11L Psi NG Engine Parts

11L ENGINE
PM KITS
11L
PM KIT PART NUMBER DESCRIPTION QTY
1 661011 STANDARD PM KIT 1
2 661012 STANDARD PM KIT W/SPARK PLUGS 1
3 661013 PM KIT - GENERAL 1
4 661032 PM KIT - TOP END 1
5 661033 PM KIT - OVERHAUL 1
SERVICE KITS
11L
SERVICE KIT PART NUMBER DESCRIPTION QTY NOTES
A 600012 COMPLETE GAKSET KIT 1 PER ENGINE
B 660007 LINER KIT 1 PER CYLINDER

C 660006 TOP GASKET KIT 1 PER ENGINE
D 660005 CYLINDER HEAD KIT 2 PER HEAD
REVISION 7MAR14 NGE 11L PAGE 1
PHONE # 630.350.9400 E-MAIL PARTS@PSIENGINES.COM

PM KIT 1
STANDARD PM KIT
PART NUMBER - 661011
PART NUMBER DESCRIPTION QTY PAGE

610882 OIL FILTER 1
610790 VALVE COVER GASKET 1

SERVICE KIT 2
STANDARD PM KIT W/ SPARK PLUGS

610882 OIL FILTER 1
610344 SPARK PLUGS 6

PM KIT 3
PM KIT - GENERAL

610882 OIL FILTER 1
611023 IGNITION COIL BOOTS 6
32500662 THROTTLE BODY 1
32500715 THROTTLE BODY GASKET 1
53000019 BELT 2
610060 CCV FILTER 1
32501267 02 SENSOR 1

PM KIT 4
PM KIT - TOP END

610882 OIL FILTER 1
611024 IGNITION COIL W/BOOTS 6
32500715 THROTTLE BODY GASKET 1
53000019 BELT 2
610060 CCV FILTER 1
610963 EXHAUST FLANGE GASKET 1
32501267 02 SENSOR 1
610942 WATER PUMP 1
610959 WATER PUMP GASKET 1
612500 THERMOSTAT (181 DEGREE (83C)) 2
610262 THERMOSTAT GASKET 2
610261 THERMOSTAT O-RING 2
610477 THERMOSTAT O-RING 1
660005 CYLINDER HEAD KIT 2
660006 TOP GASKET KIT 1
OPTIONAL PARTS NOT INCLUDED IN KIT

PURCHASE SEPERATELY AS NEEDED
PART NUMBER DESCRIPTION

53000017 ALTERNATOR
52500001 TURBO CHARGER
38080463 EPR / MIXER KIT
33500774 AIR FILTER

PM KIT 5
PM KIT - OVERHAUL

610882 OIL FILTER 1
611024 IGNITION COIL W/BOOTS 6
53000019 BELT 2
610060 CCV FILTER 1
32501267 02 SENSOR 1
610942 WATER PUMP 1
612500 THERMOSTAT (181 DEGREE (83C)) 2
610852 OIL PUMP 1
660007 LINER KIT 6
600012 COMPLETE GASKET KIT 1
660005 CYLINDER HEAD KIT 2
660006 TOP GASKET KIT 1
OPTIONAL PARTS NOT INCLUDED IN KIT

PURCHASE SEPERATELY AS NEEDED
PART NUMBER DESCRIPTION

53000017 ALTERNATOR
52500001 TURBO CHARGER
38080463 EPR / MIXER KIT
610521 OIL COOLER
33500774 AIR FILTER

KIT A
COMPLETE GASKET KIT
IMAGE PART NUMBER DESCRIPTION QTY PAGE

26 611134 GASKET 1
4 610717 GASKET 1
11 610716 TIMING GEAR CASE COVER 1
19 610035 OIL SEAL 1
6 610720 FLYWHEEL HOUSING COVER GASKET 1

17 610707 OIL SEAL 1
35 610786 CYLINDER HEAD GASKET 1
3 610790 VALVE COVER GASKET 1
4 610119 GASKET ( BOLT ) 6
8 610061 O-RING, BREATHER ASSY 1
24 611128 O-RING 2
4 610531 OIL COOLER FLANGE GASKET 2
9 611168 WATER CHAMBER COVER GASET 1
28 & 33 610916 OIL RETURN PIPE GASKET 2
4 610228 OIL PIPE FLANGE GASKET 1
10 611182 OIL PAN GASKET 1
62 611181 GASKET 1
2 612231 COOLING WATER PIPE GASKET 2
13 610962 COOLING WATER PIPE GASKET 1
24 610963 THERMOSTAT HOUSING GASKET 1
28 610555 GASKET 1
36 610916 OIL RETURN PIPE GASKET 1
3 610262 THERMOSTAT GASKET 2
4 610261 O-RING 2
5 610477 O-RING 1
13 610959 WATER PUMP GASKET 1
18 611129 O-RING 1
6 610989 GASKET 6
2 610990 INTAKE MANIFOLD GASKET 1
18 611009 GASKET 1
7 611030 POWER STEERING PUMP GASKET 1
9 611032 AIR COMPRESSOR GASKET 1
2 53500028 GASKET 1
2 32500715 THROTTLE BODY GASKET 1
4 52500038 GASKET 1
27 53500032 GASKET 1
NO IMAGE 106613 OIL DRAIN GASKET 1
NO IMAGE 106614 TURBO EXHAUST GASKET 1
NO IMAGE 33500805 CATALYST MUFFLER GASKET 1

KIT B
LINER KIT - PER CYLINDER

25 610690 CYLINDER LINER 1
7 610748 CONNECTING ROD BEARING 1
1 610750 PISTON 1
2 610761 TOP RING 1
3 610759 2ND RING 1
4 610762 OIL RING 1
5 610756 PISTON PIN 1
6 610467 SNAP RING 2

