ML50 Compact Logic Controller

AUTOMATION
MADE EASY & COMPACT

Honeywell Solutions for

Machine Automation
 M a s t e r L o g i c 5 0 S e r i e s SPECIAL FEATURE

Compact
ML50 series is extremely compact providing both powerful functions and performance. The dual combination of Compactness &
Performance is what makes ML50 such an ideal product.
unit=mm(in)
Item W H D
W Main Unit MLM-D_ _S 30(1.18) 90(3.54) 60(2.36)
MLC(I)-D_32H 114(4.49) 90(3.54) 64(2.52)
D MLC(I)-D_64H 180(7.09) 90(3.54) 64(2.52)
MLI-D_SU 135(5.3) 90(3.54) 64(2.52)
MLI-D20E/30E
MLI-D_10E/14E 100(3.94) 90(3.54) 64(2.52)
H Expansion Modules 20(0.79) 90(3.54) 60(2.36)

H H

W D W D

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 M a s t e r L o g i c 5 0 S e r i e s SPECIAL FEATURE

High Performance
Modular Type (MLM series / MLI-D_ _SU)
With its high-speed processing and system capability, ML50 series offers utmost efficiency for your applications.
∙160ns/Step processing speed and floating-point arithmetic with on-board CPU
∙Max. 7 expansion modules, Max. 256 I/O point control: PLC systems for Low-to-Mid level applications
∙Max. 5-Channel Communication with built-in functions and expansion modules

Network(2) *1 Special function(7)*1 Expansion I/O(7) *1

Main Unit
MLM series
Max. 7 expansion Modules

*1 Each number in ( ) is the number of modules that can be mounted for each function (network, special function, expansion I/O).
And the total number of mountable expansion modules is limited to 7.

Block Type (MLC and MLI series, ”H” type)

∙83ns/Step processingspeed and floating-point arithmetic with on-board CPU
∙Max. 10 expansion modules, Max. 384 I/O point control: PLC systems for Low-to-Mid level applications
∙Max. 5-Channel Communication with built-in functions and expansion modules

Network(2) *1 Special function(10)*1 Expansion I/O(10) *1

Main Unit

Max. 10 expansion Modules

*1 Each number in ( ) is the number of modules that can be mounted for each function (network, special function, expansion I/O).
And the total number of mountable expansion modules is limited to 10.

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 M a s t e r L o g i c 5 0 S e r i e s SPECIAL FEATURE

Standard Type (MLI-D_ _SU)

∙94ns/Step processingspeed and floating-point arithmetic with on-board CPU
∙Max. 7 expansion modules and Max 2 Option Boards, Max. 284 I/O point control: PLC systems for Low-to-Mid level applications
∙Max. 5-Channel Communication with built-in functions and expansion modules

Main Unit
MLI-D_ _SU
Network(2) *1 Special function(7)*1 Expansion I/O(7) *1

Max. 2 option boards

Max. 7 Stages(Option + Expansion modules)

*1 Each number in ( ) is the number of modules that can be mounted for each function (network, special function, expansion I/O).
And the total number of mountable expansion modules is limited to 7.

Economic Type (MLI-D_ _E)

∙240ns/Step processing speed and floating-point arithmetic with on-board CPU
∙Max. 2 Option Boards, Max. 38 I/O point control: PLC systems for Low level and simple applications
∙Max. 2-Channel Communication with built-in functions(RS232C, RS485)

Main Unit
MLI-D_ _E

Max. 2 option boards

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 M a s t e r L o g i c 5 0 S e r i e s SPECIAL FEATURE

Easy & Convenient

ML50 series offers ease of use and convenience with features such as:
∙Enhanced user interface with SoftMaster/SoftMaster-NM
∙Various monitoring functions.
∙Network diagnosis and monitoring
∙Battery for back-up for MLC, MLI(Compact type), Batteryless back-up for MLM(Modular type), “SU”/”E” with RTCA

Device monitoring Frame monitoring User event

Special module monitoring Table monitoring

Network scan

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 M a s t e r L o g i c 5 0 S e r i e s SPECIAL FEATURE

Multifunctional
The ML50 series provides the optimum solution for your automation tasks with a range of powerful functions such as:
∙RS-232C, RS-485 communications ∙PID control (Cascade control available)
∙2-axis Positioning functions ∙Various input processing such as Pulse catch, Input filter

Modular Type (MLM / MLI “E” series)

∙High-speed counter MLM : 1-phase 4 ch 20kpps/2-phase 2ch 10kpps
MLI_’E’ type : 1-phase 4ch 4kpps /2-phase 2ch 2kpps

High-speed counter
Single phase : Max. 4channels, 20kpps
Two phase : Max. 2 Channels, 10kpps Positioning
Max. 2Channels, 100kpps

Encoder Pulse catch

HCiX series
Input filter Inverter(VVVF) Servo/Stepping drive
Servo/Stepping motor

Block Type (MLC, MLI “H” series, MLI “SU” series)

∙High-speed counter MLC, MLI “H” : 1-phase 4 ch 100kpps 2 ch 20kpps / 2-phase 2ch 50kpps 2ch 10kpps
MLI_’SU’ type : 1-phase 2ch 100kpps 6ch 20kpps /2-phase 1ch 50kpps 3ch 8kpps

High-speed counter
Single phase : 4channels, 100kpps
4channels, 20kpps
Two phase : 2ch, 50kpps / 2ch, 10kpps Positioning
2ch, 50kpps/ 2ch, 8kpps Max. 2Channels, 100kpps

Encoder Pulse catch

HCiX series
Input filter Inverter(VVVF) Servo/Stepping drive
Servo/Stepping motor

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 M a s t e r L o g i c 5 0 S e r i e s MAIN UNIT

Modular “S” type(MLM)

General specification
Item Descriptions Standard
1 Ambient 0~55℃
2 temperature
Storage -25~+75℃
3 temperature
Ambient humidity 5~95%RH (Non-condensing)
4 Storage humidity 5~95%RH (Non-condensing)
Occasional vibration
Frequency Acceleration Pulse width
10 ≤ f < 57Hz - 0.075mm
57 ≤ f < 150Hz 9.8m/s2 (1G) - 10 times each direction IEC61131-2
5 Vibration resistance
Continuous vibration (X, Y and Z)
Frequency Acceleration Pulse width
10 ≤ f < 57Hz - 0.035mm
57 ≤ f < 150Hz 4.9m/s2(0.5G) -
∙Peak Acceleration : 147m/s 2(15G) ∙Duration : 11ms
6 Shock resistance ∙Pulse waveform : Half-sine, 3times each direction per each axis IEC61131-2

Square wave ±1,500V Internal Standard

impulse noise
Electrostatic IEC61131-2
discharge 4kV IEC61000-4-2
7 Noise resistance
Radiated IEC61131-2
electromagnetic 27 ~ 500MHz, 10V/m IEC61000-4-3
Fast transient/ Main unit Expansion module IEC61131-2
Burst noise 2kV 1kV IEC61000-4-4
8 Operating Ambience Free from corrosive gasses and excessive dust
9 Altitude Up to 2,000m
10 Pollution level *1 Less than equal to 2
11 Cooling Air-cooling
*1 Pollution level indicates the degree to which conductive material is generated in the environment where the equipment is used. Pollution
level 2 is the condition that only non-conductive pollution occurred but temporary conductivity may be produced due to condensing.

Performance
Model
Item
MLM-DR16S MLM-DN16S MLM-DN32S
Control method Repetitive, cyclic, interrupt, constant scan
Refresh mode (Batch processing by scan synchronization)
I/O control mode
Direct mode by instruction
Programming language Ladder Diagram, Instruction List
No. of instructions Basic : 28, Applied : 677
Processing speed 160ns /Step (for basic instruction)
Program capacity 10k steps
Max. I/O points 256 points (Main + 7 expansions)
P P0000 ~ P127F (2,048 points)
M M0000 ~ M255F (4,096 points)
K K00000 ~ K2559F (Special area : K2600~2559F) (40,960 points)
L L00000 ~ L1279F (20,480 points)
F F000 ~ F255F (4,096 points)
T 100ms, 10ms, 1ms : T000 ~ T255 (Changeable by Parameter setting)
Data memory C C000 ~ C255
S S00.00 ~ S127.99
D D0000 ~ D5119 (5,120 word)
U U00.00 ~ U07.31 (Analog data refresh area : 256 word)
Z Z000~Z127 (128 word)
N N0000~N3935 (3,936 word)
Number of program 128
Operation mode RUN, STOP, DEBUG
Self diagnosis Operation delay monitoring, memory error, I/O error, battery error, power error, etc.
Program port RS-232C (Loader) Remote connection using RS-232C, RS-485
Data retention at power failure Latch range setting at Basic parameter
RS-232C/485, High-speed counter, PID control, Pulse catch, Input filter, Position control
Built-in function
External interrupt, Positioning *1
Internal current consumption 400mA 280mA 300mA
Weight 100g

*1 MLM-DR16S doesn’t have built-in positioning function.

