PROJECT COAL HANDLING PLANT & SILO (PHASE-II) FOR GEVRA OCP

NAME (35-70 MTY), SECL

This document is the property of SME and must not be passed STRUCTURAL DESIGN CALCULATION FOR TRIPPER
on to any person or body not authorised by us to receive it nor DOCUMENT CONVEYOR C1 Date 02.08.2022
be copied or otherwise made use either in full or in part by such TITLE
person or body without our prior permission in writing.
DOCUMENT
REL-UNI-SME/ECL/KUMARDIHI/CHP/S/DE/015 Rev R0
NO

ii) Trestle TR-2

Base Plate MKD : BP-2 NODE MKD : 11 & 12

Yield Stress of the Steel (fy) = 250 N/mm² Concrete Grade (fck) = M25
Partial Safety Factor (ϒmb) = 1.25 Partial Safety Factor (ϒm0) = 1.1 (Refer Cl. 5.4.1, Table 5, IS 800:2007)
Assume Base plate size = 300 mm x 550 mm 300 mm
Thickness of gusset plate = 10 mm
Column provided = ISMB 250 75
75
Refer Staad File
Structural GA of Conv C1 (Standard Trestle)
550 mm

250
Maximum vertical load = 16.599 Ton X
Load Combination WL(Z)
Maximum moment = 0.438 Ton-m
Area of Base Plate = 1650 cm² 75
Section Modulus Zxx = 14583 cm³ 75
Maximum Base pressure = ( 16599 / 1650 ) + ( 43800 / 14583 ) Panel Mkd. 2 Z
= 13.1 Kg/cm² < 150.0 Kg/cm² Panel Mkd. 1
OK (Ref. Cl 7.4, IS 800-2007) 75 75
For Panel Mkd. 1 (Refer Table 15, IS:456-2000)
Ratio a/b = 0 / 150 = 0 b
Moment co-efficient = 0.0052 (Refer Fig.1 of Moody's chart ) a
a
Max. mom. at Panel Mkd. 1 = 0.0052 x 13.06 x 15 ^ 2 = 15.28 Kg-cm
For Panel Mkd. 2 a
Ratio a/b = 150 / 75 = 2 Free Edge
Moment co-efficient = 0.2949 ( Refer Fig.27 of Moody's chart )
Max. mom. at Panel Mkd. 2 = 0.2949 x 13.06 x 15 ^ 2 = 216.64 Kg-cm
Maximum Design Moment = 324.96 Kg-cm
Assume Base Plate Thickness = 20 mm
Elastic Sectional Modulus Ze = 1x2^2/6 = 0.667 cm³
Moment Capacity Md = 2727.27 Kg-cm > 324.96 Kg-cm OK
Larger Projection a = (550-)/2 = 275 mm = 27.5 cm
Smaller Projection b = (300-200)/2 = 50 mm = 5.0 cm
Thickness required treq = (2.5w*(a^2-.3b^2)Ym0/fy)^.5 ( Refer Cl. 74.3.1 IS:800-2007)
= 3.280 cm = 32.80 mm
Pro. Base Plate Thickness tpro = 20 mm < 32.80 mm Check Thickness

DESIGN OF BOLT
Total vertical force = 16.599 Ton Maximum moment = 0.438 Ton-m Load Combination WL(Z)
Dist between two sharing bolt = 0.400 m
No. of Bolts = = 4 Nos
Tension in each Bolt, Tb = ((16.599/4)+(0.438/0.4)/2 ) = 4.700 Ton
Bolt capacity for = 20 mm dia. Bolts
Permissible stress in Axial Tension = 4200 Kg/cm² Net Area of bolt = 80 % of Gross Area
Nominal tensile capacity of bolt, Tnb = 0.9*fub*An ( Refer Cl. 10.3.5 IS:800-2007)
= 0.9x0.8x (3.14x20^2/4) x420 = 95001.76 N = 9.50 Ton
Design strength of bolt, Tdb = Tnb/ϒmb = 9.5/1.25 = 7.60 Ton > 4.700 Ton OK
 PROJECT COAL HANDLING PLANT & SILO (PHASE-II) FOR GEVRA OCP
NAME (35-70 MTY), SECL

This document is the property of SME and must not be passed STRUCTURAL DESIGN CALCULATION FOR TRIPPER
on to any person or body not authorised by us to receive it nor DOCUMENT CONVEYOR C1 Date 02.08.2022
be copied or otherwise made use either in full or in part by such TITLE
person or body without our prior permission in writing.
DOCUMENT
REL-UNI-SME/ECL/KUMARDIHI/CHP/S/DE/015 Rev R0
NO

Check for Base Plate against Tension 150

Load on Bolt = 4.700 Ton
Provided Base Plate Thickness = 20 mm
Load shared by Edge A-A = 50 % of Total Load Edge B-B
= 2.350 Ton
a ) Mom. at Edge A-A = 2.350 Ton x 0.075 m
= 0.176 Ton-m resisted by 150 mm 75
b ) Mom. at Edge B-B = 2.350 Ton x 0.075 m 75
= 0.044 Ton-m resisted by 75 mm
Moment capacity = 2727.27 x 15 = 40909.050 Kg-cm/155 mm 0 75 Edge A-A
= 0.410 Ton-m > 0.176 Ton-m SAFE

Hence provision = 4 Nos - 20 mm Dia. Bolts are sufficient