusion necking, where stress σd and strain εd are 777 MPa and 0.1643,
-N data of cases 5 and 6 show that δε steady decreases when larger γ i respectively. Based on these values, σt - εt data after the necking point is
interacts with smaller Ci (here γ 2 interacts with C2 in case 6). The obtained by varying the weight w from 0 to 1 as follows
plastic strain at the same stress level is inversely proportional to dσ/dε
d
(Fig. 12); as a result, except for case 4 (γ 2 = 0) where δε steady does not t = d w (1 + t d) + (1 w) t
d
occur, the δε steady in all cases tends to be inversely proportional to dσ/ d (6)
dε.
The obtained σt -εt data for w = 0.6, are then converted to σf- eqpl data
as shown in Fig. 16c to input as the plastic properties of AISI 52,100
4. Experiments steel in the FE analyses. Numerical P-δ curve up to fracture are in good
agreement with the experimental results as shown in Fig. 16d.
For both tensile test and ratchetting experiments, the most com-
monly used bearing steel AISI 52100 specimens were fabricated ac- 4.2. Ratcheting experiments
cording to the standards (i) ASTM E8 [43] for tensile tests and (ii)
ASTM E606 [44] for ratcheting tests. As round specimens are suitable With occurrence of Lüders band in AISI 52100 steel, a large de-
for cyclic loading tests especially with compressive loads inherent in a formation occurs at the same load as shown in Fig. 15. If the ratcheting
risk of buckling, the round specimens were selected and then tested in test is performed with load-control, it may cause fatal damages to the
Instron universal testing machine (3367). Customized jigs were manu- experimental instruments. Therefore, the specimen is stretched until the
factured to conduct both the tests in Instron 3367 as shown Fig. 14. The stress level increases above the Lüders band under the displacement-
load data was obtained with Instron load cell, which can measure the control, and then ratcheting experiments are carried out by changing to
load up to ± 30 kN. The deformation within the specimen’s gauge the load-control. Experimental results for σa = 240, 250, 260 MPa with
length was measured with the extensometer (base distance = 25 mm, constant σm = 300 MPa are shown in Fig. 17. As the initial σ-ε curves up
maximum displacement = ±5 mm). For tensile test, the round speci- to σmax are the same for all three cases, only the σ-ε data of σ
mens with gauge length of 24 mm and the displacement rate of 2 mm/ max = 560 MPa is drawn, and the (εinitial, σmax) for three cases are in-
min were considered. The calculated strain rate is about 1 × 10−3 s−1. dicated by gray circles (Fig. 17a). The δεsteady is displayed on the δε-N
Whereas for ratcheting experiments, the round specimens with gauge data (Fig. 17b).
length of 25 mm and the loading rate of 5 kN/min were considered. The
calculated stress rate is about 2.12 MPa/s. It is beneficial to understand 5. Results
that this low loading rate level is more related to thermal cyclic loading
rather than actual rotating rate of bearing steel. 5.1. Parametric study results

Suitably varying the Chaboche model parameters, the parametric


4.1. Tensile test
studies reveal the effect of each parameter on the σ-ε relation and the
ratcheting phenomenon as summarized in Table 3. dδε/dN in the table
Fig. 15 shows almost identical experimental load-displacement
represents the variation of the ratcheting strain with N. If this value is
curves from three tensile specimens; in confirms the reproducibility of
negative and positive, δε decreases and increases with N, respectively.
experimental results. Therefore, a single representative P-δ data is
The parametric conditions of Chaboche model for ratcheting simulation
converted into engineering stress-strain (σe-εe) and true stress - strain (σt
can be found in the Table 3:
- εt) curves as shown in Fig. 16a and b, respectively, by using the
mathematical definition of stress and strain [45]. Since, for AISI 52100
(i) single backstress Chaboche model without isotropic hardening (w/o
steel, Lüders band exists in the stress-strain curves, an average between
IH): it is possible to simulate ratcheting only when σo < σa is sa-
upper yield point (402 MPa) and lower yield point (386 MPa) is con-
tisfied; however, rather rough ratcheting simulations are possible
sidered as the yield strength (σo = 394 MPa) of the material. The tensile

159
S. Koo et al. International Journal of Fatigue 122 (2019) 152–163

identification of material parameters


(E, , o) and stress conditions ( m, o)

is a < o ?

Yes No

set Qmax satisfying o + Q max < a Qmax can be ignored,


and b satisfying Q Q max at initial| FEA set b satisfying Q Qmax at initial| FEA

find C and satisfying initial| FEA initial| Exp.

set the initial values of C1, C2, 1 and 2


satisfying C1 = C2 = 0.5C, 1 = 2 =
(Eq. (5) should be satisfied from this point on)

increase 1 – 2 to decrease steady | FEA


( initial| FEA automatically decreases)

increase C1 – C2 to increase initial| FEA


( steady | FEA automatically decreases)

are
= initial| Exp.,
initial| FEA No
steady | FEA = steady | Exp.
satisfied?

Yes

output C1, C2, 1, 2, Q max and b

Fig. 18. Procedure for obtaining the parameters of the Chaboche model.

asδε never varies with increasing N. ratcheting.


