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LINEARlight Flex Protect Guide

The document is a technical application guide for OSRAM's LINEARlight Flex Protect LF06A-P/LF06P2-P LED modules. It provides an overview of the modules' general features such as IP67 protection, dimmability, lifetime, and installation options. The guide describes the modules' application areas, nomenclature, accessories, and details on installation including connection systems, assembly, and important notes.
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© © All Rights Reserved
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0% found this document useful (0 votes)
108 views18 pages

LINEARlight Flex Protect Guide

The document is a technical application guide for OSRAM's LINEARlight Flex Protect LF06A-P/LF06P2-P LED modules. It provides an overview of the modules' general features such as IP67 protection, dimmability, lifetime, and installation options. The guide describes the modules' application areas, nomenclature, accessories, and details on installation including connection systems, assembly, and important notes.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

[Link].

com

Technical application guide


LINEARlight Flex Protect
LF06A-P/LF06P2-P
Light is OSRAM
LINEARlight Flex Protect LF06A-P/LF06P2-P | Contents

Contents

1 Product overview 03 3 OPTOTRONIC power supplies 14


1.1 General features 03 3.1 General 14
1.2 Application areas 03 3.2 Standard connection 14
1.3 LINEARlight Flex Protect Advanced 03 3.3 Dimming connection 14
1.4 LINEARlight POWER Flex Protect 03
1.5 Nomenclature 04 4 Important notes 15
1.6 Accessories 04 4.1 Basic steps of system planning 15
4.2 Parallel connection 15
2 Installation 05 4.3 Cable length 15
2.1 Precautionary measures 05 4.4 Temperature 15
2.2 Connection 06
2.2.1 Basics 06 5 Technical data 16
2.2.2 CONNECTsystem IP67 LP (“PROT”) 06
2.2.3 SLIMCONNECTsystem Flex IP54 (“SLIM”) 07 6 Ordering information 17
2.3 Assembly 08
2.3.1 Assembly with CONNECTsystem IP67 LP 08
2.3.2 Assembly with SLIMCONNECTsystem Flex IP54 09
2.4 SLIM Track System 11
2.4.1 System overview 11
2.4.2 Assembly with SLIM Track System 12
2.4.3 Covers 13
2.4.4 LF-LTS-MB (mounting bracket) 13

2
LINEARlight Flex Protect LF06A-P/LF06P2-P | Product overview

1 Product overview
1.1 General features 1.3 LINEARlight Flex Protect Advanced
— Flexible and cuttable LED modules Light output: up to 390 lm/m
— Continuous light without shadows Luminous efficacy: up to 78 lm/W
— Fine white binning (3 SDCM) LEDs/m: 60
— Dimmable (PWM) Available colors: 3 000 K, 4 000 K, 7 000 K
— Lifetime of up to 50 000 h
— Flammability: glow wire test at 850 °C – EN 60598-1
— Mixed gas corrosion test – IEC 60068-2-60
— IP67 protection with high-performance silicone 1)
— Covered electronics
— UV-resistant
— Salt-mist-proof
— Easy installation
— Premounted feeder for easy connection
— Adhesive tape for easy mounting
— Connectors and track system available
— Scalable system
— Module can be cut to required length
— 24 V system with matching OPTOTRONIC
power supply and light management system

1.2 Application areas


LINEARlight Flex Protect modules (LF06A-P & LF06P2-P)
are suitable for the following outdoor applications:
— General and cove lighting
— Ships and boats, wall integration LINEARlight Flex Protect Advanced (LF06A-P)
— Machine lighting
— Path illumination, illuminated signs
— Spa lighting 1) 1.4 LINEARlight POWER Flex Protect
Light output: up to 1 400 lm/m
Luminous efficacy: up to 81 lm/W
LEDs/m: 40
Available colors: 3 000 K, 4 000 K, 7 600 K

LINEARlight POWER Flex Protect (LF06P2-P)

1) Please refer to the technical application guide “IP codes in


accordance with IEC 60529”, which can be downloaded at
[Link]

3
LINEARlight Flex Protect LF06A-P/LF06P2-P | Product overview

1.5 Nomenclature

LINEARlight Flex

LEDs per smallest electrical unit

Family designation (POWER/Advanced)