KIT C
TOP GASKET KIT—PER ENGINE

3 610790 VALVE COVER GASKET 1

6 610989 EXHAUST MANIFOLD GASKET 6
2 612231 WATER CROSSOVER GASKET 2
4 610119 BOLT GASKET 6

KIT D
CYLINDER HEAD KIT - PER HEAD
3 & 16 610778 VALVE SEAT 3
4 & 17 610774 VALVE SEAT 3
5 & 18 612123 VALVE GUIDE 3
1 612148 INTAKE VALVE 3
4 610792 EXHAUST VALVE 6
8 610806 VALVE SPRING ASSY (EXHAUST) 3
15 610803 VALVE SPRING (INTAKE) 3
17 610812 RETAINER 6
18 611089 WASHER 6
19 610814 COTTER 12
20 610850 VALVE STEM SEAL 6

REPLACMENT SERVICE ENGINE
59000019 14L SERVICE ENGINE 1
Service include includes:
Valve covers to oil pan

Intake and exhaust manifolds with coolant tubes.
All front drive accessories to flywheel, includes water
pump, fan hub, belt idler, starter.

CYLINDER BLOCK - 11L

CYLINDER BLOCK - 11L
IMAGE PART NUMBER DESCRIPTION QTY NOTES
1 610663 CYLINDER BLOCK ASS'Y 1 %

2 NOT SOLD SEPERATELY BLOCK, CYLINDER 1 ^
3 610839 BUSH, CAM SHAFT 4 &
4 610065 PLUG, CORE 6 ^
5 610000 PLUG, CORE 15 %
6 NOT SOLD SEPERATELY CAP, BEARING #1 3 %
7 NOT SOLD SEPERATELY CAP, BEARING #3 2 ^
8 NOT SOLD SEPERATELY CAP, BEARING #7 1 &
9 NOT SOLD SEPERATELY CAP, BEARING #4 1 ^
10 611040 BOLT, BEARING CAP 14 %
11 610002 RING, LOCATING 14 %
12 610709 NOZZLE, OIL SPRAY 1 ^
13 610004 PLUG, CORE 1 &
15 611079 SCREW, PLUG 1 ^
16 610018 RING, SEAL 1 %
17 611075 SCREW, PLUG 1 %
18 610201 RING, SEAL 1 ^
19 610022 SCREW, PLUG 1 &
20 610481 RING, SEAL 1 ^
21 611074 SCREW, PLUG 1 %
22 610245 RING, SEAL 1 &
25 610690 LINER, CYLINDER 6 @ IN KIT B
26 611134 GASKET 1 @ IN KIT A
27 611105 COVER, BLIND 1 %
28 610062 BOLT ASS'Y 2 ^
29 610712 OIL SPRAY NOZZLE ASS'Y 6 &
31 611034 BOLT, HEX. 12 ^
32 610449 WASHER, SPRING 12 %
33 610266 SCREW, PLUG 1 ^
34 610267 RING, SEAL 1 &
35 611076 SCREW, PLUG 1 ^
36 610194 RING, SEAL 1 %

TIMING GEAR CASE 11L

TIMING GEAR CASE - 11L
1 610692 CASE, TIMING GEAR 1 %
2 611096 PIN, DOWEL 2 %
3 610459 PIN, PARALLEL 1 $
5 610027 BOLT ASS'Y 3 %
6 610053 BOLT ASS'Y 5 ^
7 610326 BOLT ASS'Y 1 &
8 610693 COVER, TIMING GEAR CASE 1 ^
9 610694 COVER, TIMING GEAR CASE 1 %
11 610716 GASKET, TIMING GEAR CASE COVER 1 @ IN KIT A
12 610034 BOLT ASS'Y 6 %
13 610403 BOLT ASS'Y 7 ^
14 610421 BOLT ASS'Y 2 &
15 610377 BOLT, HEX. 3 ^
16 610525 WASHER, PLAIN 3 %
17 610047 WASHER, SPRING 3 ^
19 610035 SEAL, OIL 1 @ IN KIT A

FLYWHEEL HOUSING - 11L

1 610515 HOUSING, FLYWHEEL 1 %
610514 HOUSING, FLYWHEEL 1 %
6 610720 GASKET, FLYWHEEL HOUSING COVER 1 @ IN KIT A
8 610423 BOLT, REAMER 2 &
10 610441 NUT, HEX. 2 <
11 610037 BOLT ASS'Y 10 %
17 610707 SEAL, OIL 1 @ IN KIT A
18 610045 PLUG, RUBBER 1 %

CRANKSHAFT - 11L

1 610511 CRANK SHAFT ASSY 1 %
2 610509 SHAFT, CRANK 1 ^
3 610510 SHAFT, CRANK 1 &
4 610728 GEAR, CRANK SHAFT 1 ^
5 610065 PIN, PARALLEL 1 %
6 610674 BEARING, MAIN (STD) 7 @
7 610675 BEARING, MAIN (0.25) 7 %
8 610676 BEARING, MAIN (0.50) 7 ^
9 610677 BEARING, MAIN (0.75) 7 &
10 610678 BEARING, MAIN (1.00) 7 ^
11 610680 BEARING, THRUST (UPPER) (STD) 2 @
12 610682 BEARING, THRUST (UPPER) (0.25) 2 ^
13 610683 BEARING, THRUST (UPPER) (0.50) 2 &
14 610684 BEARING, THRUST (UPPER) (0.75) 2 %
15 610685 BEARING, THRUST (UPPER) (1.00) 2 %
16 610681 BEARING, THRUST (LOWER) (STD) 2 @
17 610686 WASHER, THRUST (LOWER) (0.25) 2 $
18 610687 WASHER, THRUST (LOWER) (0.50) 2 %
19 610688 WASHER,THRUST (LOWER) (0.75) 2 ^
20 610689 WASHER, THRUST (LOWER) (1.00) 2 &

