UDC 621.861.061.1-034.14 DEUTSCHE NORM dune 1999 | Lifting hooks Materials, mechanical properties, lifting capacity and stresses Lasthaken fdr Hebezeuge; mechanische Eigenschaften, Werkstoffa ‘Supersedes November 1978 edition ‘Tragtahigkeiten und vorhandene Spannungen In keeping with current practice i standards published by the Intemational Organization for Standardization (ISO), a comma has been used throughout as the decimal marker. Contents | Page Field of application Mechanical properties Materials Lifting capacity 5 Stresses in forged hooks 5.1. Outer fibre stresses at the principal cross section (section A~B) 52. Tensile stress at the vertical cross section (section I-K) 53 Shear stress at the bottom of the thread Standards and other documents referred to Other relovant standards and documents Explanatory notes 1 Field of application This standatd makes specifications for the following types of hook for use on liting appliances: forged point hooks as in DIN 15.401 Part 1 oF 2, forged ramshorn hooks as in DIN 15.402 Part 1 or 2, and laminated hooks as in DIN 15407 Part 1 or 2. Itmay be applied by analogy to the components of lifting appliances that are subject to similar stresses, but doesnot cover cast hooks (ct. Explanatory notes). 2 Mechanical properties Table 1 species tiv strength classes, according to the! mechanical properties that hooks are expected to have. Note that forged point hooks and ramshorn hooks shal also comply with the raquiremante set out in DIN 15.404 Part 1, DIN 17 103 and DIN 17 200, and laminated hooks with those in DIN 15404 Part 2 and DIN 17 102, ‘To verity the resistance of hooks to brittle fracture, a IN 50 116 notched bar impact tost shall be cartled out at ~20°C on an 1S0-Vnotch specimen, For forged nooks, tst pieces shallbe taken inthe longitudinal crection (denoted by'L’sct table 1), pre= {erably trom the outer third of the shank cross section. For laminated hooks, they shallbe taken fromthe sheet inthe transverse ‘direction (denoted by'Q':ct. table #),near the product surface, A hook whose minimum impact energy complies with that given ‘in table 1 shall be deemed to be resistant to brittle fracture. Continued on pages 2 to 8 ‘Seah Varig Grav Bain ha he soos Mun ft Tor Geman Sande OW NOMEN, DIN 15400 Engl Price group? aan aPage 2 IN 15400 Tobe Meshal operon ting hak srs 6S, ss 0%, class!) ©F 0.2% proof stress, | temperature of OF 0.2% proof stress, ented Ryoa ln Nimm? | 420°, | =2090, Ryo, in Nim? +20°C, | -20°0, with direction | with direction sm Seaman) ty fon [ib a v) L c a jane] — =a 9 | on | 2 | a oo oo |» | 2, oo [7 % : E = oo |» 2) The values given in brackets ate for 3) "Ustands for longitudinal direction, be taken in the transverse direction, 4) Use of strength classes given in brackets should be avoided where possibi. lormation only; the testis to be carried out at ~20°C. (or transverse drection. Where the sheet is wider than 600 mm, the test piace shell 3 Materials Table 2. Stee! to be used for lifting hooks ‘Table 2 specifies the stee! grades to be used on hooks in compliance with this standard. Steal as spectied in DIN 17102 and DIN 17103 | DIN 17102, DIN 17109 and DIN 172002) feo Fema), pe is umber | Gein mm To be used for hooks of strength el umber Mole 8 T v 006 «| 006 O10 | O10 oz || | | o2 % |} 2 sie00 ozo 25 | 34crMos | a4cios Ee a || = | 05, % if = a 18 96 25 “2 4 “a 5 3 6 0 8 er ° 73 | sezes | seas | ste4zo 1% 3 16 95 rh NM pS, 8 & stomes | ogcos | secrnimos | 18 25 118 | Ed 2 122 22 40 160 40 For ') 10), see page 3. =DIN 16400 Page 3 Table 2 (concluded). Stee! as specified in IN 17102 ang DIN 17108 | DIN 17102, DIN 17108 and DIN 472008 wok | garam, pom | Hook es dyin mm ‘To be used for hooks of strength class | number | ™ P s T | v | so | 170 | eames 6 190 | @ A Ee steass | sié420 | stes00 pe 125 2s sacrMos | 2¢crNiMos | soc~Mos | — 102 160 300 | 160 200 a5 | 200 250 as | 250 1) See figures 4 and 2, The spectied values have been taken from DIN 15.401 Parts 1 and 2 and DIN 15402 Parts 1 and 2. 2) Where DIN 17 200 steel is usad, or where the diamoter of the materia is greater than 250 mm (ct. Staht-Eisen-Werkstofflatt (iron and steel materials sheet) 550), the following requirements shal also be met and be part ofthe contractual agreement. 8) The total amount of aluminium in the steel shall be at least 2%, or it shall be verified in another way that the nitrogen in the steel is fed. bo) Ate test temperature of ~20°C, the impact energy shall be at least 27 J, taken in the longitudinal direction, 8) For reasons of efficiency, it shall be permitted to use S1EGSS steel in pl ‘measured on an ISO-V notch specimen 2 of SIE 285 steelPage 4 DIN 15.400 4 Lifting capacity a ‘Table 3 specifies the drive group as @ function of hook stfength class, and the lifting capacity as a function of hook number. wv It does not make specifications for hooks whose lifting capacity is under 100 kg or aver 500.000 ka, Where such hooks are to be sed in exceptional cases, the lifting capacity shall be selected in accordance with the R10 series of preferred numbers specitiod in DIN 923 Part 1 Table 3, Lifting capacity ae Drive group’) el ™ Hooks used in a drive oroup lower | 18m | 1An | 2m | 2m || 4m | Sm ™ than enereret ices 5S ke aa | ae ——— 5 s Be [the [2m | Be | tm ae T ee ‘(goemiiBis. (4. (= =o — a “ae |e | - >= >- 1-1 - v Gorn Fk, 160, 125] yoo] — = = = (006 250] 200) 160] 125) too] — = 010 320| 250| 200/100) 125[voo] - | or | ~ 500/ 400/320] 250| 200| 160/12 020 @30| 500/400] 320 260| 200| 160| 025 B00] 630] 500] 400] 320] —2s0| os 7000] 800} 630] 500) 400] so] 05 +600] 1250} 1000) 00] 630) 600] os | | 2000] re00[ 1250] 1000] 00| a0] 3200[ 2600|” 2000] t600| 1so/ tooo] 16 6000] 4000] $200] 2500| 2000] 1600 25 | ‘aa0| ~Boe0| e900] 000] e000) 200] 2e00] 4 ¥2500| 10000/ 6000] 6300 5000) “4000|" 8200) 5 | +6000] 12600] 10000] 8000] s300f 6000| 4000 6 | 20000] 16000] 12600| 10000| 8000/6200) | 3 1 25000] 20000| 16000) 12600] 0000 ‘go00| 6300] 10 Ss oe . 40000| ez000| 25000| 200007 18000| 12600| 10000] 16 20 100000 ‘63000/ 50000] 40000] 32000| 25000[ 20000 Sa Ts eco soon oot sed r 32} 180000] 125000| 100000] 60000 z0000F 00% 7 exam «0200000 125000 700000 @3000f £0000] 40000 [50 __ [250000 | 160000 | 125000100000 80000 63000| S000 63 "320000 | 250000 | 200000 | 160000] 125000] 1000007” eo0c0| 63000 400000 | 320000 | 250000 160000| 125000 100000] 80000] 63000| 50000 ‘320000 | 250000 | 200 000 | 160000 [7125000 | 100000 100 125 = [00000 | 400000 | 320000 | 260000 | 200000 160000] 125000|100000| 80000] 125 160 = = [60 “400000 | 3200000 | 250000 7200000] 160000| 125000| 100000} 160 200 Eel - = {500000 | 400000 | 320000 72500004 200000| 160000| 125000] 200 __—| 250 = — |=} Fs000000 | 400000 | 820000 260000 | 200000] 160000] 250 7 Hooks tobe used or cranes such os are used [natal warks and ong ils. ; 1) hs spectted in ubelause 41 ofthe February 1974 elon of DIN 18020 Part 1 \ =DIN 16400 Page 6 5 Stresses in forged hooks For forged point hooks (figure 1) and forged ramshorn hooks (igure 2) with iting capacities as specified in table 3 the following types of stross have been calculated 4) Outer fibre stresses in section A-B, at the principal cross section (cl. subelause 5). by Tensile stress in section IK, at the vertical cross section (ct. subelause 6.2). (©) Sheer stress at the bottom of the thread (cf. subclause 63), ‘The calculations made in subclauses 6.2 and 5.3have been based on simplified assumptions, |e. the values given a {formation purposes only Detail ¥ (in section) Knuckle thread Metric thread os Figure 1 Figure 2 Letter symbols used in the analysis of point hooks ramshorn hooks 5. Outer fibre stresses at the principal cross section (section A-B) The outer fibre stresses calculated for the principal cross section (at the back of the hook) are based on the assumption that the losd acts on the midpoint ofthe band ofthe axis through the centre of gravity of the