2nd generation

W4F: White/level of light output/


fine white binning (3 SDCM)
830: CRI + CCT: CRI 80 + 3 000 K

Protected module

LF 06 P 2 - W4F - 830 - P

1.6 Accessories

CONNECTsystem IP67 LP SLIM Track System

SLIMCONNECTsystem Flex IP54 OPTOTRONIC power supplies

4
LINEARlight Flex Protect LF06A-P/LF06P2-P | Installation

2 Installation
2.1 Precautionary measures
Before the installation of LINEARlight Flex Protect modules
(LF06A-P & LF06P2-P), attention should always be paid to
the following important issues.

ESD IP rating
Be aware that the products can be damaged by electro- The IP rating specifies the degree of protection against
static discharge (ESD). Earthing is a very effective measure the intrusion of solid objects (including body parts such as
to avoid damaging effects due to electrostatic discharge. hands and fingers), dust and water in electrical enclosures.
Therefore, use a personal earthing system (ESD field kit) While the first digit of the IP rating indicates the protection
during mounting to prevent the build-up of static charge. against foreign bodies, the second digit indicates the pro-
tection against water. The following IP ratings apply to
LINEARlight Flex Protect modules (LF06A-P & LF06P2-P):

IP54:
[5] Full protection against contact and protection against
quantities of dust that might interfere with the satisfac-
tory operation or safety of the device
[4] Protection against splashing water from all directions
Cleaning
Depending on the surface, use a multi-purpose cleaner, IP67:
such as isopropyl alcohol, to provide a clean and dry [6] Full protection against contact and penetration of dust
mounting surface, which is free of oils, silicone coatings [7] Protection against ingress of water in case of
and dirt particles. temporary flooding

Cutting
Ensure that the modules are cut properly at an angle of 90°
before attaching the connector!

90°
90°

90° 90°

Mechanical forces
Avoid mechanical forces F on the connector (feeder) and
the LEDs; try to connect the connector as the last step of
the installation. A strain relief is recommended. In addition,
mechanical stress must not be applied to the module itself
(e.g. no twisting or bending in excess of the allowed radius).

5
LINEARlight Flex Protect LF06A-P/LF06P2-P | Installation

2.2 Connection

2.2.1 Basics
Compared to the older version, the LINEARlight Flex
Protect modules (LF06A-P & LF06P2-P) of the second
generation can be operated with two different connector
systems:
— CONNECTsystem IP67 LP (“PROT”)
— SLIMCONNECTsystem Flex IP54 (“SLIM”)
Depending on which system is used in the application, the
modules have to be cut at the appropriate mark.

IP54 contact area IP67 contact area

Side view of the module

2.2.2 CONNECTsystem IP67 LP (“PROT”)

LF-2PIN IP67 LP / EAN 4052899 902480 1 3 5

SLIM PROT

PROT Tc made in italy

SLIM PROT PROT Tc made in italy

Connection to the power supply with LF-2PIN IP67 LP

LF-2CONN IP67 LP / EAN 4052899 902527

SLIM PROT SLIM PROT

SLIM PROT PROT

SLIM PROT SLIM PROT

Connection of two modules with LF-2CONN IP67 LP

6
LINEARlight Flex Protect LF06A-P/LF06P2-P | Installation

2.2.3 SLIMCONNECTsystem Flex IP54 (“SLIM”)

LF-2PIN Flex IP SC 5 6
EAN 4008321 841902
1

SLIM PROT

2
SLIM

Connection to the power supply with LF-2PIN Flex IP SC

LF-CONN Flex SC
EAN 4008321 832467
1 3
SLIM PROT SLIM PROT

2 4
SLIM SLIM PROT

LF-CONN
BOOT Flex IP SC 5
EAN 4008321 841926

6 7

Connection of two modules with LF-CONN Flex SC and LF-BOOT Flex IP SC

7
LINEARlight Flex Protect LF06A-P/LF06P2-P | Installation

2.3 Assembly

2.3.1 Assembly with CONNECTsystem IP67 LP

1. Components for assembly:


— LINEARlight POWER Flex Protect module (LF06P2-P)
— Connector (CONNECTsystem LF-2PIN IP67 LP)
— End cap (LF-ENDCAP IP67 LP)

2. Cut at the right mark. For the CONNECTsystem IP67


LP, the marking “PROT” has to remain visible and at the
edge. Remove the red protection tape from the “PROT”
connecting area of the module.
1 2
3. Insert the module completely into the
connector. Observe the correct polarity.