(ii) single backstress Chaboche model with isotropic hardening (w/IH): the (iii) dual backstress Chaboche model without isotropic hardening (w /o IH):
variation of δε with increasing N can be simulated, therefore, de- the non-zero δε steady and reduction in δε with increasing N can be
tailed ratcheting simulation is possible. A non-zero δε steady and achieved. However, when σa < σo, the simulated σ-ε curve has a
reduction in δε with increasing N can be achieved with positive Q large difference from experiments. It shows that including isotropic
max and, however, not with the condition σa < σo. If ratcheting hardening is essential to reduce the difference of σ-ε relations be-
characteristics are focused with smaller σo than σa, the gap be- tween FEA and experiments. In conclusion, the dual backstress
tween the σ-ε curves of FEA and experiments becomes quite larger. Chaboche model with isotropic hardening (w/IH) is best suited to
On the other hand, for a negative Q max, the gap between σ-ε curves simulate ratcheting behavior by satisfying both the σ-ε relation and
becomes smaller even when σa < σo; however, δε increases with the ratcheting characteristics.
increasing N. For these reasons, it is concluded that the Chaboche
model with a single backstress is insufficient to fully simulate

160
S. Koo et al. International Journal of Fatigue 122 (2019) 152–163

250 0.05
Exp. by Portier et al. (2000)
200 0.04
FE results by
Exp. by Portier et al. (2000) Portier et al. (2000)
(MPa) 150 0.03
Koo et al. (2017)

(%)
FE results by present work
100 0.02
Portier et al. (2000)
Koo et al. (2017)
50 0.01
present work
0 0.00
0.0 0.2 0.4 0.6 0.8 1.0 1.2 0 20 40 60 80 100
(%) N
(a) (b)
Fig. 19. Comparison of simulation results of Portier et al. [46], Koo et al. [16] and present work.

600 0.35
steady|FEA = steady|Exp. = 0.014 %
500 Exp. 0.30
FEA 0.25
400
(MPa)

C1 = 62.1 GPa (%) 0.20


300 E = 200 GPa FEA
= 0.3 C2 = 8.1 GPa 0.15
200
o = 400 MPa 1 = 398.68 0.10
100 Qmax = - 200 MPa = 1.32
2 0.05 Exp.
b = 120
0 0.00
0.0 0.5 1.0 1.5 2.0 2.5 3.0 0 20 40 60 80 100
(%) N
(a) (b)
Fig. 20. Experimental and FE results of (a) σ-ε data and (b) δε-N data for σm = 300, σa = 250 MPa.

600 0.30
steady|FEA = 0.011 %
500 Exp. 0.25
steady|Exp. = 0.012 %
FEA
400 0.20 error = 8.3 %
(MPa)

(%)

300 E = 200 GPa C1 = 62.1 GPa 0.15 FEA


= 0.3 C2 = 8.1 GPa
200 = 400 MPa 0.10
o 1 = 398.68
Qmax = - 200 MPa
100 2 = 1.32 0.05 Exp.
b = 120
0 0.00
0.0 0.5 1.0 1.5 2.0 2.5 0 20 40 60 80 100
(%) N
(a) (b)
Fig. 21. Experimental and FE results of (a) σ-ε data and (b) δε-N data for σm = 300, σa = 240 MPa using the same parameters as Fig. 20.

5.2. Proposed method of parameter acquisition δε-N data, δε-N data are extracted from εtotal-N data. The σ-ε curve up to
σmax = 240 MPa and the δεN data up to N = 100 are compared between
Based on the results of parametric analyses, a simple but effective all the classes as shown in Fig. 19. The simulation results of Portier et al.
method to obtain the parameters of the Chaboche model for ratcheting [46] are very far from the experimental results in both the σ-ε relation
simulation is suggested as follows (Fig. 18). and the ratcheting characteristics; whereas, the simulation results of
Portier et al. [46] conducted ratcheting tests with 316 austenitic Koo et al. [16] show that the σ-ε relation is largely different, but the
steel (AISI 316L) and approximated the results with the Chaboche ratcheting characteristics are very consistent with the experimental
model. Koo et al. [16] also approximated experimental results of Portier result. Contrary to these previous researches, FE analyses based on the
et al. [46] with the Chaboche model. Therefore, the validity of the proposed acquisition method give the σ-ε relation and the ratcheting
acquisition method presented in this paper can be verified by com- characteristics are very close to the experimental results. Hence, the
paring with literature. Since the work of Portier et al. [46] contains no parameter acquisition method proposed in this research enables more

161
S. Koo et al. International Journal of Fatigue 122 (2019) 152–163

600 0.35
steady|FEA = 0.017 %
500 Exp. 0.30
= 0.019 %
FEA 0.25
steady|Exp.
400
(MPa) error = 10.5 %
0.20

(%)
300 E = 200 GPa C1 = 62.1 GPa FEA
= 0.3 C2 = 8.1 GPa 0.15
200
o = 400 MPa 1 = 398.68 0.10
Qmax = - 200 MPa
100 2 = 1.32 0.05 Exp.
b = 120
0 0.00
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 0 20 40 60 80 100
(%) N
(a) (b)
Fig. 22. Experimental and FE results of (a) σ-ε data and (b) δε-N data for σm = 300, σa = 260 MPa using the same parameters as Fig. 20.

precise ratcheting simulation with the combined hardening Chaboche method is highly applicable as it can handle the nearby alternative
model. stresses. Therefore, it is simple but effective method for suggesting
acceptable approximations of ratcheting behavior.
5.3. Experimental verification of the proposed method
Acknowledgment
By using the experimental results for the case of σm = 300 and
σa = 250 MPa, the Chaboche model parameters for AISI 52100 steel are This research was supported by the Basic Scien ce Research Program
obtained by the proposed method. The simulated σ-ε relation and δε-N through the National Research Foundation of Korea (NRF-
data are then compared with experimental results as shown in Fig. 20. 2017R1A2B3009706).
Similarly, σ-ε relation and δε-N data for σa = 240, 260 MPa are com-
pared with the experimental results (Fig. 21 and Fig. 22) by using the References
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