hook cross section and that itis suspended by one rape In the case of point hooks, or by two ropes at an angle of 90° in the case of ramshorn hooks. The following formu 8 lag have been used For point hooks: Fee om Fee mm. =P in Nem? og = Ae 72 in Nim? Z o-m % o+m For ramshorn hooks: Feet 22 om oe ay Pe ein Ml i Nl? | where F is the iting fore, in N, as a function of the lifting capacity glven In table 2 (with g rounded to 10mis#), and tna sts 4, ere Ze dt, in mm? Note. The calculation of Z is in compliance with the procadure described by E. Ratscher in Zeltschrit des Vereins Deut- | scher Ingenieure, which has also been used in other relevant literature (c. ‘Standards and other documents referred to! clause). ‘The tensile stresses, and compressive stresses, og, thus calculated are ilustrated in figure 3 for forged point hooks and in figure 4 for forged raréhorn hooksPage 8 DIN 15.400 Drive group Strangth clase Tn [ian [tm [3m [om || = [-J- [= | = [-Sm|iam | 2m [3m] 4m T ZTE Hem [Am | 2m [3m [Sm | Sem [=| s a = =" [18mn[TAra| 2m f3m [4m [Sm = Pa [= [= [reef them] 2m | Bm | Aim | Sem 1530 {500 4400 1215 | 250 | 200 4160 1125 {100 80 t 500 {400 | 315 250 j 200 | 160 1125 3100 480 = Ac ir nea 400 4 315 | 250 1200 | 160 7125 {100 780 763 450 2 forge x, [2502004160 4125 4100-420 42 so foo Jars E|200 41604126 4100490 463 {50 440 421.8425, tt 11 Z freo fi2s jroo Jao jen foo Jeo Jns.j2s joo 1TH BSS trey | 125 aie 63 dso {40 4315/25 {20 j16 OB 100 }20 Jes js0 Jao {arstas j20 he 4125 20 Jes dso Jao fansfas 20 Iie frasto HL ~ [ Point hook number be ol2 Gas 0s || 162b 46. 10.16 25 a9 65100160 HO Figure 3. Tensile stresses, o,, and compressive stresses, vg In point hooks Drive aroun Strength class Tom |tAm [2m [Sm | 4m TTT Te v = Ti8m[tAm|2m [am ]@m] = |= 1 > 1 is = TSm|iAm| 2m [3m [am [Sm] — 1 = = STE TE [embtam| 2m | 3m | 4m] Sm] — z = [= [= [= [reel tam] 2m [3m | 4m | in a a di 050 |400 ans [250 ooo |s50 {125110 {20 TTT 00400 4315 1250 |200 4160 | 125 {10020 {63 a Te ctarges) 10a {250 | 200 f160 125 |100 foo) Joo js0 LT tus | a ais 4250 4200 4 160 4125 {100480 463 480 «0 +f, 2504200 {1601125 100 Jeo 463 {50 440 42158 0) 20041604125 4100480 463 j80 440 J31.5125 0's AU ace 4 ‘a at 9 1604125 4100-480 Joa 450 440 {315425 {20 }' coed 1254100480 460 50 40 Jar5425 420 |i6 [ : Rancho hook nanor 0b TH eas @6"ia've en @ ea} 50 «6.19 Nine? Figure 4. Tensile stresses, 0, and compressive stresses, vj in ramshorn hooks 6.2. Tensile stress at the vertical cross section (section !-K) The tensile stress, os, in N/mm? in section IK has been calculated according to the folowing formula, any stress concentration having been ignored: 0s is approximately equal to the tensile stress at the rot of tho thread (also ignoring any stress concentration), The tensile stresses, os thus calculated are given in the table below (figure 5) for forget point hooks and ramshorn hooks. 5.3. Shear stress at the bottom of the thread Calculation of shear stressis based on the assumption that the bottom ofthe thread (ie. the frst tum of thread) is subjected to half the etfective load and that the height of the shearing area is equal to half the thread pitch, The following formula has been used: E Beds -Tig The shear sto, ry thus calculated is given nthe tabla below (gure 6) for forget polt hooks and amshorn hooks. in Niemen?DIN 15400 Page 7 Drive group ‘Strength class fenliAnl 2m [am[ 4m] -J- 1-1-1 - v = [1emftAm| 2m] 3m | 4m =] = Hmm] 2m | 3m] oe [Sm | =| Tt 3 = [=] = fem) tAm| 2mf3m | 4m] 8m] — P % = [= [= [= [rem|tam| 2am | Sm | 4m | Sn s00 | 400-Jats 4250 4200 4160 125 }100 50 fea TUTTI 400 J a15 4250 4200 160 4125 |100 j80 {63 50 4; Cinatie Sree) ors |aso zoo fico | 12s Is00 lao Jes Iso. loo ps0 | {160 {128 | 100 Jo0 Jos Joo [40 Jove 200 | sc028 J1o0 Jeo so so Jeo dors tas ls HE te resfon deo Jos Joo Joo fovales fo» HUT ces 125 |100 60 Jes Jeo deo Jars tes foo te LET p00 feo fea so deo dors|as doo fre dros Wee so fos 40 too fars25 20 is res }o “e co 50 Jao dersas 420 tie trasfso de As po deo dis as 20 tie fraso fe fea 0 loisfos too fie jrastio fe les |e Re 2, es in Nim? Hook number one 912 025 95 11825 4 6 10 16 25 0 &@ 100160 2 Figure 5. Tensile stress, os, and shear stress, ro, in the hook shank Standards and other documents referred to DIN 929 Part 1 Preferred numbers and series of preferred numbers; b DIN 15020 Part 1 Litting appliances; rape drives: design principles DIN 15401 Part 1 Lifting hooks: point hooks; unmachined components DIN 15401 Part 2 Lifting hooks: finished point hooks with screwed shank DIN 15402 Part 1 Lifting hooks: ramshorn hooks; unmachined components DIN 15402 Part 2 Lifting hooks: finished ramsharn hooks with screwed shank DIN 15404 Part 1 Lifting hooks: technical delivery conditions for forged hooks DIN 15404 Part 2 Lifting hooks; technical daivary conditions for laminated hooks DIN 15405 Part 1 Lifting hooks: inspection of forget lifting hooks in service DIN 15405 Part 2 Lifting hooks; inspection of laminated hooks in service DIN 15407 Part 1 Lifting hooks for cranes; laminated point hooks for spigot ladles; assembly and principal dimensions DIN 15407 Part 2 Laminated point hooks for spigot laces; components calculated and rounded values DIN 17 102, ‘Weldable normalized fine grain structural stee!; technical delivery conditions for plate strip, wide flats, sec: tions and bats DIN 17 103 ‘Weldable fine grain steel forgings; technical delivery concitions DIN 17200, ‘Steel for quenching and tempering; technical delivery conditions| DIN 50115 Testing of metalic materials; notched bar impact test ‘Slafi-Eisen Werkstoffoiatt 550") —Staho irgr’8ere Schmledasticke; Gutevorsehrittan (Specifications for steal fr larga forgings) Zeitschrift des Vereins Deutscher Ingenieure, 1936: 80 (45), 1351-1354, Dubbel, Taschenbuch flr Maschinenbau (Mechanical Engineering Handbook), vol. , 18th ed, 1883, 113 and 1114 | Other relevant standards and documents DIN 15428, Litting appliances; iting gear; tachnicat delivery conditions DIN 15429, Lutting appliances; iting gear; in-service inspection IN 17280 ‘Steel with iow temperature toughness; technical delivery conditions for plate, strip, wide flats, sections, bers, and forgings ‘Stahi-Eisen-Werkstoffoatt 515°) VergltungsstahlguB fur GuBstiicke mit Wanddicken dber 100 mm (Heat treatable cast steel over 400mm thick) , [1] Team of authors, Letfaden fr eine Betriebsfestigkeitsrachnung (Guidelines for strength calculation), 2nded, Disseldort: Ver) Jag Stahleisen mbH, 1985. [2] Buxbaum, Betiobsfestigket; sichere und witschattliche Bemessung schwingbruchgotihrdeter Bautoile (Service strength; reliable and economic dasign of components susceptible to fatigue fracture), Dusseldort: Verlag Stahielsen mb, 1986. +) StahiElsen-Werkdiotfolett issued by the Verein Deutscher Eisenhdttenloute (Society of German Ferrous Metallurgy Engineers)Page 8 DIN 15409 Previous edition DIN 15.400: 1.78. Amendments The following amendments have been made to the November 1978 edition 1) DIN‘7 102and DIN 17 103 are now used as the references for specifying hook materials, following the withcrawat of DIN 17 125 * (et. table below), ‘Comparison of steel grades Took svenaih | a, oneal] Mi sealed lasses | ASBeodia | OW trso2 and Bin 5400 Div 1ri03 vt Asta stea0s P Aste ste385 b)_ Explanatory notes are included for the fist time, ©) The standard has been editorially revised. Explanatory notes The revisions made to this standard have accounted for the withdrawal of DIN 17 135, and forthe specifications of Stanl-Eisen- Werkstoffoiet 089-70, which are incorporated into DIN 17 102 and DIN 17 103 Hooks which were manufactured in compliance with the March 1978 editions of DIN 16 404 Parts 1 and 2and which comply with the specifications ofthe previous edition of DIN 15.400 may still be used. Moreover, hooks that are already in service may continue to be used, provided they pass the in-service inspection described In DIN 18.405 Parts 