回飞棒过山车安装方案

Method Statement for Installation of Roller Coaster of Morocco
ZHEJIANG JUMA AMUSEMENT EQUIPMENT CO., LTD
Method Statement for Installation of Boomerang Roller Coaster of Morocco
Basic tools for Installation
Mobile crane 80 t 1 set
Mobile crane 50 t 2 sets
Mobile crane 25 t 1 set
shackles 32t 4 sets
shackles 10t 8 sets
Wire rope clam Ø13-/ Ø19.5 20 ea

/Ø26/ Ø36
per
Chain block 5t 4 sets
hemp rope 100 米(Ø14) 2 rolls
Steel wire rope Ø26 1850mpa 200 m
Steel wire rope Ø13 1850mpa 300 m
Torque wrench 500-1000Nm 1 set With sockets

100-500 Nm
Jack 32t 4 pcs
Jack 16t 4 pcs
1
Jack 10t 2 pcs
Electrical tensio 300-500 Nm 1 set With sockets

ner 500-1000Nm
Adjustable spa 12”/24” 2 pcs

nner
Box spanner Each type 2 sets
Crowbar big 2 pcs
Crowbar small 4 pcs φ
Big hammer 12 pound 1 pc
Small hammer 4 pound/2.5 po 2 ea

und
Pipe pliers Big/small 1 ea
Hacksaw frame 1 set With saw blade
Theodolite laser 1 set With tripod
Dumpy level 1 set
tag line 200m
Fire extinguishe 10 pcs

r
Safety harness 8 sets
Safety helmet 10 pcs
2
Walkie talkie 5 pcs With charger
3
Steel wire 8#、14# 1 bundle e

ach
Paint brush Roller, handle Several
scaffolding Several With horizontal and om

ni-direction clamper
Scaffold plate thickness 50m 10 pcs
m
Angle steel 5×50 300m For installation of tempo
rary platorm
Secondary big 1 set With power meter
power
distribution box
(cabinet)
Tertiary power 2 sets Electrician's Tools
distribution box (Electrician bring along)
(cabinet)
Carbon
Welding machi 2 sets With accessories
dioxide（400
ne above）
Arc welding ma small（315） 1 set Portable, with accessori

chine es
Oxygen, acetyl 2 pcs With meter, hose,
ene connector, cutter
Electrode dryer 1 sets （506/507）2 box
4
Electrode incub 2 sets

ator
Welding wire Flux core several Purchase 60 rolls as pe
r usage in drawing
100/150 With grinding disk,cutti

Angle grinder 2 sets
ng disk, wire mesh
5
Goggles 10 pcs
Face shield, gla several

ss
Head grinder 2 sets With grinding heads
Power cable several
Steel ruler 1m 2 pcs
tape 5m 3 pcs
tape 50 m 2 pcs
Triangle ruler 2 pcs
marker, ink (bucket) line, spirit level,

puncher, shovel, Ø16-20 nylon rope
Installation key points

All data (column/track) must be measured and determined
based on the foundation 000 (coordinate benchmark)!
6
Work deployment
1：Wash the bolts on the steel foundation plate first to ensure cleanliness and convenience
for installation.
2：Measure whether each foundation position meets the requirements of the drawing!
GSC(HXS-I).00.TJ
3：First install column set 1 and diagonal column set 2/ of lifting section. Those are column
sets that need primary and secondary concreting.
Measure columns by
total station and see
whether they meet
requirements of the
drawing. And nut shall
be tightened to rated
torque. A secondary
grouting is required in
the drawing
M1/M4 Anchor connection form
7
All columns have No. marks on it. Flange connected by bolts.

M24*120 bolt for big pipe flange, M24*80 bolt for others, all of which
are double-nut and double washer.
Note: When installing bolts above M12 on

the equipment, use a torque wrench to
achieve the pre-tightening torque in the
drawing, and make a mark for preventing
loosening.
8
lift 1# and 9# track.
1# is primary lifting section, total 3 parts.
Refer to GSC(HXS-I).02.01 for details
M24*110 bolt for big pipe flange, M24*100 bolt for others, all of which are double-nut
and double washer.
7
8
Hook mechanism GSC(HXS-I).02.01.01.04
GSC(HXS-I).02.01
Tractor brake
Roller/frame GSC (HXS-

I).02.01.01.05
9
When lifting column 1 and track 1/track 9, use one 80t mobile crane and one 50t crane.
Connections between column and track are welded at site, cutting and beveling as per the position of column and track.
10
11
现场焊接！
12
After installation of 1#-2# primary lifting track 1 and track 2

8#_9# secondary lifting track 2 and track 8
First install drawing No.7 (vertical ring 360),
According to the welding number of the track, all the sections are assembled and connected on the g
M20*100 bolt for track connection.
At the track junction, use auxiliary materials to strengthen the connection.
Red auxiliary structure installed to strength the connection for the safety of lifting
On the foundation plate，assemble H24A-H24B, H23A-H23BR 2-in-