4. Ensure that the module completely covers the


control window.

5. Place the metal part of the connector on a flat surface.


Keep the module fixed on the surface with one hand.
Hold the CONNECTsystem down with two fingers while
pushing the module into the connector with the other
hand. 3 4

6. Gently press both sides down until you feel both sides
close with a click.

7. Take the LF-ENDCAP IP67 LP and fill in the provided


special silicone.

8. Remove the red protection tape from the side of the


end cap. Fully insert the module into the end cap.

9. Connect the module to the power supply. Observe the 5 6


correct polarity (red+/black-). Perform final operating
test.

Note: When connecting two LINEARlight Flex Protect


modules (LF06A-P or LF06P2-P) with the connector
LF-2CONN IP67 LP, ensure that the same polarities are
always properly connected to each other. The connecting
procedure is the same as for the connector LF-2PIN IP67 LP.

7 8

8
LINEARlight Flex Protect LF06A-P/LF06P2-P | Installation

2.3.2 Assembly with SLIMCONNECTsystem Flex IP54

1. Components for assembly:


— LINEARlight POWER Flex Protect module (LF06P2-P)
— Connector (SLIMCONNECTsystem LF-2PIN Flex IP SC)
— End cap (LF-ENDCAP IP67 LP)

2. Cut at the right mark. For the SLIMCONNECTsystem


Flex IP54, the marking “SLIM” has to remain visible and
at the edge.

3. Use a box cutter to separate the module. 1 2

4. The module is cut at an angle of 90°. The “SLIM”


connecting area on the left module piece is then used
for the connection of the SLIMCONNECTsystem.

5. The silicone around the PCB has to be removed by


careful cutting. Do not cut into the PCB! Make a slight
cut on the front. Continue to cut on the side. Turn
around the module, remove the foil and make a slight
cut on the back.
3 4
6. Finally, cut the edges of the silicone up to the point of
the previous cutting marks.

Note: The assembly of the SLIMCONNECTsystem Flex


IP54 involves several steps that require cutting. Use a box
cutter and do not cut into the PCB.

5 6

9
LINEARlight Flex Protect LF06A-P/LF06P2-P | Installation

7. Remove the silicone around the PCB and the tape from
the pads.

8. Removal completed.

9. At the free pad area, the connector of the


SLIMCONNECTsystem can be used. Make sure that
the pads are not longer than 5 mm – trim if necessary.

10. Slide the PCB gently into the connector. Do not bend 7 8
the PCB.

11. Press down the connector to complete the electrical


connection to the module.

12. Slip the protection over the module and make the IP54
protection complete.

13. Complete connection of the module with the


SLIMCONNECTsystem Flex IP54.
9 10
14. Take the LF-ENDCAP IP67 LP and fill in the provided
special silicone.

15. Remove the red protection tape from the side of the
end cap. Fully insert the module into the end cap.

16. Connect the module to the power supply. Observe the


correct polarity (red+/black-). Perform final operating
test.

Note: When connecting two LINEARlight Flex Protect 11 12


modules (LF06A-P or LF06P2-P) with the connector
LF-BOOT Flex IP SC, ensure that the same polarities are
always properly connected to each other. The connecting
procedure is the same as for the connector LF-2PIN
Flex IP SC.

13 14

15 16

10
LINEARlight Flex Protect LF06A-P/LF06P2-P | Installation

2.4 SLIM Track System

2.4.1 System overview

LF-LTS-2100 SLIM Track LF-LTS-COVER-SHORTPITCH

9.7 10.5

14.7
17.7

1750 350
2100 2100

LF-LTS-COVER-DIFFUSE LF-LTS-MB

24 1
4.4

17.7
18.8
2100

34 10

LF-LTS-COVER-CLEAR LF-LTS-ENDCAP

5.3

23.2 20

17.7
20.2 8
2100

All fi gures in mm

11
LINEARlight Flex Protect LF06A-P/LF06P2-P | Installation

2.4.2 Assembly with SLIM Track System


As an example, the assembly of the SLIM Track System is
shown with the unprotected module LF06S. Follow the
same procedure for the protected modules.