1 and 2, Since the material o new hooks i to be SIE 285 or SESS steel, compliance with the requirements given in DIN 17 102 for rolled plate (for laminated hooks) and DIN 17 103 for weldable fine grain steel (or forged hooks) is now stipulated, This ensures that the ‘material properties of hooks are comparable to those of steels usad in the past ‘Table 2ists only those steels which are suitable forthe manufacture of forged or laminated hooks. Where cast hooks (e.9.28 spec itied in Stah-Eisen-Werkstofiblatt 515) are needed, these shall comply with the minimum requirements givenin table 1 and with the technical delivery conditions for Ifting appliances given in DIN 15428, and the in-service inspection shall be that described in DIN 15429. ‘The influence that the casting process, as compared to forging, has on the propertis of hooks shall be taken into account. For example, the DIN 3690 series of sandards states thatthe fatigue strength of cylindrical gears made from unalloyad cast stee! is bout 86% of that of gears made from ferged steel for quenching and tempering. n the Wehier fatigue test, Huck {1] compared 42.CMo4 and GS 42 CrMo¥ and found adiference in material fatigue strength of 10%. Scatter and average stress were aso less, favourable forcast steel, as a result of other factors. Buxbaum [2] found that the scatter related to stress was between 1,1 and 1,3 tnd that that for cast alloys was near the upper limit Cast Iiting hooks may be used, provided they comply withthe design principles given in the relevant literature {8} and [2], or that the strength of components has been verified in a Wohler fatigue test. ‘The unmachined components of point hooks specified in DIN 15401 Part 1, and those of ramshorn hooks in DIN 16 402 Part 2 are only to be used to manufacture forged hooks. The designations given in DIN 18401 Parts { and 2 and DIN 18402 Parts 1 and 2, a8, \well as the iting capacities assigned to hook numbers (cf. table 2) do not apply to cast hooks, even when ther dimensions comply with these standards. Cast hooks may be used, provided the permissible liting capacity is verified by the crane manufacturer in Which case reference to these standards may be dispensed with Only forged ttting hooks in compliance with DIN 15 401 Part 1 or DIN 18402 Part 1 or 2 shall be used on cranes such as are used in steel works and rolling mils ‘The folowing example of caloulation is intended to facilitate the comparison of the Impact energy of specimens in both the for- ‘merly used and current units. Note that the test results obtained for DVM specimens may not always be converted to ISO units, and that this conversion may only be made in tho case of hooks made o fine grain steel asin DIN 17 102and DIN 17 103 the DYM values in those standards were takan from Stani-Eisen-Werkstoffolat 089-70, which was withdrawn in December of 1983). ‘According to DIN 60 185, the standard specimen cross soction ist equal to 0,7 em? for @ DVM specimen, or to 08 em? for anISO-V specimen, Since the impact energy In Nm +981 - 07 or 68674. 5 oqat to N28" tan HO into case of DVM spacions is equa 0 tn the case of IS0-V specimens, S85" is equal to Nm - 981 08 or 7848, To convert DVM to ISO: valves, the following formula shal be applied: 1 dow = 22 Example: A, = 7 SO = 48Jpyy = S8dis0.y (@ach velue rounded to a whole number). Usow = M148 dso. International Patent Classification B68 C 1/22UDC 621.86.061.1 DEUTSCHE NORM September 1983 oIN 15 402 Part 2 Lifting hooks for iting appllances Ramshorn hooks Finished parts with threaded shank Lasthaken fir Hebezeuge; Doppelhaken; Fertigteile mit Gewindeschatt Supersedes November 1982 edition As it is current practice in standards published by the International Organization for Standardization (ISO), the comma has been used throughout as a decimal marker. ; Benes ie ? 1. Field of application and purpose i “Tis standard apples to the finished parts of drop forged and hammer forged ramahorn m~ hooks with threaded shank, with or without nose, on lifting means and load carrying ‘meant of lifting appancan, which are used primary fr the suspension of lsd. The -i correltion of the iting capeciy ofthe ramahorn hocks to the wren lesa Bi Gtiving gee groups is in sccordanc with DIN 16 AOD, Inthe cae of nnshrn hooks 2 which are exposed to intense heat (e.g. where the conveyance of molten masses is é involved), it is recommended adopting laminated hooks conforming to DIN 15 407 z Part 1 and Part 2 for ramshorn hooks of size No. 20 and above. ge: 32 Ba | 29 | aa ee i ’ | ™ | (nin on pep 0 J iN rn re aS ne BIN 16-408 Pre 2 Eng Price grouPage 2 DIN 15 402 Part 2 2. Dimen! ns, designation 2.1 Finished parts for drop forged and hammer forged ramshorn hooks with threaded shank, with our without noses ~) Type GS tor drop forged (S)ramshorn hooks Nos. 05 10.40 with threaded shank (G) without noses Type GSN for drop forged (S) ramshorn hooks Nos. 5 to. 40 wit tneaded shank (G) with noses) Type GF for hammer forgd (FI ramshorn hooks Nos. 10 to-250 with threaded shank (G) without noses Type GEN for hammer forged (F) ramshorn hooks Nos. 10 to 250 with threaded shank (G) with noses (N) Famshorn hook types GS and GF Ramahorn hook typet GSN and GFN a ( % FA From No. 6, 4 Section A-B punch enor ol 3 Op rarshor hooks of jj ail types trom New. _ to 260 staifes steal retsecn pin in the From No.6, measured lengths Marking in accordance Marking, remaining dimensions HI ud" and J" ‘with DIN 15 404 Part 1 and data asin figure 7 ipoint af thehook only, aa ater eetig terstns : ia accordance with OIN 15 402 Pant Figue 1 Figue2. Detail x Rermtorn hook Nos. 05 to _5 for power driven series produced lifting appliances se igure S} amshorn hock Nos. 6 to. 32 for power driven series produced lifting appliances and eranes (ae figure 4) Ramshorn hook Nes 40 to 250 for eranes (see figure 5) Detail X a ae Fella, Vv Remaining dimensions in accordance with figure 4 accordance with figure 4 Figure 3. Figure 4. Figure 6. ~ awom] | eH] wttstten | || | | he sails | SENS | | ‘05 | 24] 20) 20) = lle 32) oo[ | 46] —[ v95| v@[ 25{—[s0[ sf2] - | = ze =[= [= [eel of] s5[-[ me [ale [12 [sls] — | - wafas| [=] |= [eel «fale fue fale [2 pels] | a0 | 245 = 62/100] 20| 8| — | 2155] 27] |-| 2 \w)s] — | — us fo | — a2| in| z| ea] —| eas] | 0 [—[2 |ols| — |— waz [ass] — |—| — |—|roa|ieal as] 99] —| ame | so] 5 [—| 9 [rola we] asf > [=| = [= [me |ve) «fel Pow [ol [=] fools 6 ad sox 6| 42] 434] — |vo2|vo0| a4] — 12] a656| 48] 20 [10| « lula 8 na s6x 5| 48] «94| ~ [102/102] s6|— [122] «0a | so] 20 |0| « [16] a cm cox af se se] [ea] a — [os or [al [no Yo] a [as fer 16 fof mf = | = ses mx eo] oo | fooz|em| so] — [oo] ome [il m [2] © [m| was [rs 20 | 105| oo) — | — [na soxso] ro| ro | —|s2|205] 50] — |r| exe | oo] 20 | i2| 6 |25| 9 | t050 | isos 25 [ia] too] — | — |raroxr2| es] asa| — [2n2|at5| oe] — [aor] eos | o0| ao | 1z| 6 |x| 9 v2 [iseli) = | Trattox 2] 95] o6a| — |202|sas] 74] — fase! 700. [100] «o [12] @ |s2] a 40 [so] 125) — | — |rarzsx10]soe|10a6] eo|n2|ar5| oa| — |zsr| oso |ri2| 45 |v2| o [oe] | x3 la ‘100 [226 |200/ - | — [nazooxz2 8) 140 | 258 [575] 132] — 12 ‘70 | | 60 |sto|as0] — | [rezsoxze sos |725| 88 16 [mo|s |e [ae 200 |ss|am| — | — axa 21302] — [oe foal | fe [ee] s | saa [ns 250. [a5 |sm) — [= [reseaxes [oe cana nal sna| [zo] — os] 27 [ao[vo | w [e [ool | ears [os DIN 15 402 Part 2 Page 3 Designation of a type GF ramshorn hook No. 20 of strength class M: Ramshorn hook DIN 15 402 ~ GF 20—M Should lengths fg differing from those specified in table 1 be required in exceptional casos, o.g. for use in conjunction with existing lifting appliances, this must be specified on ordering. In such cases the designation shall read as follows, e.. for le = 720 mm: Ramshorn hook DIN 15 402 — GF 20—720-M Sue subclause 2.2 for designation of a ramsharn hook with threaded shank in combination witha lifting hook nut and @ locking piece. ‘Table 1. Types GS, GSN, GF