INSTRUCTIONS FOR OPERATION AND MAINTENANCE OF THE BENCH GRINDER PNB-2F SVmetalContent: 1. Safety regulations 3 2Machine outing dg 3,_Technical parameters 4 4. Technical description JS ‘S. Description of wiring 0 8g 6, Transportation z 7. Commissioning the grinder ae eee, ' i 8 8.1. Clamping a tools 8 (8.2-The gtinding section as ie a Se eg & : 10 $i Gatt Ba ee 8.5 Warning ee, 8.6 Possible faults and trouble solving 3 9, Maintenance of the equipment da Annex: Wiring diagram Declaration of Conformity1. Safety regulations Installation and operation of the machine must be in accordance with the provisions of the country of the user. Compliance with such provisions is the responsibilty of the user. Any arbitrary changes and rebuilding the machine by the user/operator are prohibited. The device can be operated only by qualified personnel authorised by the user, properly trained and familiar with the instructions. The work instructions and warning labels must be adhered to at work. It is prohibited to: * Use a grinding wheel other than the original grinding wheel supplied by the manufacturer * Use the grinder for purposes other than for which itis intended * Placed anything under edged objects in any way * Grind items made of aluminium, magnesium and other materials that generate a risk of fire and explosion Before each run, check visually the integrity of the cord, the transparent cover of the work area and coolant levels. Before each closing the door and starting the machine using the Start button, the operator shall check the mounting of the part to be cut (ensuring every part by a screw), Setting the coolant nozzle is prohibited when the main switch is turned on the machine. Any adjustment or maintenance operation is permitted only if the machine has been unplugged from the mains. The user is required to operate the machine always in perfect condition only. For repairs, using non-original spare parts and accessories is prohibited. Repairs may only be performed by authorised staff - qualified electricians. Warranty repairs can be done only by repair shops under the guarantee contract or authorised personnel of the manufacturer of the grinder. In addition to these guidelines, keep in mind the general safety rules and regulations for barrier-related accidents - Government Decree 378/2001 Coll. (89/655/EEC) and related regulations. Overview of the potential dangers of the machine generated by failure or intervention by uninstructed persons Threat Place of occurrence of the threat Danger Threat by the grinding | Rotating grinding wheel Risk of injury wheel Threat by cutting by | Fixtures Risk of injury the tool being ground Mechanical threat by _| Cover door Risk of injury squeezing Threat by electric Direct threat - live paris that are normally | Mortal risk current under voltage Indirect threat - parts that are under Mortal risk voltage only in case of failure2. Machine outline The grinder is designed for the sharpening of dies and straight and oblique stamps. Other type of use is prohibited unless approved by the manufacturer. The supplied grinding whee! is designed for machining of hardened tool steel. The grinder is equipped with a cooling system which prevents the cut tool getting hot, while taking away the mechanical particles generated during grinding, thereby increasing the quality of the cut surface. 3. Technical parameters ‘Machine type PNB-2E_ Dimensions: [Length 470 mm Width 550mm Height 885mm Weight 115 kg Nominal voltage BINIPE 400/230V AC ‘Nominal frequency 50_Hz (60 Hz) Nominal current Max. 2.2 A Output 550 W Shielding degree Min. IP 54 Spindle speed 4000 rpm Work table speed 6,3 / min Grinding Labelling 12-125-216 wheel Quality 1850B Cut die diameter Max, 125 mm Max. length of shearing tool Max. 118 mm ‘Adjustable bevel 0-8° (according to the adapter) Recommende | Type P-3 Multan 41-30 demulsion: [Dilution 1:30 Distributor SV metal s.r. ‘Quantity 10 litres approx. ‘Sound pressure level acting on the operator in standing position (measured according to | 75 dB EN 11204) Weighted effective value of acceleration of vibration 2.5 mis? (as per ISO 5349 in grinding) Certification CE The device is designed to operate at temperatures from +5°C to +40°C and relative humidity up to 80%. The tool provides reliable work at normal premises under 2,000 meters above sea level (AB5, AC1, AD‘).4. Techni al description The base of the machine consists of a frame (Fig 1, p.1) of the welded plate with a thickness of 2 to 6 mm. Welds are watertight, which allows using grinding coolant ‘emulsions. The frame stands on four rubber legs.