ev.

- 12/17/03

SYSTEM 300 S\NING DOOR

INSTALi ATION INSTRUCTIONS
 pev. - 12/17/03

DRA\./ING No, REVISION REV. DATE TYPE OF DRA\./ING

A-400-960-0003 - 12/17/03 SYSTEM 300 S\./ING DOOR LOGO SHEET
A-400-960-0003.00 - 12/17/03 SYSTEM 300 S\./ING DOOR DRA\./ING INDEX SHEET
A-400-960-0003.01 - 12/17/03 SYSTEM 300 S\./ING DOOR ASSEMBLY CONFIGURATION
A-400-960-0003.02 - 12/17/03 SYSTEM 300 S\./ING DOOR INSTALLATION INSTRUCTIONS
A-400-960-0003.03 - 12/17/03 SYSTEM 300 S\./ING DOOR INSTALLATION INSTRUCTIONS
A-400-960-0003.04 - 10/02/03 SYSTEM 300 S\./ING DOOR INSTALLATION INSTRUCTIONS
A-400-960-0007.01 - 12/17/03 SYSTEM 300 S\./ING DOOR INSTALLATION INSTRUCTIONS
A-400-960-0003.05 - 10/02/03 SYSTEM 300 S\./ING DOOR INSTALLATION INSTRUCTIONS
A-400-960-0003.06 - 12/17/03 SYSTEM 300 S\./ING DOOR INSTALLATION INSTRUCTIONS
A-400-960-0003.08 - 10/01/03 SYSTEM 300 S\./ING DOOR INSTALLATION INSTRUCTIONS
A-400-960-0003.07 - 10/01/03 SYSTEM 300 S\./ING DOOR INSTALLATION INSTRUCTIONS
A-400-960-0006.01 - 10/01/03 SYSTEM 300 LOCKER INSTALLATION INSTRUCTIONS
A-400-960-0006.02 - 08/28/03 SYSTEM 300 LOCKER INSTALLATION INSTRUCTIONS

DOORS & BUILDING COMPONENTS

DOUGLASVILLE, GA CHANDLER, AZ. HOUSTON, TX
02001 DBCI ALL RIGHTS RESERVED

SYSTEM 300 S�ING DOOR

DRA 'v/ING INDEX SHEET
A
APPROVALS DAlE:

.....,,:= ;:= =-AJ S_ ____10_/_02_ /_03

ER
_
RA

H , ro I DRAMN� 4QQ-96Q-QQQ3 QQ I
R

Lo.ne No.Llev 12/17 /03 =al\J

----1
EV.

Lo.ne No.Llev 12/17 /03 NONE 2 13

SCALE: SHEET OF
APPROVED
 SIJING DOOR DOOR
LATCH

IIHl1E
4.000
---------------- ------------------
REF",

f IJllllll'IDCAL
ICOlal/1PI:tCINIIT ) DOOR ASSY. TOP VIEW
SCALE: 1:2 3'0"X8'8"
SWNG DOal

RIGHT OPENING
Sv/ING DOOR TOP CHANNEL

20 GA.
•0
........ GLOSSY
WHllE
b
�
•0
t::.
J:

J:

METAL
BRACING

LATCH

LATCH
·z· --1. -5'0'__J
FRAME
CROSS­ DOOR ASSY. FRONT VIEW
MEMBERS SCALE: NONE
BASE
CHANNEL
BASE
BASE CHANNEL
DOOR FRONT CHANNEL DOOR REAR
SCALE: NONE SCALE: NONE DOORS & BUILDING COMPONENTS
OOUGLASVILLE, GA CHANDLER, AZ. HOUSTON, TX
02001 DBCI ALL RIGHTS RESERVED

SYSTEM 300 SVING DOOR

, INSTALLATIDN INSTRUCTIONS
�-�PR-����-�-�
SHEET OF
�f'ROVED
Lo.ne No.Lle 12/17 /03 NONE 3 13
 < ·�- . . . ..,... : -�......
_
.• . .. • .. . . .
..
·
. . -� . .
Di,..
·
: •• •:
"'
.. ..-
.... . ":
.. ..
. -. •
. .
. ...
..
. � . .- . .. •·
. ..
Di,. ••• � ..
•ii.� "
=· ....D
. . . '.
..... . . "· .. . . .. :
.. .. .. . .
' . . .
.. .. .. .. �..
'ij
10'-0" 5'-0" 5'-0" 5'-0" 5'-0"
,t, o.c. ,, o.c. , t, o.c. ,, o.c. ,t, o.c. ,
(TYP) (TYP) (TYP) (TYP) (TYP)