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 M a s t e r L o g i c 5 0 S e r i e s MAIN UNIT

Block “H” type(MLC-D_ _H / MLI-D_ _H)

General specification
Item Descriptions Standard
1 Ambient 0~55℃
2 temperature
Storage -25~+75℃
3 temperature
Ambient humidity 5~95%RH (Non-condensing)
4 Storage humidity 5~95%RH (Non-condensing)
Occasional vibration
Frequency Acceleration Pulse width
10 ≤ f < 57Hz - 0.075mm
57 ≤ f < 150Hz 9.8m/s2 (1G) - 10 times each direction IEC61131-2
5 Vibration resistance
Continuous vibration (X, Y and Z)
Frequency Acceleration Pulse width
10 ≤ f < 57Hz - 0.035mm
57 ≤ f < 150Hz 4.9m/s2(0.5G) -
∙Peak Acceleration : 147m/s 2(15G) ∙Duration : 11ms
6 Shock resistance ∙Pulse waveform : Half-sine, 3times each direction per each axis IEC61131-2

Square wave ±1,500V Internal Standard

impulse noise
Electrostatic IEC61131-2
discharge 4kV IEC61000-4-2
7 Noise resistance
Radiated IEC61131-2
electromagnetic 27 ~ 500MHz, 10V/m IEC61000-4-3
Fast transient/ Main unit Expansion module IEC61131-2
Burst noise 2kV 1kV IEC61000-4-4
8 Operating Ambience Free from corrosive gasses and excessive dust
9 Altitude Up to 2,000m
10 Pollution level *1 Less than equal to 2
11 Cooling Air-cooling
*1 Pollution level indicates the degree to which conductive material is generated in the environment where the equipment is used. Pollution
level 2 is the condition that only non-conductive pollution occurred but temporary conductivity may be produced due to condensing.

Performance
Model
Item
MLC-DR32H MLC-DN32H MLC-DR64H MLI-DR64H MLI- DR32H MLI-DN32H MLI-DR64H MLI-DN64H
Control method Repetitive, cyclic, interrupt, constant scan
I/O Control mode Refresh mode (Batch processing by scan synchronization), Direct mode by instruction
Programming language Ladder Diagram(LD), Instruction List(IL) LD, IL, Structured Text(ST), Sequential Function Chart(SFC)
No. of instructions Basic : 28, Applied : 677 Function Blocks
Processing speed 83ns /Step (for basic instruction) 83ns /Step (for basic instruction)
Program capacity 15k steps 200kB(15k steps)
Max. I/O points 384 points (Main + 7 expansions) 384 points (Main + 7 expansions)
P P0000 ~ P1023F (16,384 points) A 32KB (Max. 16KB retain setting available)
M M0000 ~ M1023F (16,384 points) I 2KB(%IX 15.15.63)
K K00000 ~ K4095F (65,536 points) Q 2KB (%QX 15.15.63)
L L00000 ~ L2047F (32,768 points) M 16KB (Max. retain setting available)
F F000 ~ F1023F (16,384 points) R 20KB (1 block)
T 100ms, 10ms, 1ms : T000 ~ T1023 (Changeable by Parameter W 20KB, Same area as ‘R’
Data memory C C000 ~setting)
C1023(1,024) F 2KB, System flag
S S00.00 ~ S127.99 K 8KB, Built-in special flag
D D0000 ~ D10239 (10,240 word) L 4KB, High speed link flag
U U00.00 ~ U0A.31 (Analog data refresh area : 352 word) N 10KB, P2P flag
Z Z000~Z127 (128 word) U 1KB, Analog Flag
N N0000~N5119 (5,120 word) Flash 20KB (2 block), R device used
Number of program 128 128
Operation mode RUN, STOP, DEBUG RUN, STOP, DEBUG
Self diagnosis Detects error of scan time, memory error, I/O error, battery error, power error, etc.
Program port USB (Rev 1.1), RS-232C 1 channel (Loader)
Data retention at power failure Latch range setting at Basic parameter
RS-232C/485, High-speed counter, PID control, Pulse catch, Input filter
Built-in function
RTC, External interrupt,
Internal current consumption 660mA 260mA 1040mA Positioning *1 660mA
330mA 260mA 1040mA 330mA
Weight 600g 500g 900g 800g 600g 500g 900g 800g

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 M a s t e r L o g i c 5 0 S e r i e s MAIN UNIT
Modular “SU” type(MLI-D_ _ SU) and Economic “E”(MLI-D_ _ E)
General specification
Item Descriptions Standard
1 Ambient 0~55℃
2 temperature
Storage -25~+75℃
3 temperature
Ambient humidity 5~95%RH (Non-condensing)
4 Storage humidity 5~95%RH (Non-condensing)
Occasional vibration
Frequency Acceleration Pulse width
10 ≤ f < 57Hz - 0.075mm
57 ≤ f < 150Hz 9.8m/s2 (1G) - 10 times each direction IEC61131-2
5 Vibration resistance
Continuous vibration (X, Y and Z)
Frequency Acceleration Pulse width
10 ≤ f < 57Hz - 0.035mm
57 ≤ f < 150Hz 4.9m/s2(0.5G) -
∙Peak Acceleration : 147m/s 2(15G) ∙Duration : 11ms
6 Shock resistance ∙Pulse waveform : Half-sine, 3times each direction per each axis IEC61131-2

Square wave ±1,500V Internal Standard

impulse noise
Electrostatic IEC61131-2
discharge 4kV IEC61000-4-2
7 Noise resistance
Radiated IEC61131-2
electromagnetic 27 ~ 500MHz, 10V/m IEC61000-4-3
Fast transient/ Main unit Expansion module IEC61131-2
Burst noise 2kV 1kV IEC61000-4-4
8 Operating Ambience Free from corrosive gasses and excessive dust
9 Altitude Up to 2,000m
10 Pollution level *1 Less than equal to 2
11 Cooling Air-cooling
*1 Pollution level indicates the degree to which conductive material is generated in the environment where the equipment is used. Pollution
level 2 is the condition that only non-conductive pollution occurred but temporary conductivity may be produced due to condensing.

Performance
Model
Item
MLI-DN20SU MLI-DN30SU MLI-DN40SU MLI-DN60SU MLI-DN10E MLI-DN14E MLI-DN20E MLI-DN30E
MLI-DR20SU MLI-DR30SU MLI-DR40SU MLI-DR60SU MLI-DR10E MLI-DR14E MLI-DR20E MLI-DR30E
Control method Repetitive, cyclic, interrupt, constant scan Repetitive, cyclic
Refresh mode (Batch processing by scan synchronization)
I/O control mode
Direct mode by instruction
Programming language Ladder Diagram(LD), Sequential Function Chart(SFC), Instruction List(IL), Structured Text(ST)
Processing speed 94ns /Step (for basic instruction) 240ns /Step
Program capacity 200kB(15k steps) 50kB(4k steps)
Main module I/O points 20 points 30 points 40 points 60 points 10 points 14 points 20 points 30 points
Max. I/O points 244 points 254 points 264 points 284 points 14 points 18 points 28 points 38 points
A 16KB (Max. 16KB retain setting available) 8KB (Max. 8KB retain setting available)
I 2KB(%IX 15.15.63) 256 Byte (%IX15.15.63)
Q 2KB (%QX 15.15.63) 256 Byte (%QX15.15.63)
M 8KB (Max. retain setting available) 4KB
R 20KB (1 block) 10KB (1 block)
W 20KB, Same area as ‘R’ 10KB
Data memory F 2KB, System flag 768 bytes
K 8KB, Built-in special flag 5,120 bytes
L 4KB, High speed link flag 2,560 bytes
U 1KB, Analog Flag 704 bytes
Flash 20KB (2 block), R device used -
Number of program 128 128
Operation mode RUN, STOP, DEBUG RUN, STOP, DEBUG
Self diagnosis Operation delay monitoring, memory error, I/O error, battery error, Operation delay monitoring, memory error, I/O error, etc
power error, etc.
Program port RS-232C (Loader) Remote connection using RS-232C, RS-485 1ch RS-232C (Loader)
Data retention at power failure Latch range setting at Basic parameter Latch range setting at Basic parameter
RS-232C, RS485, High-speed counter, PID control, Pulse catch, Input RS-232C or RS485, High-speed counter, Pulse catch,
Built-in function filter, Position control Input filter *2
External interrupt, Positioning *1 -
Internal current consumption 252mA / 478mA 270mA / 626mA 288mA / 684mA 340mA / 942mA 180 / 250 mA 190 / 315mA 200 / 355 mA 210 / 485 mA
Weight(g) 475g (1.05lb) 474g (1.045lb) 578g (1.27lb) 636g (1.40lb) 313(0.69lb) 315(0.694lb) 418(0.92lb) 423(0.93lb)
514g (1.13lb) 528g (1.16lb) 594g (1.31lb) 804g (1.77lb) 330((0.72lb) 340(0.75lb) 450(0.992lb) 465(1.03lb)
*1. MLC-DR_H or MLI-DR_H are not supported.
*2. Not allowable to use RS232C and RS485 at the same time.
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 M a s t e r L o g i c 5 0 S e r i e s MAIN UNIT