1 column and H21, H22, H25, H26 single column
13
For measurement of important data of drawing, use 00

original coordinates as benchmark for total station!
14
Weld at site！
Weld at site！
Weld at site！
Smooth joint transi

tion
Weld at site！
15
Use 2 cranes to lift vertical ring. Slowly move to the

connection point of column, and measure until it’s in correct
position. All of 8 joints between column and tracks are welded
at site
One example of installation
16
Install column
H6/ H7/ H8/ H9/ are single column
H10A/ H10B are double column
H11（A/B/C） triple column
H12（A/B）double column
H13（A/B）double column
H14（A/B/C）triple column
H15A/ H15B double column

H16/ H17/ H18/ H19/ are single column
17
Use total station to measure the coordinates of top point of

each column and make sure they reach the requirement
of drawing.
Use 2 cranes to lift track. And another crane or scaffolding

for workers to access to height for connection of tracks.
18
use 3 cranes in the same time to asse

mble track 5#
19
assemble track 4#
20
Smooth transition for each joint
21
Assemble track for station platform.
22
23
There are 9 sets of brakes at the station platform. The

installation height of brake shall be according to the
dimension in the drawing. It’s preferred to put car on the
track and install brake with reference to it.
24
Traction steel cable transition trolley
tractor
25
when lift hook
the principle of primary and secondary lifting is same
26
transition trolley transition wheel at top of

lifting track
tractor
winch
27
afte tractor is inst

alled, install verifi
cation system of
hook and de-hoo
k
28
29
Hook verification sy
stem
30
Cabin press bar mechanism. Electrical control push cylinder upward, push the small wheel under cabin to
open press bar of seat.
31
Small wheel go upward, push

sling, open press bar of seat
32
periodically
check
connection bolts
between cars to
see if there is
any loosening
periodic check point

prevent loosening!
33
Connection points bet

ween cars
34
35
all mechanism of primary and

secondary lift are same. Install
tractor and hook mechanism as
per drawing of primary lift.
Platform roof and
electrical
equipment/circuit
installation. Mechanical
installation work is
basically done, wait for
electrical equipment
commissioning. Meet
requirement of general
drawing！
Juma Tech
nical Dept.
2020.9.29

回飞棒过山车安装方案

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Method Statement for Installation of Roller Coaster of Morocco

ZHEJIANG JUMA AMUSEMENT EQUIPMENT CO., LTD

Method Statement for Installation of Boomerang Roller Coaster of Morocco

Basic tools for Installation

Mobile crane 80 t 1 set

Mobile crane 50 t 2 sets

Mobile crane 25 t 1 set

shackles 32t 4 sets

shackles 10t 8 sets

Wire rope clam Ø13-/ Ø19.5 20 ea

Chain block 3t 4 sets

Chain block 2t 4 sets

hemp rope 100 米(Ø14) 2 rolls

Steel wire rope Ø26 1850mpa 200 m

Steel wire rope Ø13 1850mpa 300 m

Torque wrench 500-1000Nm 1 set With sockets

Jack 32t 4 pcs

Jack 16t 4 pcs

Jack 10t 2 pcs

Electrical tensio 300-500 Nm 1 set With sockets

Adjustable spa 12”/24” 2 pcs

Crowbar big 2 pcs

Crowbar small 4 pcs φ

Big hammer 12 pound 1 pc

Small hammer 4 pound/2.5 po 2 ea

Hacksaw frame 1 set With saw blade

Theodolite laser 1 set With tripod

Dumpy level 1 set

tag line 200m

Fire extinguishe 10 pcs

Safety helmet 10 pcs

Walkie talkie 5 pcs With charger

Steel wire 8#、14# 1 bundle e

scaffolding Several With horizontal and om

Arc welding ma small（315） 1 set Portable, with accessori

Electrode dryer 1 sets （506/507）2 box

Electrode incub 2 sets

100/150 With grinding disk,cutti

Face shield, gla several

Power cable several

Steel ruler 1m 2 pcs

Triangle ruler 2 pcs

marker, ink (bucket) line, spirit level,

Installation key points

M1/M4 Anchor connection form

All columns have No. marks on it. Flange connected by bolts.

Note: When installing bolts above M12 on

lift 1# and 9# track.

1# is primary lifting section, total 3 parts.

Refer to GSC(HXS-I).02.01 for details

Hook mechanism GSC(HXS-I).02.01.01.04

Roller/frame GSC (HXS-

After installation of 1#-2# primary lifting track 1 and track 2

On the foundation plate，assemble H24A-H24B, H23A-H23BR 2-in-

For measurement of important data of drawing, use 00

Smooth joint transi

Use 2 cranes to lift vertical ring. Slowly move to the

One example of installation

H11（A/B/C） triple column

H15A/ H15B double column

Use total station to measure the coordinates of top point of

Use 2 cranes to lift track. And another crane or scaffolding

use 3 cranes in the same time to asse

Smooth transition for each joint