Rollup
Door
Swing Swing Swing Swing
Door Door Door Door
,;
7
;
' 0
1 -1 /3 4 "
,t, ,; ,, , , ,, ,, , , ,, , , ,, ,, , , ,, ,, ,, ,, ,, ,, ,
8" 8'-8" 8" 3' 15", , 3' 15'( , 3' 15" 3' 7 1 /2"

7 1 /2" 4 1 /2"
(Typical)

STEP #1
ESTABLISHING BOUNDARIES AND DIMENSIONS
g DOORS & BUILDING COMPONENTS
Establish chalk-line layout on floor to corresponding OOUGLASVILLE, GA CHANDLER, AZ. HOUSTON, TX
02001 DBCI ALL RIGHTS RESERVED
architectural unit mix. Snap lines on floor and mark
dimensions of door openings. SYSTEM 300 SVING DOOR
NOTE: Hash marks ( //) show layout dimension with
�--�-----I , INSTALLATIDN INSTRUCTIONS
���-�-� DliJE:

REV.
corresponding measurement between each mark.
1:40 4 13

TITLE WAS A-400-005-0058.46.dwg CADD No. A-400-960-0003.02.DWG

 STEP #2 3/4" back from
Chalk Line TL-Bottom Channel
ATTACH FLOOR CHANNEL AND
BASE ANCHORS
TL-HALL
BOTIOM
ANG
(�
l
�fu{
1/4"GAP

GALVALUME A
BOTIOM ca.11�EL
3"x3"
Starter
Angle
W/Hem
3" Base Clip (V)

Galv. Bottom Channel

for Starter Support
VIEW "A-A" VIEW "B-B"

16"
TL-Single Base ./
Channel (C)
/

8'-8"

7 1/2" DOORS & BUILDING COMPONENTS

NOTES: 5) Leave (1/4") gap at all galv. unit bottom channel locations.
DOUGLASVILLE, GA CHANDLER, AZ. HOUSTON, TX
02001 DBCI ALL RIGHTS RESERVED

1) All bottom channels to be fastened 4 places per 1O' -0" using

powder actuated fasteners w/ 3/4" long pin.
6) Field cut galv. Bottom Channel to 2" length and
attach at corner on chalk line. (See View "B-B")
SYSTEM 300 SWING DOOR
INSTALLATION INSTRUCTIONS
2) Fasten TL-Hall Bottom Angle (D) 3/4" to the inside of the
boundary chalk line.
APPROVALS DA1E:
3) Fasten swing door base clips ( V ) on chalk line centered
DRAWN
at 4 1/2" locations.
4) Fasten TL-Base Channel (B & C) on chalk line
at 8" single and 16" double locations. SHEET OF
1: 50 5 13
TITLE WAS A-400-005-0058.47.dwg CADD No. A-400-960-0003.03.DWG
 SW�NG DOOR ro SW�NG DOOR A[P[Pl�CAl�ON
'Z' X 'Z' Starter Angle (E)
(Al unit partition locatlons, set
Starter Angle 2 11&• back
from Chalk-Una)

1 1!Z' X 314• X 314•

Galvalume
Bottom Channel (A)

Notes:
1) Set 20" TL-Bottom Angle(D) 3/4" back from
the chalkline. Fasten to floor using two powder
actuated fasteners with 3/4" pins provided by
others. This if for the attachment of the
corrugated hallway sheets.
DOORS & BUILDING COMPONENTS
DOUGL.ASVlLLE, GA CHANDLER, AZ. HOUSTON, TX
02001 DBCI ALL RIGHTS RESERVED

SYSTEM 300 SWING DOOR

�-AP- P ROVAI.S-�- -: --I
DA1E
INSTALLATl ON INSTR u CTI ON s
DRAWN
AJS

SHEET OF
6 13
 SW�NG DOOR ro ROll=UP DOOR APPl�CAl�ON
'Z' X 'Z' Starter Angle (E)
(Al unit partition locatlons, set
Starter Angle 2 11&• back
from Chalk-Una)

1 1!Z' X 314• X 314• Powder actuated fastener

Galvalume (See note 2).
Bottom Channel (A)
7-114• 11.-single Base
Channel (B)