Features and Functions (MLC/MLI “H”, MLI “SU”/”E”, MLM)

10 72 1
9 1 3
Name Descriptions Descriptions
44 Red On: Input signal On
1 Input LED Input indication
5 Red Off: Input signal Off
5 6
Red On: Input signal On
PWR: Power indication
6 Red Off: Input signal Off

8 Green On: PLC Run

7 2 Condition LED RUN: RUN indication
Green Off: PLC Stop
11 2
8 3 Red On-and-Off: PLC Error
ERR: Error indication
9 10 7 Red Off: PLC Normal condition
1
2 4 3 Output LED Output LED
On: Output signal On
Off: Output signal Off
12
6 4 Expansion module connector Expansion module connector
Connection of expansion module
*1 (I/O, Special function, Communication)
3
5 PADT connection PADT connection Connector for SoftMaster
5 11 8 SoftMaster-NM connection
6 Mode switch *2 Mode setting Setting Run/Stop mode of PLC
2 7 Input connector
3 Input wiring connection -
/Terminal block
1
4 8 Output connector
Output wiring connection -
/Terminal block
5 6
9 Built-in RS-485 connector Built-in RS-485 connection RS-485 +(TX) / -(RX) terminal connection
10 Built-in RS-232C connector *3 Built-in RS-232C connection RS-232C TxD, RxD, GND terminal
connection
7 8
11 Power connector *4 Power supply connection MLM : DC 24V power supply
MLC : AC100~240V /DC 24V power supply
MLI “H” : AC100~240V /DC 24V power supply
MLI “SU”, “E” : AC100~240V
9 12 Option board connector Connecting for option board MLI “SU, “E” type only
11
10 *1 MLI “E” series is not available.
*2 In the remote mode, set the mode switch to STOP.
*3 GND terminal of RS-232C can be used as GND terminal of RS-485.
*4 Select DC power supply considering current consumption of PLC system.

MasterLogic 50 configuration

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 M a s t e r L o g i c 5 0 S e r i e s INPUT & OUTPUT
Main Unit
Digital Input l DC24V
DC24V
Model Modular type(MLM) Block type(MLC, MLI)
Specification MLM-DR16S MLM-DN16S MLM-DN32S ML_-DR32H ML_-DN32H ML_-DR64H ML_-DN64H
ML_-DR32H/DC ML_-DN32H/DC ML_-DR64H/DC ML_-DN64H/DC
Input points 8points 8points 16points 16points 16points 32points 32points
Insulation method Photo-coupler insulation
Rated input voltage/current DC24V / 4mA (Contact 00~03 : 7mA) DC24V / 4mA (Contact 0~7 : 9mA)
Operation voltage range DC20.4~28.8V (Ripple rate < 5%)
On voltage/On current DC19V or more / 3mA or more
Off voltage/Off current DC6V or less / 1mA or less
Input resistance 5.6k Ω (Contact 00~03 : 3.3k Ω) 5.6k Ω (P00~P07 : 2.k Ω)
Off→On
Response time 1 / 3 / 5 / 10 / 20 / 70 / 100ms (setting by CPU parameter) Initial value : 3ms
On→Off
Insulation pressure AC560Vrms / 3 Cycle (altitude 2000m)
Insulation resistance 10 ㏁ or more by megger
COMMON method 8 points/COM 16 points/COM 16 points/COM 16 points/COM
Proper cable size Twisted wire 0.3~0.75mm2 (external diameter ≤2.8mm)
Operation indication Input On LED On
9-pin terminal 20-pin 20-pin 24 points connecting connector 42 points connecting connector
External connection method
block connector connector (M3 x 6 screws) (M3 x 6 screws)

Digital Output l Relay

Model Relay
Specification MLM-DR16S MLC-DR32H, MLC-DR32H/DC MLC-DR64H, MLC-DR64H/DC
Output point 8points 16points 32points
Insulation method Relay insulation
Rated load voltage/current DC24V 2A(resistive load)/AC220V 2A(COSΨ = 1), 5A/COM
Min. load voltage/current DC5V/1mA
Max. load voltage/current AC250V or DC125V / 2A
Off leakage current 0.1mA (AC220V, 60Hz)
Max. on/off frequency 3,600 times/hr
Surge absorber None
Service life Mechanical 20 million times or more
Rated load voltage/current 100,000 times or more
AC200V/1.5A, AC240V/1A (COSΨ = 0.7) 100,000 times or more
Electrical
AC200V/1A, AC240V/0.5A (COSΨ = 0.35) 100,000 times or more
DC24V/1A, DC100V/0.1A (L / R = 7ms) 100,000 times or more
Off→On 10 ms or less
Response time
On→Off 12 ms or less
COMMON method 8 points/COM 4 points/COM P20~2F : 4 points/COM
P30~3F : 8 points/COM
Operation indicator Output On, LED On
External connection method 9-pin terminal block connector 9-pin terminal block connector x 2

Digital Output l Open Collector

Model Open Collector
Specification MLM-DN16S MLM-DN32S MLC-DN32H, MLC-DN32H/DC MLC-DN64H, MLC-DN64H/DC
Output point 8points 16points 16points 32points
Insulation method Photo-coupler insulation 64points
Rated load voltage DC 12/24V
Load voltage range DC 10.2 ~ 26.4V
Max. Load current 0.2A/point 0.5A/point 0.5A/1 point (P20~23 : 0.1A / point)
Off leakage current 0.1mA or less
Max. voltage drop(On) DC 0.4V
Surge absorber Zener diode
Response time Off→On 1mA or less
On→Off 1ms or less (Rated load, resistive load)
COMMON Method 16 points/COM 16 points/COM 4 points/COM P20~2F : 4 points/COM
P30~3F : 8 points/COM
Voltage DC12/24V ± 10% (Ripple voltage ≤ 4 Vp-p)
External
20mA or less 10mA or less
power supply Current 10mA or less (DC 24V connection)
(DC 24V connection) (DC 24V connection)
Operation indication Output On, LED On
24 points connecting connector 42 points connecting connector
External connection method 20-pin connector (M3 x 6 screws) (M3 x 6 screws)

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 M a s t e r L o g i c 5 0 S e r i e s INPUT & OUTPUT

Main Unit for MLM, MLC and MLI “H”