VIBRATION DAMPER - 11L

1 610077 DAMPER, VIBRATION 1 &
4 610080 BOLT, HEX. 6 &

FLYWHEEL - 11L

1 610739 FLYWHEEL ASS'Y 1 &
2 610735 FLYWHEEL 1 %
3 610740 GEAR, STARTER RING 1 @
4 612487 PIN, PARALLEL 1 %
5 610382 BOLT, HEX. 8 %

CONNECTING ROD - 11L

1 610744 CONNECTING ROD ASS'Y 6 @
3 NOT SOLD SEPERATELY ROD, CONNECTING 1 %
4 611039 BOLT, CONNECTING ROD 2 &
5 610745 BUSH, CONNECTING ROD 1 &
6 610089 PIN, DOWEL 2 ^
7 610748 CONNECTING ROD BEARING ASS'Y 6 @ IN KIT B

PISTON - 11L

1 610750 PISTON 6 @ IN KIT B
2 610761 (NOTE 1) RING, TOP 6 $ IN KIT B
3 610759 (NOTE 1) RING, 2ND 6 ^ IN KIT B
4 610762 (NOTE 1) RING, OIL 6 % IN KIT B
5 610756 PIN, PISTON 6 @ IN KIT B
8 610467 RING, SNAP 12 @ IN KIT B
NOTE 1 611171 COMPLETE ENGINE RING SET 1 @ INCLUDES 2,3,4

CRANKSHAFT PULLEY - 11L

1 52500033 PULLEY, V-BELT 1
2 610104 WASHER 1
3 610430 BOLT, SOCKET HEAD 8

CYLINDER HEAD - 11L

CYLINDER HEAD - 11L

1 610512 CYLINDER HEAD ASS'Y (BARE) 1 $ FRONT
2 612484 CYLINDER HEAD ASS'Y (COMPLETE) 1 @ FRONT
3 610778 SEAT, VALVE 3 % IN KIT D
4 610774 SEAT, VALVE (INTAKE) 3 ^ IN KIT D
5 612123 GUIDE, VALVE 6 & IN KIT D OLD# 610775
6 610779 TUBE, INJECTION NOZZLE 3 ^
7 611064 PLUG, CORE 2 %
8 611063 PLUG, CORE 9 ^
9 611025 BALL, STEEL 3 &
10 611130 O-RING 3 ^
14 610513 CYLINDER HEAD ASS'Y (BARE) 1 % REAR
15 612485 CYLINDER HEAD ASS'Y (COMPLETE) 1 @ REAR
16 610778 SEAT, VALVE 3 % IN KIT D
17 610774 SEAT, VALVE (INTAKE) 3 ^ IN KIT D
18 612123 GUIDE, VALVE 6 & IN KIT D OLD# 610775
19 610779 TUBE, INJECTION NOZZLE 3 ^
20 611064 PLUG, CORE 2 %
21 611063 PLUG, CORE 9 $
22 611025 BALL, STEEL 3 $
23 611130 O-RING 3 %
29 611053 BOLT, COLLARED DUO. 28 @
34 611062 BOLT, STUD 2 &
35 610786 GASKET, CYLINDER HEAD 1 @ IN KIT A & C
37 610005 PIN, CORE 2 %
38 610111 PIN, PARALLEL 4 ^
39 611027 BRACKET, HANGER 1 &
41 610297 BOLT ASS'Y 2 ^
42 610386 BOLT ; HEX. 1 %
45 610382 BOLT, HEX. 1 %

CYLINDER HEAD COVER - 11L

1 610784 CYLINDER HEAD COVER ASS'Y 1 %
2 610781 COVER, CYLINDER HEAD 1 %
3 610790 VALVE COVER GASKET 1 @ IN KIT A,C,1,2,3
5 610118 WASHER 6 &
6 611043 BOLT, COLLARED HEX. 6 %
7 610060 BREATHER ASS'Y 1 @ IN KIT 3,4,5
8 610061 O-RING 1 ^ IN KIT A
9 610062 BOLT ASS'Y 3 %
17 610120 OIL FILLER CAP ASS'Y 1 @

VALVE - 11L

1 612148 VALVE, INTAKE 6 @ IN KIT D
4 610792 VALVE, EXHAUST 6 @ IN KIT D
8 610806 VALVE SPRING ASS'Y 6 @ IN KIT D
9 610803 SPRING, VALVE (OUTER) 6 < SAME AS 15
10 610795 SPRING, VALVE (INNER) 6 < PART OF 8
15 610803 SPRING, VALVE 6 @ IN KIT D
17 610812 RETAINER, VALVE SPRING 12 @ IN KIT D
18 611089 WASHER 12 @ IN KIT D
19 610814 COTTER, VALVE 24 @ IN KIT D
20 610850 SEAL, VALVE STEM 12 @ IN KIT D

ROCKER ARM - 11L

1 610815 ROCKER ARM & SHAFT ASS'Y 2 &
2 610820 ROCKER ARM ASS'Y 6 @
3 NOT SOLD SEPERATELY ARM, ROCKER 1 %
4 NOT SOLD SEPERATELY BUSH 1 ^
5 610826 ROCKER ARM SHAFT ASS'Y 1 &
6 610825 SHAFT, ROCKER ARM 1 ^
7 610139 PLUG, CORE 2 %
8 611147 SPRING, COMPRESSION 2 %
9 611144 SPRING, COMPRESSION 2 %
10 610142 WASHER 2 &
11 610143 RING, SNAP 2 &
12 610137 SCREW, ADJUST 6 ^
13 611083 NUT, HEX. 6 &
14 610822 BRACKET, ROCKER ARM 3 %
15 610363 BOLT, HEX. 3 %
16 610056 WASHER, PLAIN 3 $
17 610145 BOLT, HEX. 6 %
18 610146 WASHER, SPRING 6 #