(Fig 1, p.10) The bench cylindrical grinder is designed for grinding dies, straight and oblique ‘stamps. It consists of the basic U-frame with a container for cooling emulsions, pump, turing drive, a special fixture of cut objects, fixture manual lifting, power supply distributor and connecting plug at the bottom of the frame. In the upper part of the frame, there is an emulsion distributor, main drive (electric engine) of the grinder with a tool and gear, automatic stock removal drive, guards, control panel (Fig 1, p.5) and lighting of the workspace closed by door (Fig 1, p.2 )with protective magnetic contact. In the left bottom part of the grinder there is wiring (Fig 1, p.7), while in the right part there is the coolant pump. This equipment is completely covered. Torque is transmitted from the engine to the wheel shaft by toothed V-belt. KEY: 1- FRAME 2-DOOR 3~WORK TABLE 4~ GRINDING WHEEL 5 ~ CONTROL PANEL MANUAL FEEDING HANDLE 7 «POWER BOX 8 -MAIN SWITCH - TOTAL STOP 9-TOP COVER 10.-.AJUSTABLE LEG 11—MAGNETIC SEPARATOR 42— TANK gt The cooling emulsion is fed through the hollow shaft inside the cup grinding wheel. At the bottom right of the grinder. is a slide-out tank with a pump and a magnetic separator (Fig 1, p.11)5. Description of wi ig The grinder running is controlled by three buttons located on the control panel in the front part of the grinder (Fig 1, p.5). The green button (Fig 2, p.4) to the right serves to start the grinding engine and switching automatic-feeding. The red button (Fig 2, p.1) is used to pause the work cycle of the machine. The machine can be run only at the closed door of the working space and the correct phase sequence (the red button does not light). Rotation direction of the engine is monitored by a device for monitoring phase sequence. Each engine is protected from overload by heat shields, which are located in the electrical box on the left side of the grinder along with contactors, fuses and terminals. The electrical box is marked with a warning sign. Fig2 Each heat shield is set to the nominal value of the current of each engine (1.6 and 0.4 and 0.3 A) and cannot be rebuilt without risk of damage to the engine. In the case of repeated shutdown of the protection, the failure must be detected and resolved by a specialist.Fig3 The power cord plug is fitted to allow replacement of the phase terminals (Fig 3). Electrical equipment of the grinder must be reviewed and inspected according to EN 60 204-1. 6. Transportation The device can be handled only with the use of lifting belts. Transportation is permitted only with the grinder set up on its rubber legs and sufficiently secured to prevent shifting or tipping. The shipping container must be labelled with the "This Side Up" sign. Transport can be carried out at temperatures ranging from -15°C to +55°C. At the same time, appropriate measures must be taken to prevent damage by moisture, vibration and shocks.7. Commissioning the grinder After unpacking, set up the grinder to a horizontal position on a flat and solid bench with load capacity 150 kg. When positioning, remember to have enough space to operate. First it is necessary to assembly the revolving handle to handwheel. Next remove the transportation filler from the tank wich prevents the inserted magnetic separator from moving. The tank is located in the bottom right comer, can be drawn out towards the operator. Fill the grinder tank with the quantity of MULTAN emulsion (included) as required (the level should reach to the top edge of the crosspiece of the magnetic separation (appr 20mm below top edge of the tank). To prepare the cooling emulsion, make sure you use distilled or at least demineralised water. It is prohibited to use any other emulsion without the consent of the machine manufacturer. Check the grinding wheel for integrity and tightening. Check the main lead. Then connect the grinder to the electric grid according to the manufacturer's plate (e.g. 3/N/PE 400/230V AC, 50 Hz (60 Hz) with current protection of 16 A. 8. Operating the equipment 8.1 Clamping tools ‘The work table is available for clamping Thick Turred die size D. (Fig 4A)To grind all other tools, it is necessary to clamp them in the appropriate adapter (Fig 4B). Before clamping, carefully clean the tool as well as the contact surfaces of the rotating fixture from any mechanical impurities. Fig 4Put the tool in the adapter into the work table, pressing it downwards and tighten the clamping screw using a wrench (Fig 5). Fig 5 Overwiev of clamping adapters and their use is given in appendix. 