Digital Input l DC24V
DC24V
Model Modular type(MLM) Block type(MLC, MLI)
Specification MLM-DR16S MLM-DN16S MLM-DN32S ML_-DR32H ML_-DN32H ML_-DR64H ML_-DN64H
ML_-DR32H/DC ML_-DN32H/DC ML_-DR64H/DC ML_-DN64H/DC
Input points 8points 8points 16points 16points 16points 32points 32points
Insulation method Photo-coupler insulation
Rated input voltage/current DC24V / 4mA (Contact 00~03 : 7mA) DC24V / 4mA (Contact 0~7 : 9mA)
Operation voltage range DC20.4~28.8V (Ripple rate < 5%)
On voltage/On current DC19V or more / 3mA or more
Off voltage/Off current DC6V or less / 1mA or less
Input resistance 5.6k Ω (Contact 00~03 : 3.3k Ω) 5.6k Ω (P00~P07 : 2.k Ω)
Off→On
Response time 1 / 3 / 5 / 10 / 20 / 70 / 100ms (setting by CPU parameter) Initial value : 3ms
On→Off
Insulation pressure AC560Vrms / 3 Cycle (altitude 2000m)
Insulation resistance 10 ㏁ or more by megger
COMMON method 8 points/COM 16 points/COM 16 points/COM 16 points/COM
Proper cable size Twisted wire 0.3~0.75mm2 (external diameter ≤2.8mm)
Operation indication Input On LED On
9-pin terminal 20-pin 20-pin 24 points connecting connector 42 points connecting connector
External connection method
block connector connector (M3 x 6 screws) (M3 x 6 screws)

Digital Output l Relay

Model Relay
Specification MLM-DR16S MLC-DR32H, MLC-DR32H/DC MLC-DR64H, MLC-DR64H/DC
MLI-DR32H, MLI-DR32H/D1 MLI-DR64H, MLC-DR64H/D1
Output point 8points 16points 32points
Insulation method Relay insulation
Rated load voltage/current DC24V 2A(resistive load)/AC220V 2A(COSΨ = 1), 5A/COM
Min. load voltage/current DC5V/1mA
Max. load voltage/current AC250V or DC125V / 2A
Off leakage current 0.1mA (AC220V, 60Hz)
Max. on/off frequency 3,600 times/hr
Surge absorber None
Service life Mechanical 20 million times or more
Rated load voltage/current 100,000 times or more
AC200V/1.5A, AC240V/1A (COSΨ = 0.7) 100,000 times or more
Electrical
AC200V/1A, AC240V/0.5A (COSΨ = 0.35) 100,000 times or more
DC24V/1A, DC100V/0.1A (L / R = 7ms) 100,000 times or more
Off→On 10 ms or less
Response time
On→Off 12 ms or less
COMMON method 8 points/COM 4 points/COM P20~2F : 4 points/COM
P30~3F : 8 points/COM
Operation indicator Output On, LED On
External connection method 9-pin terminal block connector 9-pin terminal block connector x 2

Digital Output l Open Collector

Model Open Collector
Specification MLM-DN16S MLM-DN32S MLC-DN32H, MLC-DN32H/DC MLC-DN64H, MLC-DN64H/DC
MLI-DN32H, MLI-DN32H/D1 MLI-DN64H, MLI-DN64H/D1
Output point 8points 16points 16points 32points
Insulation method Photo-coupler insulation 64points
Rated load voltage DC 12/24V
Load voltage range DC 10.2 ~ 26.4V
Max. Load current 0.2A/point 0.5A/point 0.5A/1 point (P20~23 : 0.1A / point)
Off leakage current 0.1mA or less
Max. voltage drop(On) DC 0.4V
Surge absorber Zener diode
Response time Off→On 1mA or less
On→Off 1ms or less (Rated load, resistive load)
COMMON Method 16 points/COM 16 points/COM 4 points/COM P20~2F : 4 points/COM
P30~3F : 8 points/COM
Voltage DC12/24V ± 10% (Ripple voltage ≤ 4 Vp-p)
External
20mA or less 10mA or less
power supply Current 10mA or less (DC 24V connection)
(DC 24V connection) (DC 24V connection)
Operation indication Output On, LED On
24 points connecting connector 42 points connecting connector
External connection method 20-pin connector (M3 x 6 screws) (M3 x 6 screws)

11
 M a s t e r L o g i c 5 0 S e r i e s INPUT & OUTPUT

Main Unit for MLI “SU”, “E”

Digital Input l DC24V
Model DC24V
MLI-DN10E MLI-DN14E MLI-DN20E MLI-DN30E MLI-DN20SU MLI-DN30SU MLI-DN40SU MLI-DN60SU
Specification MLI-DR10E MLI-DR14E MLI-DR20E MLI-DR30E MLI-DR20SU MLI-DR30SU MLI-DR40SU MLI-DR60SU
Input points 6 points 8 points 12 points 18 points 12points 18points 24points 36points
Insulation method Photo-coupler insulation
Rated input voltage/current DC24V / 4mA (Contact 00~03 : 7mA) DC24V / 4mA (Contact 0~7 : 9mA)
Operation voltage range DC20.4~28.8V (Ripple rate < 5%)
On voltage/On current DC19V or more / 3mA or more
Off voltage/Off current DC6V or less / 1mA or less
Input resistance 5.6k Ω (Contact 00~03 : 3.3k Ω) 5.6k Ω (P00~P07 : 2.k Ω)
Off→On
Response time 1 / 3 / 5 / 10 / 20 / 70 / 100ms (setting by CPU parameter) Initial value : 3ms
On→Off
Insulation pressure AC560Vrms / 3 Cycle (altitude 2000m)
Insulation resistance 10 ㏁ or more by megger
COMMON method 6 points 8 points 12 points 18 points 12points 18points 24points 36points
Proper cable size Twisted wire 0.3 mm2
Operation indication Input On LED On
External connection method 14 points connector 24 points connector 24 points connecting connector 42 points connecting connector

*Connecting method : M3 x 6 screws

Digital Output l Relay

Model Relay
Specification MLI-DR10E MLI-DR14E MLI-DR20E MLI-DR30E MLI-DR20SU MLI-DR30SU MLI-DR40SU MLI-DR60SU
Output point 4 points 6 points 8 points 12 points 8points 12points 16points 24points
Insulation method Relay insulation
Rated load voltage/current DC24V 2A(resistive load)/AC220V 2A(COSΨ = 1), 5A/COM
Min. load voltage/current DC5V/1mA
Max. load voltage/current AC250V or DC125V / 2A
Off leakage current 0.1mA (AC220V, 60Hz)
Max. on/off frequency 3,600 times/hr
Surge absorber None
Service life Mechanical 20 million times or more
Rated load voltage/current 100,000 times or more
AC200V/1.5A, AC240V/1A (COSΨ = 0.7) 100,000 times or more
Electrical
AC200V/1A, AC240V/0.5A (COSΨ = 0.35) 100,000 times or more
DC24V/1A, DC100V/0.1A (L / R = 7ms) 100,000 times or more
Off→On 10 ms or less
Response time
On→Off 12 ms or less
COMMON method 2 points/COM 4 points/COM 4 points/COM
Operation indicator Output On, LED On
External connection method 24-pin terminal block connector 24-pin terminal block connector 30 pin teminal 42 pin terminal

Digital Output l Open Collector

Model Open Collector
Specification MLI-DN10E MLI-DN14E MLI-DN20E MLI-DN30E MLI-DN20SU MLI-DN30SU MLI-DN40SU MLI-DN60SU
Output point 4 points 6 points 8 points 12 points 8points 12points 16points 24points
Insulation method Photo-coupler insulation
Rated load voltage DC 12/24V
Load voltage range DC 10.2 ~ 26.4V
Max. Load current 0.5A/1 point, 2A / 1COM 0.5A/1 point, 2A / 1COM
Off leakage current 0.1mA or less
Max. voltage drop(On) DC 0.4V
Surge absorber Zener diode
Response time Off→On 1mA or less
On→Off 1ms or less (Rated load, resistive load)
COMMON Method 4 points/COM 4 points/COM
Voltage DC12/24V ± 10% (Ripple voltage ≤ 4 Vp-p)
External
power supply Current 25mA or less (DC 24V connection) 25mA or less (DC 24V connection)
Operation indication Output On, LED On
External connection method 14-pin connector 24-pin connector 24-pin connector 30-pin connector 42-pin connector
*Connecting method : M3 x 6 screws