VALVE TAPPET - 11L
1 612151 TAPPET, VALVE 12 @
2 610831 ROD, PUSH 12 @

CAMSHAFT - 11L

1 610832 SHAFT,CAM 1 @
2 610152 FLANGE 1 $
3 610153 BOLT ASS'Y 2 %

CAMSHAFT DRIVE - 11L

1 610842 CAM SHAFT DRIVE ASS'Y 1
2 610843 GEAR, CAM SHAFT 1
3 610400 BOLT ASS'Y 4
4 610846 IDLE GEAR ASS'Y 1
5 NOT SOLD SEPERATELY GEAR, IDLE 1
6 610849 BUSH, IDLE GEAR 1
7 610848 PIN, IDLE GEAR 1
8 611092 WASHER, THRUST 1
9 610361 BOLT, HEX. 2
10 610146 WASHER, SPRING 2

OIL PUMP - 11L

OIL PUMP - 11L

1 610852 OIL PUMP ASS'Y 1 @ IN KIT 5
2 NOT SOLD SEPERATELY HOUSING, OIL PUMP 1 %
3 610162 OIL PUMP GEAR ASS'Y 1 ^
4 610863 OIL PUMP GEAR ASS'Y 1 &

6 610859 COVER ASS'Y (FRONT) 1 %
7 610860 COVER ASS'Y (REAR) 1 %
8 610876 PLUNGER, VALVE 1 ^
9 611148 SPRING, COMPRESSION 1 &
10 610169 SCREW, PLUG 1 ^
11 610170 BOLT, HEX. 4 %
12 610171 NUT, CLEVELOC 4 %
13 610866 GEAR, OIL PUMP DRIVE 1 ^
14 610173 KEY, WOODRUFF 1 &
15 610174 WASHER, LOCK 1 ^
16 610175 NUT, HEX. 1 %
18 610176 BOLT, HEX. 2 ^

19 610177 WASHER, LOCK 2 <

OIL PUMP DRIVE - 11L

1 610864 IDLE GEAR MOUNTING ASS'Y 1 &
2 612491 GEAR, IDLE 1 %
3 610179 BEARING, BALL 2 ^
4 610180 RING, SNAP 2 &
5 610181 PIN, IDLE GEAR 1 ^
6 610182 RING, SNAP 1 %
7 610183 BOLT. SOCKET HEAD 1 ^

RELIEF VALVE - 11L

1 610871 RELIEF VALVE ASS'Y 1 @
2 NOT SOLD SEPERATELY HOUSING,RELIEF VALVE 1 %
3 610877 PLUNGER, VALVE 1 ^
4 611091 WASHER 1 &
5 611069 SCREW, PLUG 1 ^
6 611145 SPRING 1 %
7 610011 RING, SEAL 1 <

OIL FILTER - 11L

1 610522 ENGINE OIL FILTER ASS'Y 1 &
2 610882 FILTER CARTRIDGE ASS'Y 1 @ IN KIT 1,2,3,4,5
3 610881 OIL FILTER HEAD ASS'Y 1 %
4 610879 HEAD, OIL FILTER 1 ^
5 611072 SCREW, PLUG 1 &
6 610436 SCREW, PLUG 1 ^
8 610726 RING, SEAL 2 %
11 611070 SCREW, PLUG 1 %
12 610194 RING, SEAL 1 ^
13 610192 SPRING 1 &
14 610473 VALVE, BY-PASS 1 ^
15 611068 SCREW, PLUG 1 %
16 610206 RING, SEAL 1 %
17 610465 PIN, SPRING 1 ^
18 610203 SPRING 1 &
19 610473 VALVE, BY-PASS 1 ^
20 610422 BOLT ASS'Y 4 %
23 610420 BOLT ASS'Y 1 <
24 611128 O-RING 2 < IN KIT A

OIL COOLER - 11L

OIL COOLER - 11L

1 610521 COOLER, OIL 1 @
2 610888 HOUSING, OIL COOLER 1 %
3 NOT SOLD SEPERATELY ELEMENT, OIL COOLER 1 ^
4 610531 GASKET, OIL COOLER FLANGE 2 @ IN KIT A
5 610543 BOLT, SOCKET HEAD 2 &

7 610146 WASHER, SPRING 4 &
8 610254 WASHER, PLAIN 4 &
9 611168 GASKET, WATER CHAMBER COVER 1 @ IN KIT A
10 610243 BOLT ASS'Y 14 ^
12 612492 BOLT, STUD 4 &
14 610225 BOLT ASS'Y 2 &
15 610057 BOLT ASS'Y 4 %
24 610529 OIL PIPE ASS'Y 1 $
25 610549 SCREW, HOLLOW 1 ^
26 610727 RING, SEAL 2 @
28 610916 GASKET, OIL RETURN PIPE 1 @ IN KIT A
29 610156 BOLT ASS'Y 2 <
30 610530 OIL PIPE ASS'Y 1 &
31 610549 SCREW, HOLLOW 1 &
32 610206 RING, SEAL 2 @
33 610916 GASKET, OIL RETURN PIPE 1 @ IN KIT A
34 610156 BOLT ASS'Y 2 %