and GFN ramshorn hooks 1) The tenon diameter de i designed forthe placing ia positon of the shaping tol whan the knuckle dhroad iz machined: tolerance to dof the screw thrend in this connection.Page 4 DIN 15 402 Part 2 2.2. Ramshorn hooks with threaded shank and nut In view of the need to lock the fifting hook nut and of the machining process of the knuckle thread, the ramshorn hook. and the lifting hook nut are not interchangeable. So, both must be ordered simultaneously. Consequently, the only ‘esignation examples given are those which relate to single hooks with threaded shank and associated nut. [A ring gauge is used to fix the location of the ramshorn hook in relation to the lifting hook nut, see figure 6. By this mean the common machining of the groove for the locking piece conforming to DIN 18 414 on the ramshorn hook and fon the lifting hook nut in accordance with DIN 15.413 is made possible, as is also the interchangeability of the ramshorn hook with nut. After finish machining, the ring gauge shall be removed. Detail V Ring gauge MRS" * 4 a a, Figure 6 Ne Table 2. Dimensions of ring gauges tamiomrosk | @ | @ | # | & | & | Ne eo» |» | 0 | te [| 4 7 os | «8 [ 7 [sss [45 7 | 1108 es | 8 1205 | 68 | 22) 18 | 7 70 voz | 144 8 4" 12 | 169 | 10 8 vr | 7s | 1s | 4 | 14a | 2018 | 195 | 18 ves | 290 | 198 vo | 251 | 148 203 | 263 | 105 228 | 390_| 108 253_| s67 | 238 | 28 03 | «505 | 20 258 are | 320 | sea | sts | 28, “Te sng gauge mat be marked wat she rarshorn hook number for Identification purpoes Fran Seng race accordance with DIN TSO 1302, roughness ade N 7 Designation of a type GF ramshorn hook No. 10 of strength class M, with lifting hook nut (Mu) and screwed-on locking piece (SI; Ramshorn hook DIN 15 402 — GF 10~M—Mu —S If deviating lengths /p oF la are required in exceptional cases, then the dimension fy of the ring gauge must be altered in accordance with the deviation (in the case of an increased length, by providing an additional spacer ring for example) ‘The designation of a type GF hooks shall then read as follovrs for example: Type GF ramshorn hook No. 32, 1s * 260 mm and lg = 820mm, of strength class P, with lifting hook mut (Mu) and serewed-on locking piece (S). Ramshorn hook DIN 15 402 — GF 32 — 250 x 820 —P —Mu—SDIN 16 402 Part 2 Page 5 3. Material ‘The specifications of DIN 15 400 shall apply. Ramshorn hooks conforming to this standard should predominantly be of strength classes M or ?. 4 Finish “The finished parts with threaded shank shall be manufactured from unmachined parts conforming to DIN 16 402 Part 1 Surface finish for all machined surfaces: in accordance with DIN ISO 1302, = roughness grade N 7 in the region of dg and ra — roughness grade N 10 in the region of the end face of the hook shank and of dy = roughness grade N 8 in all other regions DIN 7168 —_m general tolerances shall apply to the dimensions of machined surfaces of workpieces with no tolerance indication, Ramsharn hooks must be monitored in service in accordance with DIN 15 405 Part 1 5 Technical delivery conditions ‘The specifications in accordance with DIN 16 404 Part 1 shall apply. Standards referred to DIN 13Part 1 ISO metric threads; coarse threads from 1 to 68 mm thread diameter, basic sizes DIN 7168 Part 1 General tolerances; linear and angular dimensions DIN 15.400 Lifting hooks for lifting appliances; mechanical properties, lifting capacities, actual stresses and materials DIN 15 402 Part 1 Lifting hooks for lifting appliances; ramshorn hooks, wnmachined parts DIN 15 403, Lifting hooks for hoists; knuckle threads DIN 18 404 Part 1_Lifting hooks for lifting appliances; technical delivery conditions for forged lifting hooks DIN 18 405 Part 1 Lifting hooks for tifting appliances; monitoring in service of forged lifting hooks DIN 18 407 Part 1 Lifting hooks for cranes; laminated single hooks for hot-metal ladles and steel castingladles, synopsis, principal dimensions DIN 15 407 Part 2. Lifting hooks for cranes; laminated single hooks for hot-metal lads and! steel casting ladles, indivi- ual components DIN15 411 Lifting appliances; lifting hook suspensions for bottom sheaves DIN 15.413 Bottom sheaves; lifting hook nuts for erenes DIN 15.414 Bottom sheaves; locking pieces for cranes DIN 1S0 1302 Technical drawings; methods of indicating surface texture on drawings Further standards DIN 15.401 Part 1 Lifting hooks for lifting appliances; single hooks; unmachined parts DIN 15 401 Part 2 Lifting hooks for lifting appliances; single hooks; finished parts with threaded shank Previous editions DIN 688 Part 2: 11.43; DIN 699: 02.3 DIN 15 402 Part 2: 07.70, 11.82 Amendments ‘The following amendments have been made as compared with the July 1970 edition: 2 The messred lagth andthe dimerionz have been incorporated it the standard, both in the illustration an table 1. b) DIN 15 400 has been adopted as the basis for material specifications and for the correlation of the lifting capacities to the strength classes and to the driving gear groups. ) For hammer forged and drop forged ramshorn hooks the type with nose (N) has been included. dd) Hammer forged ramshorn hooks of size Nos. 6 and 8 have been dispensed with. ¢} The standard hes been completely revised editorially, 5 Compared with the November 1982 edition, some misprints have been corrected. International Patent Classification Besci34 |ORIG: IDIOMA _ALEMAN: 03 621.887 21 7-87 05164 t torgo poro oporotes de elevaciin Rescas redondas E Gonehos Lasthaken fir Heboseuge. Rundgewinde Lifting hooks, knucile threads Crockets de levags, filet arronai Medicas en om vv superficies serie 4 DIN 3144 Desig so b= 10 me Caha delgancho de corso | Caha y tuerco del goneno Ge carga [Tuerea del gancho de carga] Didmetny [Cidme..| Secticn[Oicme -|Profun-[Profun-| jidmeted0idimelrd juego nominal [tra dei |éei nui ~|tro en |aidad delvided lexterior) det axial Ide rosco| Pes [nucleo | cleo |ios flanj rosca |portan| Redondeadas Inécteo Jadm. cos te 4 @ lo, = 0, f % o | en ca ‘ Len [ew | més. [30 S06 | au eo 3 1326 | 092% ETE oy at wee | 1229 [ese i $3 aaro | 508 Fe [z00—| Tre [68] 0, 410 x 2652 | 4843 Fine] —ga_] 2 328 sf 905 3086 |FASO_[1284 [V1 1401 16 | 1232. | [4357 | A837 _| 2057 | 01,6 [424 160 TSU 3979" [-3765 [ois | a2 129 “scar Dae 3072 [162 | 160 200 z 2963 | 3379 | 2022 [17a] oy 27s 24 | $305 [73686 [227.4 [201 280 | 28 el 5 Gle9 | 4301 | 2895] 222 260 [32 | ung [a7037 | 780 307s a3 s | 2857 | 208 320 19s | eeoe Ter7s1 [307 Tass? 8579-3 28 BI perfil de ronou coincide rosea en DIN 20200, Antea de tallar 1a rosea se ar 1a oafia del gancko de rosca oon ies eiénstros d y 4, oon le tolerancia off y 1a tuoroa del gancho de carga oon les didzetros Dy D, oon 1a zona de toleranoia Cit, Para los didnetros dy y D so ban G9 prever prolongaciones toleradas correspondientes on la oaiia del gancho 0 en 1e tuerca del. gancho. La mecanisacién de 1a rosca rodonda en la oafia y tuerea del gancho de carga se ba de hacer con igual ajuote de paso © igual acero de forma, Diferencias do angele en los flancoa y do paso han de ser iguales para le Tosca: en cafia y tueros del gancho de carga, No se exigo ol intercanbio de tuercas de janchos do carga. Las euperficies en los flancos dé rosea han de presontar en condi= cién sin carga una figura rosistonte uniforme. La parte do cargs de la super ficle de flencos de rosoa ha de sor por lo menos de 50 i, La salida do rosca ha do entar meoanisada sin ontalladuras. La tueroa del gancho de carga ha de poderse atornijler fécilnente 1) La tolerenoia dol diénetro en los flencos se comprueba por el juego arial de lcs pasos de rosoa despuds do atornillar 1a tuerca en la calia. | i | | i 1UUUIUN 31 SON DECISIVOS LOS Of u's IDIOMA_ALEMAS cD 621.86.061—-218 1621 .861 :621 4873/6875 8.83 Aparatos de elevacion Suspensiones de ganchos de carga para motones locos Sustituye « la edicidn 11.78 Medidas en mm n_y objeto 1_Campe _de_a: Esta norma contiene el conjunto