[
ChalkUne
-
_......,,--KJ';tes:
,,
, _...... 1) Set 10" TL-Bottom Angle(D) 3/4" back from
the chalkline. Fasten to floor using two powder
actuated fasteners with 3/4" pins provided by
others. This if for the attachment of the
corrugated hallway sheets.
2) Fasten 7-1 /4" TL-Single Base Channel (E)
to floor on chalkline with two powder actuated
fasteners with 3/4" pins provided by others.
Tl. Bottom Angle (D)
for System 300 DOORS & BUILDING COMPONENTS
Swing Doors Bl
DOUGL.ASVlLLE, GA CHANDLER, AZ. HOUSTON, TX
Jflf&
s
02001 DBCI ALL RIGHTS RESERVED
{) ®

SYSTEM 300 SWING DOOR

�-AP- R
P OVAI.S-�- -: --I
DA1E
INSTALLATl ON INSTR u CTI ON s

7 13
STEP #6
INSTALL HALLWAY PARTITION
SHEETS, MIDSPAN AND
ROLLUP FRAMES

NOTE:
MIDSPAN OPTIONAL T L­
ON UNIT PARTITIONS DOUBLE
ROLLUP
MIDSPAN FRAME (P)
BRACING (K)
UNIT (optional)
PARTITIONS

WHITETEKS
WITH MOCAPS

HALLWAY
PARTITION STEP #6.3
Center hall sheet perpendicular to the
HALLWAY
STARTER
partition and level it. Fasten using
ANGLE white #8 X 1/2" teks at the locations
shown on sheet 10.
STEP 6.4
Field cut one piece of hall panel in half. Place the
halves at the starting and stopping locations as
shown in diagram. Fasten with white #8 X 1/2" teks
at locations shown on sheet 10.
M IDS PAN HALL
CHANNEL (K) ON STEP 6.5
I NS IDEOF UNIT INSIDE
If hallway system transitions from Swing door to Roll-up door
o v aoo, Install single (N) and double (P) rollup frames at remaining
FIELD CUT (J) F Rs sTEM
-----,.___r-._�...__,,-�.--..___r-._.___J-

HALLSHEEl R10GEsMusrnE OUTSIDE(HALLWAYSIDE) . .

STEP#6.1 roll-up locations making sure the frames are level and
p�� ��i!�
1
DETAIL 1
plumb. Use white #8 x 1/2" Teks as shown on sheet 9.
Install Hallway partition sheets (20"
glossy white corrugated hallway partition). Fasten from outside with #8 x 1/2" white DOORS & BUILDING COMPONENTS
DOUGL.ASVlLLE, GA CHANDLER, AZ. HOUSTON, TX
Teks screws. Use (3) #8 x 1/2" white Teks screws with mocaps at hallway starter angle. 02001 DBCI ALL RIGHTS RESERVED
Install Unit partition sheets in the same manner using #8 x1/2" galv. Teks screws.
STEP#6.2 SYSTEM 300 SWING DOOR
Level the midspan bracing (K} on the inside of Hall partition. Fasten from outside
with white Teks screws on every other rib in corrugation. Install unit :::==M'=PROv.��������_;��-Dli-JE_-,_-_-
__�---------------�---1 IN STALLATl ON IN STRLJ CTI ON S
DRAWN .A
siz� oRAwiNG NuMeER REV.

g6
partition midspan bracing in the same manner, using galvanized
4 3 5
AJS 091703
O O O O O O O
Teks screws. See section "B-B" on sheet 15 of the 300-Trim Install cH� � Hammond 10 02 o =i"
K
- - -SHEET OF
manual. 1: 50 8 13
M>P� Hammond 10 02 O

TITLE WAS A-400-005-0058.53.dwg CADD No. A-400-960-0003.05.DWG

 TL-BOTTOM
ANGLE 20" (D)

_6 r__
TEKS SCREW LOCATIONS HELD 3/4"
BACK FROM 16" TL-BASE

f �- -�--
3" BASE CLIP (V)
CHALK LINE HELD AT 8" TL-BASE CHALK LINE CHANNEL (C)
(TYPICAL) CHALK LINE CHA
3/4"
=z
.__----L._ - - - .L..� - _ _

I- ·
-l �I L3 ·1·
---L..