OIL PAN - 11L

OIL PAN - 11L
1 610904 PAN, OIL 1 &
2 610222 SCREW, PLUG 1 &
3 610223 RING, SEAL 1 @
4 610228 GASKET, OIL PIPE FLANGE 1 @ IN KIT A
5 610550 PIPE, OIL 1 ^
10 611182 GASKET, OIL PAN 1 @ IN KIT A
11 610389 BOLT ASS'Y 2 %
18 610224 BOLT ASS'Y 31 %
19 610214 BOLT ASS'Y 1 &
23 610486 CLAMP, HOSE 1 ^
35 610229 GUIDE TUBE ASS'Y 1 %
43 610909 OIL LEVEL GAUGE ASS'Y 1 @
45 610897 PIPE, OIL 1 ^
47 610389 BOLT ASS'Y 1 %
48 611038 SOCKET BOLT ASS'Y 2 %
49 610026 BOLT ASS'Y 2 %
52 610901 OIL SUCTION PIPE ASS'Y 1 $
63 610026 BOLT ASS'Y 4 %

COOLING WATER PIPE - 11L

COOLING WATER PIPE - 11L

1 610930M PIPE, COOLING WATER 1
2 612231 GASKET, COOLING WATER PIPE 2 @ IN KIT A & C
3 610243 BOLT ASS'Y 2 %
4 611059 BOLT, STUD 2 %
5 610017 NUT, HEX. 2 ^
7 610056 WASHER, PLAIN 2 ^
8 611155 SCREW, CONNECTING 1 &
9 610267 RING, SEAL 1 $
10 610285 SCREW, PLUG 1 %
11 610727 RING, SEAL 1 ^
12 610923 PIPE, COOLING WATER 1 &
13 610962 GASKET, COOLING WATER PIPE 1 @ IN KIT A
16 610254 WASHER, PLAIN 2 &
17 611124 HOSE, SILICON 1 @
18 610248 CLAMP, HOSE (BAND TYPE) 2 %
19 610052 SCREW, PLUG 2 ^
20 610483 RING, SEAL 2 &
21 610222 SCREW, PLUG 1 %
22 610245 RING, SEAL 1 $
23 610553 PIPE, COOLING WATER 1 $
24 610963 GASKET, THERMOSTAT HOUSING 1 @ IN KIT A
25 610424 BOLT, SOCKET HEAD 2 ^
26 610254 WASHER, PLAIN 2 ^
27 610552 COVER, EXHAUST MANIFOLD 1 &
29 610197 BOLT ASS'Y 6 %
31 610248 CLAMP, HOSE (BAND TYPE) 2 ^
32 610936 COOLING WATER PIPE ASS'Y 1 %
34 610257 CLAMP, HOSE (BAND TYPE) 4 %
35 611152 ADAPTER 1 ^
37 610280 BOLT ASS'Y 2 %
38 611080 SCREW, PLUG 1 ^
39 610483 RING, SEAL 1 &

THERMOSTAT - 11L

1 610939 HOUSING, THERMOSTAT 1 ^
2 610260 THERMOSTAT ASS'Y 2 @ 160 DEGREE (71C) (STD)
2 610937 THERMOSTAT ASS'Y 2 & 174 DEGREE (79C) (ALT)
2 612500 THERMOSTAT ASS'Y 2 < IN KIT 3,4

3 610262 GASKET, THERMOSTAT 2 @ IN KIT A, 4
4 610261 O-RING 2 @ IN KIT A , 4
5 610477 O-RING 1 > IN KIT A , 4
6 610395 BOLT ASS'Y 2 ^
8 610411 BOLT ASS'Y 3 %
9 610940 HOUSING, THERMOSTAT 1 %
10 610434 BOLT, STUD 2 $
12 610304 NUT, HEX. 2 &

WATER PUMP - 11L

WATER PUMP - 11L
1 610942 WATER PUMP ASS'Y 1 @ IN KIT 4,5
2 NOT SOLD SEPERATELY HOUSING, WATER PUMP 1 #
3 610932 PIPE, COOLING WATER 1 $
4 610945 SHAFT, WATER PUMP 1 $
5 610950 SEAL, MECHANICAL 1 #
6 610946 IMPELLER, WATER PUMP 1 #
7 610704 SEAL, OIL 1 #
8 610470 BEARING, BALL 1 %
9 610948 SPACER 1 ^
10 611116 BEARING, WATER PUMP 1 %
11 610468 RING, SNAP 1 $
12 610947 GEAR, WATER PUMP DRIVE 1 %
13 610959 GASKET, WATER PUMP 1 @ IN KIT A, 4
14 610949 COVER, WATER PUMP 1 %
15 610387 BOLT ASS'Y 5 ^
18 611129 O-RING 1 @ IN KIT A
19 610397 BOLT ASS'Y 4 $

COOLING FAN - 11L
1 610954 MOUNTING, FAN 1 %
2 NOT SOLD SEPERATELY MOUNTING, FAN 1 ^
3 610271 BEARING, BALL 1 @
4 610180 RING, SNAP 1 @
6 610955 PULLEY, FAN 1 &
9 610419 BOLT ASS'Y 4 $

13 610957 FLANGE, FAN 1 %
14 610292 BOLT ASS'Y 6 $

EXHAUST MANIFOLD - 11L
1 610975 EXHAUST MANIFOLD ASS'Y 1 @
2 NOT SOLD SEPERATELY MANIFOLD, EXHAUST 1 $
6 610989 GASKET, EXHAUST MANIFOLD 6 @ IN KIT A & C
8 610335 BOLT, HEX. 6 &
11 610379 BOLT, HEX. 6 &
NO IMAGE 33500045 CORE PLUG ADAPTER 1 %
NO IMAGE 32500484 ADAPTER 1 ^
NO IMAGE 32500335 COOLANT AIRBLEED FITTING 1 &