8.2 The grinding action When the main switch on the left side is tured on, the workspace of the grinder lights up. In case of the red (Fig 2, p.1) button on the control panel lighting up,this indicates a fault condition. Defects must be identified and removed according to Art. 9.6. Ifthe red button is not lit, check the position of the clamping screw on the work table by looking through th window in the door. If necessary, push the white button on the control panel (Fig 2 p. 2) to rotate the table into the required position. Open the door and clamp the tool in the appropriate adapter into the work table. Close the door. The tool must not be in contact with wheel at this point Press the green button (Fig 2, p.4) on the control panel,. For about 5 sec the button remains lighting - the system is seting up for the starting position. After the green button lights off, we can continue to operate: Use the manual feeding handle (Fig 1, p. 6) to lft the tool so that it touches the grinding wheel. The handle is equipped with a safety clutch. Push the handle inward to set the manual feeding in motion (Fig 6).Fig 6 Set the size of the removal using the potentiometer on the control panel (Fig 2, p.3). The maximum size of the removal is about 0.2 mm. The scale of the potentiometer is aproximate only! After adjusting the size of the required removal, press the green button again to start the grinding process. After the removal of the first layer, the grinding wheel goes down automatically for next step. This is indicated by the green button flashing. This procedure is repeated until the removal set by the potentiometer has been achieved. After this the wheel returns to the basic position. This is indicated by red button flashing. After reaching the basic position of the grinding wheel, the grinder comes to a stop. Use the manual feeding handle to go down with the work table to a lower position. Using the white button set the clamping screw in the work table to the appropriate position for removing the tool Open the door and remove the adapter with the tool from the work table, The grinding process can be terminated prematurely by Stop button. Opening the door during the grinding process immediately shuts down all engines. Itis prot fed to terminate the process by opening the workspace door !!! 8.3 Replacing the grinding wheel Once the grinding wheel has worn out, it needs to be replaced. Lock the wheel by putting a metal rod through the holes in the wheel. Use a 27mm socket to loosen the nut and remove the wheel Install the new wheel and tighten the nut.Fig7 Worn wheels body can no longer be reused. Dispose of the old wheel in an environmentally friendly manner. 8.4 Setting the cooling device Cooling is preset by the factory, there is no need to change it. If the factory setting is lost there is necessary to set it again. 1. Remove the top cover (Fig 1, p.9) 2. Release the plastic nut (Fig 8, p.2) under the bending of the nozzle (Fig 8, p.1) 3, Set nozzles height so that the hole was below the lower edge of the hollow shaft (Fig 9) 4, Tighten the nut and install the top cover Fig 8Set the cooling nozzle to direct the flow of coolant just below the bottom edge of the grinding wheel. The emulsion ray must be directed to the point of stroke. NOTE - in excessive drawing the jet into the shaft, the water is spraying into the shaft with a danger of subsequent entering the top of the grinder, so the discharge hole must be below the end of the shaft. Fig 9 8.5 Warning Any overload after manually moving the tool into the wheel may be stopping the machine heat protection and thus stopping the grinding engine. In this case, it is necessary to wait until the protection becomes cold, disconnect the outlet from the network, open the electric switchboard, turn on the Protection 1.6 A, close the switchboard and restart the machine. This can be done only by staff instructed in accordance with § 4 of Regulation No 50/78). Never grind a tool without use cooling. Grinding conicity up to 0.1 mm may occur especially in the dies with larger holes as a result of thermal deformation. ‘The recommended grinding wheel is used for sharpening tools with hardness of 60-62 HRC. When grinding materials with other parameters, wheels of satisfactory quality should be used.8.6 Possible faults and trouble solving 1. Grinder does not start when you press the green button - Start Loco Control Cause of fault Troubleshooting Reports panel signalizatio n No report | No Main switch is off Tum on the main switch signalization Plug is not connect to the | Connect the plug to electricity network electricity network No report | No Main switch is on, MF1 lights on [Tum on FAT and FA2 — signalization | - breakers turned off levers up No report | No Faultin supply (MF1-ligts off) | Check the lead and the signalization socket Door RED light on | Door open Close the door Faulty door safety circuit Check the sensor, change if necessary. Phases RED light on | incorrect phase sequence Use the screwdriver to | sequence change the pins position | in the plug. | Unfinished [RED flashing | Automatic feeding did not return | Reset the machine by Revers to the basic position main switch