1. Additional components for assembly:


— Mounting brackets (LF-LTS-MB)
— SLIM Track System
(LF-LTS-2100 SLIM Track) and cover
— M3 screws and screwdriver

2. Measure the distance and mark the fixing positions


for the mounting brackets.

3. Fix the mounting brackets at the marked positions 1 2


by means of a screwdriver.

4. Clean the surface of the aluminum track by means


of a multi-purpose cleaner.

5. Use a personal earthing system in order to avoid


damaging effects due to electrostatic discharge.

6. Cut the module to the required length.

7. Connect the module to the LF-2PIN (observe the polari- 3 4


ty) and stick the module into the SLIM Track System.
Do not apply pressure on the LEDs!

8. Take the cover and gently push it down onto the


aluminum track.

9. Click the track with the cover into the mounting


brackets.

10. Perform final operating test.


5 6

7 8

9 10

12
LINEARlight Flex Protect LF06A-P/LF06P2-P | Installation

2.4.3 Covers

LF-LTS-COVER-CLEAR
Clear cover without diffusion.

LF-LTS-COVER-DIFFUSE
In order to obtain homogeneity for the LINEARlight Flex
Protect Advanced and LINEARlight POWER Flex Protect
modules, you have to use the LF-LTS-COVER-DIFFUSE.

LF-LTS-COVER-SHORTPITCH
The cover LF-LTS-COVER-SHORTPITCH is especially
designed for the LINEARlight Flex Shortpitch module
(LF06S). With this cover, a homogeneous light distribution
can only be obtained with the small LED pitch (8.3 mm)
of the LINEARlight Flex Shortpitch module.

The LF-LTS-COVER-SHORTPITCH can, of course, also be


used for other LINEARlight Flex modules. However, with an
LED pitch of over 8.3 mm, the homogeneity will be lost and
the individual light points of the LEDs will be seen. Never-
theless, the cover can be used in applications with indirect
light, e.g. cove lighting.

2.4.4 LF-LTS-MB (mounting bracket)


It is recommended to use a mounting bracket every 0.5–
0.8 m, i.e. for one SLIM Track System with a total length of
2.1 m, four mounting brackets are sufficient.

0.5–0.8 m

Use as a connector
It is also possible to use the LF-LTS-MB as a connector
for two or more SLIM Track Systems.

Place the two SLIM Track Slide in the SLIM Track Completed connection of two
Systems into the mounting Systems SLIM Track Systems
bracket

13
LINEARlight Flex Protect LF06A-P/LF06P2-P | OPTOTRONIC power supplies

3 OPTOTRONIC power supplies


3.1 General 3.3 Dimming connection
Most OPTOTRONIC power supplies are not designed for
unprotected use in outdoor applications and are rated as
IP20 products (not protected against moisture). Exceptions
are products marked with the additional letter E (“Exterior”)
+ +
or P (“Protected”), which are designed for outdoor applica- ~230 V OPTOTRONIC - x -
tions and are available with higher IP protection. The IP LINEARlight Flex
OT 80/220-240/24 DIM P Protect
protection of each product is also specified in the respec-
tive datasheets.

Devices with an IP rating of IP64 and IP65 are VDE-


approved and protected against dust. They are also pro- 1…10 V interface (for connection to standard
tected against splashing water (IP64) or water jets (IP65). dimmers such as potentiometers or digital signals
For indoor applications with LINEARlight Flex Protect for dimming control)
Advanced and LINEARlight POWER Flex Protect modules,
every OPTOTRONIC with an output voltage of 24 V can
be used. Attention should be paid to the length of the Notes:
module: Adjust the length to the output power of the — Ensure that unconnected wires are insulated properly
applied OPTOTRONIC. — Required type of potentiometer: 47 kΩ
— For further information, see the datasheets
3.2 Standard connection of the OPTOTRONIC power supplies
Use a multi-purpose cleaner, such as isopropyl alcohol, to
provide a clean and dry mounting surface, which is free of
oils, silicone coatings and dirt particles.