' , •
-

1' , • ' , • 3' 2' I , • 3' _j 115" 2' --i------- 8' ______._ 16" ---j
41/2" 41/2"

SECTION "A-A"
/
TL-TOP CHANNEL @ 1O'

FIELD CUT
HALF SHEET
J - - -

I\_
16" TL-DOUBLE
ROLLUP FRAME (P) �
HALL

A
SHEET (J)

A
V
8" TL-SINGLE
ROLLUP FRAME (N)

-, r -, r -, r 1------- ---------
ALL FASTENERS ARE
3 CLIPS (V)
II

#8 X1/2" WHITE TEKS

FRONT VIEW

DOORS & BUILDING COMPONENTS

DOUGL.ASVlLLE, GA CHANDLER, AZ. HOUSTON, TX
02001 DBCI ALL RIGHTS RESERVED

SYSTEM 300 SWING 000

#8 X 1/2" WHITE TEKS APPROVALS DAlE:
INSTALLATION INSTRUCTIONS
DRAWN REV.

1:30 9 13
TITLE WAS A-400-005-0003.07.dwg CADD No. A-400-960-0003.06.DWG
 I
I I

..=\J
I
I
Starter angle
-
-
� _..i - - f"
41/2"

�-
(TYP)

�12" 3'-0" 2' 3'-0" 1'-0" 8'-8" 16"-

8

SECTION "A-A"

3'-9" _ Fastener 1n
Starter angle 2" x 2 1/8" x 2 1/2" top channel@ 10'-0"
/

IA / IA
. . .
MINI/
DOOR
SWING DOOR(J)
sf rame
In s 300 �
SINGLE ROLLUP FRAME

3"x3" / DOUBLE ROLLUP FRAME

-I 1-41/2" (TYP)
- >-8"
�16"�

ALL FASTENERS ARE \ Pe, custome"eq ""1

#8 X 1/2" WHITE TEKS

FRONT VIEW DOORS & BUILDING COMPONENTS

DOUGL.ASVlLLE, GA CHANDLER, AZ. HOUSTON, TX
02001 DBCI ALL RIGHTS RESERVED

HALLWAY
APPROVALS
REV.

10 13
TITLE WAS CADD No. A-400-960-0003.08.DWG
STEP #10
SYSTEM 300
SWING DOOR INSTALLATION
4 1/2"
ENLARGED DETAIL

STEP #10.1
Establish swing of door (right of left)
and place up against designated unit.
STEP #10.2
Carefully remove shipping braces
(top & bottom) and discard.
STEP #10.3
Slide the top of the door up under
the Top Channel, but in front of the
corrugated hall sheet.(Be sure the 1/2"
hem on the frame is inset on the first
corrugation of the Hallway sheet.
(See enlarged detail above)
STEP #10.4
Lift door up & bring the lower portion of the door up to the
Base Clip. Secure door at fastening points located on
sheet 10. (Note: Be sure to square door and even gaps on all
sides so that the frame is level with the corrugated sheet.
Some adjustments may be required by slightly elevating one
side of the frame. (This is typically due to variations in floor.)
DOORS & BUILDING COMPONENTS
DOUGL.ASVlLLE, GA CHANDLER, AZ. HOUSTON, TX
02001 DBCI ALL RIGHTS RESERVED

SYSTEM 300 SWING DOOR

�--�-----1 INSTALLATION INSTRUCTIONS
REV.
 ,,,,

�
20 GA CENTER MUWON
GLOSSY WHllE
OR GALVALUME � �i2x2 20 GA
GALVALUME ANGL£
;

""

� - PARTITlON SHEETING

20 GA GALVALUME
BOTTOM CHANNEL

MINI LOCK
ASSEMBLY

PARTITION SHEETING

DOORS & BUILDING COMPONENTS

DOUGL.ASVlLLE, GA CHANDLER, AZ. HOUSTON, TX
02001 DBCI ALL RIGHTS RESERVED
LH. SWING SHOWN

SYSTEM 300 LOCKER

APPROVALS DA1E: INSTALLATION INSTRUCTIONS
DRAWN SIZE DRAWING NUMBER REV.
'"=cH=ECKED AJS
="" """"'___
BOB HAMMOND
1 0 0 1 03
..=..,...�"-"''-=--1
100203 ,A!.� - 4 0 0 - 9 6 0 - 0 0 0 6 . 0 1
,....
SHEET OF
APP�OB HAMMOND 100203 12 13
 2X220GA
GALVALUME ANGLE

�I'-,..
STEP #1.1
I �2X220GA
GALVALUME ANGLE Install 2" x 2" Galvalume angle to the
LOCKER FLOOR
i,...---20GA GALVALUME
rear and sides of the locker unit
STEP #1.2
�
Beginning at the rear of the locker
attach the locker floor as detailed

JI D in "A2" STTTCH SCRt.w--...,..