INTAKE MANIFOLD QTY - 11L

1 610981 INTAKE MANIFOLD ASS'Y 1 &
2 610990 INTAKE MANIFOLD GASKET 1 @ IN KIT A & C
3 611150 FLANGE 1 $
4 610991 GASKET, INTAKE MANIFOLD 1 @ IN KIT A
5 610156 BOLT ASS'Y 3 %
6 611667 SCREW, PLUG 1 ^
7 610008 RING, SEAL 1 ^
8 610303 BOLT ASS'Y 8 $
12 610304 NUT, HEX. 2 $
NO IMAGE 58900002 INTAKE TO THROTTLE ELBOW 1 $
NO IMAGE 610558 INTAKE ELBOW GASKET 1 @

INJECTION PUMP DRIVE - 11L

INJECTION PUMP DRIVE - 11L

1 610998 INJECTION PUMP DRIVE ASS'Y 1 #
2 NOT SOLD SEPERATELY HOUSING, INJECTION PUMP DRIVE 1 #
3 610475 BEARING, TAPER ROLLER 2 @
4 610703 SEAL, OIL 1 @
5 611003 SHIM (0.30MM) AR $
6 611002 SHIM (0.20MM) AR $
7 611001 SHIM (0.15MM) AR %
8 611000 SHIM (0.10MM) AR %
9 611004 SHIM (0.08MM) AR %
10 611005 SHIM (0.06MM) AR ^
11 611006 SHIM (0.05MM) AR &
12 611008 COVER, INJECTION PUMP DRIVE 1 %
13 610389 BOLT ASS'Y 3 $
14 610999 SHAFT, INJECTION PUMP DRIVE 1 #
15 611109 SPACER 1 #
16 610997 GEAR, INJECTION PUMP DRIVE 1 #
17 612493 NUT, LOCK 1 #
19 611044 BOLT, COLLARED HEX. 1 $
20 611045 BOLT, COLLARED HEX. 2 $
22 50100024 WHEEL, TIMING 1 %
23 58900013 TRIGGER COUPLING ASS'Y 1 ^
24 611022 BRACKET 1 &
26 610326 BOLT ASS'Y 2 ^
28 610327 COVER, TACHOMETER 1 $
29 610321 BOLT, HEX. 2 #
AR = AS REQUIRED

ALTERNATOR MOUNTING - 11L

1 611011 BRACKET, ALTERNATOR MOUNTING 1 $
3 610265 BOLT ASS'Y 2 %
6 610332 BOLT, HEX. 1 ^
7 610048 NUT, HEX. 1 ^
10 611012 SUPPORT, ALTERNATOR 1 &
11 610027 BOLT ASS'Y 2 $
12 610334 EYE BOLT ASS'Y 1 &
21 610027 BOLT ASS'Y 1 #
22 610414 BOLT ASS'Y 1 $

SENSOR & SWITCH - 11L
1 610022 SCREW,PLUG 1
2 610011 RING, SEAL 1

ALTERNATOR BELT - 11L
2 53000019 V-BELT 2 @ IN KIT 3,4,5

STARTER - 11L
1 611016 STARTER 1 @
2 611018 RELAY 1 &
3 611019 MAGNETIC SWITCH ASS'Y 1 %
4 610433 BOLT, STUD 3 %
5 610304 NUT, HEX. 3 $

ELECTRONIC IGNITION SYSTEM - 11L

1 610344 PLUG, SPARK 6 @ IN KIT 1,2,3,4,5
2 611059 BOLT, STUD 12 %
3 610788 GASKET 6 ^
4 610772 COVER 6 &
6 610017 NUT, HEX. 12 ^
7 611061 BOLT, SPACER 12 %
8 611024 COIL, IGNITION 6 @ IN KIT 4,5
9 611023 TUBE, IGNITION COIL 6 $ IN KIT 3
10 610455 WASHER, SPRING 12 #
11 610439 NUT, HEX. 12 $

ENGINE MOUNTING - 11L

ENGINE MOUNTING - 11L
1 610660 MOUNTING, ENGINE 1
2 611058 BOLT, STUD 1
4 610443 NUT, HEX. 1
5 610383 BOLT, HEX. 2
7 610384 BOLT, HEX. 2
9 610559 MOUNTING, ENGINE 1
10 611058 BOLT, STUD 1
12 610443 NUT, HEX. 1
13 610383 BOLT, HEX. 2
15 610385 BOLT, HEX. 2
17 611026 BRACKET, REAR MOUNTING 1
18 610382 BOLT, HEX. 4
20 611026 BRACKET, REAR MOUNTING 1
22 610382 BOLT, HEX. 4

POWER STEERING PUMP - 11L
1 610661 COVER 1 %
7 611030 GASKET,POWER STEERING PUMP 1 @ IN KIT A
9 610331 BOLT ASS'Y 2 %
10 610357 BOLT, HEX. 1 %

AIR COMPRESSOR - 11L

1 611101 COVER, END 1 %
2 611100 COVER, END 1 ^
3 610471 BEARING, BALL 1 @
4 610468 RING, SNAP 1 @
5 610416 BOLT ASS'Y 4 %
9 611032 GASKET, AIR COMPRESSOR 1 @ IN KIT A
10 610894 PIPE, OIL 1 %
11 NOT SOLD SEPERATELY CLIP, PIPE 1 %
12 610321 BOLT, HEX. 1 ^
13 610042 NUT, HEX. 1 %
14 611158 SCREW, HOLLOW 1 $
15 610480 RING, SEAL 2 #
19 612688 SCREW 1
20 610008 RING 2

AIR FILTER - 11L
38080715

1 33500771 BASE TOP 1 #
2 33500774 FILTER ELEMENT (UL) 1 @
3 33500776 AIR FILTER BASE 1 $
4 35000003 NUT 1 $
5 35000450 BOLT 4 $
6 55000002 EXTENDER ROD 1 $
7 55000003 ROD 1 #