12
 M a s t e r L o g i c 5 0 S e r i e s INPUT & OUTPUT

Expansion
Digital Input l DC24V
DC24V
Model
Expansion module
Specification MLE-DC08A MLE-DC16A MLE-DC32A MLE-DR16A
Input points 8points 16points 32points 8points
Insulation method Photo-coupler insulation
Rated input voltage/current DC24V / 4mA
Operation voltage range DC20.4~28.8V (Ripple rate < 5%)
On voltage/On current DC19V or more / 3mA or more
Off voltage/Off current DC6V or less / 1mA or less
Input resistance 5.6k Ω
Off→On
Response time 1 / 3 / 5 / 10 / 20 / 70 / 100ms (setting by CPU parameter) Initial value : 3ms
On→Off
Insulation pressure AC560Vrms / 3 Cycle (altitude 2000m)
Insulation resistance 10 ㏁ or more by megger
COMMON method 8 points/COM 16 points/COM 32 points/COM
Proper cable size Twisted wire 0.3~0.75mm2 (external diameter ≤ 2.8mm)
Operation indication Input On LED On
9-pin terminal block 8-pin + 10-pin terminal block 40-pin connector 9-pin terminal block
External connection method

Digital Output l Relay

Model Relay
Specification MLE-RY08A MLE-RY16A MLE-DR16A
Output point 8points 16points 8points
Insulation method Relay insulation
Rated load voltage/current DC24V 2A(resistive load)/AC220V 2A(COSΨ = 1), 5A/COM
Min. load voltage/current DC5V/1mA
Max. load voltage/current AC250V, DC125V
Off leakage current 0.1mA (AC220V, 60Hz)
Max. on/off frequency 3,600 times/hr
Surge absorber None
Service life Mechanical 20 million times or more
Rated load voltage/current 100,000 times or more
AC200V/1.5A, AC240V/1A (COSΨ = 0.7) 100,000 times or more
Electrical
AC200V/1A, AC240V/0.5A (COSΨ = 0.35) 100,000 times or more
DC24V/1A, DC100V/0.1A (L / R = 7ms) 100,000 times or more
Off→On 10 ms or less
Response time
On→Off 12 ms or less
COMMON method 8 points/1COM
Operation indicator Output On, LED On
External connection method 9-pin terminal block connector 9-pin terminal block connector x 2 9-pin terminal block connector

Digital Output l Open Collector

Model Digital output
Specification MLE-TN08A MLE-TN16A MLE-TN32A
Output point 8points 16points 32points
Insulation method Photo-coupler insulation
Rated load voltage DC12/24V
Load Voltage range DC10.2 ~ 26.4V
Max. Load Current 0.5A / 1 point 0.2A / 1 point, 2A / COM
Off leakage current 0.1mA or less
Max. voltage drop(On) DC0.4V
Surge absorber Zener diode
Response time Off  On 1ms or less
On  Off 1 ms or less(Rated load, Resistive load)
Common method 8 points/COM 16 points/COM 32 points/COM
External power Voltage DC12/24V ± 10% (Ripple voltage ≤ 4 Vp-p)
supply Current 10mA or less (DC 24V connection) 20mA or less (DC 24V connection)
Operation Indication Output On, LED On
External Connection Method 10-pin terminal block 8-pin + 10-pin terminal block 40-pin connector

13
 M a s t e r L o g i c 5 0 S e r i e s INPUT & OUTPUT
Expansion
Analog Input l
Model MLF-AD04A MLF-AD08A Remark
Specification Voltage Current Voltage Current
Number of Channels 4 channels 8 channels
Analog Item DC voltage DC current DC Voltage DC Current
Range Range DC 0~10V DC 4~20mA, DC 0~20 mA DC 1~5V, DC 0~5V DC 4~20mA,
(Input resistance : 1MΩ min.) (Input resistance : 250Ω) DC 0~10V, DC-10~10V DC 0~20 mA
(Input resistance : 1MΩ min.) (Input resistance : 250Ω)

Digital Type 12bit binary data 12bit binary data

output Range Unsigned value 0~4000 0~4000
Signed value -2000~2000 -2000~2000
Precise value 0~1000 400~2000 / 0~2000 1~5V : 100~500 4~20mA : 400~2000
0~5V : 0~500 0~20mA : 0~2000
0~10V : 0~1000
Percentile value 0~1000 0~1000
Resolution 2.5mV (1/4000) 5µA (1/4000) 1/4000
1.25mV (DV 1~5V, 0~5V) 5µA (DC4~20mA, 0~20mA)
2.5mV ( DC 0~10V)
Accuracy ±0.5% less
Max. Conversion Speed 1.5msec / channel
Max. Absolute input ±15V ±25mA ±15V ±25mA
Analog Input channels 4 channel / module 8 channel
Insulation Photo-coupler insulation between I/O terminal and power Photo-coupler insulation between I/O terminal and
supply power supply
Connection Terminal 11-point terminal block 11-point terminal block
Occupied I/O points Fixed type : 64 points
Consumption DC5V(Internal) 120mA 105mA
Current DC24V(External) 62mA 85mA
Additional Filtering Digital Filter(4~64,000)
Function Average Time average(4~16,000ms)
Count average(2~64,000counts)
- Movement(2~100 sets)
Alarm - Burn-out detection(DC 1~5V, DC 4~20mA)
Max. Connectable modules 7sets (MLM series, “S” type), 10sets(MLC series, “H” type)
Weight 64g 81g
Supplying Voltage 20.4~28.8Vdc

For analog module(8channel), it’s needed to connect the following version info.

Basic unit Required Version

MLM-D_S / MLI-D_SU V2.6 or later / V1.0 or later
MLC-D_H / MLI-D_H V1.9 or later / V1.0 or later

1 No Name Descriptions
►Indicates condition of modules
1 RUN LED  LED ON : Normal Condition
 LED ON and OFF : Flickering
2  LED Off : Power Off or Module malfunction

►Voltage / Current selection switch

2 Input selection S/W  V : Voltage input selection
 I : Current input selection
3 Terminal Block ►External device connection
3 External power
4 ►External DC24V input
supply terminal

Wiring with 2-wire sensor Wiring with 4-wire sensor

4

►in wiring between input module and external device, please use 22AWG and 2-core, twisted-
shielded wire.
14
 M a s t e r L o g i c 5 0 S e r i e s INPUT & OUTPUT

Expansion
Analog Output l
Model MLF-DV04A MLF-DC04A Remark
Specification Voltage Current
Number of Channels 4 Channels 4 Channels
Analog Range DC 0~10V (Load resistance ≥ 2kΩ) DC 4~20mA / DC 0~20 mA (Load resistance ≤ 510Ω)
Analog range selection - Softmaster I/O parameter
Output Range 0 ~ 10V 4 ~ 20mA / 0 ~ 20mA
Unsigned Value 0 ~ 4000 0 ~ 4000
Singed Value -2000 ~ 2000 -2000 ~ 2000
Digital data
Precise value 0 ~ 1000 200 ~ 2000 / 0 ~ 2000
Percentile value 0 ~ 1000 0 ~ 1000
Data format of digital input is set by user program or I/O parameter
Data Format
(Setting for each channel is available)
1/4000 1/4000
Resolution
2.5mV 5µA
Accuracy ±0.5% less
Max. Conversion Speed 1.0msec / channel
Max. Absolute input DC ±15V DC ±25mA
Analog Input channels 4 channel / module
Photo-coupler insulation between I/O terminal and Photo-coupler insulation between I/O terminal and
Insulation
power supply power supply
Connection Terminal 11-point terminal block 11-point terminal block
Occupied I/O points Fixed type : 64 points
Consumption DC5V(Internal) 110mA 110mA
Current DC24V(External) 70mA 120mA
Max Connectable modules 7sets (MLM series, “S” type), 10sets(MLC series, “H” type)
Weight 64g 70g

No Name Descriptions
►Indicates condition of modules
 LED ON : Normal Condition
1 RUN LED
 LED ON and OFF : Flickering
 LED Off : Power Off or Module malfunction
2 Terminal Block ►External device connection
2 External power
3 ►External DC24V input
supply terminal

Wiring 2kΩ or more 510Ω or more

MLF- MLF-
2kΩ or more 510Ω or more
DV04A DC04A

15
 M a s t e r L o g i c 5 0 S e r i e s INPUT & OUTPUT
Expansion
Analog Input and Output l
Model MLF-AH04A Remark
Specification Voltage Current Voltage Current
Analog Item DC Voltage DC Current DC Voltage DC Current
Range Range DC 1~5V, DC 0~5V DC 4~20mA, DC 1~5V, DC 0~5V DC 4~20mA,
DC 0~10V, DC-10~10V DC 0~20 mA DC 0~10V, DC-10~10V DC 0~20 mA
(Input resistance : 1MΩ min.) (Input resistance : 250Ω) (Input resistance : 2kΩ min.) (Input resistance : 510Ω)