II
J),"'---------\.�11 II II lt #
11
11.JUb �
STEP #1.3
The last floor segment will be field
,, cut to fit the unit depth
�
;�2 2
X 20GA
GALVALUME ANGLE STEP #1.4
Install 2"x2" Galvalume angle
to the top of the last floor segment
STEP #1.5
Install mullion
to the top of the 2"x2"
Galvalume angle
PARTITION SHEETING
�
20GA GALVALUME
BOTIOM CHANNEL

-- 5' (TYP) --

DOORS & BUILDING COMPONENTS

DOUGL.ASVlLLE, GA CHANDLER, AZ. HOUSTON, TX
02001 DBCI ALL RIGHTS RESERVED

SYSTEM 300
LOCKER SYSTEM
APPROVALS DA1E:
DRAWN DRAWING NUMBER REV.
AJS 082803
CHECKED
BOB HAMMOND 100203
-400-960-0006.02
APPROVED
SHEET OF
BOB HAMMOND 100203 13 13
 Rev 10/02/03

SYSTEM 500 S\NING DOOR

INSTALi ATION INSTRUCTIONS

CADD No. A-400-961-0006.01.Dw'G

DRA\JING No. REVISION REV. DATE TYPE OF DRA\JING
A-400-961-0006.01 - 10/02/03 SYSTEM 500 S'w'ING DOOR LOGO SHEET
A-400-961-0006.02 - 09/17/03 SYSTEM 500 S'w'ING DOOR DRA'w'ING INDEX SHEET
A-400-961-0006.03 - 04/09/03 SYSTEM 500 S'w'ING DOOR ASSEMBLY CONFIGURATION
A-400-961-0006.04 - 04/04/03 SYSTEM 500 S'w'ING DOOR INSTALLATION INSTRUCTIONS
A-400-961-0006.05 - 04/07/03 SYSTEM 500 S'w'ING DOOR INSTALLATION INSTRUCTIONS
A-400-961-0006.06 - 04/02/03 SYSTEM 500 S'w'ING DOOR INSTALLATION INSTRUCTIONS
A-400-961-0006.07 - 04/02/03 SYSTEM 500 S'w'ING DOOR INSTALLATION INSTRUCTIONS
A-400-961-0006.08 - 09/16/03 SYSTEM 500 S'w'ING DOOR INSTALLATION INSTRUCTIONS
A-400-961-0006.09 - 04/07/03 SYSTEM 500 S'w'ING DOOR INSTALLATION INSTRUCTIONS
A-400-961-0006.10 - 04/14/03 SYSTEM 500 S'w'ING DOOR INSTALLATION INSTRUCTIONS
A-400-961-0006.11 - 04/07/03 SYSTEM 500 S'w'ING DOOR INSTALLATION INSTRUCTIONS
A-400-961-0006.12 - 06/11/03 SYSTEM 500 LOCKER INSTALLATION INSTRUCTIONS
A-400-961-0006.13 - 08/28/03 SYSTEM 500 LOCKER INSTALLATION INSTRUCTIONS

DOORS & BUILDING COMPONENTS

DOUGL.ASVlLLE, GA CHANDLER, AZ. HOUSTON, TX
02001 DBCI ALL RIGHTS RESERVED

SYSTEM 500 SwING DOOR

�-�p-����-�-�,-INSTALLATIDN INSTRUCTIONS
::::EDAJS
091703
Bolo Ho.MMonci 0
a
o - 9 61 - o o o 6 . o 2
SCALE:
ORAV.,N�:ro

SHEET OF
1 REV.

�P� Ho.MMonci o NONE 13 2

CADD No. A-400-961-0006.02.D'w'G
 TIP CIWIE..
/=ULDG™

-i'J-
IF Tl£ TIP)
SIJING DOOR DOOR
2.00 � LATCH\ -
I l I
l!Jel Rif",

\ I
I

la
� GA. GLIISSY \/HITE
3S.50
ll!.000 REF",
IQQl IBUQ
f fflQlll'IIICAL PI+CINPT } DOOR ASSY. TOP VIEW
ICOlal/1 SCALE: 1:2