REMOTE AIR FILTER MOUNT - 11L
38080718

1 53500026 ADAPTER 1 $
2 53500028 GASKET 1 @ IN KIT
3 35000450 BOLT 4 $
4 35000699 NUT 4 %

ALTERNATOR - 11L
58020302

1 15000394 BOLT 1 #
2 35000046 WASHER 1 #
3 35000079 WASHER 3 $
4 35000196 NUT 1 %
5 35000690 BOLT 1 %
6 53000017 ALTERNATOR 1 @
7 55000010 NUT 1 %
8 55000011 BOLT 1 %

ELECTRICAL - 11L
58020300

1 12500302 CAM SENSOR 1 @
2 32501267 O2 SENSOR 2 @ IN KIT 3,4,5
3 32501609 CLAMP 2 $
4 33000376 COOLANT SENSOR 1 @ IN CROSS OVER TUBE
5 33000841 TMAP SENSOR 2 @
6 33000945 OIL PRESSURE SENSOR 1 @ IN TURBO FEEDLINE
7 33000954 KNOCK SENSOR 2 @ FRONT & REAR
8 33500181 PLUG 1 $
9 35000021 NUT 2 $
10 35000531 BOLT 4 #
11 58901001 ECU 1 & PROGRAMMED - STANDBY
11 58901210 ECU 1 @ PROGRAMMED - PRIME
12 52500027 STUD 2 ^
13 52500046 BRACKET 1 $
14 55000001 BOLT 2 %

CAM / WHEEL SENSOR - 11L
58010303

1 12500302 CAM SENSOR 1
2 15000079 WASHER 1
3 33000497 CONNECTOR 1
4 33000498 TERMINAL 2
5 33000499 SEAL 2
6 35000191 WASHER 2
7 35000196 NUT 4
8 35000402 WASHER 2
9 50100024 CAM WHEEL 1
10 55000004 BOLT 1
11 58900013 DRIVE ADAPTER 1
12 65000053 BOLT 2

HARNESS - 11L
58020301

1 32500899 ISOLATOR 2 $
2 35000498 BOLT 2 %
3 35000699 NUT 2 ^
NO IMAGE 52500028 IGNITION HARNESS 1 &
NO IMAGE 52500098 MASTER HARNESS 1 &
HARNESS
PARTS PART NUMBER DESCRIPTION (QTY) NOTES
NO IMAGE 107095 24V RELAY—RECTANGLE 1 ^
NO IMAGE 107096 24V RELAY—SQUARE 1 ^
NO IMAGE 46243 50 AMP MINI FUSE 1 &
NO IMAGE 46253 5 AMP MINI FUSE 2 ^
NO IMAGE 46257 20 AMP MINI FUSE 2 $
MISC
PARTS PART NUMBER DESCRIPTION (QTY) NOTES
101544 DIAGNOISTIC ECOM CABLE 1 @ AVAILABLE FOR SALE

FUEL SYSTEM - 11L
58020400

1 32501754 PIPE 1
2 35000052 NUT 1
3 35000277 PLUG 1
4 35000361 WASHER 4
5 35000625 BOLT 4
6 SEE SERVICE PARTS EPR / MIXER KIT 1
7 52500006 COUPLER 1
8 52500009 BRACKET 1
9 52500065 U-BOLT 1

EPR / MIXER - 11L
38080463

1 32501671 EPR 1 @
2 32501690 MIXER 1 @
3 32501779 ADAPTER 1 #
4 35000674 BOLT 4 &
5 35000680 STUD 4 &
6 35000681 NUT 4 &

THROTTLE BODY - 11L
58020800

1 32500662 THROTTLE BODY 1 @ IN KIT 3,4,5
2 32500715 GASKET 1 @ IN KIT A ,3,4
3 35000285 WASHER 4 $
4 35000335 SCREW 4 #

EXHAUST ADAPTER - 11L
58020801

1 15000464 WASHER 2 $
2 35000196 NUT 4 &
3 35000302 STUD 4 &
5 52500039 ADAPTER (MANIFOLD TO TURBO) 1 %
6 55000000 BOLT 2 %
52500051 EXHAUST MANIFOLD COOLANT PLUG 1 # NO IMAGE

TURBO CHARGER - 11L
58020802

TURBO CHARGER - 11L

1 12700357 FITTING 1 &
2 15000407 BOLT 1 <
3 32500208 CLAMP 2 &
4 32500235 ELBOW 1 <
5 32500247 FITTING 1 &
6 32500318 CLAMP 2 &
7 32500595 HOSE 1 &
8 32500597 OIL FITTING CONNECTOR 1 <
9 32500622 CLAMP 2 &
10 32500623 HOSE 3” #
11 32500875 HOSE 1 &
12 32501717 ELBOW 1 $
13 35000018 BOLT 2 &
14 35000196 NUT 4 &
15 35000302 STUD 4 &
16 35000361 WASHER 6 $
17 35000431 BOLT 1 %
18 35000455 BOLT 2 &
19 35000625 BOLT 4 $
20 52500001 TURBO 1 @
21 52500041 TUBE 1 &
22 52500042 TUBE 1 &
23 52500043 OIL SUPPLY ASSY 1 $
24 52500066 TEE 1 ^
25 52500607 BRACKET 1 ^
26 52500074 CLAMP 1 &
27 53500032 GASKET 1 @ IN KIT A
28 55000001 BOLT 2 ^
NO IMAGE 106613 OIL DRAIN GASKET 1 @ IN KIT A PART OF TURBO
NO IMAGE 106614 TURBO EXHAUST GASKET 1 @ IN KIT A PART O TURBO