Digital Type 12bit binary data(Output) 12bit binary data(Input)

Data Range Unsigned value 0~4000 0~4000
Signed value -2000 ~ 2000 -2000 ~ 2000
Precise value 1~5V : 100~500 4~20mA : 400~2000 1~5V : 100~500 4~20mA : 400~2000
0~5V : 0~500 0~20mA : 0~2000 0~5V : 0~500 0~20mA : 0~2000
0~10V : 0~1000 0~10V : 0~1000
Percentile value 0~1000 0~1000
Resolution 1/4000 1/4000
1.25mV (DV 1~5V, 0~5V) 5µA (DC4~20mA, 0~20mA) 1.25mV (DV 1~5V, 0~5V) 5µA (DC4~20mA, 0~20mA)
2.5mV ( DC 0~10V) 2.5mV ( DC 0~10V)
Accuracy ±0.5% less
Max. Conversion Speed 1msec / channel
Max. Absolute input ±15V ±25mA ±15V ±25mA
Analog channels 4 channel / module for Analog input 4 channel / module for Analog output
Insulation Photo-coupler insulation between I/O terminal and power Photo-coupler insulation between I/O terminal and
supply power supply
Connection Terminal 11-point terminal block 11-point terminal block
Occupied I/O points Fixed type : 64 points
Consumption DC5V(Internal) 120mA
Current DC24V(External) 130mA
Additional Filtering Digital Filter(4~64,000) -
Function Average Time average(4~16,000ms) -
Count average(2~64,000counts) -
- Movement(2~100 sets)
Alarm - Burn-out detection(DC 1~5V, DC 4~20mA)
Max. Connectable modules 7sets (MLM series, “S” type), 10sets(MLC series, “H” type)
Weight 80g
Supplying Voltage 20.4~28.8Vdc

For analog IO(4channel), it’s needed to connect the following version info.

Basic unit Required Version

MLM-D_S / MLI-D_SU V2.6 or later / V1.0 or later
MLC-D_H / MLI-D_H V1.9 or later / V1.0 or later

No Name Descriptions
1 ►Indicates working condition of inputs
1 INPUT LED  LED ON : Normal Condition
2  LED ON and OFF : Flickering
 LED Off : Power Off or Module malfunction

►Indicates working condition of outputs

3 2 OUTPUT LED  LED ON : Normal Condition
 LED ON and OFF : Flickering
4  LED Off : Power Off or Module malfunction

Input(3) / output(4) ►Voltage / Current selection switch

5 3,4
selection S/W  V : Voltage input selection
 I : Current input selection
5 Terminals for INPUT ►External device connection with Inputs
6
6 Terminals for OUTPUT ►External device connection with Outputs
External power
7 ►External DC24V input
7 supply terminal

►in wiring between input module and external device, please use 22AWG and 2-core, twisted-
shielded wire.

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 M a s t e r L o g i c 5 0 S e r i e s INPUT & OUTPUT

Expansion
RTD input l

Model RTD input

1 Specification MLF-RD04A MLF-RD01A
Number of channels 4 1
2 Sensor type Pt100 JISC 1840-1997
5
JPt100 JIS C 1604-1981, KS C 1603-1991
Pt100 -200 ~ 600℃
Temperature range
JPt100 -200 ~ 600℃

Digital output Pt100 -2000 ~ 6000

3 JPt100 -2000 ~ 6000
Scaling 0 ~ 4000
Accuracy 25℃ ±0.3% or less
0 ~ 55℃ ±0.5% or less
4 Conversion speed 40ms / Ch
Wiring method 3-wire
DC 5V 100mA
Current consumption
DC 24V 100mA
Between Channels Non-Isolation
Insulation
Other Photo-coupler insulation between I/O terminal and power supply
Connection terminal 15 points terminal
Occupied I/O points Fixed type : 64 points
Weight

No Name Descriptions
Name of parts
►Indicates condition of modules
 LED ON : Normal Condition
1 RUN LED  LED ON and OFF : Flickering
 LED Off : Power Off or Module malfunction

►Displays the status of the channels (Light fault)

2 ALM LED  Flickering : Line disconnection(Burn-out) flickering ever 1sec
 LED OFF : Normal status

3 Terminal Block ►3-wire RTD sensor can be connected

4 External power terminal ►External DC24V input
6 Expansion Connector ►Connects the module with an expansion module

2-wire 3-wire 4-wire

Wiring

17
 M a s t e r L o g i c 5 0 S e r i e s INPUT & OUTPUT

Expansion
TC input l

Model TC(Thermo-couple) input

Specification MLF-TC04S
1
Number of channels 4
2 Thermo-couple, K/J/T/R
Sensor type
JISC 1602-1995
5 K -200 ~ 1300℃ (- 328.0℉ ~ 2372.0℉)
J -200 ~ 1200℃ (- 328.0℉ ~ 2192.0℉)
Temperature range
T -200 ~ 400℃ (- 328.0℉ ~ 752.0℉)
R 0.0 ~ 1700℃ (32.0℉ ~ 3092.0℉)
Temperature Display
Display down to one decimal place K, J, T : 0.1℃, R : 0.5℃)
6 3 unit
Digital output Scaling display (defined Unsigned Scaling (0 ~ 65536)
by user)
Signed Scaling (-32768 ~ 32767)
Normal 25℃ ±0.2% or less
4 Accuracy Temperature coefficient
±100 ppm / ℃
(0 ~ 55℃)
Conversion speed 50ms / Ch
Cold junction Compensation Method Auto-compensated by RJC sensor (Thermistor)
compensation Accuracy ±1.0 ℃
Warming-up time 15 minutes or more
Current DC 5V 100mA
consumption DC 24V 100mA
Between Channels Photo-MOS relay insulation
Between terminal and
Insulation Photo-coupler insulation
internal circuit
Between terminal and
DC-DC converter insulation
power supply
Withstand voltage 400Vac, 50/60Hz for 1min., leakage current 10mA or less
Insulation resistance 10MΩ over at 500Vdc Megger
Connection terminal 11 points terminal
Occupied I/O points Fixed type : 64 points
Weight
For MLF-TC04S, MLM series shall be V1.8 or later. Except MLC, MLI series.

No Name Descriptions
Name of parts
►Indicates condition of modules
 LED ON : Normal Condition
1 RUN LED  LED ON and OFF : Flickering
 LED Off : Power Off or Module malfunction

►Displays the status of the channels (Light fault)

2 ALM LED  Flickering : Line disconnection(Burn-out) flickering ever 1sec
 LED OFF : Normal status

3 Terminal Block ►3-wire RTD sensor can be connected

4 External power terminal ►External DC24V input
5 Expansion Connector ►Connects the module with an expansion module
6 RJC ►Device for Cold Junction Compensation(Sensor)

Compensation
Module cable Terminals Shield cable Sensor

18
 M a s t e r L o g i c 5 0 S e r i e s INPUT & OUTPUT

Expansion
Positioning Module l

Model Position control

Specification MLF-PD02A
1 Number of control Axis 2
Pulse output type Line Drive
Max Pulse output 2 Mbps
Max Connection Length 10m(32.8 feets)
Position control, Speed control, Speed / Position switching control,
Control Mode
Position / Speed switching control
Interpolation Linear interpolation, Circula interpolation
Positioning Data 150 operation data for each axis
2 Configuration Tool Built-in Function Parameters on XoftMaster
Back-up Flash memory
Positioning Positioning method Absolute / Incremental method
Unit Pulse
Positioning range - 2,147,483,648 ~ 2,147,483,648
Speed range 1~2,000,000(pulse/sec)
Acceleration/Deceleration type Trapezoidal acceleration / deceleration
Acceleration/Deceleration time 0~65,535ms, Asymmetric acceleration / deceleration
Max Encoder input 200kpps(Line drive)
Error / Operation LED
Occupied I/O points Fixed type : 64 points
Connection Terminal 40pin Connector
Current Consumption 500mA
Weight 80g

Basic unit Required Version

MLM-D_S V3.0 or later
MLC-D_H V1.8 or later
MLI-D_H, MLI-D_SU V1.2 or later

Name of parts No Name Descriptions

1. RUN 2. X_Axis, Y_Axis
►Indicates condition of modules  ON : Operation
1 RUN LED
 LED ON : Normal Condition  Flickering : Error
 LED Off : Abnormal Condition
2 Terminal Block ► Terminals to connect the MPG, external device and
drive device.