+ +
~230 V OPTOTRONIC -
-
LINEARlight Flex
OT 80/220-240/24 P
Protect

Apply a clamp with


appropriate IP protection!

The electrical connection between the secondary side of


the OPTOTRONIC power supply and the LINEARlight Flex
Protect module (LF06A-P or LF06P2-P) must be IP-protect-
ed. Therefore, a clamp with appropriate IP protection has
to be applied.

14
LINEARlight Flex Protect LF06A-P/LF06P2-P | Important notes

4 Important notes
4.1 Basic steps of system planning 4.3 Cable length
The cable length L between the output side of the power
1. Select the suitable LINEARlight Flex Protect module supply (secondary side) and the LINEARlight Flex Protect
(LF06A-P or LF06P2-P) with regard to your application module (LF06A-P or LF06P2-P) is limited by EMI and the
and its requirements (level of light output, LED pitch voltage drop that occurs along the cables.
etc.)

2. Determine the required level of control for the appli-


L = max. 10 m
cation (dimming, control interface, tunable white
applications etc.)
+ +
~230 V OPTOTRONIC -
- = 24 V
3. Determine the number of LINEARlight Flex Protect LINEARlight Flex
modules (LF06A-P or LF06P2-P) and total wattage to Protect

be installed
4.4 Temperature
4. Consider all possible limitations of the setup: cable The maximum allowed temperature at the Tc point is:
lengths, thermal load, mechanical forces, ambient con- — LINEARlight Flex Protect Advanced (LF06A-P): 70 °C
ditions and all other factors that may occur in a certain — LINEARlight POWER Flex Protect (LF06P2-P): 50 °C
application In applications where the temperature rises above
Tc = 40 °C, the adhesive tape loses its adhesive properties.
4.2 Parallel connection Therefore, additional mounting aids are required and
If multiple LINEARlight Flex Protect modules (LF06A-P or generally recommended (see SLIM Track System in chapter
LF06P2-P) are connected to one power supply, they have 2.4.). Based on their good thermal conduction, the use of
to be connected in parallel. It is not allowed to connect metallic surfaces is recommended, especially for the
complete modules (total length) in series. LINEARlight POWER Flex Protect. The LINEARlight SLIM
Track System may serve as both mounting aid and heat
sink.

+
-

+ + +
~230 V OPTOTRONIC = 24 V -
- -

+
-
LINEARlight Flex
Protect
LF06A-P: ≤70°C
Parallel connection of LINEARlight Flex Protect modules LF06P2-P: ≤50°C
(LF06A-P or LF06P2-P)

= 24 V
+ + +
~230 V OPTOTRONIC - -
-
LINEARlight Flex
Protect
Not permitted:
Series connection of complete LINEARlight Flex Protect modules
(LF06A-P or LF06P2-P)
Length of single strip (or series operation) must not exceed maximum
operable length (LF06A-P: 10 m/LF06P2-P: 5.1 m)

15
LINEARlight Flex Protect LF06A-P/LF06P2-P | Technical data

5 Technical data
Note: LINEARlight Flex Protect modules (LF06A-P & LF06P2-P) are 24 V constant-voltage modules.

Product EAN Color K W/m lm/m lm/W Total Total Radi- Length Width Height LED
reference power current ance [mm] [mm] [mm] pitch
[W] [A] [°] [mm]

LINEARlight Flex Protect Advanced

LF06A-W3F-830-P 4008321789983 white 3000 5.0 350 70 50 2 120 10000 11 3.7 16.7
LF06A-W3F-840-P 4008321790125 white 4000 5.0 390 78 50 2 120 10000 11 3.7 16.7
LF06A-W3F-870-P 4008321790149 white 7000 5.0 390 78 50 2 120 10000 11 3.7 16.7