TOP CHANNEL
r
.
,....
20 GA.
GLOSSY
WHITE

-
'b
�
0

3'0"X8'8"
SIINCl DOOR
RIGHT OPENING
SWING DOOR
LEFT OPENING
SWING DOOR

BASE LATCH
i..l ,---5· o·------a, I
CHANNEL BASE DOOR ASSY. FRONT VIEW
CHANNEL SCALE: NONE

BASE BASE
CHANNEL CHANNEL
BASE
DOOR FRONT CHANNEL DOOR REAR
SCALE: NONE SCALE: NONE DOORS & BUILDING COMPONENTS
DOUGL.ASVlLLE, GA CHANDLER, AZ. HOUSTON, TX
02001 DBCI ALL RIGHTS RESERVED

SYSTEM 500 SVING DOOR

�-�PR-����-�-� , INSTALLATIDN INSTRUCTIONS
DRAWN DRAWING NUMBER REV.

-400-961-0006.03
J. DAVIS 4/9/03
CHf_c_l(ED
J::Solo Ho.MMoncl 10/02/03 SHEET OF
�P.a<MPO
J::SolO Ho.MMoncl 10/02/03 NONE 3 13
 . .
t-? , .• . . ..., .
. . ....... .... .<q •
• • • • •
.. .. �

: ...
. .... · . ..
. .
. .:
• • • ••

. " .. ··
• .
. . • ...
. .. ·
• . •• _ . . •

. .·· ·. ..
. · • . • •
· �. .
It
T ·: � .. ». . . . ..
.
. .. ..
•• �. • • "·'II! • ,fl �
...
:: ·.,q ;
. .
: .. � " .
•
. � ,•
•
· ...
•

.... ..
:�

5'0.C. -�---- 10'-0" O.C. ----....,Y

"

, (TYP.) (TYP.)

a '
0
t8 t8
0I

0
T"""

.s
�
P,
.s
�
P,

(/) (/)
'
�=C\I ,,,
I;

'=,,C\I '=C\I ,,,

I;
,,, ,,,8'�,, ,,, ,,, ,
3' 3' C\J 8'-8" 16" 8'-8" 16"
T""" T""" T""" T"""

STEP #1
ESTABLISHING BOUNDARIES AND DIMENSIONS
DOORS & BUILDING COMPONENTS
Establish chalk-line layout on floor to corresponding DOUGL.ASVlLLE, GA CHANDLER, AZ. HOUSTON, TX
02001 DBCI ALL RIGHTS RESERVED
architectural unit mix. Snap lines on floor and mark
dimensions of door openings. SYSTEM 500 SWING DOOR
�--�-- INSTALLATION INSTRUCTIONS
APPROVALS DATE:
NOTE: Hash marks k/) show layout dimension with DRAWN DRAWING NUMBER REV.
I I SI

A - 400-9 61 -0006. 041 -

J. DA VIS 4/4/03 �
corresponding measurement between each mark. CH�EDb
0 Hamm Ond 10/02/0 SCALE: SHEET OF
APP� Hammond 10/02/0 1:40 4 13
 STEP #2
ATTACH FLOOR CHANNEL AND
BASE ANCHORS
GA
GALVALUME
CHAN��� t6� 1 /4" P BOTIOM CHANNEL
B

SYSTEM 500
SWING DOOR �
d

1/4" gap between unit bottom

channel and TL Single Base
channel /

Position the base channel

approx. 1/4" from the
perpendicular Galvalume
unit Bottom Channel.
See View "A-A".

1/4" gap

Corawall Bottom Channel

20 ga. Glossy White 10' long (typ)
flush with the Chalk Line

DOORS & BUILDING COMPONENTS

DOUGLA SVILLE, GA CHANDLER, AZ. HOUSTON, TX
NOTES: 02001 D BCI ALL RIGHTS RESERVED

1 ) All bottom channel to be fastened 4 places per 1 O' -0" using

powder actuated fasteners w/ 3/4" long pin (Supplied by others). SYSTEM 500 SWING DOOR
2) Fasten Corawall Bottom Channel (l..J ) to the inside of the
boundary chalk line. INSTALLATION INSTRUCTIONS
3) Fasten Base Channel (single & double) on chalk line REV.
at 8" single locations and 16" double locations.
4) Leave (1/4") gap at all Galvalume unit bottom channel locations.
 SW�NG DOOR ro SW�NG DOOR fo\[P[Pl�CAl�ON

'Z' x 'Z' Starter Angle

(At unit partition locatlons, set
Starter Angle 2 1/8. back
from Chalk-Une)

Powder actuated fastener

(See note 1).