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 M a s t e r L o g i c 5 0 S e r i e s INPUT & OUTPUT

Expansion
High Speed Counter Module l

Model Specification
1 Specification MLF-HO02A MLF-HD02A
Count input Signal A-phase, B-phase
signal Input type Voltage input (Open Collector) Differential input (Line Drive)
Signal level DC 5/12/24V RS-422A Line Drive/HTL LEVEL Line Drive
Max. Coefficient speed 200 kpps 500 kpps(HTL input : 250 kpps)
Number of channels 2 channels
Coefficient Range Signed 32-bit (-2,147,483,648 ~ 2,147,483,647)
Linear Count (When 32-bit range exceeded, Carry /Borrow occurs, The count value stopped)
Count Mode
Ring Count (Repeated count within setting range)
1-phase input
Input Pulse Mode 2-phase input
2 CW/CCW input
Increasing / Decreasing operation setting by B-phase input
1 phase input
Increasing / Decreasing operation setting by program
Up/down
2 phase input Automatic setting by difference in phase
setting
A-phase input: Increasing operation
CW/CCW
B-phase input: Decreasing operation
1 phase input 1/2 multiplication
Multiplication 2 phase input 1/2/4 multiplication
CW/CCW 1 multiplication
Signal Preset instruction input, Auxiliary mode instruction input
Control input Signal level DC 5V/12V/24V (by terminal selection) input type
Signal type Voltage
Output points 2-point/channel (for each channel): Terminal output available
External Select single-compared (>, >=, =, =<, <) or
Type
output section compared output (Included or excluded)
Output type Open collector output (Sink)
Input Signal A-phase input, B-phase input, Preset instruction input, Auxiliary mode instruction input
Operation
Output Signal External output 0, External output 1
Status Display
Busy Status Module Ready
Count enable To be set through program (Count available only in enable status)
Preset function To be set through terminal or program
Count clear,
Count latch,
Section count(time setting value: 0~60000㎳),
Auxiliary mode function
Measurement of input frequency(for respective input phase),
Measurement of counts per hour(time setting value: 0~60000 ㎳)
Count prohibited function
Terminal 40 pin connector
I/O occupied points Fixed point: 64
Current consumption(mA) 200 260
Weight 90g

Basic unit Required Version

MLM-D_S V3.0 or later
MLC-D_H V1.8 or later
MLI-D_H, MLI-D_SU V1.2 or later

Name of parts No Name Descriptions

1 RUN LED
(Ø A,Ø B, P, G, 00, 01)
Ready signal (RDY)
2 External wiring
connector
▶ On: Relevant channel pulse inputting, Preset/Auxiliary function
signal inputting, Outputting
▶ Off: No input of relevant channel pulse, No input of preset/ Auxiliary
function signal, No output of comparison
▶ On: HSC module normal
▶ Off: Power off or CPU module reset, HSC module error
 Flicker: HSC module error▶ On: HSC module normal
▶
► Off:
Connector
Power to
offconnect
or CPU with external
module reset,I/O.
HSC module error
�Flicker: HSC module error

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 M a s t e r L o g i c 5 0 S e r i e s INPUT & OUTPUT

Option Board
MLI “SU” and “E” of ML50 PLC provides the optimal solution of cost-effective and attachable for MLI series.

Attachable Max. 2set Attachable Max. 1set

Name of parts

No Name Descriptions

1,4 Hook for fixing Hook for fixing on front side of Main module

2 Terminal Block Terminals to connect with external device(wires)

3 Cover Cover for protecting circuit of module

5 Expansion Connector Connects the option board with an main module

6 Connector for wiring Connects the option board with an main module

21
 M a s t e r L o g i c 5 0 S e r i e s COMMUNICATIONS

Fast Ethernet l Network with Ethernet & Performance specifications

HMI HMI

HCiX ML50 ML200 HC900/Other Controller

Item MLL-EMTA
Communication spec. 10/100BASE-TX
Protocol TCP/IP, UDP/IP
Service With ML PLCs High-speed link, P2P service
With other devices P2P service
Application Dedicated protocol service, SoftMaster service
HS link sending/receiving data 200words/block(Max.128blocks)
No. of channel connectable to upper stage 8 channels
Service Communication with PC(HMI) and external devices, High-speed communication among ML PLCs
Media UTP/STP Category 5
Current consumption (mA) 410

Snet l System configuration & Performance specifications

RS-232C
SoftMaster

Main unit

Dedicated modem

RS-232C/485 Dedicated
modem
Other net Smart I/O
devices
HCi/HCiX ML50 Inverter

Specification
Item
Built-in RS-232C MLL-C21A Built-in RS-485 MLL-C41A
interface RS-232C 1Ch RS-232C 1Ch RS-485 1Ch RS-422/485 1Ch
Modem connection Remote communication with external devices via modem connection, Available for only RS-232C port.
communication Dedicated mode 1:1 or 1:N communication using MLDP
mode SoftMaster mode Program upload/download and remote control
P2P mode Communication by protocal using SoftMaster-NM (Interface with other PLCs),
MLDP, MODBUS RTU/ASCII master communication
Operation Server(Slave) Remote connection simultaneoualy using MLDP/Modbus Server, user-defined
mode Master MLDP, MODBUS RTU/ASCII master, user-defined
Start Bit 1
Data Bit 7 or 8
Data type Stop Bit 1 or 2
Parity Even/Odd/None
Setting Basic parameter setting with SoftMaster-NM
Synchronization Asynchronous
Transmission speed (bps) Selectable among 1,200/2,400/4,800/9,600/19,200/38,400/57,600/115,200 bps
Station number setting Up tp 32 stations from 0 to 31 with SoftMaster-NM
Transmission distsnce RS-232C: Max. 15m (Extendfible by using modem), RS-422/485: Max. 500m
Modem communication Not available Available Not available Not available
Network configuration 1:1 1:N
Diagnosis function Available through LED and SoftMaster-NM dagnosis service
Max. number of installation Built-in 2 Built-in 2

22
 M a s t e r L o g i c 5 0 S e r i e s COMMUNICATIONS

Ethernet/IP l Network with Ethernet IP & Extensive Client Messaging Support

Features-Ethernet/IP
 Communication : Extensive Client Messaging Support
- Encapsulated Messages, UCMM Explicit Messaging
- Class 3 Connected Explicit Messaging(Server only)
- Class 1 Connected Implicit(IO) Messaging(Cyclic I/O Service Oly)
 Compatibility : Complied with Ethernet/IP conformance Test Suite Ver 2.10
 Not required to add any Switch Hub by internal function, but provided wiring reduction and flexibility of
installation
 Diagnostics and status of each module and Network
- Provided the status of Communication module, Communication service(EIP, non-cyclic server)
- Automatic scanning to detect all module information for Honeywell or other makers
- Forecasting network traffic from various packets and data rate to receive into communication module
- Diagnosis of communication module over network

Item MLL-EIPT
Transmission Speed 10Mbps
Transmission Method Base band
Max. Extension distance
Transmission Standard 100meters(328 feets)
between nodes
Access Method to service zone CSMA / CD
Frame Error Check CRC 32 = X32+ X26 + X23 + ,,,,, + X2 + X + 1
Topology Linear, Star
The number of TCP 16 / 32
connections(Client/Server) CIP(IO communication) 32 / 64
No. of Max. services(P2P) 2
No. of Max. installations 2
Max setting data size Periodic client 500 bytes
per block Non-periodic client 512 bytes
Dimension (mm) H x W x D = 90 x 27 x 60 mm (3.54 x 1.06 x 2.36 inch)
Basic standard Current consumption (mA) 290
Weight(g) 102