Fuses RED flashing | Fuse is tum off (FA3, FA4 or | Move aside the tool from FAS) the wheel and tun the fuse on. If repeat - check the appropriate engine protected by the fuse 2. Grinder runs but does not add automatic feeding (no flashig GREEN button) LOGO Reports Cause of fault Troubleshooting Standby screen Not enabled automatic Push the GREEN button feeding Faulty drive of automatic | Check the automatic feeding feeding system parts, change if necessery.3. Grinder runs, automatic feeding works - not cor 1g (emulsion does not feed into the workspace) LOGO Reports Cause of fault Troubleshooting Standby screen | The shortage of fiquid in _| Add the liquid into the tank the tank Blocked outlet from the __| After grinders off repeatedly pump to the nozzle purged the nozzle with compressed air and clean the tank Regular maintenance is essential to maintaining the quality of the machine. This 9. Maintenance of the equipment with the grinder is primarily in the maintenance of cleanliness and visual inspection. Absolute cleanliness must be maintained in all the elements used for clamping tools to be cut. Also, it is necessary to clean the exhaust hole: blow the hole using compressed air at least after every shift. After the shift, blow the nozzle of the cooling outlet. The waste material produced by grinding should be removed throughout the workspace and the tank of the grinder based on frequency of use. To clean use only unfrayed cloths. Impurities can also be exhausted by industrial vacuum cleaners. After 500 working hours, check V-belt tension. You can enter the belt drive space after removing the cover at the top of the grinder. Procedure for tensioning the belt: Turn off the main switch of the grinder and disconnect the power cord from power supply. 1. 2s Loosen the four screws on the engine plate (Fig 9, p.2) Put slight pressure on the sheave of the engine (Fig 9, p.1) away from the hub with the grinding wheel to tension the belt 3 Tighten the screw of the engine plateFig 9 During the regular statutory inspections of electrical equipment, check the tightness of connections. Lubrication. All lubricated points (bearings, feed screw and nut, etc.) are filled with grease for life of the machine. Overview of the maintenance actions carried out Intervalloperating hours ‘Action Before every starting Check supply cord, each cover and level of coolant After every use Clean clamping elements from sawdust and emulsion Based on frequency of use_| Add cooling emulsion 4 hours Blow through the exhaust hole 8 hours Clean the workspace of the grinder and blow through the nozzle 500 hours Check the V-belt for tension ‘As part of wiring check | Check connections for tightness Before depositing, discharge the coolant, properly clean the grinder and wipe dry. Lubricate the friction surfaces, preserve the fixture to protect from corrosion. The grinder can be stored only in dry and clean room at ambient temperature from +5°C to +40°C. The package includes: Grinder PNB-2F Bottle containing 330 ml of emulsion concentrate (sufficient for 10 | of emulsion solution) Operating handbook‘AMNo, 1100-04 Description Range of application Physical-chemical data Colour Mineral ol content Water content Density at 20°C pH value Retractometer factor Note Blaser Swisslube AG Grindex 10 CO Grindex 10 CO isa synthetic, water miscible, mineral ol fee cutting uid fr grinding, Due to special additives cobalt leaching from carbide is efectively reduced Grinding fluid designed for grinding of carbide as well as cast ron and ste! alloys, az To Benefits High level of cobat inhibitor Good rinsing behaviour effective reduction from coba leaching keeps grinding wheels and machines clean Efficient corrosion protection no cotrasion even at low concentrations Good foaming behaviour Solution Yellowish, ight brown transparent, yelowish vielely allows excellent grinding performance e703, 13. ‘The product does not contain” EP additives containing sulphur, chorin, zinc or phosphor, boron compounds, nti, nitrte Feleasing substances, secondary amines, diethanolamine, nitrosamines, formaldehyde, formaldehyde releasing substances, heavy metals, PCP, PCB, PCT, TCDD or other cioxin- containing substances. ‘The substances listed here are not part of the formula, but race amounts ofthese substances may be present. Ch sets ae Roegny «el 034 4600101 «Fax 03446001 00 Blaser. °Saar eae \Variable concentrations from 3% to max. 7% (refractometer reading: 23 - 5.3%) - for central systems: 4% Before the fs filing of a central system, please contact the customer service of Blaser ‘Swsslube for futher support Refractometer reading (% brix) Concentration of use (%6) ‘ean mtr ten sconce Blaser Swisslube AG (CH.34%5 Hase-Riegsas + Tel. 034 46001 01+ Fax 034 460001 00 ser. ‘eve blasercom i