58020802

RADIATOR / CAC TUBE SUPPORT - 11L
58020606

1 15000464 WASHER 1
2 15000079 WASHER 1
3 35000046 WASHER 1
4 35000402 WASHER 1
5 35000689 BOLT 1
6 35000690 BOLT 1
7 52500030 U-BOLT 1
8 52500045 U-BOLT 1
9 52500050 BRACKET 1

CAT MUFFLER - 11L
58010803

1 32501267 O2 SENSOR 2 @
2 38900669 CATALYST 2 @
NO IMAGE 33500805 CATALYST GASKET 2 @

EXHAUST PIPE KIT - 11L
58020806

1 15000079 WASHER, LOCK 2
2 15000464 WASHER, FLAT 2
3 33500805 GASKET, CATALYST %
4 35000046 WASHER, LOCK 2
5 35000196 NUT 12
6 35000402 WASHER, FLAT 2
7 35000689 BOLT 2
8 35000690 BOLT 2
9 35000707 BOLT 12
10 53500037 SUPPORT, CATALYST (SMALL) 2
11 53500040 SUPPORT, CATALYST (LARGE) 1
12 53500044 TUBE, EXHAUST ASM INLINE 1
13 53500046 SLEEVE, HEAT 1

FRONT DRIVE - 11L
58020602

1 32500930 SPEED TIMING WHEEL SENSOR 1 @
2 35000498 BOLT 1 %
3 52500132 CRANK SPEED INDICATOR 1 ^
4 52500033 CRANKSHAFT PULLEY 1 ^
5 52500035 BRACKET 1 &
6 35000696 BOLT 6 #

PVC KIT - 11L
58020804

1 12000516 HOSE 1 &
2 32500555 CLAMP 2 ^
3 32501175 FITTING 1 $

11L Psi NG Engine Parts

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11L Psi NG Engine Parts

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11L ENGINE

PM KIT PART NUMBER DESCRIPTION QTY

1 661011 STANDARD PM KIT 1

2 661012 STANDARD PM KIT W/SPARK PLUGS 1

3 661013 PM KIT - GENERAL 1

4 661032 PM KIT - TOP END 1

5 661033 PM KIT - OVERHAUL 1

SERVICE KIT PART NUMBER DESCRIPTION QTY NOTES

A 600012 COMPLETE GAKSET KIT 1 PER ENGINE

B 660007 LINER KIT 1 PER CYLINDER

D 660005 CYLINDER HEAD KIT 2 PER HEAD

REVISION 7MAR14 NGE 11L PAGE 1

PHONE # 630.350.9400 E-MAIL PARTS@PSIENGINES.COM

PART NUMBER DESCRIPTION QTY PAGE

REVISION 7MAR14 NGE 11L PAGE 2

PHONE # 630.350.9400 E-MAIL PARTS@PSIENGINES.COM

PART NUMBER DESCRIPTION QTY PAGE

REVISION 7MAR14 NGE 11L PAGE 3

PHONE # 630.350.9400 E-MAIL PARTS@PSIENGINES.COM

PART NUMBER DESCRIPTION QTY PAGE

REVISION 7MAR14 NGE 11L PAGE 4

PHONE # 630.350.9400 E-MAIL PARTS@PSIENGINES.COM

PART NUMBER DESCRIPTION QTY PAGE

OPTIONAL PARTS NOT INCLUDED IN KIT

PART NUMBER DESCRIPTION

REVISION 7MAR14 NGE 11L PAGE 5

PHONE # 630.350.9400 E-MAIL PARTS@PSIENGINES.COM

PART NUMBER DESCRIPTION QTY PAGE

OPTIONAL PARTS NOT INCLUDED IN KIT

PART NUMBER DESCRIPTION

REVISION 7MAR14 NGE 11L PAGE 6

PHONE # 630.350.9400 E-MAIL PARTS@PSIENGINES.COM

IMAGE PART NUMBER DESCRIPTION QTY PAGE

6 610720 FLYWHEEL HOUSING COVER GASKET 1

REVISION 7MAR14 NGE 11L PAGE 7

PHONE # 630.350.9400 E-MAIL PARTS@PSIENGINES.COM

IMAGE PART NUMBER DESCRIPTION QTY PAGE

REVISION 7MAR14 NGE 11L PAGE 8

PHONE # 630.350.9400 E-MAIL PARTS@PSIENGINES.COM

IMAGE PART NUMBER DESCRIPTION QTY PAGE

3 610790 VALVE COVER GASKET 1

6 610989 EXHAUST MANIFOLD GASKET 6

2 612231 WATER CROSSOVER GASKET 2

4 610119 BOLT GASKET 6

REVISION 7MAR14 NGE 11L PAGE 9

PHONE # 630.350.9400 E-MAIL PARTS@PSIENGINES.COM

IMAGE PART NUMBER DESCRIPTION QTY PAGE

3 & 16 610778 VALVE SEAT 3

4 & 17 610774 VALVE SEAT 3

5 & 18 612123 VALVE GUIDE 3

1 612148 INTAKE VALVE 3

4 610792 EXHAUST VALVE 6

8 610806 VALVE SPRING ASSY (EXHAUST) 3

15 610803 VALVE SPRING (INTAKE) 3

20 610850 VALVE STEM SEAL 6

REVISION 7MAR14 NGE 11L PAGE 10

PHONE # 630.350.9400 E-MAIL PARTS@PSIENGINES.COM

IMAGE PART NUMBER DESCRIPTION QTY PAGE

59000019 14L SERVICE ENGINE 1

Service include includes:

Valve covers to oil pan

REVISION 7MAR14 NGE 11L PAGE 11

PHONE # 630.350.9400 E-MAIL PARTS@PSIENGINES.COM