23
 M a s t e r L o g i c 5 0 S e r i e s Product List

Product List l
Item Model Descriptions

Non-IEC MLC-DN32H 100~240Vac, 16 points DC input, 16 points TR output

MLC-DR32H 100~240Vac, 16 points DC input, 16 points Relay output
MLC-DN64H 100~240Vac, 32 points DC input, 32 points TR output
Block type
(High MLC-DR64H 100~240Vac, 32 points DC input, 32 points Relay output
Performance)
MLC-DN32H/DC 24Vdc, 16 points DC input, 16 points TR output
MLC-DR32H/DC 24Vdc, 16 points DC input, 16 points Relay output
MLC-DN64H/DC 24Vdc, 32 points DC input, 32 points TR output
MLC-DR64H/DC 24Vdc, 32 points DC input, 32 points Relay output
Non-IEC MLM-DN16S 24Vdc, 8 points DC24V input, 8 points TR output
Modular type MLM-DR16S 24Vdc, 8 points DC24V input, 8 points Relay output
MLM-DN32S 24Vdc, 16 points DC24V input, 16 points TR output
IEC MLI-DN32H 100~240Vac, 16 points DC input, 16 points TR output
MLI-DR32H 100~240Vac, 16 points DC input, 16 points Relay output
Block type
(High
MLI-DN64H 100~240Vac, 32 points DC input, 32 points TR output
Performance) MLI-DR64H 100~240Vac, 32 points DC input, 32 points Relay output
MLI-DR32H/D1 DC 12/24V, 16-point DC input, 16-point Relay output
MLI-DR64H/D1 DC 12/24V, 32-point DC input, 32-point Relay output
IEC MLI-DR10E 100~240Vac, 6 points DC input, 4 points Relay output
MLI-DR14E 100~240Vac, 8 points DC input, 6 points Relay output
MLI-DR20E 100~240Vac, 12 points DC input, 8 points Relay output
MLI-DR30E 100~240Vac, 18 points DC input, 12 points Relay output
MLI-DN10E 100~240Vac, 6 points DC input, 4 points TR output(Sink)
MLI-DN14E 100~240Vac, 8 points DC input, 6 points TR output(Sink)
Block type “E”
(Economic MLI-DN20E 100~240Vac, 12 points DC input, 8 points TR output(Sink)
type)
MLI-DN30E 100~240Vac, 18 points DC input, 12 points TR output(Sink)
MLI-DP10E 100~240Vac, 6 points DC input, 4 points TR output(Source)
MLI-DP14E 100~240Vac, 8 points DC input, 6 points TR output(Source)
MLI-DP20E 100~240Vac, 12 points DC input, 8 points TR output(Source)
MLI-DP30E 100~240Vac, 18 points DC input, 12 points TR output(Source)
IEC MLI-DN20SU 100~240Vac, 12 points DC input, 8 points TR output(Sink)
MLI-DR20SU 100~240Vac, 12 points DC input, 8 points Relay output
MLI-DN30SU 100~240Vac, 18 points DC input, 12 points TR output(Sink)
MLI-DR30SU 100~240Vac, 18 points DC input, 12 points Relay output
Block type “SU” MLI-DN40SU 100~240Vac, 24 points DC input, 16 points TR output(Sink)
(Standard type)
MLI-DR40SU 100~240Vac, 24 points DC input, 16 points Relay output
MLI-DN60SU 100~240Vac, 36 points DC input, 24 points TR output(Sink)
MLI-DR60SU 100~240Vac, 36 points DC input, 24 points Relay output
 M a s t e r L o g i c 5 0 S e r i e s Product List

Product List l
Item Model Descriptions

MLE-DC08A 8-point DC24V input

MLE-DC16A 16-point DC24V input

Expansion
MLE-DC32A 32-point DC24V input
MLE-RY08A 8-point Relay output
I/O module
MLE-RY16A 16-point Relay output
MLE-TN08A 8-point TR(SINK) output
MLE-TN16A 16-point TR(SINK) output
MLE-TN32A 32-point TR(SINK) output
MLE-DR16A 8-point DC24V input, 8-point Relay output
MLE-TP08A 8-point Transistor (source) output
MLE-TP16A 16-point Transistor (source) output
MLE-TP32A 32-point Transistor (source) output
MLF-AD04A 4-channel Analog input (Current/Voltage)
MLF-AD04C 4-channel Analog input (Current/Voltage, resolution : 1/16000)
MLF-AH04A 2-ch Analog input (Current/Voltage), 2-ch Analog output (Current/Voltage)
MLF-DV04A 4-channel Analog output (Voltage)
Special module
(Analog IO) MLF-DC04A 4-channel Analog output (Current)
MLF-RD04A 4-channel RTD input
MLF-TC04S 4-channel Thermo-couple input(Isolation)
MLF-AD08A 8-channel Analog input (Current/Voltage)

MLL-C41A Snet(RS422/485), 1channel

MLL-C21A Snet(RS232C), 1channel
Communication
module MLL-EMTA Fast Ethernet (100Mbps), 1ch
MLL-EIPT Ethernet/IP, 2channel
MLL-CMEA CANopen(max 1000kbps, , Num of PDO : 32)
MLL-CSEA CANopen(max 1000kbps, , Num of PDO : 64)
PMC-310S Configuring Cable serial, PC(9pin)-PLC(6pin)
USB-301A Configuring Cable, USB
TG7-1H40S Smart Link Terminal Board 40P
MLO-AD02A 2-channel Analog input (Current/Voltage)
Option Boards
for “SU”, “E” MLO-DA02A 2-channel Analog output
MLO-AH02A 1-ch Analog input(I/V), 1ch Analog output(I/V)
MLO-TC02A 2-channel Thermo-couple input(non-isolation)
MLO-RD01A 1-channel RTD input
MLL-RTCA RTC, BAT for back-up
 M a s t e r L o g i c 5 0 S e r i e s COMMUNICATIONS

Smart Link

Terminal MLM-DN16S
Connection Cable MLE-DC32A MLE-TN32A Cable Length Remark
Board MLM-DN32S

R40H/20HH-05S 0.5m
R40H/20HH-10S 1.0m
TG7-1H40S
C40HH-15S-XBI 1.5m
C40HH-30S-XBI 3.0m

Configuration Cable

PC side
(9pin, Female)

ML50 (6pin, Male)

Australia Japan Philippines
Honeywell Ltd. Honeywell Inc. Honeywell Systems (Philippines) Inc.
Phone: (61) 2-9353-7000 Phone: (81) 3-6730-7149 Phone: (63) 2-633-2830/31
Fax: (61) 7-3840-6488 Fax: (81) 3-6730-7228 Fax: (63) 2-638-4013

Indonesia South Korea Honeywell Co., Singapore Honeywell Pte

PT Honeywell Indonesia Ltd. Phone: (82) 2-799- Ltd. Phone: (65) 6355-
Phone: (62) 21-535-8833 6114 2828
Fax: (62) 21-536-71008 Fax: (82) 2-792-9015 Fax: (65) 6445-3033

India Malaysia Thailand

Honeywell Automation India Limited. Honeywell Engineering Sdn Bhd. Honeywell Systems (Thailand) Ltd.
Phone: (91) 20-6603-9400 Phone: (603) 7958-4988 Phone: (662) 693-3099
Fax: (91) 20-6603-9800 Fax: (603) 7958-8922 Fax: (662) 693-3085

Taiwan New Zealand

Honeywell Taiwan Ltd. Phone: Honeywell Ltd.
(886) 2-2245-1000 Phone: (64) 9-623-5050
Fax: (886) 2-2245-3243 Fax: (64) 9-623-5060

For Countries (SEAsia) Listed below, See Honeywell Singapore Office

Pakistan, Cambodia, Laos, Myanmar, Vietnam and East Timor.

For Countries Listed below, See Honeywell Automation India Limited.

Bangladesh, Nepal and Sri Lanka.

Honeywell offers a complete portfolio of products and solutions for process and machine control applications, including controllers, recorders,
transmitters, actuators, smart sensors, and analytical instruments. To learn more about these offerings and how they can help your organization
achieve breakthrough results, contact your local Honeywell representative, or contact us at the following phone numbers:

U.S.A.: 1-800-784-3011 France: 33 1 60 19 80 75

Canada: 1-800-461-0013 Italy: 39 02 9214 6503
UK: 44 1344 655251 Spain: 34 91313.61.00
Germany: 49 69 8064-336 Asia/Pacific: 65 6355 2828
Latin America: 1-305-805-8188

Warranty / Remedy
Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales
office for warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or
replace without charge those items it finds defective. The foregoing is Buyer's sole remedy and is in lieu of all other warranties,
expressed or implied, including those of merchantability and fitness for a particular purpose. Specifications may change without
notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility
for its use. While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the
customer to determine the suitability of the product in the application.

Specifications are subject to change without notice.

Honeywell Process Solution
HFS Asia Pacific
Honeywell Building http://www.honeywellprocess.com
17 Changi Business Park Central 1 10-23-30-14-EN June
Singapore 486073 2014

Copyright 2013 Honeywell International Inc.