de todos loz componentes que perte— necen a eiatemas de suspensién de ganchos de carga para motcnes le~ co! Las suspensiones de ganchos de carga que se ajustan a las disposi~ ciones de esta norma se expleen especialmente para motones—locos | ce gin DIN'15408, DIN 15409 y DIN 15410; deberdn emplearse también, sin emoargo, con Valider general en todo tipo de elementos prensores o eustentadores de carga de aparatos de elevacién. Para la aeignacién de la capacidad portante de los ganchos sencillos ge aplicardn las disposicicnes contenidas en DIN 15400 para les co~ rrespondientes clases de resistencia y los correspondientes grupos de| accionamiento. Les sistemas de suspensién de ganchos de carga segin esta norma ed- Yo podrén recambiarse como unidades constructivas completas, debién— dose realizar, tanto incluyendo el travesaio semin figura 1, come excluyendo el travesafic segin figuras 2 y 3- Con esta norma se pretende conseguir una unificacién de los siste~ mas de suspensién de ganchos de carga de distintas formas y de dis— tintos fabricantes, as{ como unificar Ja asignacién de las formes para genchos de carga, tuercaa de gaichos de carga y travesafios pa- | a sparatos de elevacién en serie, grifas con epsratos de ele acidn | on serie y grias en general, : 2_Medidas, designacién ' Representactéa, designacién y tables de medidas, véanse pdginas 2, 3) y4e t Material Para esto sirven las disposiciones de las normas indicadas para ios couponentes individuales en la lista de piezas (véase pagina 5). Los ganches sencillos segin esta norma se ha previsto preferente— mente para lac clases de resistencia M é P segiin DIN 15400, 1 4 Bjecucién Completamente montados, después de comprobar previamente las meci- das, diferencias admisibles, holgura t;, calidad de superficie, presencia de todas las piezas correspondientes en su totalided, gancho de carga, caracterizacién y medidas *y” a partir del gancho de carga mim. 6, Todas las superficies que se hayan mecanizado sin arranque de material (p.e. mediante forjado) lievardén un recubri~ 1 miento y todas las superficies que se hayan mecanizado con arrenque de material llevarén un producte conservente, quedando a eleccida del fabricente. Alojamiento axial engrasado con grese para rodamien- tos. ' 5 Condiciones técnicas de suminiotre Para esto sirven las disposiciones segin DIN 15404 parte 1. continta— i, 2 Medidas, designacién las suspensiones de ganches de carga para motones locos segin esta norma, consideradas como piezas o elementos acabados con gancho sen- cillo o doble forjado en estampa o in estampa, con o ain leva, ro clasificarén segin su empleo para aparates de elevacién en serie, para gruas cen aparatos de elevacién en serie o para erias, de la forma siguiente: Suspensiones de renchos de carga pere aparatos de slevacién en serie con _travesafios forme A 2 forma B seein Din 15412 parte 2 Forma ASN con gancho sencillo forma GSW segiin DIN 15401 parte 2 (re— presentado en figura 1) con gencho sencillo forma G57) segin DIN 15401 parte 2 con ganche sencillo forma GFN segiin DIN 15401 parte 2 con gancho sencillo forma GF segiin DIN 15401 parte 2 con gancho deble forma GS segiin DIN 15402 parte 2 con gancho doble forma GSN segin DIN 15402 parte 2 con gancho dable forma GF egin DIK 15402 parce 2 con gancho doble forma GFN —segiin DIN 15402 parte 2 Suspensiones de ganchos de_carga ias_con aparetos de elevacién| ’ en serie con travesaio forma B segin DI8 15012 parte 2 6 -pare griian | con travesafics forma Ceerin DIN 15ui2 parte 2 Forma CSK con gancho sencillo forma GSN eegiin DIN 15401 parte 2 Forma CS con gancho eencillo forma GS’) segin DIN 15401 parte 2 (re- presentade en figura 2) con gancho sencillo forma GFW segiin DIN 15401 parte 2 con segin DIN 15401 parte 2 con sega DIN 15402 parte 2 | con sogun DIN 15402 parce 2 con segin DIN 15402 parte 2 Forma DFS con gancho segin DIN 15402 parte 2 | 1) Véase“bdgina 1 1 continda ane et decane neealtaa araie a a eteneadensstd Gancho de carga num. 006 hasta 7 para spe ratos de elevacién en serie y gras con aparates de eleva~ cidn en serie, sesu- ro de tuerca del gancho de carga @ eleccidn del fabri- cente, p.e. soldadco; a partir del gancho de carga mim. O05 tambiéa con pasader de sujecién y cojine te axial a eleccidn del fabricente, con travesaio forma 4 Ganche de carga mim, 1,6 hasta 5 para aparates de eleva cién en serie y gruias con aparates de elevacién en rie, con tuerca de gancho de carga y travesafio forma B (representado en la mitad derecha de la figura). Gancho de carga mim. 2.5 hasta 5 para gras, con tuerca de gencho de carga forma By travesefic forma © (representado en le mitad izquierda de la figura) Figura 1 DIM 15411, p 3 @ancho de carga mim. & hasta 16 con tuerca de gencho de carga forma C y travesafio forma B pa~ ra aparatos de eleva~ cién en serie y griias con aparatos de eva- cién en serie (repre sentado en la mitad de- recha de la Fnye) Gancho de carga?) min. 5 hasta 250 con tuerca de gancho de carga for— ma C para grias (repro— sentado en ia mitad 1z- quierda de le figura) ‘vite superior 2 Cho oe corgey pitzo Ge eargurarnene MESS Jers. CT] Ey) Figura 3 . Designacién de una suspensién de gancho de carga completa forma CF con gancho sencillo num. 16, clase de resistencia P segin DIN 15400% . Suspeneién DIN 15411 - OF 16 =P 2) Las suspensicnes de ganchos de carga para ganchos do carga a par tir de mim. 6 y travesafios forma C ee asegurardn en le caja del motén loco por medio del soporte de eje segin DIN 15058. Los ro= portes de eje engranarén dentro de la ranura anular de ia anchu- race Tas tuercas para ganchos de carga segin DI 15413 estdn inciuides en la designacién normalizada de los ganchos sencillos y dobles, 3)Lato) Relacle- Mhes, Aperteds 121 Reproduclén prehibds 5 Tabla 1, Hedidas, rodamientos y pasadorer de sujecién para suaponoiones de ganchos de carga iodomiep gsador Gonch: 10 sequin |ye de corge| a si Ptoet| valllot | ee[Pont| ae [lor Vaal ated s Ve [la | [ie | att esther [Post | atl ee lomnestlteceeay pared i seguin » a codes {OLB 5110879} (1100) sti07 51108 io mia mi Miz wa wiz wa Maz co wiz Mi wi 240) wie 450 oF 260, wie K eloccién del fabricante ' Caso de gue so necesiten ganchos sencillos de los nim, 006 a 8 ‘de 1a forma GS, se podrdn qui- ‘2 fevaa de ja forma GSN mediante mecanisado con erranque de material, o bien, = dife- de lo indicado on DIN 15401, podrdn fabricarse piecas en brute sin levas. ‘2 de enpleo ein normalinar’ (p.e. motones locos de 12 ramalea). Hasta el borde superior del gancho de carg: ‘Titorta ei borde superior dei fornilio exeganal Hasta el borde superior de la tuerca del gancho de carga. *)Coordinoci¢: Se| rodomignto, sso pore ganchos de cargoLista de ptesam = Conpendio de todos Jos componente Julividuales para formar la vnlded constructive de les suaysnsionoa de panchos de cara Tin de onfen Wisees te pean Tore sara gurchow de oarga. nn, Dentipactin noomsl seta asa] as] arn) AF] Bo) mae] xr] am] 006] | 09 |) 295) 6 110) 420 50 ss| cs] orn) cr| sa] sen| ne} mes] a) os] “e [xe] 2}, | z (16 |= [a oa LS h2 | {40 [100 dont ftenoten + Hope = TI TSAO = 68 oka 4 cee bers }onr5a01-= nat = Leer f= Leer ms ptr Ly rt = pr) ey THE ET js =e bers 7 6- preven toe 5 TTT ATTA todeatento ce olan Faarals Tal | = ape ep apap = Fanaa jeclta a SOP TELE ee Plea de eegaraetent oe = SS fete f= | oreo erage —— ahs is a = === PEP ETE [= [torte expat BIH 933 = WAZ = 20-= 5-6 = SS crete eng [Dar $35 = 815 = YO 56S. = == 2} pete haps Soe DINGS = 105 — 3E | Si af = [EEE Te ohare de wopediced — pn gy = 15 = Bt = SSE EEE Es asset Du 9} = he Bt ‘54 pondrd en 1a dosigasota norealtzeéat "aa Ia forea Baa, Go ganchd de carga 7 ~ clase da rentatenoin sega DIX 15400, dotrts de Mi = 1a fora sega DIN 15413 pare mise Go ‘ter sms BIN ~ tanato ~ forma ~'y clase én renistenoia eagén BIN 15{32 parte T Pare mins 43 ond 451 mia. DUC ghreviatuya G01 rodantento cegéa table t Pera née, e onten 4¢ datréa del nim, DIX ~ Geoignaoién dal yorodor da mijeoséa exgin table 1 [__rere tas de onten 51 Getrda dot nay DUE -121 apne duced Psi Ape 21,861 ,5:621 861 :621.873/.8' B.