11-112" 11.-Base Channel

for Swing Door
1 1/2" X 314• X 314• __ .,...,.
Galvalume
Bottom Channel
--� ChalkUne
11-112" 11.-Base Channel
for Swing Door

Powder actuated fastener Notes:

(See note 1).
1) Fasten 11-1 /2" TL-Base Channel for
the System 500 Swing Door to floor with
two powder actuated fasteners with 3 / 4"
pins that are supplied by others.

DOORS & BUILDING COMPONENTS

DOUGL.ASVlLLE, GA CHANDLER, AZ. HOUSTON, TX
02001 DBCI ALL RIGHTS RESERVED

SYSTEM 500 SWING DOOR

�-APP-ROVAI.S-�- -,
DATE
---<INSTALLATl ON INSTR u CTI ON s
DRAWN

SHEET OF
6 13
 SW�NG DOOR ro ROll=UP DOOR lRANS�r�ON
'r' X 'r' Starter Angle
(At unit partition locatlons, sat
Starter Angle 2 118· back
from Chal<-Une)

Powder actuated fastener

1 1/2" X 314• X 314• (See note 2).
Galvalurne
Bottom Channel 7-1/4• TL-Slngle Frame Base
Channel for Swing Door

halk Une
11-112" TL-Bottom Channel �
_[_ -
for Swing Door
Notes:
Powder actuated fastener 1) Fasten 11-1/2" TL-Base Channel for
(See note 1 ).
the System 500 Swing Door to floor with
two powder actuated fasteners with 3/4"
pins provided by others.
2) Fasten 7-1/4" TL-Single Base Channel
to floor with two powder actuated fasteners
with 3/4" pins provided by others.

---- DOORS & BUILDING COMPONENTS

DOUGLASVILLE. GA CHANDLER, AZ HOUSTON, TX
02001 DBCI ALL RIGHTS RESERVED

SYSTEM 500 SWING DOOR

�-AP- R
P OVALS-� -: ---I
-DAJE
INSTALLATl ON INSTR u CTI ON s
DRAWN

SHEET OF
7 13
STEP#6
INSTALL HALLWAY PARTITION SHEETS,
AND MIDSPAN BRACING.
NOTE:
MIDSPAN OPTIONAL ON UNIT
PARTITIONS

WHITE TEKS
WITH MOCAPS

HALLWAY
STARTER
ANGLE

STEP 6.3
If hallway system transitions from Swing door to
Roll-up door install single and double rollup frames
CORAWALL making sure the frames are level and plumb. Use
BOTTOM
CHANNEL white#8 x 1/2" Teks screws as shown in
MIDSPAN HALL A-400-961-0005.16.
CHANNEL

STEP#6.1
Install Hallway partition sheets (12" wide
DOORS & BUILDING COMPONENTS
glossy white flush hallway panels). Fasten from inside with#8 x 1/2" white Teks DOUGL.ASVlLLE, GA CHANDLER, AZ. HOUSTON, TX
02001 DBCI ALL RIGHTS RESERVED
screws. Use (3)#8 x 1/2" white Teks screws with mocaps at hallway starter angle.
STEP#6.2
Install midspan bracing (see A-400-961-0005.13) from unit side, using Teks screws on
SYSTEM 500 SWING DOOR
inside leg of Corawal I. Install unit partition midspan bracing 1-==.,,,.,...-"1' P ROll "1..s
_--+_____:.
--' --' '- .:..;__
INS TALLATI ON INS TR UC Tl ON
, -----1-�--------------
DA :re:
......; :.....
S
�-----l
DRAWN
in the same manner, using galvanized Teks screws.
/Ii - 4 00- 9 61 - 000 6 · 0 8
si DRAWING NUMB R REV.
AJs 091503 :
E E

See section "B-B" on sheet 14 of the System 500 Hallway cH�gib Hammond 1 o 02 03 SCALE: SHEET OF
Instruet,ions. l>f'P�
t:SOo Hammond 10 02 03 1:so a 13
STEP #10

�
SYSTEM 500

_fc_
SWING DOOR INSTALLATION
,.._. --12" --i-1--12" .

TOP VIEW

STEP #10.1
Establish swing of door (right or left)
and place up against designated unit.

STEP #10.2
Carefully remove shipping braces
(top & bottom) and discard.