LINEARlight POWER Flex Protect

LF06P2-W4F-830-P 4008321790668 white 3000 18.8 1250 66 96 4 120 5100 11 3.7 25


LF06P2-W4F-840-P 4008321789945 white 4000 18.8 1400 74 96 4 120 5100 11 3.7 25
LF06P2-W4F-876-P 4008321789969 white 7600 17.3 1400 81 88 3.5 120 5100 11 3.7 25

Maximum lengths for the connection to one power supply

Recommended EAN IP LINEARlight Flex Protect LINEARlight POWER Flex Protect


OPTOTRONIC Advanced
power supplies
LF06A-W3F-830-P LF06P2-W4F-830-P LF06P2-W4F-876-P
LF06A-W3F-840-P LF06P2-W4F-840-P
LF06A-W3F-870-P

Non-dimmable

OT 75/220-240/24 E 4008321362476 IP64 up to 15 m 1) up to 3.9 m up to 4.2 m


OT 80/220-240/24 P 4008321981684 IP67 up to 16 m 1) up to 4.2 m up to 4.5 m
OT 120/220-240/24 P 4008321981707 IP67 up to 24 m 1) up to 6.3 m 2) up to 6.9 m 2)
OT 240/220-240/24 P 4008321981721 IP67 up to 48 m 1) up to 12.75 m 2) up to 13.8 m 2)

Dimmable

OT 80/220-240/24 DIM P 4008321981677 IP67 up to 16 m 1) up to 4.2 m up to 4.5 m


OT 120/220-240/24 DIM P 4008321981691 IP67 up to 24 m 1) up to 6.3 m 2) up to 6.9 m 2)
OT 240/220-240/24 DIM P 4008321981714 IP67 up to 48 m 1) up to 12.75 m 2) up to 13.8 m 2)
1) Total length per power supply. Length of operated LED strip per single power feeder must not exceed 10 m.
2) Total length per power supply. Length of operated LED strip per single power feeder must not exceed 5.1 m.

16
LINEARlight Flex Protect LF06A-P/LF06P2-P | Ordering information

6 Ordering information
LINEARlight Flex EAN Shipping units CONNECTsystem EAN Shipping units
Protect Advanced IP67 LP
LF06A-W3F-830-P 4008321789983 1 LF-ENDCAP IP67 LP 4052899902565 10
LF06A-W3F-840-P 4008321790125 1 LF-2PIN IP67 LP 4052899125711 5
LF06A-W3F-870-P 4008321790149 1 LF-2CONN IP67 LP 4052899125735 5

LINEARlight POWER EAN Shipping units SLIMCONNECTsystem EAN Shipping units


Flex Protect Flex IP54
LF06P2-W4F-830-P 4008321790668 1 LF-2PIN Flex IP SC 4008321841902 10
LF06P2-W4F-840-P 4008321789945 1 LF-CONN Flex SC 4008321832467 25
LF06P2-W4F-876-P 4008321789969 1 (in combination with
LF-BOOT Flex IP SC)

LF-BOOT Flex IP SC 4008321841926 25


(in combination with
LF-CONN Flex SC)
Recommended EAN Shipping units
OPTOTRONIC
power supplies

Non-dimmable
OT 75/220-240/24 E 4008321362476 1 SLIM Track System EAN Shipping units
OT 80/220-240/24 P 4008321981684 1
OT 120/220-240/24 P 4008321981707 1 LF-LTS-2100 SLIM Track 4008321978981 40
OT 240/220-240/24 P 4008321981721 1 LF-LTS-MB 4008321790163 35
Dimmable LF-LTS-COVER-CLEAR 4008321790187 40
OT 80/220-240/24 DIM P 4008321981677 1 LF-LTS-COVER-DIFFUSE 4008321979001 40
OT 120/220-240/24 DIM P 4008321981691 1 LF-LTS-ENDCAP 4008321790170 20
OT 240/220-240/24 DIM P 4008321981714 1 LF-LTS-COVER- 4008321790200 40
SHORTPITCH

17
[Link]

03/14 Subject to change without notice. Errors and omissions excepted.

OSRAM GmbH

Head Office:

Marcel-Breuer-Strasse 6
80807 Munich
Phone +49 89 6213-0
Fax +49 89 6213-2020
[Link]

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