é Motones locos para aparatos de elevacidi DIN Travesanos Piezas acabadas Sustituye a DIN 15412/9.70 Medidas en mm 1_Campo_de avlicacién v objets Esta norma sirve para pieras acabadas de travesafios forjados en es~ tampa, sin estampa oc laminados, empleados en mecanismoe de transpor- te de cargas y en inetalacdones prensoras de cargas, que se emplean preferentemente para suspensiéa de cargas. Las piezas acabadas de travesafios ajustades a las disposicion esta norma empleardn especialmente para motones locos ein DIN $5408, segin DIX 15409 y segin DIN 15410, asf como pare suspensionos de ganchos de carga segin DIN 15411. Para la coordinacién de la capacidad de carga de los trevesafios six- ven las disposiciones fijadas en DIN 15400 segin las clases de resis~ tencia y los grupcs de accionamiento. . Para piezas acabadas de travesafios a partir del tamafic 50 (de la for ma C semin esta norma) y para travesafios de suspensiones de ganchoa de carga con seguros contra el giro o la rotacién entre travosafios y ganches de carge se empleardn piesas en bruto forjadas sin estampa 0 Piegas en bruto laminadas (forma RP segin DIN 15412 parte 1). Con la presente norma se intenta conseguir una unificacién de les pieres acubadas de traveseiios de distintos fabricantes. 2 Medi design: cién Representacién, designacién y tabla de medidas, véase pagina 2 y p4- gina 3. 3_Matertal Prepreferentemente correspondiendo a las clases de resistencia M y F sogin DIN 15400, debiendo mantenerae las propicdades mecdnicas del ifgite de fluencie y de? limite convencicnal del 0,2 % asignadas a estas clases de resistencia. Otros acercs (segin DIN 17200), se ecordardn expresamente. 4 Ejecueién Las piezas acabadas se Sabricardn de piezas en bruto de le forma RS € RF segin DIN 15412 parte 1. Caracteristicas superficiales para todas las superficies mecanizadas con arranque de viruta segin DIN [30 1302 = en la zona dy y ds, asf como el detalle X ¥ 1a superficie de roda~ dura esférica forma A: Clase de rugosidad N7 ~ en la zona by, hy en e2 lado del rodamiento y c: Clase de rugosi~ dad NB ~ para todas las demds zonas: Clase de rugosidad NO = Guperficie de rodadura esférica en travesavios forma A templada por induccidn; dureza 52 HRC, profundidad de epentracién tp = 0,8 mm Para medidas sin indicacidn de tolerancia de las superficies a tre- bajar mecanizadas con arranque de virute sirven las tolerancias .go~ nerales DIN 7168 - m 5 Caracterizacién Los travesatos se ceracterizardén duraderamente con el tamafio, clase at = ee eet —2 Medidas, designacié "| Forma A Travesafio gireterice cen pista do rodadura esférica pera eparetos de elevacién tamafo 006 2 i seejade en estacpa (pier en bruto utdlizable forma RS se- gin DIN 15412 parte 1) Perma B Travesawio giratorio para aparatos de elevacién en geias con aparatos ce elevacién on serie tamafic 1,6 a 16 forjace en estampa (pieza en bruto utilizable forma RS se~ gin DIN 15412 parte 1) ) Jy i TY GA i | be a! Forma € Travesaio giratorio para gras y aparatos de elevacién on serie para dispositivo de seguro lateral tamafio 2,5 @ 250 forjado en estampa (tamafio 2,5 a 40; pieza en bruto utilizable forma RS.segin DIN 15412 parte 1) Oetatte X [representado en corte) tamafie 10 y clas! Designaciéa de un travesafio forma C, de Ch by min forjado sin estampa (o laminado) (tamafio 2,5 a 250; pieza en hruto utildzable RF segin DIN 15412 s parte 1) os de resistencia Pr Travesefio DIN 15412 ~ C= 10 - P contimiaPeso por cade plere ‘0 Formac forjodo enjforjado sin| sstompe [fominada | Fame I [sicllclelelele aleMotones locos para aparatos de elevacicn Tuercas de ganchos de carga Sustituye a ia edicién 9.70 Medidas en mm 1_Camno_de aplicecién y objeto Beta norma sirve para tuercas de ganchos de carga para ganchos sen- éilioe segin DIN 15401 parte 2 y para ganchos dobles segin DIN 15402 parte 2. Cocrd:nacién de les capacidades de carga de los ganchos de carga con tuereas de ganchos de carga con respecto @ las clases de resistencia y grupos de accionamiento segtin DIN 15400. mendendo en cuenta 1a fabricacién conjunta de ia tuerca para el gan~ che de carga y del mango del gancho de cargaal aseguramiente de le fuerca del gancho de carga contra la torsién sobre el mango del gan- cho, y teniende en cuenta la febricacién de 1a rosca redonde pars 1a forma By la forma C, no serén intercambiables los ganchos sencillos y iss tuercas de genchos de carga, Por consiguiente, slo deberén Zediree conjuntamente con el gancho de carga, Debido a ello, slo se fen previsto ejemplce sobre 1a forma de hacer les designaciones para los ganchos de carga con sus correspondientes tuercas. Con estas disposiciones para tuercas de ganchos de carga segin esta horma, ae dererminan también unitariamente les medidas de acabado para 61 mango del gancno. 2 _Medidas, designacién Representacién, designacién y tablas de medidas, véase pdgina 2 pagina 3. 3 Material Preferentemente correspondiendo a las clases de resistencia My P segin DIN 15400, debiendo mantenerse las propiedades mecdnicas del Limite de fluencia y del limite convencional del 0,2 % asignades a estas clases de resistencia. Otros aceros (semin DIN 17200), se acordarén expresamento. &__Ejecucién Caracteristicas superficiales para todas las superficies mecanizadas con arranque de viruta segin DIN 1302 : = en la zona de 1a pista de redadura esférica para forma A 6 asiento de rodamiento y centrado dg para forma B 6 C: Clase de rugosidad N7 = on 1 rona de dy y achafianado de dio: Clase de rugosided NB ~ rosea redenda segiin DIN 15403 ~ peru todas las demés zonas: Clase de rugosidad N9 feza 52 HRC, profundidad de penetracién ty = 0,8 mm Para medidas sin indicacién de tolerancia de las superficies de las pieces @ trabajar mecanizndas con arranque de viruta sérven las tom lerancias generales DIN 7168 = ms ganchos de carga deberdn inspeccionar: 75405 parte 1. durante su Lae tuercas de empleo segin Dik contimia - superficie de rodadura esférica forma A templade por Anducedién; du-5__Carecterizacién Las tuercas de ganchos de carga 6 caracterizardn duraderamente con Ye clase de resistencia y 1a marca del fabricante. 2_Medidas y designacién Forme A para ganchesde carse mim. 006 21 (para ganchos de carga mim, 08 a 1 ea admisible, a eleccién Ser takeicante, también forma B, Coordinacién del rodamisn— ge y del pasader de sujecién segin DIN 15411) Porma B pera ganchos de carga mim. 1.6 @ j | a] 420° . i tolsdrodg junto af i einthe Sel earge’) q StF 5; sl | a i CA__& i iz + Typ [area ca carga nim. 6 a 250 450° posicién de lo muesce y ogujeros para determinar en el montaje') Aydt.) Designacién de uta tuerca de gan ganchos de carga con cafia roscad: 15402 parte 2. 7] Nedidas semin DIN 15411 2) Proteccién del rodamiento tuerca fabricada de una pieza colocada encima (representacién cho de carga sdélo en unién con los jogin DIN 15401 parte 2 y DIN a eleccién del fabricante, ya con (representacién a la izquierda) o ‘a 1a derecha) . contimiafated ttete« ecm pro Peso por cade piero [PO ty gun. rosea redon.| da | dr | do | do | dio | dua | mito | ts af te | fe Pots | fa | sp to 7 rode] oa sega aon ‘DIN 15603 mn eo tarman [fama orn} aie, =e [= [3 = far |aef- | -f-}= -|j2]-|n -ferfe[-|-]-]- - | - jar | as} -}-]-] - ry | 7 ye ot -|ar | - | wl - | - pas} a | - | - ~|2 Jom} - | - be 05 ¥ q — “ts a 8 ~ oo | - | 2] - | - |o25 3a | 27 = a4 | 32 = = [= [9 [30 = = [= _[ 8 [20] = 68 60 | 55, = 78 or | &2 | = ea | — | ve] oe = 5 | - | | 76 =} woo | — | 9 | 6 | Ra 90x10 a8 | — | t02 | 93 = ‘Rd 10x12 [1012] 205 | too | tos | 128 | — | 119 | t03 = Ra 10x12 [1112] | =| sat 5 = 125 =| 153 Tid 160% 18 fad 100% 20 235 190 | 173 200% 28 350 | =| 228 | 99 : raza | 00 | =| 206 [a8 =] 7750326 | mao [= [ere [ae | a . ‘Rd 290 x 32 seo | — | 343 | 266 250} | nasz0x30 i sco | 420 sad [290] 3 |side Metones locos para aparatos de elavacién Piezas de asequramiento Sustituye a ta edicidn 9.70 Medidas en mm Esta norma sirve para piezas de aseguramiento de motones locos ex averates de elevacién; especialmente para el empleo en motones lo- coms eegin DIN 15408, DIN 15409 y DIN 15410, asi como suspensiones de ganchos de carga segin DIN 15411, Por esta norma se pretende conseguir la uniformidad dimensional de las piezas de aseguramientc de las distintas formas de las suspen- siones de ganchos de carga. 