STEP #10.3
Slide the top of the door up under
the Top Channel.
STEP #10.4
Lift door up & bring the lower portion of the door frame up to
the bottom channel. Secure door at fastening points located on
sheet 10. (Note: Be sure to square door and even gaps on all
sides so that the frame is level and plumb. Some adjustments
may be required by slightly elevating one side of the frame.
(This is typically due to variations in floor.)
DOORS & BUILDING COMPONENTS
DOUGL.ASVlLLE, GA CHANDLER, AZ. HOUSTON, TX
02001 DBCI ALL RIGHTS RESERVED

SYSTEM 500 SWING DOOR

�--�-- INSTALLATION INSTRUCTIONS
REV.
 NEL SECURED
� �� 4POINTS
'

TOP VIEW
TL TOP
/cH-ANNEL
. .
·I I·
0 - 0

\
CORNER
STARTER
ANGLE

..
DOORS & BUILDING COMPONENTS
FRONT VIEW DOUGL.ASVlLLE, GA CHANDLER, AZ. HOUSTON, TX
02001 DBCI ALL RIGHTS RESERVED

SYSTEM 500 SWING DOOR

�--�-- INSTALLATION INSTRUCTIONS
APPROVALS DATE:
DRAWN

SHEET OF
10 13
 1' 3'·0" 1' 1•--11---- ------------8'·8"-----------1-

SECTION A-A

A I•
A

MINI
DOOR
SWING DOOR
In Sys 500
Frame

3" x3"
Starter
Angle

[-1s"-J

DOORS & BUILDING COMPONENTS

DOUGL.ASVlLLE, GA CHANDLER, AZ. HOUSTON, TX
02001 DBCI ALL RIGHTS RESERVED

SYSTEM 500 SWING DOOR

DRAWN
APPROVALS DATE:
AJINSTALLATION INSTRUCTIONS
DRAWl4?5o-9 1- 11
6 0006.
REV.
J. DAVIS
CH�CKED
Lane Nalle SHEET OF
AP�� Hammond 1: 50 11 13
 g
;..:.,

;..:.,

;..
� �� 2X2 20 GA
GALVALUME ANGLE
20 GAHEADER
GLOSSY WHITE OR GALVALUME �

"'
�
BUTT
HINGE�
(lYP)
l,v LOCKER FLOOR
20 GA GALVALUME

���--
�

·�
/
/

,
20 GA CENTER MULLION
GLOSSY WHITE
� iii
'�
OR GALVALUME J

2X2 20 GA
GALVALUME ANGLE
�
20 GA CORADOOR FRAME
GLOSSY WHITE OR GAi.VAi.UME

� ��

SWING DOOR
�f\_ PARTITION SHEETING

I;

�
� 20 GA GALVALUME
BOTTOM CHANNEL

�
MINI LOCK
, ASSEMBLY
5 (TYP)

LH. SWING SHOWN DOORS & BUILDING COMPONENTS

DOUGLASVILLE, GA CHANDLER, AZ. HOUSTON, TX
02001 DBCI ALL RIGHTS RESERVED

SYSTEM 500
LOCKER SYSTEM
APPROVALS
DRAWN DRAWING NUMBER REV.
L. NALLEY
CHECKED
B HAMMOND
A-400-961 -0006.12
APPROVED
SHEET OF
B HAMMOND 12 13
 2X2 20 GA
GALVALUME ANGLE
� �,
�
STEP #1.1
�� �vitM� ANGLE Install 2" x 2" Galvalume angle to the
LocKER FLooR
�20 GA GALVALUME
rear and sides of the locker unit
�/
STEP #1.2

n1
Beginning at the rear of the locker
attach the locker floor as detailed

i WHµ 11 1111 11.JLI D in "A2"

:l,
Jib
"
• 11
JIil STEP #1.3
The last floor segment will be field
/ .....
cut to fit the unit depth
,, :f.vl&� ANGLE STEP #1.4
�
Install 2"x2" Galvalume angle to the
�I� top of the last floor segment
STEP #1.5
Attach mullion
' to the top of the 2"x2"
" Galvalume angle
PARTITION SHEETING

20 GA GALVALUME
BOTIOM CHANNEL

� �

-- 5' (TYP) --

DOORS & BUILDING COMPONENTS

DOUGL.ASVlLLE, GA CHANDLER, AZ. HOUSTON, TX
02001 DBCI ALL RIGHTS RESERVED

SYSTEM 500
LOCKER SYSTEM
APPROVALS
DRAWN DRAWING NUMBER REV.
AJS
CHECKED
B HAMMOND
A-400-961 -0006.13
APPROVED
SHEET OF
B HAMMOND 13 13