2_Medidas, desienacién a Designacién de una pieza de aseguramiento de distancia entre aguje= ros f= 75 mm y anchura g = 25 mr Pieza de aseguramiento DIN 15414 - 75 x 25 Distancia entre| agujeros Para gancho de carga a ge lte|e Ky nif, +5 ai 75 25 Oot 25 TOUT, 5 132, 32, 70 |i o [To BBO Ti 0. 110 540 1 3. Materiel (semiproducte) Acero; calidad a eleccién del fabricente. Semiproducto utilizable: acero plano lmminado o estirado brillente a eleccién del fabricante. 4 _Ejecucién Calidad quperficial pare todas las superficies mecanizadas con erran- que de viruta segun DIN-ISO 1302 . = en la zona de gt clase de rugosidad NB = para todas les demdés: zonas: clase de rugosidad N9, Pora medidas sin indicacign de toleroncio de superficies de las piezas o trabajar con arranque de vi- pa MR I BE UR SIE EAE A Tb Ab et ak shnenianhedUDC 621.873 : 621.861 DEUTSCHE NORM. duly 1982 Cranes Bottom blocks ‘Type C rope pulleys with deep groove ball bearing, without internal sleeve Krane; Unterflaschen; Seilrollen der Form C mit Rillenkugellager ohne Innenbuchse In keeping with current practice in standerds published by the International Organization for Standardization (/SO), {comma has been used throughout as the decimal marker, 1. Scope and field of application “The specifications of this standard apply for rope pulleys (hereinafter briefly referred to as pulleys) with rolling bearing, without internal sleeve, for bottom blocks of eranes. “This standard specifies dimensions intended to ensure interchangeability of pulleys and the components of the rolling bearing. Thase pulleys may also be used instead of other pulleys in rope drives, e.g. upper pulleys, or in lifting means other than bottom blocks. “The use of these pulleys is dependent on the design of ths rope drive in accordance with DIN 15020 Part t and the loading and construction of the journal bearing. Type A pulleys, dealt with in DIN 15.422 Part 1, shall be used for production cranes, 2.9, steel works and rolling mill cranes. This stancard provides the necessary basis for exchanging pulleys with rolling bearing, without internal sleeve Continued on pages 2 to 4 yah Variag Gn, avin 30h axcuane sale nahi for German Stancaras (OR WOTmeN) DIN 15418 Part 1 Engl. Price group 4 03s, ve Sales No, 0104Page 2 OIN 15418 Part 1 2 ensions, designation [BER=E] ae Spacer sleeve C 15h conforming to DIN 15418 Pat2 | (4. Spacer sleeve A conforming to DIN 15418 Part 2. / y =| spacer saves B conforming to OIN 15418 Part 2 Sealing cover conforming to DIN 18.418 Part 3 shall be used when mounting several pulleys {type D or E, subject to agreement) side by side on one shaft. Figure 1. Type C pulley with deop groove ball bearing, without internal sleeve Designation of @ type C pulley for a bottom block provided with lifting hook No. 25, nominal rope diameter dy = 20mm, ‘nominal pulley diameter dz = 60 mm and shaft diameter ds = 140 mm. Pulley DIN 15418 — 25 — C — 20 x 560 ~ 140 Table 1. Pulleys for twin sheave bottom blacks conforming to DIN 15 408 Deep groove | Size | Spring | Number 5s.) | og | Pellbeering | ofserew | vasher | of sews 71] bs | asin asin | asin | and spring 82 | 82 |01N 625 Part] DIN 6912| DIN 7980 | washers Liting hook [i {do da | ds | de | dy | by No [| | @ 28 | 9 |225| 200| 45] 60| 85| s2| 85| 100/275] 6200 |M axzo| 8 8 @ | 14 [200] 920] 58] 70/100] a8 | 6o| 110 |s00] 6211 |w axz0] 8 | 8 5 | 13 | 315] 300 6 | 14 [ass] 405] 70| 80/125] 48] 65 | 110 4a] 60/t10|300| e212 |m exo] 8 5 e214 | ax20] 8 ws] 75| 00 |100| s2| 70| 100 [eso] ezis [w oxao] 0 8 7a | 18 [450 | 510] 20 | 100 | 0 | o| 70| 190[ea8| eat |w oxzo 12 | [o00| sro] 0 | 110 100| ca | 00 | 90 | 280] ez1@ _|mvoxas alc eal ae es [20 | 26 [e20| 710] 110 | 120} 200 | 72| 95| 160 [ars | e222 |msoxas| 10 2 38 | 28 [rao] 790] 120 | 190 |218| e0|100| 100 [a50| exe [ioxzs| to | 12 s2_| 32 | 000 | @00| 120 150| 200 | e0 [100 | 100 sso] exe (wizxso] 12 | 2 | wo | 30 [000 [1010] 40 | 160 | 250 | 100 | 105 | r00 [eas | eae [wiaxsol 2 | 12 | For ") and 2), see table 2. ={a2 [a [620] 700 | DIN 15418 Part 1 Page 3 Table 2. Pulleys for quadruple sheave bottom blocks conforming to DIN 15 409 “aml 1 Daap gos | See] Sone] Numer iting | ball bearing | of screw | washer of screws ook | de | ta] da | de | do | ay | Oy | bp [99] Os | Min | Sim | “asin | andapring No. | ra | no | Kr -92 | ~02 | -9.2 |DING25 Part | DIN 6912 | DIN 7980| washers aa [20 [seo] eo] ao [too avo] ce] e5|aoszs| ozs aroxas| vo [2 [225 a50| 6030 |M10x25 160 |350| o0aa [M1290 iol 730/170" 160 | 20 oo] e800 | 2c0 | 200 | 200] 280] 20" 220 | a0 | 20" | 36 fio] r10| 220 | ao [340 | 00 | v0 | 0 [ana] eoea saxon ‘oo [40 [r20| 210] 20 125 | 44 [1250] 1380| 260 | 280 | 400 170 [350] 6036 |m12xa0| 12 2 180 [350] 6040 [m12x30 260 | 360 [112 | 100 [210 [450] 6048 |ta1z x30 125 | 160 [210 [350 | 6052 16x40 1) The following assumptions have been made for calculating the nominal rope diameters and pulley diameters in accordance with DIN 18 020 Part 1 nominal strength of individual wires for usual transp mechanism groups 1.Byy and 1 Arm, 1770 Nimm?; 2m to4m, 1870 N/mm2; proportional rope tensile strength corresponding to the maximum lifting capacity of strength class M lifting hooks, for drive mechanism groups 1 8m to 4m, in accordance with DIN 15.400. 2) For mounting the pulleys, the adjacent structural elements shall be dasigned with an axial play of not less than 1 mm on each side. The length bg of the type 8 spacer sleeve (as specified in DIN 15 418 Part 2) shall be 2.65 ~ for more than one pulley being arranged side by side on one shaft. purposes and for non-rotating wire ropes assigned to drive 3 Finish Groove profiles and accuracy in accordance with DIN 15 061 Part 1, the grade of accuracy being subject to agreement. Finish of all surfaces machined by cutting in accordance with DIN ISO 1302 — with specifications of fit being given, roughness grade N7; — with general tolerances on fit being given, roughness grade N9. DIN 7168 ~ m and DIN 7168—S general tolerances shall apply to the dimensions of the machined surfaces of work- pieces with no tolerance indication. Hub dimensions as specified in DIN 15 062 Part 2. Principles relating to the design of pulleys in accordance with DIN 1020 Part 1. Hub bore edges provided with 2 mm X 15° chamfer. 4 Technical delivery conditions “The specifications given in DIN 15.063 are to be applied in this respect.4 DIN 15.418 Part 1 Standards referred to DIN 625 Part t DIN 6912 DIN. 7168 Part 1 DIN. 7168 Part 2 DIN 7980 DIN 15020 Part 1 DIN 18061 Part 1 DIN 15062 Part 2 DIN 15063 DIN 18400 DIN 15.408 DIN 15.409 DIN 15418 Part 2 DIN 15418 Part3 DIN 15422 Part 1 DIN ISO 1302 Single-row deep groove ball bearings without filling notch Hexagon socket flat head cap screws with pilot for wrench key General tolerances; linear and angular dimensions General tolerances; form and position Spring washers for cheese head screws Lifting appliances; principles relating to rope drives, design and construction Lifting apptiances: groove profiles for rope pulleys Cranes; rope pulleys; dimensions of hubs and bearings Lifting appliances; rope pulleys; technical delivery conditions Lifting hooks for lifting appliances; mechanical properties, lifting capacities, stresses and materials Cranes; twin sheave bottom blocks; assembly Cranes; quadruple sheave bottom blocks; assembly Cranes; bottom blocks; spacer sleeves for type C rope pulleys with deep groove ball bearing, with out internal sleeve Cranes; bottom blocks; sealing covers for type C rope pulleys with deep groove ball bearing, with: ‘out internal sleeve Grenes; bottom blocks; type A rope pulleys with cylindrical roller bearing and internal sleeve “Technical drawings; methods of indicating surface texture on drawings Other relevant standards DIN 18062 Part 1 DIN 15417 DIN 18421 Part 1 Cranes; rope pulleys; selected canges and correlation of diameters and overall widths Granes; bottom blocks; type D rope pulleys with plain bearing Cranes; bottom blocks; type B rope pulleys with deep groove ball bearing and internal sleeve International Patent Classification F 16H 55/50 B6sDUDC 621.873 : 621.861 DEUTSCHE NORM July 1962 Cranes Bottom blocks ‘Spacer sleeves for type C rope pulleys with deep groove ball bearing, without internal sleeve rane; Unterflaschen; Abstandbuchsen fir Selrollen der Form C mit Rillenkugellager ohne Innenbuchse In keeping with current practice in standerds published by the International Organization for Standardization (ISO), ‘comma has been used throughout as the decimal marker, Dimensions in mm 1. Scope and field of application “The specifications of this standard apply for spacer sleeves for type C rope pulleys conforming to DIN 15418 Part 1 Dimensioning and finish are specitied in this standard, ‘This standard provides the necessary basis for exchenging spacer slaover, 2. Dimensions, designation See page 2 for illustrations, dimensions and designation, 3. Material Steel at the manufacturer's discretion. 4 Finish Finish of all surfaces in accordance with DIN 180 1302 ~ In the region of internal diameter dg and external = elsewhere, roughness grade NB. DIN 7168 ~ m and DIN 7168~$ general tolerances shall apply to the dimensions with ro tolerance indication, Edges shall be chamfered. meter dg, roughness grade N 7; Continued on page 2 Standards referred to DIN. 7168 Part 1 General tolerances; linear and angular dimensions DIN. 7168 Part 2 General tolerances; form and position DIN 15.408 Cranes; twin sheave bottom blocks; assembly DIN 15.409 Cranes; quadruple sheave bottom blocks; assembly DIN 15418 Part 1 Cranes; bottom blocks; type C rope pulleys with deep groove ball bearing, without internal sleeve DIN 1S0 1302 Technical drawings; methods of indicating surface texture on drawings Other relevant standards DIN 15418 Part 3 Cranes; bottom blocks; sealing covers for type C rope pulleys with deep groove ball bearing, without internal sleeve ‘euth varag Gm Bor 80 hes erclon 03.85 rants forderman Sancarce (OW Nomen) DIN 15418 Part2 Engl. Price group 4 Sales No, 0104Page 2 DIN 15.418 Part 2 “Type A space sleeve “Type B spacer soove “Type spacer sleeve L {used when one rope pully only is (used where mara than one rope pulley (uted inside the rope pulley) mounted on the puley shaft) is arranged side by sda on one shaft] l wh et 1) Designation ofa type A spacer sleeve Oasignaton of type B spacer sleeve Designation of a type C spacer sleave with diameter ds = 80 rm with diameter de » 140 mm with dlametar dy = 140 m Spacer sleeve DIN 15418 —A80 Spacer sleeve DIN 15 418 — B 140 Spacer sleeve DIN 15418 — C140 Table 1, Rope pulleys for twin sheave bottom blocks conforming to DIN 15 408 - Spacer sleeve A tm | de | be | Mas ‘Mass m_| mw | -& | t= kom 4_| 60 [375 | 026 007 = 0.08 60 ‘008 70 010 | 15 018 | 013 | 3 0.19 | 20 | 378 022 ~ [130 [37.5 032) } E 140 [35 038 a0 [16035 [12 oat s40_| 160_| 925 | 1.20 049) - 1) Calculated with 7,85 kg/dms. j Table 2. Rope pulleys for quadruple sheave bottom blocks conforming to DIN 15 409 ps Spacer Space teeve a was | de] do | bh a [4 | % | Mam s wom | rs | mm | 82 =i -b, |e vn [40 120 co 210| 198 [9 = fis0 1 65 yaa5 [210 | 10 5) Late 155 os F200” | 245, 180) 1.64 | 65 | 280 [265 “200. 18 os | asr | sto | 208 220 170 ss [ata] s40 | 26 240 aa7_| as | s24 | e00 | oss 260 “285 as [483 | 400” | 380 [10 9) Caleulated with 7,88 Kafe | 2 The length bg of the spacer sleeve shall be 2 hs — 5, here more than one rope play i arrange side by side j on one shaft. | International Patent Classification F 16H 55/50 7 B66 aeDEUTSCHE NORM duly 1982 | Cranes Bottom blocks Sealing covers for type C rope pulleys with deep groove bail bearing, without internal sleeve upc 621.87: Krane; Unterflaschen; Verschiussdeekel fi Seilrollen der Form C mit Rillenkugellager ohne Innenbuchse In keeping with current practice in standards published by the International Organization for Standardization (iSO), ‘comma has been used throughout as the decimal marker, Dimensions in mm 1 Scope and field of application “The specifications of this standard apply for sealing covers for type C rope pulleys conforming to DIN 15.418 Part 1 Dimensioning and finish are specified in this standard. ‘This standard provides the necessary basis for exchanging sealing covers. 2. Dimensions, designation See page 2 for illustrations, dimensions and design 3. Material Steel at the manufacturer's discretion. 4 Finish Finish of all surfaces machined by cutting in accordance with DIN 180 1302 = inthe region of dy and ds, roughnoss grade N 8; = elsewhere, roughness grade NS. DIN 7168 — m and DIN 7168 —S general tolerances shall apply to the dimensions with no tolerance indication, Uniess otherwise agreed, only sealing covers for shaft gaskets shall be used, | When mounting the shaft gasket ensure that the sealing lip faces outward. Continued on page 2 Standards referred to DIN. 3760 Radial shaft gaskets; selection of types and dimensions for steel works Selection sheet 1 installations and rolling mill installations and cranes DIN 6912 Hexagon socket flat head cap screws with pilot for wrench key DIN 7168 Part 1 General tolerances; linear and angular dimensions DIN. 7168 Part2 General tolerances; form and position DIN 15.408 Cranes; twin sheave bottom blocks; assembly DIN 15.403 Cranes; quadruple sheava bottom blocks; essembly DIN 15418 Part 1 Cranes; bottom blocks; type C rope pulleys with deep groove ball bearing, without internal sleeve DIN ISO 1302 Technical drawings; methods of indicating surface texture on drawings Other relevant standards DIN 15.418 Part 2 Cranes; bottom blocks; spacer sleeves for type C rope pulleys ddaep groove ball bearing, without internal sleeve Ton for Germen Stenderaa (OR Nomen) DIN 16.418 Part3 Engl. Price groun 4 ee Salet No. 0104 ee TSPoge2 DIN 15418 Part 3 Sealing cover with deep groove seal (D) Seating cover for shaft gaskat (E) t t aoe Detain X (Ur t ot ( » ck AM) oP mit | iF \ psi ti ls 3s sie | | Lo Other dimensions 5 6t9 48 for type D sealing cover Te odo Designation of a sealing cover with deep groove seal (D), with diameter dy = 180 mm: ‘Sealing cover DIN 15 418 — D 180 : Table 1._ Rope pulleys for twin sheave bottom blocks conforming to DIN 16 408 | ] ‘Number [ Associated radial shaft 4 |b | do | dy fae | ds | die | dis | dee | 29 | f | Of | gasket type A con- ° I | bores _| forming to DIN 3760 > Tees 1 T @ [4 | 60x 7x 6 io | 76 i ioe “ooo iio | 16 18 a io] 4 = i faze [te | ar 75 as a | i30 | 78 18 124 oxi xT2 va0_| 78 | 2s zp. T0OX Ta XID 160.) 13 a TOK SOR TE | ie | 79 zs 720% 160% 12 200 | 79 oa io ¥30 x 160% 12 [ais | 22 15 € Tax T70x 18 | 230_ [22 78 [880 T80TE 250 | 22 15 6 | 160% we See table 2 a Table 2._ Rope pulleys for quadruple sheave bottom blocks conforming to DIN 18 409 ee ] | ‘Number | Associated radial shaft ayy da) |diad | de | dis | die | 29 | & | of | gasket type A com va | bores _| forming to DIN 3760 rs a 6 60 % 190% 15 tr [te | 208 [280 278 [170% 200715 = [Retenr _14_[ 20” [240 [290 | 320 6 190x220 x15 230 [14_| 20 | 260 | 340 6 200 % 23015 250 [14 | 20 | 290 | 340 | 370 [8 220 x 260% 15 0 | 14 | 20 | 920 | ~400 8 | 20x270%15 | 0 | 14 | 20 | 340 [420 a 260 x 300 x 20 400 | 27 | 281 | 320 | 18 | 26 | 960 | 440 | 480 [8 280 x 320 x 20 1) For hexagon socket head cap screws conforming to DIN 6012. International Patent Classification F 16 1 85/60 B66D